Design of brushless DC motor

rotor position

is an outer rotor

Outer diameter of stator

mm 133.5

Stator inner diameter of

mm 43

Length

mm 7

Outer diameter of rotor

mm 155

inner diameter of rotor

mm 135

Air- gap

mm 1.5

rated output power

w 60

rated voltage

v 24

rated speed

rpm 1500

number of poles

14

reference speed

rpm 1200

steel type of stator

is an iron

number of slots

12

conductor per slot

50

steel type of rotor

is an iron

embrace of pole

0.7

offset

mm 0

magnet type of pole

is NdFe35

magnet thickness

mm 6

Influence of Magnet height(hM [mm])

the embrace of pole is constant = 0.7 mm -1
the air- gap is constant = 1.5 mm -2

hM=4

hM=6

h M = 7.5

mm

mm

mm mm

Magnet
(height(hM

efficiency

Rated torque
[Mn [Nm

82.99

0.625

4.5

82.92

0.648

82.76

0.667

5.5

82.55

0.684

82.31

0.7001

6.5

82.17

0.719

82.37

0.756

7.5

82.52

0.791

Volume V
[[mm3

Influence of the Embrace ()

1-

2-

the Magnet height is constant = 6 mm

the air- gap is constant = 1.5 mm

= 1
Embrace ()

=
efficiency

=
Rated

Volume[mm

1
0.9
0.8
0.7
0.6
0.5
0.4
0.3

84.17
83.66
83.07
82.31
82.49
81.56
77.71
67.79

torque Mn
[Nm]
0.987
0.878
0.791
0.7001
0.673
0.638
0.590
0.527

[3

Influence of the Air gab

12-

the embrace of pole is constant = 0.7 mm

the Magnet height is constant = 6 mm

Air- gap
=0.1mm

Air
gab(mm)
0.1
0.3
0.5
0.7
0.9
1.1
1.3
1.5

Air- gap =0.7

mm
efficiency
Rated

83.81
83.55
83.29
83.02
82.75
82.47
82.21
82.31

torque Mn
[Nm]
0.926
0.876
0.833
0.795
0.761
0.731
0.705
0.7001

Influence of slot form(Bs0)

Hs0 =2 mm, Hs1 =3 mm, Hs2 =14 mm
Bs1 =22 mm, Bs2 =13 mm, Rs =0.3 mm

Air- gap =1.5

mm
Volume[mm

3]

Bs0 (mm)
Bs0 =3
mm

Bs0 =9
mm

3
5
7
9
11
13
15
17

efficiency
82.76
82.40
82.28
82.31
82.47
82.69
82.90
82.93

Rated
torque Mn
[Nm]
Bs0 =17
mm
0.675
0.696
0.703
0.700
0.688
0.668
0.64
0.602

Volume[mm3
]

Influence of stator steel type

12-

the rotor steel type magnet is an iron

the magnet type of rotor pole is an NdFe35

stator steel
efficiency
type magnet
iron
Mu-metal
nickel
Steel- 1008
Steel- 1010

82.31
76.13
82.311
82.213
82.194

Rated
torque Mn
[Nm]
0.7001
0.752
0.7008
0.7061
0.7068

Iron core
loss (w)
0.000955
0.000311
0.000941
0.000848
0.000837

Influence of rotor steel type

1-

2-

the stator steel type magnet is an iron

the magnet type of rotor pole is an NdFe35

Rotor steel
efficiency
type magnet
iron

82.31

Rated
torque Mn
[Nm]
0.7001

Iron core
loss(w)
0.000955

Mu-metal
nickel
Steel- 1008
Steel- 1010

68.34
82.31
81.58
81.45

0.776
0.7008
0.718
0.720

0.000181
0.000941
0.000648
0.000625

Influence of magnet type of rotor pole

12-

the stator steel type magnet is an iron

the rotor steel type magnet is an iron

magnet type efficiency

of rotor pole
NdFe35
NdFe30
Smco 28
Smco 24
Alnico5

82.31
82.42
82.34
82.009
10.65

Rated
torque Mn
[Nm]
0.7001
0.679
0.673
0.654
0.2006

FULL- LOOD OPERATION

Name

Value

Units

Efficiency

82.3179

Rated speed

2749.73

Rpm

Rated torque

0.7001

N.m

Locked- Rotor
Torque

21.61

N.m

Locked- Rotor
Current

304.566

Input power

244.923

Output power

201.615

Max. Output

312.459

Iron core
loss(w)
0.000955
0.000745
0.000698
0.000595
2.728 e-6

power
Total Loss

43.307