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DLP

TM

- PTV

SERVICE MANUAL DOCUMENTATION TECHNIQUE TECHNISCHE DOKUMENTATION DOCUMENTAZIONE TECNICA DOCUMENTACION TECNICA

44DLP54X

WARNING : ATTENTION : ACHTUNG : ATTENZIONE : IMPORTANTE :

Before servicing this chassis please read the safety recommendations. Avant toute intervention sur ce chssis, lire les recommandations de scurit. Vor jedem Eingriff auf diesem Chassis, die Sicherheitsvorschriften lesen. Prima di intervenire sullo chassis, leggere le norme di sicurezza. Antes de cualquier intervencin, leer las recomendaciones de seguridad.
DLPTM is a trademark of Texas Instruments

Code : 357 93 820 - 0404 / 9M - 44DLP54X Print.

No copying, translation, modification on other use authorized. All rights reserved worldwide. Tous droits de reproduction, de traduction, d'adaptation et d'excution rservs pour tous les pays. Smtliche Urheberrechte an diesen Texten und Zeichnunge stehen uns zu. Nachdrucke, n Vervielfltigungen - auch auszugsweise - nur mit unserer vorherigen Zustimmung zulssig. Alle Rechte vorbehalten. I diritti di riproduzione, di traduzione, e esecuzione sono riservati per tutti i paesi. Derechos de reproduccion, de traduccion, de adaptacion y de ejecucion reservados para todos los paises.

Do not disconnect modules when they are energized! Repairs on power supply section are to be carried out only with isolating transformer. Ne pas retirer les modules lorsqu' ils sont sous tension. N'effectuer les travaux de maintenance sur la partie relie au secteur (Switch Mode) qu'au travers d'un transformateur d'isolement. Module nicht bei eingeschaltetem Gert entfernen! Servicearbeiten am Netzteil nur unter Verwendung eines Regeltrenntrafos durchfhren. Non scollegare le piastre quando sono alimentate! Per le riparazioni sulla sezione alimentatore, utilizzare un trasformatore isolatore. No desconectar los mdulos cuando estn activados. Las reparaciones en la seccin de alimentacin de energa deben ser ejecutadas solamente con un transformador de separacin.

Indicates critical safety components, and identical components should be used for replacement. Only then can the operational safety be garanteed. Le remplacement des lments de scurit (reprs avec le symbole ) par des composants non homologus selon la Norme CEI 65 entraine la non-conformit de l'appareil. Dans ce cas, la responsabilit du fabricant n'est plus engage. Wenn Sicherheitsteile (mit dem Symbol Haftung des Herstellers. gekennzeichnet) nicht durch Original - Ersatzteile ersetzt werden, erlischt die

La sostituzione dei componenti di sicurezza (evidenziati con il segno ) con componenti non omologati secondo la norma CEI 65 comporta la non conformit dell'apparecchio. In tal caso "esclusa la responsabilit " del costruttore. La sustitucin de elementos de seguridad (marcados con el simbolo ) por componentes no homologados segun la norma CEI 65, provoca la no conformidad del aparato. En ese caso, el fabricante cesa de ser responsable.

MEASUREMENT CONDITIONS - CONDITIONS DE MESURES - MESSBEDINGUNGEN CONDIZIONI DI MISURA - CONDICIONES DE MEDIDAS


RECEIVER : On UHF,input level : 1 mV, bar test pattern : - PAL, I standard, 100% white. Via the scart socket, input level : 1 Vpp, bar test pattern : Colour, contrast and brightness at mid-position, sound at minimum. Programme selected : PR 01. DC voltages measured between the point and earth using a digital voltmeter. RICEVITORE : In UHF, livello d'entrata 1 mV, monoscopio barre : - PAL, norma G. bianco 100%. Via SCART, livello d'entrata 1 Vpp, monoscopio barre : Colore, Contrasto, Luminosit media, Suono minimo. Programma selezionato PR 01. Tensioni continue rilevate rispetto alla massa con un voltmetro digitale. RECEPTEUR : En UHF, niveau d'entre 1 mV mire de barres - SECAM, Norm L, Blanc 100%. Par la prise Pritlvision, niveau d'entre 1 Vcc, mire de barres . Couleur, contraste, lumire mi-course, son minimum. Programme affect PR 01. Tensions continues releves par rapport la masse avec un voltmtre numrique. EMPFNGER : Bei UHF Eingangspegel 1 mV, Farbbalken : - PAL, Norm G, Weiss 100%. ber die Scartbuchse : Eingangspegel 1 Vss, Farbbalken : Farbe, Kontrast, Helligkeit in der Mitte des Bereichs, Ton auf Minimum. Zugeordnetes Programm PR 01. Gleichspannungen mit einem digitalen Voltmeter zur Masse gemessen.

RECEPTOR : En UHF, nivel de entrada 1 mV, mira de barras : - PAL, norma G, blanco 100%. Por la toma Peritelevision, nivel de entrada 1 Vpp mira de barra. Color, Contraste, luz a mitad de carrera, Sonido minimo. Programa afectado PR 01. Tensiones continuas marcadas en relacion a la masa con un voltimetro digital.

21 20 19 18 17 16 15 14 13 11 10 9 8 7 6 5 3 2 1 4 12

ENGLISH

FRANAIS
AUDIO "D" AUDIO "D" AUDIO "G" AUDIO "BLEU" AUDIO "G" MONO "BLEU" COMMUT. LENTE "VERT" AV LINK "VERT"

DEUTSCH
AUDIO "R" AUDIO "R" AUDIO "L" AUDIO "BLAU" AUDIO "L" MONO "BLAU" AV UMSCHALTUNG "GRN" AV LINK "GRN"

ITALIANO
AUDIO "D" AUDIO "D" AUDIO "S" AUDIO "BLU" AUDIO "S" MONO BLU "COMMUTAZIONE LENTA" "VERDE" AV LINK "VERDE"

ESPAOL
AUDIO "D" AUDIO "D" AUDIO "I" AUDIO "AZUL" AUDIO "I" MONO AZUL "CONMUTACION LENTA" "VERDE" AV LINK "VERDE"

NOTE :

MAIN ... etc. identifies each

pcb module. NOTE :


MAIN ... etc. repres des

platines constituant l'appareil.


HINWEIS :
MAIN ... usw. Kennzeichnung

der Platinen, aus denen das Gert zusammengesetzt ist.


NOTA :
MAIN ... ecc. sigla delle

piastre dell' apparecchio.


NOTA :
MAIN ... etc. marcas de las

placas que constituyen el aparato.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

AUDIO "R" AUDIO "R" AUDIO "L" AUDIO "BLUE" AUDIO "L" MONO "BLUE" SLOW SWITCH "GREEN" AV LINK "GREEN"

NC
"RED" "ROUGE" "ROT" "ROSSO" "ROJA"

NC
"RED" FAST SWITCH VIDEO FAST SWITCH VIDEO VIDEO OR "SYNC" PLUG SCREEN BOX "ROUGE" COMMUT. RAPIDE VIDEO COMMUT. RAPIDE VIDEO VIDEO SYNCHRO BLINDAGE PRISE "ROT" AUSTASTUNG VIDEO AUSTASTUNG VIDEO VIDEO ODER SYNCHRO ABSCHIRMUNG DES STECKERS "ROSSO" "COMMUTAZIONE RAPIDA" VIDEO "COMMUTAZIONE RAPIDA" VIDEO VIDEO O SINCRO INVOLUCRO METALLICO DELLA PRESA "ROJA" "CONMUTACION RAPIDA" VIDEO "CONMUTACION RAPIDA" VIDEO VIDEO O SINCRO BLINDAJE DEL ENCHUFE

: INPUT - ENTRE - EINGANG - ENTRATA - ENTRADA

: OUTPUT - SORTIE - AUSGANG - USCITA - SALIDA

: EARTH - MASSE - MASSE - MASSA - MASA

TECHNICAL SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement. - Video input system: PAL-B/G, D/K,II/ SECAM-B/G, D/K,L/L NTSCM - Intermediate Frequency (Unit : MHz) VISION IF : 38.9MHz COLOR IF: 34.47MHz(4.43) 35.32MHz(3.58) : NTSC-M ( VIF-4.25000MHz ) : SECAM VIF-4.40625MHz SOUND IF : 33.4MHz (B/G) 32.9MHz (I/I) 32.4MHz (D/K) 34.4MHz (M)
- Tuning range For TV Band B/G VHF-Low VHF-High Hyper UHF - Tuning system : FVS 100 Programme memory - Voice coil impedance : 8 ohm - Sound output : 10W - External connection : Front : AV4 & S-Video Rear : Full Scart(AV1) : Half Scart(AV2/S-Video 2) : Half Scart(AV3) : Hi-Fi Out : RF-in : RS232C Up-Grade Port Ch21-69 Ch14-69 - Feature : Teletext (TOP/FLOP/LIST) Stereo/Dual Sound (NICAM & FM) SSC (Split Screen) Mode Multi Picture Display Mode Progressive Scan Double Window Text Ch2-4 Ch5-12 D/K Ch1-5 Ch2-13 Ch6-12 Ch4-13 S11-S20 S21-S41 I/I NTSC S1'-S3', S1 S2-S10, For CATV

- Power requirement : 230V, 50Hz - Power consumption : 230W - STAND-BY : 3W

STATUS INDICATORS
Lamp indicator, operation indicator, and temperature indicator, located side the front panel controls reveal the operating status of the DLP TM (Digital Light Processing) projection TV .
Off Red Green Orange (blink) Orange Red (blink) Red Green (blink) Orange Red Red (flashing) Power cord is not connected. Power Cord is connected, unit is on standby. On Preparing operation in standby. Projection lamp is reaching the end of its life and needs to be replaced with a new lamp. There is a problem with the lamp or around it Lamp Life Over (10000 h) The lamp cover is not closed. The projector is overheating. The projector shut down due to overheating. The projector shut down, check the cooling fan.

Operation Indicator

Lamp Indicator

12 3
1.OPERATION INDICATOR

Temperature Indicator

2.LAMP INDICATOR 3.TEMPERATURE INDICATOR

44DLP54X First issue 04 / 04

TECHNICAL SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement. - Video input system: PAL-B/G, D/K,II/ SECAM-B/G, D/K,L/L NTSCM - Intermediate Frequency (Unit : MHz) VISION IF : 38.9MHz COLOR IF: 34.47MHz(4.43) 35.32MHz(3.58) : NTSC-M ( VIF-4.25000MHz ) : SECAM VIF-4.40625MHz SOUND IF : 33.4MHz (B/G) 32.9MHz (I/I) 32.4MHz (D/K) 34.4MHz (M)
- Tuning range For TV Band B/G VHF-Low VHF-High Hyper UHF - Tuning system : FVS 100 Programme memory - Voice coil impedance : 8 ohm - Sound output : 10W - External connection : Front : AV4 & S-Video Rear : Full Scart(AV1) : Half Scart(AV2/S-Video 2) : Half Scart(AV3) : Hi-Fi Out : RF-in : RS232C Up-Grade Port Ch21-69 Ch14-69 - Feature : Teletext (TOP/FLOP/LIST) Stereo/Dual Sound (NICAM & FM) SSC (Split Screen) Mode Multi Picture Display Mode Progressive Scan Double Window Text Ch2-4 Ch5-12 D/K Ch1-5 Ch2-13 Ch6-12 Ch4-13 S11-S20 S21-S41 I/I NTSC S1'-S3', S1 S2-S10, For CATV

- Power requirement : 230V, 50Hz - Power consumption : 230W - STAND-BY : 3W

STATUS INDICATORS
Lamp indicator, operation indicator, and temperature indicator, located side the front panel controls reveal the operating status of the DLP TM (Digital Light Processing) projection TV .
Off Red Green Orange (blink) Orange Red (blink) Red Green (blink) Orange Red Red (flashing) Power cord is not connected. Power Cord is connected, unit is on standby. On Preparing operation in standby. Projection lamp is reaching the end of its life and needs to be replaced with a new lamp. There is a problem with the lamp or around it Lamp Life Over (10000 h) The lamp cover is not closed. The projector is overheating. The projector shut down due to overheating. The projector shut down, check the cooling fan.

Operation Indicator

Lamp Indicator

12 3
1.OPERATION INDICATOR

Temperature Indicator

2.LAMP INDICATOR 3.TEMPERATURE INDICATOR

44DLP54X First issue 04 / 04

WIRING DIAGRAM - SCHEMA DINTERCONNEXIONS - VERDRAHTUNGSPLAN - DIAGRAMMA DELLE INTERCONNESSIONI - ESQUEMA DE INTERCONEXIONES

LED1 P800A
BLUE

P5B

P803B

P203B

SW801

P800C P800B

POWER/LED (LED)
P801B P803A
BLUE

RIR
PRE01 P203A

SW7

SW6

SW5

SW4

SW3

SW2

SW1 P1 GND P601B

BROWN RED

FCB

P801A
RED

IC408

P401 IC409

IC407

IC2 IC3

P5A P841A P851A P890A GND MOTOR FAN LAMP FAN BALLAST FAN P1 FAN P2 P3 FAN P4 FAN P5 HEAT P6 CASE

P7

P502B

SMPS BOARD (POWE)


T802 IC841 D851

D861 P503 D891 IC600 T801 P501

IC410 P601A P111

IC413

LAMP COVER SAFETY CONTACTOR

TU102

IC851

TU101

DRIVER DLP BOARD (DRIV)


P811 P602 P601 P603

SUB SIGNAL BOARD (SKC)


JA201 AV3 JA202 AV1 / AV2

P805C P806A

MOTOR FAN

LAMP BALLAST DLP to P2 SUBSIGNAL BOARD IC401

RED

P805A P805B

P806B

BLUE

P402 IC821 HEAT SENSOR IC406 COLOR WHEEL MOTOR SUB SIGNAL BOARD IC405 P400 IC402

IC208

P403 IC1601

M
IC811

OPTICAL BLOCK
Q811 D811 D801

P403

IC404

12 IC401 IC104 SUB DIGITAL BOARD P402B IC412

J1

LAMP
HEAT SENSOR

COLOR WHEEL P301 to P4 SUBSIGNAL BOARD

SUB DIGITAL BOARD (DIGI)


IC301 P401B

P202A

P102A

IC304

MAIN BOARD (MAIN)


P103A P1600

P802C L802 F800

LAMP COVER SAFETY CONTACTOR to P3 SUBSIGNAL BOARD

BALLAST FAN

P603 DRIVER DLP

IC305 IC103 IC101 IC102 P201A P101A P404 UPGRADE PORT

P101B

P102B

LP.R P1601 LP. L

MIS
L801 P801C

MAINPLUG 220V/50Hz

to P6 SUBSIGNAL BOARD

LAMP FAN

LAMP BALLAST BOARD (BAL) X1

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

IC842 IC831

SMPS

IC811 IC821

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

IC842 IC831

SMPS

IC811 IC821

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

(SUB DIGITAL 2/4)

SUB DIGITAL _ SUB SIGNAL

IC102

(SUB SIGNAL 2/3) (SUB DIGITAL 2/4)

IC208

IC104

TU101

SIGNAL TUNER CIRCUIT IC1 (SUB SIGNAL 3/3) IC1601 IC301


(SUB DIGITAL 1/4)

IC601
(SUB SIGNAL 2/3)

IC401

(SUB DIGITAL 3/4)

IC404

DRIVE B / D

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

DRIVER DLP

IC805

IC807 IC900 IC701

IC800

IC700 IC600

IC801 IC901 IC702 IC500

IC501

P602

P601
COLOR WHEEL MOTOR COLOR WHEEL

P501

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

P403 => P501 DRIVER DLP BOARD

IC401
SUB DIGITAL (3/4)

IC404

SUB DIGITAL (3/4)

IC301
SUB DIGITAL (1/4)

SUB DIGITAL (2/4) IC104

SUB DIGITAL (2/4) IC102

P402B => P202A MAIN BOARD


44DLP54X First issue 04 / 04

P401B => P201A MAIN BOARD

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

(SUB DIGITAL 2/4)

SUB DIGITAL _ SUB SIGNAL

IC102

(SUB SIGNAL 2/3) (SUB DIGITAL 2/4)

IC208

IC104

TU101

SIGNAL TUNER CIRCUIT IC1 (SUB SIGNAL 3/3) IC1601 IC301


(SUB DIGITAL 1/4)

IC601
(SUB SIGNAL 2/3)

IC401

(SUB DIGITAL 3/4)

IC404

DRIVE B / D

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

DRIVER DLP

IC805

IC807 IC900 IC701

IC800

IC700 IC600

IC801 IC901 IC702 IC500

IC501

P602

P601
COLOR WHEEL MOTOR COLOR WHEEL

P501

44DLP54X First issue 04 / 04

BLOCK DIAGRAM - SCHEMA SYNOPTIQUE - BLOCKSCHALTBILD - SCHEMA A BLOCCHI - ESQUEMA DE BLOQUES

P403 => P501 DRIVER DLP BOARD

IC401
SUB DIGITAL (3/4)

IC404

SUB DIGITAL (3/4)

IC301
SUB DIGITAL (1/4)

SUB DIGITAL (2/4) IC104

SUB DIGITAL (2/4) IC102

P402B => P202A MAIN BOARD


44DLP54X First issue 04 / 04

P401B => P201A MAIN BOARD

DISASSEMBLY
SCREEN REMOVAL (fig.1 to fig.5) a - Unscrew 01 b - Pull strongly 02 c - Unscrew 03 and 04 d- Remove 05 e - Unplug the HP connectors and remove 06

09

08

04

14

08 15 12

ACCESS TO THE ELECTRONIC PART (fig.1) a - Remove 07 b - Unscrew 08 c - Remove 09 Fig. 1 OPTICAL BLOCK REMOVAL (fig.6 and fig.9) a - Proceed as for "screen removal" until step "d" b - Unscrew 10 06 c - Remove 11 d - Disconnect 12 e - Unscrew 13 f - Disengage 14 g - Pull 15 h - Disconnect 16 i - Carrefully pull 17 and 18 j - Disconnect 19 and remove 17 01 01 Fig. 4 07 08

05 13 13

Fig. 7

13

DMD REMOVAL (fig.10 and fig.15) a - Proceed as for "optical block removal" b - Remove the lamp block c - Unscrew 21 , 22 and 23 d - Pull 20 in arrow direction e - Unscrew 24 f - Remove 25 03 g - Unscrew 26 x12 h - Remove 27 i - Unscrew 28 and 29 j - Lift and remove 30 and 31 k - Unscrew 32 and 33 l - Remove 34 and DLP 35 03 IMPORTANT : After optical block or DMD replacement, do not forget to adjust "screen tilt and position" and "optical focus". 03 11 Fig. 2 02

Fig. 5

Fig. 8

10

19

16

18 17

Fig. 9

Fig. 6 Fig. 3

44DLP54X First issue 04 / 04

24

26

REPLACING THE LAMP


You must replace the lamp when:

21

25

- The image gets darker or starts to be deteriorated. - The lamp indicator is orange or red (flashing alternately) - The message "LAMP REPLACE" appears on the screen. * Follow the instruction to replace the lamp, as below show.

24

21 27

1. Turn off the TV and unplug the power cable. (Cool the lamp for more than 1 hour.) 2. Remove the two retaining screws on the lamp cover with a + type screwdriver then separate the lamp cover from the TV.(Refer to Fig. 1) 3. Remove the two retaining screws on the lamp case with using + type screwdriver.(Refer to Fig. 2)

Fig.1

Fig. 13 21 24

Fig. 10

4. Lift up the fixed wire handle of the lamp.(Refer to Fig. 3) 5. Pull out the handle slowly and remove the lamp case. 6. Insert the new lamp gently into the correct position. Make sure it is inserted correctly.
29 22 33 32 33 31 29 32 Fig.2

7. Tighten the screws you removed in step 3. 8 Replace the lamp cover and tighten the cover screws. (Make sure the lamp cover is securely fastened. If the lamp cover is open, the lamp indicator flashes green and the TV is not turned on.)

33

28

Fig.3

RESET LAMP TIME


22 29 30 32 29

* You must reset lamp time on the menu after replacing the lamp.

Fig. 11

1
Fig. 14

Press the "OK" button on the front panel and "MUTE" button on the remote control simultaneously (About 5 seconds).

Lamp Use Time Reset Menu

23 34

Lamp Use Time Total Lamp Use Time Lamp Use Time Reset Reset

100 11011

EXIT Cancel

Press the "VOLUME" (

) button on the TV front panel.

Reset the Lamp Use Time?

35 23 23 Fig. 15 Fig. 12
Reset EXIT Cancel

44DLP54X First issue 04 / 04

Press the "OK" ( )button. Lamp time will be reset.

ADJUSTMENTS
It is necessary to enter the "EZ-Adjust Mode" (Service Mode) in order to carry out alignment of the set. Most adjustments can be made with the Service Remote Control Code 357 922 30. The adjustments must be performed under the correct sequence. The set must be operated for 5 minutes preliminarily before adjustment Use a 4/3 100% white test pattern. Note : The operation of the set without the lower back and the cover of the lamp is possible by locking the contactor in closed position only.

ALIGNMENT
GEOMETRY 2-Position H Position
H position V position
79 11

V Position

1 2
Fig.1

FOCUS Acces for optical focus adjustment is via the rear of the unit (Fig.5) Optical Focus

EZ-ADJUST MODE
1- Accessing EZ-Adjust Mode - Press the "ADJ" button on the remote control. The main service menu appears on the screen.

+ + = 50%
TV : AV1 Test pattern - Loosen the fixing screw (1) of projection lens (Fig.6) - Turn (2) to the left/right to make the optimum focus condition. - Fix the lens.

3 - Adjustment
- Select in the main menu of the EZ-Adjust Mode the line "2.Position"; TV set display the adjustment pattern (Fig.2)

EZ ADJ Mode
1.Pattern 2.Position 3.White Balance 4.System Option

H position V position

79 11

VIDEO CWI 3-White Balance R_Gain R = 83* Factory adjust (CWI = 136)*

standard RF -PAL/SECAM - Fix B =100 - Adjust R / G Grey scale test pattern

Lamp Type: DDP1010 Ver: SubMicom Ver: MainMicom Ver:

OSRAM@ 1.2 1.0 0.55

G_Gain G = 83*

Fig.2 - Adjust Tilt with ( 2 ) and position with (1 ) (Fig. 3,4) of the optical Engine plate in order to obtain a correct picture as shown above. - Lock the adjustments of Engine plate with screws (1 ) (Fig.3,4).

B_Gain B = 100

Service Remote Control Code : 357 922 30 grey

white =100%
SYSTEM 4-System Option System 1 : BG / L 0 : BG / I / DK

Text Language

2 - Exiting from EZ-Adjust Mode - After adjustment press the "ADJ" key on the Remote control. 3 - Navigation inside the EZ-Adjust Mode - Select menu to adjust using (CH+ CH) key and press the VOL+ " " key to adjust on the selected menu. 4 - Alignment value - Adjust the value of adjustment with using the VOL+ " ", VOL - " " key.

SCREEN TILT AND POSITION ADJUSTMENT 1 - Required Test equipment


- Six angles wrench and spanner for knob adjustment or fixation.

0 1 2 3 4 5 6 7 8

: : : : : : : : :

WEST EU EAST EU1 EAST EU2 TURKEY EU CYRILLIC1 CYRILLIC2 CYRILLIC3 TURK GREY1 TURK GREY2

9 10 11 12 13 14 15 16

: : : : : : : :

TURK GREY3 ARAB FRA ARAB ENG ARAB HEB1 ARAB HEB2 FARS ENG FARS FRA FARS ALL

2 - Preparation for Adjustment


- Remove the loudspeaker grid (1) , the Base plate (2) (Fig.1) and the cabinet back lower. See Disassembly/Assembly . The adjustment knobs and the Engine plate screws are accesible

44DLP54X First issue 04 / 04

01

02

01

* For Information only

Fig.6

Fig.3

02

01

Fig.5

01

01

Fig.4

Fig.6

- Adjust the V/H position in the service mode as following.

POWER SUPPLY
T=15s ON/STBY

400Vpp-H

279 (186) 11.5 6.3 (6.3) (230) 12V ST_6V

3 (0.1) 6.3 (6.3)

P841A=>P401 (SUB SIGNAL)

12 (0) 3.2 (0) 3.2 (0)

0.2 (6.3) 0.8 (6.3) 0.8 (0.1) 197 (4.7) 1.5 (0.1)

P811=>X1 BALLAST BOARD HEAT SENSOR P806A P806B


2.5 (0) 22 (0) (4.5) 1.8 (0) 5.5 (0) 2.5 (0) (4.7) 3.2 (0) 8 (0.5) 380 (4.5) 3.2 (0)

P851A=>P402 (MAIN BOARD)

P805 P801

4 (0) 0 (0)

4V 4.4 (0)

POWER/ LED
7V 14 (0) 8 (0.5)

P800

13.5V 14 (0.5)

P802

38V 37 (0)

P890A=>P403 (MAIN BOARD)

0 (0)
T=15s

T=15s

0 600Vpp-ON

0.8 : DC VOLTAGE TV ON (0.1) : DC VOLTAGE TV Standby (after Fans stopped)

P801

MIS
MIS

Note : During measurements in the power supply unit - Use the primary power unit ground ( ). Attention : Mesure dans la partie primaire de l'alimentation - Utiliser la masse du bloc alimentation ( ). Achtung : Bei Messungen im Primrnetzteil - Primrnetzteilmasse verwenden ( ).

!
18Vpp-ON

Attenzione : misure nell'alimentatore primario - usare massa alimentazione primario ( ). Cuidado : Medida en el bloque de alimentacion - Utilizar la masa del bloque de alimentacion ( ).

Part of board connected to mains supply. Partie du chssis relie au secteur. Primrseite des Netzteils. Parte dello chssis collegata alla rete. Parte del chassis conectar a la red.

Safety Part When repairing, use original part only Piece de securite N'utilisez que les pieces d'origine Sicherheitsbauteil Bei Ersatz nur Originalteil verwenden

SMPS (POWER SUPPLY)


POWE

44DLP54X First issue 04 / 04

MAIN BOTTOM B/D

P402=>P851A (SMPS)

P403=>P890A (SMPS)

P400

P400 => P502B (DRVER DLP)

P1600
R

P202A =>P402B (SUB DIGITAL) P1601

MAIN MB -02JA
MAIN

(MAIN BOTTOM B/D)

P201A =>P401B (SUB DIGITAL)

OPTIONNAL

P102A =>P102B (SUB SIGNAL)

L302

P101A =>P101B (SUB SIGNAL)

44DLP54X First issue 04 / 04

SUB SIGNAL (1/3)

SUB SIGNAL (1/3)


SKC

(SIGNAL TUNER CIRCUIT)


P102B=>P102A (MAIN)

P101B=>P101A (MAIN)

AUDIO OUT R L

JA201A

JA202 AV1 AV2

JA202 AV3

JA201

44DLP54X First issue 04 / 04

SUB SIGNAL (2/3)

P601A=>P601B (FCB)

SUB SIGNAL (2/3)


SKC

(SIGNAL TUNER CIRCUIT)

44DLP54X First issue 04 / 04

SUB SIGNAL (3/3)

P401=>P841A (SMPS) P5A P5A=>P5B (FCB) P401

P1 (OPT)

P3 LAMP FAN P5
(27/IC1)

HEAT SENSOR OPTICAL BLOCK

SKC

(SIGNAL TUNER CIRCUIT)

44DLP54X First issue 04 / 04

LAMP COVER SAFETY

SUB SIGNAL (3/3)

P6

BALLAST FAN

P4

MOTOR COLOR WHEEL FAN

P2

SUB DIGITAL (1/4)

P301

SUB DIGITAL (1/4)


DIGI

(VDP Ready II)

44DLP54X First issue 04 / 04

SUB DIGITAL (2/4)

SUB DIGITAL (2/4)


DIGI

(VPC3230)

44DLP54X First issue 04 / 04

SUB DIGITAL (3/4)

P403

VCC 14

13 12 11 10 9 8

6 7 GND

SUB DIGITAL (3/4)


DIGI
44DLP54X First issue 04 / 04

(V3 Micom / TMDS)

P403=>P501 DRIVER DLP BOARD

SUB DIGITAL (4/4)

P401B => P201A (MAIN)


c1 c2 c3 c4 c5 c6 c7 c8 c9 a1 a2 a3 a4 a5 a6 a7 a8 a9

c10 a10 c11 a11 c12 a12 c13 a13 c14 a14 c15 a15 c16 a16

P402B => P2012A (MAIN)


c1 c2 c3 c4 c5 c6 c7 c8 c9 a1 a2 a3 a4 a5 a6 a7 a8 a9

c10 a10 c11 a11 c12 a12 c13 a13 c14 a14 c15 a15 c16 a16

SUB DIGITAL (4/4)


DIGI

(ADC / CPLD / CON)

44DLP54X First issue 04 / 04

DRIVER DLP ( 1/5 )

5V_DLP

P501 P501=>P403 SUB DIGITAL BOARD

5V_DLP

P502B=>P400 (MAIN)

DRIVER DLP (1/5)


DRIV

(576P DMD)

44DLP54X First issue 04 / 04

DRIVER DLP ( 2/5 )

P601

COLOR WHEEL

COLOR WHEEL MOTOR

P602

LAMP <= P603 BALLAST BOARD

DRIVER DLP (2/5)


DRIV (576P DMD)

44DLP54X First issue 04 / 04

DRIVER DLP ( 3/5 )

DRIVER DLP (3/5)


DRIV (576P DMD)

44DLP54X First issue 04 / 04

DRIVER DLP ( 4/5 )

DRIVER DLP (4/5)


DRIV

(576P DMD)

44DLP54X First issue 04 / 04

DRIVER DLP ( 5/5 )

DRIVER DLP (5/5)


DRIV (DAD. MOTOR. LAMP)
44DLP54X First issue 04 / 04

SUB CIRCUITS

POWER PART
SMPS

IR RECEIVER
RIR

POWER / LED BOARD


LED

FCB

P5B P5B =>P5A (SUB SIGNAL BOARD)

44DLP54X First issue 04 / 04

SUB CIRCUITS

POWER PART
SMPS

IR RECEIVER
RIR

POWER / LED BOARD


LED

FCB

P5B P5B =>P5A (SUB SIGNAL BOARD)

44DLP54X First issue 04 / 04

POWER SUPPLY CIRCUIT BOARD - CIRCUIT IMPRIME DE LALIMENTATION - LEITERPLATTE NETZTEIL - PIASTRA DEI CIRCUITI DI ALIMENTAZIONE - PLATINA ALIMENTACIN SMPS POWER/LED

MIS

44DLP54X First issue 04 / 04

MAIN BOARD - PLATINE PRINCIPALE - CHASSIS GRUNDPLATTE - PIASTRA PRINCIPALE - PLATINA PRINCIPAL
COMPONENT SIDE - COTE COMPOSANTS - BESTCKUNGSSEITE - LATO COMPONENTI - LADO COMPONENTES

44DLP54X First issue 04 / 04

MAIN BOARD - PLATINE PRINCIPALE - CHASSIS GRUNDPLATTE - PIASTRA PRINCIPALE - PLATINA PRINCIPAL
SOLDER SIDE - CTE SOUDURES - LTSEITE - LATO SALDATURE - LADO SOLDADURAS

44DLP54X First issue 04 / 04

SUB SIGNAL BOARD - PLATINE SUB SIGNAL - SUB SIGNAL GRUNDPLATTE - PIASTRA SUB SIGNAL - PLATINA SUB SIGNAL
COMPONENT SIDE - COTE COMPOSANTS - BESTCKUNGSSEITE - LATO COMPONENTI - LADO COMPONENTES

44DLP54X First issue 04 / 04

SUB SIGNAL PRINTED CIRCUIT BOARD


SOLDER SIDE

44DLP54X First issue 04 / 04

59

60

SUB DIGITAL BOARD - PLATINE SUB DIGITAL - SUB DIGITAL GRUNDPLATTE - PIASTRA SUB DIGITAL - PLATINA SUB DIGITAL
COMPONENT SIDE - COTE COMPOSANTS - BESTCKUNGSSEITE - LATO COMPONENTI - LADO COMPONENTES

44DLP54X First issue 04 / 04

SUB DIGITAL BOARD - PLATINE SUB DIGITAL - SUB DIGITAL GRUNDPLATTE - PIASTRA SUB DIGITAL - PLATINA SUB DIGITAL
SOLDER SIDE - CTE SOUDURES - LTSEITE - LATO SALDATURE - LADO SOLDADURAS

44DLP54X First issue 04 / 04

DRIVER DLP BOARD - PLATINE DRIVER DLP - DRIVER DLP GRUNDPLATTE - PIASTRA DRIVER DLP - PLATINA DRIVER DLP
COMPONENT SIDE - COTE COMPOSANTS - BESTCKUNGSSEITE - LATO COMPONENTI - LADO COMPONENTES

44DLP54X First issue 04 / 04

SUB SIGNAL BOARD - PLATINE SUB SIGNAL - SUB SIGNAL GRUNDPLATTE - PIASTRA SUB SIGNAL - PLATINA SUB SIGNAL
COMPONENT SIDE - COTE COMPOSANTS - BESTCKUNGSSEITE - LATO COMPONENTI - LADO COMPONENTES

44DLP54X First issue 04 / 04

SUB SIGNAL BOARD - PLATINE SUB SIGNAL - SUB SIGNAL GRUNDPLATTE - PIASTRA SUB SIGNAL - PLATINA SUB SIGNAL
SOLDER SIDE - CTE SOUDURES - LTSEITE - LATO SALDATURE - LADO SOLDADURAS

44DLP54X First issue 04 / 04

DRIVER DLP BOARD - PLATINE DRIVER DLP - DRIVER DLP GRUNDPLATTE - PIASTRA DLP DRIVER - PLATINA DRIVER DLP
SOLDER SIDE - CTE SOUDURES - LTSEITE - LATO SALDATURE - LADO SOLDADURAS

44DLP54X First issue 04 / 04

FRONT CONNECTOR BOARD


COMPONENT SIDE SOLDER SIDE

69

INTEGRATED CIRCUIT BLOCK DIAGRAMS IC1 - SDA5550


A { 16 to A20 }

PSEN RD WR

SDA55XX

A { 0 to 15 } D { 0 to 7 } ALE

Analog / MUX ADC ADC

Slicer RAM 256x8 ADC Interface Memory Extension STACK 128x8 Memory Extension / Unit Counter 0 CORE Counter 1 Interrupt Contoller BUS Arbiter

Acquisition PROGRAM ROM 128K x8 Acquisition Interface

WDT Capture Control PWM P { 0 to 04} Port Logic

XRAM SRAM 16K x8bit

Peripheral BUS Interface

Caracter ROM

UART RAM / ROM Interface SFRs CLOCK & Sync System Display Logic DISPLAY GENERATOR Display REGs CLUT FIFO DAC's R G B

16K x8bit H V

BLANK / COR

IC6 - IC7 - M6320


CS0 CS1 CS2
16 15 14

CHIP_SELECT

SCL SDA

I2C BUS TRANSCEIVER


3

SHIFT REGISTER 8

SO

Output data

Input/Output

OUTPUT DATA LATCH 8 VDD GND


13 8

I/O SETTING DATA LATCH 8 I/O PORT

INPUT DATA LATCH 8 Input data

POWER-ON RESET

12

11

10

D7

D6

D5

D4

D3

D2

D1

D0

70

44DLP54X First issue 04 / 04

IC102 - VPC3230

IC103 - XC95144L

CIN VIN1 VIN2 VIN3 VIN4 VOUT

71 72 73 74 75 70 AGC 2 x ADC NTSC PAL Analog Front-end Adaptive Comb Filter Color Decoder NTSC PAL SECAM Saturation Tint
Y

Mixer

2D Scaler PIP

Output Formatter ITU-R 656 ITU-R 601 Memory Control

31...34 37...40 41...44 47...50 18 19...23

3
Y OUT CrCb OUT

JTAG Port

JTAG Controller

In-System Programming Controller

Cr

Cr Panorama

Cb

Mode Peacking Cb Contrast Brightness

54
YCOE FIFO CNTL

I/O I/O I/O

18

Function Block 1 Macrocells 1 to 18

RGB/ YCrCb FB RGB/ YCrCb

1..3 79 4..6

Processing Y Analog Component U/B Cr Matrix Front-End Contrast V/R Saturation Cb 4 x ADC FB Brightness FB Tint 62

Y/G

Fast CONNECT II Switch Matrix

27,28 I2C Bus Sync + Clock Generation 56 57 54 13,14

LLClock H Sync V Sync AVO

I/O

54 18

Function Block 2 Macrocells 1 to 18

Clock Gen. 63

I/O Blocks I/O I/O

54 18

Function Block 3 Macrocells 1 to 18

20.25 MHz I2C Bus

I/O I/O 3 I/O/GCK

IC401 - M306V3
I/O/GSR I/O/GTS
8 8 8 4 4 3

54 1 4 18

Function Block 4 Macrocells 1 to 18

I / O ports

Port P0

Port P2

Port P3

Port P4

Port P5

Port P6
Port P7

Internal peripheral functions


i er Tm

A-D converter

System clock generator XINXOUT

Timer TA0 (16 bits) Timer TA1 (16 bits) Timer TA2 (16 bits) Timer TA3 (16 bits) Timer TA4 (16 bits) Timer TB0 (16 bits) Timer TB1 (16 bits) Timer TB2 (16 bits)

OSD

54 18
1

UART/clock synchono SI/O r us


UART /clock synchronous SI/O

Function Block 8 Macrocells 1 to 18

Port P8

Data slicer HSYNC counter M16C/60 series16-bit CPU core


Registers Program counter PC Vector table INTB Stack pointer ISP USP FLG

Multimaster I2C-bus interface 0 Multimaster I2C-bus interface 1

Memory
ROM 192 K

Watchdog timer
(15 bits)

DMAC
(2 channels)

D-A converter
(8 bits X 2 channels)

R0H R0L R0H R0L R1H R1L R1H R1L R2 R2 R3 R3 A0 A0 A1 A1 FB FB SB

Pin Type I/O/GCK1 I/O/GCK2


3

N 22 23 27 3 4 1 2 99

Pin Type TCK TDI TDO TMS VCCINT 3.3V VCCIO 2.5V/3.3V GND No Connects

N 48 45 83 47 5, 57, 98 26, 38, 51, 88 21, 31, 44, 62, 69, 75, 84, 100 -

Port P9

RAM 5K

Port P10

Multiplier

I/O/GCK3 I/O/GTS1 I/O/GTS2 I/O/GTS3 I/O/GTS4 I/O/GSR


2

44DLP54X First issue 04 / 04

71

72

IC208 - CXA2069
3.3 V

IC500 - TFP401
3.3 V

TV V1 V2 V3 V4 V5 V6

63

1 8
15 22 30 6dB 60 6dB

53

VOUT1

1.8 V Regulator Internal 50- Termination RED(0-7) + _ Channel 2 Latch Channel 1 Latch Channel 0 Latch CH2(0-9) CTL3 CTL2 Data Recovery CH1(0-9) TMDS and Decoder Synchronization CH0(0-9) GRN(0-7) CTL1 BLU(0-7) VSYNC HSYNC Panel Interface 44 46 8 43 41 40 47 48 3.3 V

49 56 55

YIN1 YOUT1 TRAP1

Rx2+ 81 Rx2Rx1+ 86 Rx185

82

QE(0-23) QO(0-23) ODCK DE SCDT CTL3 CTL2 CTL1 VSYNC HSYNC

+ _

58 6dB 51 Y1 Y2 Y3 Y4

COUT1 CIN1

3
10 17 24 6dB 46 TRAP2 6dB 44 V/YOUT2

90 Rx0+ 91 Rx0-

+ _

93 RxC+ 94 RxC-

+ _

PLL

47 6dB

COUT2

IC105 - 74LS123
41 VOUT3

C1 C2 C3 C4

5
12 19 26 6dB 6dB

39

YOUT3

1Rext/ 1 VCC Cext Cext 16 15 14

1Q 13

2Q 12

2 CLR 11 CLR Q Q

2B 10

2A 9

Q
37 6dB BIAS 6dB 57 50 42 LTV LV1 LV2 LV3 LV4 LV5 LV6 RTV RV1 RV2 RV3 RV4 RV5 RV6 62 35 52 54 0dB 6dB 43 45 29 59 64 0dB 38 40 LOUT3 ROUT3 LOUT2 ROUT2 COUT3 VGND BIAS VCC AGND LOUT1 ROUT1

Q CLR 1 1A 2 1B 3 4 1 1Q CLR 5 2Q

2 9
16 23

6 8 7 2 GND 2 Cext Rext/ Cext

STC222D

BMS400

4
11 18 25 31 61 6dB Logic 6dB 6dB 36 33 34 32 DC OUT SCL SDA ADR S-1 S-2 S-3 S-4 S2-1 S2-2 S2-3 S2-4 MUTE

1 IN GND 3

2 OUT

1 2

7
14 21 28

IC903 - IC904 - IC905 FDS6930A

6
13 20

5 6 7 8

4 3 2 1

6dB

27 48

73

74

44DLP54X First issue 04 / 04

IC101 - AD9883A

IC501 - AD9884A
AD9884A

54

R AIN

CLAMP

A/D

8 70...77

R OUTA

8 R IN 7 CLAMP A/D 8 105...112 8 95...102

R OUTA R OUTB G OUTA G OUTB B OUTA B OUTB DATACK HSOUT

G AIN

48

CLAMP

A/D

2...9

G OUTA

8 G IN 15 CLAMP A/ D 8 85...92 8 75...82 8 B IN 22 40 HSYNC COAST CLAMP CKINV CKEXT 41 28 27 44 45 14 118 SOGOUT 29 30 CLOCK GENERATOR 0.15V CONTROL 31 32 125 REF 127 126 REFOUT CLAMP A/ D 2 8 65...72 8 55...62 115 117

43

B AIN

CLAMP

A/D

12...19

B OUTA
37

MIDSCV DTACK HSOUT VSOUT SOGOUT

HSYNC CO AST CLAMP FILT

30 29 38 33

67

SYNC PROCESSING AND CLOCK GENERATIO N

66 64 65

SCL SD A A0

56 57 55

REF SERIAL REGISTER AND POWER MANAGEMENT

58

REF BYPASS

REFIN

AD9883A

FILT SOGIN

SDA SCL

A 0 A 1 PWRDN

IC601 - MSP3411

Sound IF1 ADC Sound IF2

Demodulator

Preprocessing

Loudspeaker Sound Processing

DAC

Loudspeaker Subwoofer

Source Select

I S1 I2S2 SCART1

Headphone Sound Processing

DAC

Headphone

Prescale

I2S DAC

SCART2 SCART3 SCART4 MONO

SCART DSP Input Select

SCART1 ADC Prescale DAC SCART Output Select SCART2

44DLP54X First issue 04 / 04

75

IC801 - CDCR83A

PWRDWNB

S0

S1

S2

STOPB

Test MUX Bypass MUX

ByPCLK PLLCLK 20 2 PLL B 18 Phase Aligner CLK CLKB

REFCLK

A fD 14,15 2 MULT0 MULT1 PCLKM 6 7

PACLK

SYNCLKN

FUNCTION TABLE MODE Normal Bypass Test Output test (OE) Reserved Reserved Reserved S0 0 1 1 0 0 1 1 S1 0 0 1 1 0 0 1 S2 0 0 0 X 1 1 1 CLK Phase aligned clock PLLCLK REFCLK Hi-Z Hi-Z CLKB Phase aligned clockB PLLCLKB REFCLKB Hi-Z Hi-Z

X = dont care, Hi-Z = high impedance

IC811 - MC33262

Zero Current Detector

Zero Current 5 Detect Input

2.5V Reference

Undervoltage Lockout

VCC

Drive Output Multiplier, Latch, PWM, Ti er, m & Logic 7 Current Sense Input

Overvoltage Comparator + Error Amp 1.08Vref + Vref Quickstart

Multiplier Input 3

Multiplier

Voltage Feedback 1 Input

Gnd

Compensation

76

44DLP54X First issue 04 / 04

LIST OF ABBREVIATIONS - LISTE DES ABREVIATIONS - ABKRZUNGEN LISTA DELLE ABBREVIAZIONI - LISTA DE ABREVIACIONES

G AV4_CIN G AV4_VIN G AV4_YIN G CWI G DDP_PWR_GOOD G DLP


TM

FRONT_AV PART C SIGNAL FRONT_AV PART VIDEO SIGNAL FRONT_AV PART Y SIGNAL COLOR WHEEL INDEX POWER GOOD SWITCH DIGITAL LIGHT PROCESSING DIGITAL MICRO-MIRROR DEVICE 8 BITS DIGITAL Y 8 BITS DIGITAL C OVERHEATING LAMP INDICATOR LAMP COVER INDICATOR LAMP ENABLE FROM DRIVER (DDP) IC LAMP INDICATOR OPERATION INDICATOR LED COLOR WHEEL MOTOR SUPPLY MAIN VIDEO SIGNAL FROM TUNER/FI MAIN Y SIGNAL FROM TUNER/FI MAIN C SIGNAL FROM TUNER/FI TEMPERATURE LED FAST BLANKING TXT BLUE SIGNAL OUTPUT TXT GREEN SIGNAL OUTPUT TXT RED SIGNAL OUTPUT TXT HORIZONTAL POSITION TXT WINDOW VERTICAL POSITION TXT WINDOW POWER ON CHECK POWER IIC CLOCK BUS1/2/3 IIC DATA BUS1/2/3 TXT DATA MAIN SWITCH TUNING RANGE AV1 VIDEO SIGNAL AV2 VIDEO SIGNAL AV2 Y/C AV3 VIDEO SIGNAL

G DMD G EXTRA_Y (0-7) G EXTRA_C (0-7) G HEAT_DET G LAMP CASE G LAMPEN G LAMP LED G OPER LED G MDV 1/2/3 G M_V G M_Y G M_C G TEMP LED G TXT FB G TXT B G TXT G G TXT R G TXT HS G TXT VS G POWER G PWR_CHK G SCL1/2/3 G SDA1/2/3 G SV G SW1/SW2 (MAIN) G SC1_VIN G SC2_VIN G SC2_YIN G SC3_VIN
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