Weidmuller Crimping Tools

Introduction
Crimping
Crimping After stripping, appropriate contacts or wire end ferrules can be crimped to the cable end. Crimping produces a reliable connection between conductor and contact, and has more or less completely replaced soldering. Crimping describes the production of a uniform, nondetachable connection between conductor and connecting element. This should be achieved exclusively by the use of a high-quality precision tool. The result is a safe, reliable connection in both electrical and mechanical terms. Weidmller offers a wide product range of mechanical crimping tools. An integral ratchet mechanism with disengaging option guarantees optimum processing quality. Crimp connections produced with Weidmller tools comply with international standards and specifications. Crimping of wire end ferrule: Optimum crimp of different cross-sections as an example Examples for the visual inspection of a crimp connection with manual and automatic crimping tools by Weidmller:
The conductor insulation must be pushed into the plastic collar. The ferrule sleeve must be completely filled by the conductor. Depending on the cross-section, the conductor should protrude approx. 0 0.5 mm from the ferrule sleeve.
Cut-away view:
0 0.5
Front view:
0.5 mm2
0.75 mm2
1.0 mm2
1.5 mm2
2.5 mm2
4.0 mm2
For cross-sections 650 mm2, the crimping shape is approximately the same.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com D.2
Introduction
Faulty crimping connections due to incorrect combination of cable and wire end ferrule It is not possible for a tool to function reliably with every combination of conductor and crimping material. It is possible that the standard requirements for the crimped product cant be achieved, although taken on their own, both conductor and crimping material comply with the corresponding standard. The individual production tolerances of conductor and crimping material do not allow every conductor to be combined with every contact. The combination of conductors, crimping material and crimping tool must be coordinated: this procedure is all the more difficult given the large number of products on the market. This means that the material must be defined and the crimping result tested, ensuring that the test, and later on the tool, satisfy the same conditions. Faults which can occur during crimping: Single conductor squeezed off Single conductor pushed back Cracks along the sides and die impressions Splitting of the ferrules Asymmetrical crimping shape Extreme burrs formed along the sides Ferrule not filled by the conductor Single conductors pushed back protruding from the collar Single conductors squeezed off Plastic collar damaged by the crimping jaw Conductor insulation not pushed into the plastic collar Ferrule bent longitudinally after crimping Formation of cracks at the sides. Sides split open Formation of cracks at the impressions of the crimping jaw Asymmetrical crimping shape Burr formation on one side Asymmetrical crimping shape Burr formation on one side
Note: The ferrule must not split open after it has been connected once in any Weidmller terminal corresponding to the conductor cross-section (with a torque according to IEC 60947-1)
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Crimping
Crimping tools for wire end ferrules

T hree functions: Cutting Stripping Crimping Wire-endferruleswithplasticcollars,in compliancewithDIN46228-4 Ratchetforprecisecrimping. Efficientoperation:Changeoftoolsnot necessary,resultinginasignificanttimesavings Automaticconveyanceofwire-endferrules Quickadjustmentfordifferingcross-sections Easyhandlingofferrulestrips Only Weidmller fifty-piece linked ferrule strips can be processed. The use of wire-end ferrules on reels can lead to damage.
stripax plus 2.5

0,5...2,5 mm
Crimping
Forprocessinglinkedwire-endferrulesfrom Weidmller0.5...2.5mm(~AWG20...14)
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm g STRIPAX PLUS 2.5 Stripsoflinkedwire-endferrules 0.5...2.5 0.5...0.75 1...1.5 2.5
210 260
Onlystrip-typeproductsfromWeidmllercanbeprocessed. Theuseofwire-endferrulesonreelscanleadtodamage.
Ordering data
Version Type STRIPAXPLUS2.5 Qty 1 Order No. 9020000000
Note
Spareblade(orderno.:9050340000)

Forwire-endferruleswithandwithoutplastic collars,accordingtoDIN46228T.1andT.4(~ AWG24...16) Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation
PZ 1.5
0.14...1.5 mm
PZ 6 HEX
0.14...6 mm
Onlyonedieforthewholecross-sectionrange CrimpcomplieswithEuro-NormEN60947-1 Wire-endferruleinsertionfromthefront
Onlyonedieforthewholecross-sectionrange Wire-endferruleinsertionfromtheside
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm mm mm g PZ 1.5 Wire-endferruleswith/withoutplasticcollars 0.14...1.5 PZ 6 HEX Wire-endferruleswith/withoutplasticcollars 0.14...6
170 170
180 380
Ordering data
Version Type PZ1.5 Qty 1 Order No. 9005990000 Type PZ6HEX Qty 1 Order No. 9013650000
Note
Crimping

PZ 4
0.5...4 mm
PZ 6/5
0.25...6 mm
Crimping
Onlyonecrimpingstationforthewholecrosssectionrange Wire-endferruleinsertionfromtheside
CrimpcomplieswithEuro-NormEN60947-1 ApprovalaccordingtoVG95211(military designationVG95236T14B002) Fivecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm mm mm g PZ 4 Wire-endferruleswith/withoutplasticcollars 0.5...4 PZ 6/5 Wire-endferruleswith/withoutplasticcollars 0.25...6 0.25...0.5 0.75...1.5 2.5 4 6 200 423
200 448
Ordering data
Version Type PZ4 Qty 1 Order No. 9012500000 Type PZ6/5 Qty 1 Order No. 9011460000
Note

PZ 3
0.5...6 mm
PZ 6 roto
0.14...6 mm
Onlyonedieforthewholecross-sectionrange Wire-endferruleinsertionfromthefront
Onlyonedieforthewholecross-sectionrange Rotatingdieenableswire-endferruleinsertion fromthefrontorside
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm mm mm g PZ 3 Wire-endferruleswith/withoutplasticcollars 0.5...6 PZ 6 Roto Wire-endferruleswith/withoutplasticcollars 0.14...6
200 426
200 428
Ordering data
Version Type PZ3 Qty 1 Order No. 0567300000 Type PZ6Roto Qty 1 Order No. 9014350000
Note
Crimping

PZ 16
6...16 mm
PZ ZH 16
Twin wire-end ferrules from 6...16 mm
Crimping
CrimpcomplieswithEuro-NormEN60947-1 ApprovalaccordingtoVG95211(military designationVG95236T14B002) Threecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside
Threecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm mm mm g PZ 16 Wire-endferruleswith/withoutplasticcollars 6...16 6 10 16 PZ ZH 16 Twinwire-endferrules 6...16 6 10 16
200 418
250 730
Ordering data
Version Type PZ16 Qty 1 Order No. 9012600000 Type PZZH16 Qty 1 Order No. 9013600000
Note

PZ 50
25...50 mm
CrimpcomplieswithEuro-NormEN60947-1 ApprovalaccordingtoVG95211(military designationVG95236T14B002) Threecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm g PZ 50 Wire-endferruleswith/withoutplasticcollars 25...50 25 35 50
250 730
Ordering data
Version Type PZ50 Qty 1 Order No. 9006450000
Note
Crimping
Introduction
Crimping tool for custom contacts

Crimping The crimping technique is one of the most reliable and most versatile connection methods. Extreme quality demands for a variety of different connections require that you use a wide variety of specialized crimping tools which are designed for specific contacts. Weidmller offers the right crimping tool for a wide variety of contacts. Regardless if you are using turned contacts, cable-lug connectors, insulated connectors or coaxial connectors.
Introduction
Crimping
Crimping tools for other contacts
Crimping tools for other contacts Crimping

Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation Withstopforexactpositioningofthecontacts. Contactandinsulationarecrimpedinonestep
HTF 28 / HTF 48 / HTF 63

0.1...2.5 mm
CTF 63
0.5...6 mm
F orcable-lugsleevesandcable-lug(flatblade) connectorswithpre-rolledcrimpingclaw HTF 28 Connectorwidth:2.8mm,from0.1...1.0mm HTF 48 Connectorwidth:4.8mm,from0.5...2.5mm HTF 63 Connectorwidth:6.3mm,from0.5...2.5mm
F orcable-lugsleevesandcable-lug(flatblade) connectorswithpre-rolledcrimpingclaw CTF 63 Connectorwidth:6.3mm,from0.5...6mm
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Plugwidth Tool data Length Weight Note mm mm mm mm mm mm g HTF 28 F-plug/-sleeve 0.1...1 0.1...0.25 0.25...0.5 0.6...1 2.8 200 438 HTF 48 F-plug/-sleeve 0.5...2.5 0.5...1 1.5...2.5 4.8 200 438 HTF 63 F-plug/-sleeve 0.5...2.5 0.5...1 1.5...2.5 6.3 200 438 CTF 63 F-plug/-sleeve 0.5...6 0.5...1 1.5...2.5 2.6...6 6.3 250 730
Ordering data
Version Type HTF28 HTF48 HTF63 Note Qty 1 1 1 Order No. 9013090000 9013080000 9013400000 Type CTF63 Qty 1 Order No. 9202860000

Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation Withstopforexactpositioningofthecontacts.
CTI 6 G
0,5...6 mm
CTI 6
0,5...6 mm
F orPVC,PC,andpolyamideinsulatedconnectors 0.5...6 mm (~AWG20...AWG10) Parallel-crimpprofile,forcrimpingcontactand insulationinonestep
F orPVC,PC,andpolyamideinsulatedconnectors 0.5...6 mm (~AWG20...AWG10) Double-crimpprofile,forcrimpingcontactand insulationinonestep
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Plugwidth Tool data Length Weight Note mm mm mm mm mm g CTI 6 G Insulatedconnector 0.5...6 0.5...1.5 1.1...2.5 2.6...6 CTI 6 Insulatedconnector 0.5...6 0.5...1.5 1.1...2.5 2.6...6
250 747
250 730
Ordering data
Version Type CTI6G Qty 1 Order No. 9202850000 Type CTI6 Qty 1 Order No. 9006120000
Note
Crimping

Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation Withstopforexactpositioningofthecontacts. TestedaccordingtoDINEN60352part2
HTI 15
0.5...2.5 mm
HTN 21
0.5...6 mm
Crimping
F orPVC,PC,andpolyamideinsulatedconnectors 0.5...2.5 mm (~AWG20...AWG14) Double-crimpprofile,forcrimpingcontactand insulationinonestep
F oruninsulatedcablelugsandconnectors 0.5...6 mm (AWG20...10) Rolledcablelugs,forexampleacc.toDIN 46234 Tubularcablelugs Pincablelugs Parallelandserialconnectors Indentcrimp Alternativelyavailablewithorwithout pivotingendstop
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Plugwidth Tool data Length Weight Note mm mm mm mm mm g HTI 15 Insulatedconnector 0.5...2.5 0.5...1.5 1.1...2.5 HTN 21 Uninsulatedconnection 0.5...6 0.5...1.5 1.1...2.5 2.6...6 HTN 21 M. AN Uninsulatedconnection 0.5...6 0.5...1.5 1.1...2.5 2.6...6
200 434
200 427
200 427
Endstopforsecurecontactpositioningintool
Ordering data
Version Type HTI15 Qty 1 Order No. 9014400000 Type HTN21 HTN21M.AN Note Qty 1 1 Order No. 9014610000 9014100000

Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation
CTN 25 D 4
10...25 mm
CTN 25 D 5
10...25 mm
F oruninsulatedcablelugsandconnectors 10...25 mm Rolledcablelugs,acc.toDIN46234 Pincablelugs Parallelandserialconnectors Indentcrimp
F oruninsulatedcablelugsandconnectors 10...25 mm Rolledcablelugs,acc.toDIN46235 Pincablelugs Parallelandserialconnectors Hexagoncrimp
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Plugwidth Tool data Length Weight Note mm mm mm mm mm g CTN 25 D4 Uninsulatedconnection 10...25 10 16 25 CTN 25 D5 Uninsulatedconnection 10...25 10 16 25
250 730
250 730
Ordering data
Version Type CTN25D4 Qty 1 Order No. 9006220000 Type CTN25D5 Qty 1 Order No. 9006230000
Note
Forrolledcablelugs
Fortubularcablelugs
Crimping

Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation Withstopforexactpositioningofthecontacts.
CTX CM 1.6/2.5 / CTX CM 3.6

0.14...10 mm
CTIN CM 1.6/2.5 / CTIN 3.6

0.14...10 mm
Crimping
C TX CM 1.6/2.5 TurnedHDcontacts TurnedHEcontacts ConCeptM10andM5contacts 0.14...4.0mm CTX CM 3.6 TurnedHDcontacts ConCeptM3contacts 4.0...10mm
C TIN CM 1.6/2.5 TurnedHDandHEcontacts TurnedHXcontacts ConCeptM10,M5andM3contacts 4-indentcrimp 0.14...4.0mm CTIN CM 3.6 TurnedHXcontacts ConCeptM3contacts 4-indentcrimp 1.5...10.0mm
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note mm mm mm mm mm mm mm g CTX CM 1.6/2.5 Turnedcontacts 0.14...4 0.14...0.5 0.75...1 1.5 2.5 4 250 730 CTX CM 3.6 Turnedcontacts 4...10 4 6 10 CTIN CM 1.6/2.5 Turnedcontacts 0.14...6 0.14...6 CTIN CM 3.6 Turnedcontacts 1.5...10 1.5...10
250 730
230 1220
230 1220
Ordering data
Version Type CTXCM1.6/2.5 CTXCM3.6 Note Qty 1 1 Order No. 9018490000 9018480000 Type CTINCM1.6/2.5 CTINCM3.6 Qty 1 1 Order No. 9205430000 9205440000

HTX LWL
F orfibre-opticcableswith corediameterof1mm Crimpingsleeve5.5mm Station 1:Hexagoncrimp Station 2:Roundcrimp(forHPconnectors)
Technical data
Description of contact Typeofcontact Station1:A/B Station2:A/B Station3:A/B C D Tool data Length Weight Note mm mm mm g HTX LWL Fibre-opticconnector 3.15/6 4.85/6
200 415
H.-:Sleevediameter
Ordering data
Version Type HTXLWL Qty 1 Order No. 9011360000
Note
Crimping

IE-CT-SC-GOF / IE-CT-LC-GOF
Crimping tools for IP 67 plugs
IE-CT-SC-POF / IE-CT-SC-GOF-P
Crimping tools for IP 67 plugs
Crimping
Forfibre-opticSC/STandIP67connectors Forfibre-opticLCandIP67connectors
Forpolymerfibre-opticSC/STandIP67 connectors Forfibre-optic,ProfiNet,MobilcableSC/STand IP67connectors
Technical data
Tool data Length Weight Note IE-CT-SC-GOF 250 730 IE-CT-LC-GOF 250 730 IE-CT-SC-POF 250 730 IE-CT-SC-GOF-P 250 730
Ordering data
Version Type IE-CT-SC-GOF IE-CT-LC-GOF Note Qty 1 1 Order No. 9205320000 9205330000 Type IE-CT-SC-POF IE-CT-SC-GOF-P Qty 1 1 Order No. 9205340000 9205350000
Accessories
Type IE-CTI-SC-GOF IE-CTI-LC-GOF Note Qty 1 1 Order No. 9205280000 9205290000 Type IE-CTI-SC-POF IE-CTI-SC-GOF-P Qty Order No. 1 1 9205300000 9205310000

HTG174 / HTX138 / HTX188
HTG 58 / HTG 59 / HTG 58/59
F orcoaxialconnectorssuchasBNC,TNCand Nplugs HTX 138 forconnectorsonTwinaxcoaxialcable
F orcoaxialconnectorssuchasBNCandTNC plugs WithcablesRG58,RG59,RG62,RG71....
A = Width across flats B = Crimping width C = Outer sleeve of the coaxial plug D = Centre contact
Technical data
Description of contact Typeofcontact Station1:A/B Station2:A/B Station3:A/B C D Tool data Length Weight Note mm mm mm mm mm g HTG 174 Coaxialconnector 4.52/10 1.72/2.3 7.5 2 200 420 HTX 138 Coaxialconnector 8.24/10 1.72/2.3 9.5 2 200 420 HTX 188 Coaxialconnector 3.25/10 1.72/2.3 HTG 58 Coaxialconnector 5.4/10 1.72/2.3 6.2 2 200 420 HTG 58/59 Coaxialconnector 5.4/10 6.48/10 1.72/2.3 6.2 2 200 420 HTG 59 Coaxialconnector 6.48/10 1.72/2.3 7.5 2 200 420
2 200 420
Ordering data
Version Type HTG174 HTX138 HTX188 Note Qty 1 1 1 Order No. 9012410000 9012400000 9011990000 Type HTG58 HTG58/59 HTG59 Qty 1 1 1 Order No. 9012000000 9012020000 9012010000
Crimping

CTX 500 / 501 / 502
HTF SUB-D
AWG 28...20
Crimping
F orcoaxialconnectorssuchasBNC,TNCandN plugswithcoaxialcable
F orSUB-Dcontactswithopencrimpingclaw AWG28....20
Technical data
Description of contact Typeofcontact Station1:A/B Station2:A/B Station3:A/B C D Tool data Length Weight Note mm mm mm mm mm g CTX 500 Coaxialconnector 10.54/12 2.54/3.17 12.2 2.9 250 730 CTX 501 Coaxialconnector 10.9/12 2.45/3.17 12.6 2.8 250 730 CTX 502 Coaxialconnector 9.3/12 1.75/2.3 10.7 2 250 730 200 438 HTF SUB-D SUB-D
Ordering data
Version Type CTX500 CTX501 CTX502 Note Qty 1 1 1 Order No. 9006320000 9006370000 9006380000 Type HTFSUB-D Qty 1 Order No. 9013260000

Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation Withstopforexactpositioningofthecontacts. Contactandinsulationarecrimpedinonestep
HTF RSV 12 / HTF RSV 16

0.14...2.5 mm
HTF ZRV / HTF DFF

0.2...2.5 mm
H TF RSV 16 AWG26...16(~0.14...1.5mm) HTF RSV 12 AWG4...12(~2.5mm)
H TF DFF forcontactsfromtheWeidmllerDFFSeries 0.22...2.5mm(~AWG24...12) HTF ZRV forcontactsfromtheWeidmllerZRVcontact systemandforMKFflatcontactsfromGrote& Hartmannandsimilardesigns. 0.2...1.0mm(~AWG24...17)
Technical data
Description of contact Typeofcontact Crimpingrange Crimpingrange1(withmultiplecrimpingpositions) Crimpingrange2(withmultiplecrimpingpositions) Crimpingrange3(withmultiplecrimpingpositions) Crimpingrange4(withmultiplecrimpingpositions) Crimpingrange5(withmultiplecrimpingpositions) Tool data Length Weight Note AWG AWG AWG AWG AWG mm g HTF RSV 12 RSVandDSTV-HD 14...12 14 12 HTF RSV 16 WI RSVandDSTV-HD 26...16 26...24 22...20 20...20 18...16 HTF ZRV WeidmllerZRV 0.2...1 0.2...0.35 0.5...1 HTF DFF WeidmllerDFF 0.22...2.5 0.22...0.35 0.5...1 1.5...2.5
205 445
205 445
200 436
205 445
Ordering data
Version Type HTFRSV12 HTFRSV16WI Note Qty 1 1 Order No. 9013550000 9013560000 Type HTFZRV HTFDFF Qty 1 1 Order No. 9014840000 9014140000
Crimping
Pressing tools
Pressing tools
Pressingtoolformodularplugconnectorsofthe WEsystem(WesternElectricandDEC) Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation Three functions: Pressingofplugconnectors Pressingofenclosureshielding Crimpingofcableshielding
TT 8 GH
TT 8 RS MP 8
Crimping
F or8-pole(RJ45)shieldedplug(Hirose)for shieldeddatacables AWG 28...24
F or8-poleshieldedRJ45plug AWG 27...24
Pressing of IDC contacts
Pressing of shielded enclosures
Crimping of shielded cable
Technical data
Description of contact No.ofpoles Tool data Length Weight Note TT 8GH 8 mm g 260 750 TT 8 RS MP 8 8 255 1251
Ordering data
Version Type TT8GH Qty 1 Order No. 9005640000 Type TT8RSMP8 Qty 1 Order No. 9202800000
Note
Pressing tools
Pressing tools
P ressingtoolfortheWE(WesternElectric)and DECmodularconnectorsystems Ratchetforprecisecrimping. Releaseoptionintheeventofincorrect operation 3 functions: Cutting Stripping Crimping
TT 864 RS WE
TT 1064 RS WE
F orupto8-poleflatribbonorflat-ovaldatacables AWG 28...24
F orupto10-poleflatribbonorflat-ovaldata cables AWG 28...24
strain-relief cable strain-relief wires IDC contacts
Forattachmentof: 4-poleWEplugs 6-pole(RJ12)WEplugs 6-pole(DEC)WEplugs 10-pole(RJ45)WEplugs TriplecrimpingforRJ45 ForAMPplugsorversionswithsimilardesign Otherversionsonrequest
Forattachmentof: 4-poleWEplugs 6-pole(RJ12)WEplugs 6-pole(DEC)WEplugs 10-pole(RJ45)WEplugs TriplecrimpingforRJ45 ForAMPplugsorversionswithsimilardesign Otherversionsonrequest
Technical data
Description of contact No.ofpoles Tool data Length Weight Note TT 864 RS 4,6and8 mm g 205 525 TT 1064RS 10,6and4 205 531
Ordering data
Version Type TT864RS Qty 1 Order No. 9008120000 Type TT1064RS Qty 1 Order No. 9008190000
Note
Accessories
Type ERSATZMESSERSATZTT864 Note
Spare bit set (order no.: 9008130000)
Qty 1
Order No. 9008130000
Type ERSATZMESSERSATZTT864
Spare bit set (order no.: 9008130000)
Qty Order No. 1 9008130000
Crimping
Crimping tools for connectors
Crimping tools for connectors

Forinsulatedanduninsulatedcablelugsand connectors Mechanicalfunctionensuressafeand manageableoperationsunderdifferent environmentalconditions Precisionengineeringmeanshighpressingforce withlittlephysicaleffort Fastfeedhelpspre-centeringandextractionof theconnectingparts Ratchetforpropertrouble-freecrimping Releaseoptionintheeventofincorrect operation Comprehensiverangeofcrimpinserts conformingwithstandards
MTR 35 / MTR 110

6...120 mm
MTR 160 / MTR 300

10...300 mm
Crimping
Tubularcablelugsrangingfrom6...120mm RolledCU-connectorsrangingfrom6...70mm Wire-endferrulesrangingfrom25...95mm Retractableheadforeasywithdrawalofcrimped connection
Tubularcablelugsrangingfrom10...300mm RolledCUconnectorsrangingfrom10...150 mm Retractableheadforeasywithdrawalofcrimped connection(onlyMTR300) MTR 300 Turntablepresses:25...240ms;35...240sec
Technical data
Description of contact Pressingforce/Deviation Crimpingrangeforcopperconnector(rolled) Crimpingrangeforcoppertubeconnector Crimpingrangeforinsulatedconnectors Crimpingrangeofwireendferrule Tool data Length/Weight Note kN/mm mm mm mm mm mm/kg MTR 35 25/8 6...35 6...50 10...25 25...50 270/1.3 MTR 110 55/10 6...70 10...120 10...35 70...95 420/2 MTR 160 100/16 10...150 10...240 MTR 300 100/16 10...150 10...300 10...120
540/4
540/4
Formoredetailsseecrimpinsertsonthefollowingpages
Formoredetailsseecrimpinsertsonthefollowingpages sm:sectorconductorstranded;se:sectorsingleconductor
Ordering data
Version Type MTR35 MTR110 Note Qty 1 1 Order No. 9017500000 9018020000 Type MTR160 MTR300 Qty 1 1 Order No. 9017250000 9021390000
Accessories
Type MTR35-MTR110 MTR35-MTR110 Note
Crimpinginsertsseeonthefollowingpages
Qty 1 1
Order No. 9017840000 9018040000
Type MTR160-MTR300 MTR160-MTR300

Crimpinginsertsseeonthefollowingpages
Qty Order No. 1 1 9021420000 9017270000
Crimping inserts
MTR 35
Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Order No. Die sets for copper tube cable lugs and connectors DIN 46235 6 5 5.5 10 16 25 35 50 6 8 10 12 14 5.5 5.5 5.5 5.5 5.5
MTR 110
Die sets for copper tube cable lugs and connectors DIN 46235 10/70 6/16 5.5 16/35 25/50 95 120 8/12 10/14 18 20 5.5 5.5 5.5 5.5
9017550000 9017560000 9017570000 9017580000 9017590000 9017760000
9018100000 9018110000 9018120000 9018130000 9018140000
Cross-section [mm2]
Code to DIN 48083
Crimping width [mm]
Order No.
Cross-section [mm2]
Code to DIN 48083
Crimping width [mm]
Order No.
Die sets for aluminium tube cable lugs and connectors DIN 46329 25 12 7.0 35 14 7.0
9017600000 9017610000
Die sets for aluminium tube cable lugs and connectors DIN 46329 16/35 10/14 7.0 25/50 70 12/16 18 7.0 7.0
9018800000 9018810000 9018820000
Cross-section [mm2]
Crimping width [mm] Order No. 9017770000 9017620000 9017630000 9017640000 9017650000 9017660000
Cross-section [mm2]
Crimping width [mm] Order No. 9018400000 9018410000 9018420000 9018430000 9018440000
Die sets for copper tube cable lugs and connectors standard types 6 6.0 10 16 25 35 50 6.0 6.0 6.0 6.0 6.0
Die sets for copper tube cable lugs and connectors standard types 10/70 7.0 16/35 25/50 95 120 7.0 7.0 5.5 5.5
Cross-section [mm2] Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN 46230 Stamp 635 Die 6 10 16 25 35 with control mark
Order No.
Cross-section [mm2] Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN 46230 Stamp
Order No.
9017670000
670 4-way die
9018500000
9017680000 9017690000 9017700000 9017710000 9017720000
10/16/25/35 16/25/35/50 2-way die 6/50 10/70 Single die 70 with control mark
9018600000 9018610000
9018620000 9018630000
9018640000
Cross-section [mm2] Die sets for insulated cable lugs and connectors, DIN 46231, 46237 10 16 25
Order No.
Cross-section [mm2] Die sets for insulated cable lugs and connectors, DIN 46231, 46237 10 16 25 35
Crimping width [mm] Order No.
9017990000 9018000000 9018010000
7.0 8.0 9.0 9.5
9018700000 9018710000 9018720000 9018730000
Oval crimp with control mark Crimping insert with spring-mounted locator Prerounding die sets Cu/Al for sectored cable 25/50 35/70 95
12 12 12
9018450000 9018460000 9018470000
Cross-section [mm2] Stamp and dies for wire end ferrules Stamp 2550 Die Die Die 25 35 50
Order No. 9017970000 9017740000 9017750000 9017540000
Cross-section [mm2] Die sets for wire end ferrules Pair of dies 70 95
Order No.
9023360000 9023370000
Crimping
Cross-section [mm2]
Code to DIN 48083
Crimping width [mm]
Order No.
Crimping inserts
MTR 160 Crimping

Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Order No. Die sets for copper tube cable lugs and connectors DIN 46235 10 6 7.0 16 25 35 50 70 95 120 150 185 240 8 10 12 14 16 18 20 22 25 28 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
MTR 300
Cross-section [mm2] Code to DIN 48083 Crimping width [mm] Order No. Die sets for copper tube cable lugs and connectors DIN 46235 10 6 7.0 16 25 35 50 70 95 120 150 185 240 300 8 10 12 14 16 18 20 22 25 28 32 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
9020900000 9020910000 9020920000 9020930000 9020940000 9020950000 9020960000 9020970000 9020980000 9020990000 9021000000
9021430000 9021440000 9021450000 9021460000 9021470000 9021480000 9022290000 9022300000 9022310000 9022320000 9022330000 9022340000
Cross-section [mm2]
Code to DIN 48083
Crimping width [mm]
Order No.
D
Cross-section [mm2] Crimping width [mm] Order No. 9021750000 9021760000 9021770000 9021780000 9021790000 9021800000 9021810000 9021820000 9021830000 Die sets for copper tube cable lugs and connectors standard types 10/25 9.8 16/35 50 70 95 120 150 185 240 9.8 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Die sets for aluminium tube cable lugs and connectors, DIN 46329 300 34 7.0
9918190000
Cross-section [mm2]
Crimping width [mm] Order No. 9024010000 9024400000 9024410000 9024420000 9024430000 9025210000 9025220000 9025230000 9028020000
Die sets for copper tube cable lugs and connectors standard types 10/25 9.8 16/35 50 70 95 120 150 185 240 9.8 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Cross-section [mm2] Die sets for copper cable lugs and connectors, DIN 46234, DIN 46230 10 16 25 35 50 70
Order No.
Cross-section [mm2] Die sets for copper cable lugs and connectors, DIN 46234, DIN 46230 2-way die 16/35 10/70 25/50 Stamp 10 - 70 Single die 95 120 150 Stamp 95-150
Order No.
9021300000 9021310000 9021320000 9021330000 9021340000 9021350000
9022360000 9022350000 9022370000 9022990000 9022380000 9022390000 9022400000 9023110000
95 120 150 with control mark
9021360000 9021370000 9021380000
Cross-section [mm2] Die sets for insulated copper cable lugs and connectors, DIN 46231, 46237 10 16 25 35 50 70 95 120 Prerounding die sets Cu/Al for sectored cable 25 sm/35 se 35 sm/50 se 50 sm/70 se 70 sm/95 se 95 sm/120 se 120 sm/150 se 150 sm/185 se 185 sm/240 se 240 sm
Order No.
9016180000 9016190000 9016200000 9016210000 9016220000 9016230000 9016240000 9016250000
9016260000 9016270000 9016280000 9016290000 9016370000 9016380000 9016390000 9016440000 9016500000
Insertion tool for twisted-pair cable
Insertion tool for twisted-pair cable

F orconnectingtwisted-paircabletoterminal railswithIDCcontactse.g.inmainandfloor distributors,andinmodularwalljunctionboxesfor structuredbuildingcabling.
PDT
T hepunch-downtoolhasthefollowingfeatures: Mechanicsmadefrommetalcomponents Adjustablepressingforceforconductorsizes AWG20toAWG28 Differentbladesforconnectorblocksoftype 110fromAT&T,type66,typeLSAPlusfrom Krone(Standardandscissorscuttingfunction) aswellasfortelephoneoutlets630A6 Incisionbladeswith2functions:incisionor incisionwithcuttingoffofremainingconductor Storagecompartmentforoneblade A=PDblade110 B=PDblade66 C=PDblade630 D=PDbladeKroneLSA(standard) E=PDbladeKroneLSA(scissor)
Technical data
Length/Width/Height Weight Note mm g PUNCH DOWN TOOL PDT 160/37/29 142
Ordering data
Version Type PUNCHDOWNTOOLPDT Qty 1 Order No. 9013970000
Note
(withoutblade)
Accessories
Type PDbladeKroneLSAPlus(scissor) PDblade110 PDblade630 PDblade66 PDbladeKroneLSAPlus(standard) Note Qty 1 1 1 1 1 Order No. 9014050000 9013960000 9013990000 9013980000 9014000000
Crimping
Other crimping tools
Other crimping tools
CZ 22 E
HDC CM 20
Crimping
C rimpingtoolforprocessingofthecontactsC1 E/KandC1E/L(MSsystem) 2crimpprofilesinonedieforconductorcrosssections: 1.CrimpprofileAWG26-22 2.Crimpprofile0.5-1.5mmandAWG18/19
H DC CM 20 Forstampedcontactsonrollfrom0.08...0.5 mm Contactdiameter1mm StampedSub-Dcontacts StampedCM20contacts
Technical data
Length Weight Note mm g CZ 22 E 0,5-1,5 230 570 HDC-CM-20 230 650
Ordering data
Version Type CZ22E0,5-1,5 Qty 1 Order No. 0560400000 Type HDC-CM-20 Qty 1 Order No. 1700900000
Note
Disconnect Ordering data

Type RemovalToolCM3 Qty 1 1 1 Order No. 1866710000 1866720000 1866730000 RemovalToolCM5 RemovalToolHD
Removal Tool CM3, CM5, HD

C M3 Removal Tool Contactreleasetoolforfreeingcrimpcontactsin theConceptCM3module CM5 Removal Tool Contactreleasetoolforfreeingcrimpcontactsin theConceptCM5module HD Removal Tool Contactreleasetoolforfreeingcrimpcontactsin theConceptCM10module
Removal Tool M20

C ontactreleasetoolforreleasingcrimpcontacts inConCeptCM20modules
Ordering data
Type RemovalToolCM20 Qty 1 Order No. 1866740000
Removal Tool HE
C ontactreleasetoolforConCeptHEmodules, andforreleasingcrimpcontactsinConCeptCM4 modules
Ordering data
Type RemovalToolHE Qty 1 Order No. 1866750000
HDC-DW RSV 1.6

C ontactreleasetoolforConCeptmodules,orfor dismantlingstampedHDpinandsocketcontacts oftypeCB/CSandGB/GS
Ordering data
Type DWRSV1.6 Qty 1 Order No. 9004530000
DFF-C
D isengagingtoolforremovingcrimpcontacts clippedinBLACenclosures
Ordering data
Type Qty Order No. 9014210000 DFF-CENTRIEGELUNGSWZ. 1
Crimping
Tools for polymer optical fibre Ordering data

Type HTX-HDC/POF Qty 1 Order No. 9010950000
HTX-HDC/POF
POF crimping C rimpingoffibreopticcontactspolymeroptical fibre(POF).
Crimping
Technical data
Length Weight 200mm 438g
Forplugandsocket Ratchetforprecisecrimping. Unlocksincaseofincorrectoperation Locatorforprecisecontactpositioning Contacts: Fibre-opticHD-contactsocketfor1.0mmPOF Fibre-opticHD-contactpinfor1.0mmPOF
PB LWL/POF / PS LWL/POF
POF polishing F orprocessingthecutsurfaceoffibre-optic cableswithpolymeropticalfibre(POF). Buffingdisc(PSLWL/POF) Buffingsheet(PBLWL/POF)
Ordering data
Type PSLWL/POF PBLWL/POF Qty 1 1 Order No. 9020390000 9020400000
AM LWL/POF
POF stripping S trippingfibre-opticcables.Fibre-opticcables withpolymeropticalfibre(POF). Longitudinalstopwithscaleisbuiltintothetool Strippingdirectionislengthwisetothefibre Nodamagetotheopticalfibre
Ordering data
Type AMLWL/POF Qty 1 Order No. 9020360000
Cable tie tools
Cable tie tools
RT 1
WSM tool automatic
F orplasticcabletiesof2.5...4.8mmwidthand withathicknessofmax.1.6mm. Tensioningandseparatingofcabletiesinone step Thetensioningforcecanbeadjustedovera widerangetocoversmalltostandardcableties. Forcablebundlesof1.6mmto100mm diameter
F orsteelcabletieswithawidthof4.6mm Tensioningandautomaticseparationofleftover cabletieinonestep Forsteelcableties,e.g.,Weidsteelfrom Weidmller
Technical data
Length Weight Note mm g CABLE TIE TOOL RT-1 160 260 WSM TOOL AUTOMATIC 275 579
Ordering data
Version Type CABLETIETOOLRT-1 Qty 1 Order No. 1296000000 Type WSMTOOLAUTOMATIK Qty 1 Order No. 1774470000
Note
Fordetailedinformation,refertocabletiesintheMarkingSystems catalogue.
Crimping
Cable tie tools
Cable tie tools
WSM tool manual
Crimping
F orsteelcabletieswithawidthof4.6mm Fortensioningsteelcableties.Thesurplusend isthenbrokenoffbytwistingit90.
Technical data
Length Weight Note mm g WSM TOOL MANUAL 220 633
Ordering data
Version Type WSMTOOLMANUELL Qty 1 Order No. 1774480000
Note

Weidmuller Crimping Tools

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Weidmuller Crimping Tools

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Introduction

Crimping tools for wire end ferrules

Crimping tools for wire end ferrules

stripax plus 2.5

Crimping tools for wire end ferrules

Crimping tools for wire end ferrules

Onlyonedieforthewholecross-sectionrange CrimpcomplieswithEuro-NormEN60947-1 Wire-endferruleinsertionfromthefront

Crimping tools for wire end ferrules

Crimping tools for wire end ferrules

CrimpcomplieswithEuro-NormEN60947-1 ApprovalaccordingtoVG95211(military designationVG95236T14B002) Fivecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside

Crimping tools for wire end ferrules

Crimping tools for wire end ferrules

Onlyonedieforthewholecross-sectionrange Rotatingdieenableswire-endferruleinsertion fromthefrontorside

Crimping tools for wire end ferrules

Crimping tools for wire end ferrules

CrimpcomplieswithEuro-NormEN60947-1 ApprovalaccordingtoVG95211(military designationVG95236T14B002) Threecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside

Threecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside

Crimping tools for wire end ferrules

Crimping tools for wire end ferrules

CrimpcomplieswithEuro-NormEN60947-1 ApprovalaccordingtoVG95211(military designationVG95236T14B002) Threecrimpingstationscorrespondingtothe conductorcross-sections Wire-endferruleinsertionfromtheside

Crimping tool for custom contacts

Crimping tools for other contacts

Crimping tools for other contacts Crimping

HTF 28 / HTF 48 / HTF 63

F orcable-lugsleevesandcable-lug(flatblade) connectorswithpre-rolledcrimpingclaw HTF 28 Connectorwidth:2.8mm,from0.1...1.0mm HTF 48 Connectorwidth:4.8mm,from0.5...2.5mm HTF 63 Connectorwidth:6.3mm,from0.5...2.5mm

F orcable-lugsleevesandcable-lug(flatblade) connectorswithpre-rolledcrimpingclaw CTF 63 Connectorwidth:6.3mm,from0.5...6mm

Crimping tools for other contacts

Crimping tools for other contacts

F orPVC,PC,andpolyamideinsulatedconnectors 0.5...6 mm (~AWG20...AWG10) Parallel-crimpprofile,forcrimpingcontactand insulationinonestep

F orPVC,PC,andpolyamideinsulatedconnectors 0.5...6 mm (~AWG20...AWG10) Double-crimpprofile,forcrimpingcontactand insulationinonestep

Crimping tools for other contacts

Crimping tools for other contacts

F orPVC,PC,andpolyamideinsulatedconnectors 0.5...2.5 mm (~AWG20...AWG14) Double-crimpprofile,forcrimpingcontactand insulationinonestep

Crimping tools for other contacts

Crimping tools for other contacts

F oruninsulatedcablelugsandconnectors 10...25 mm Rolledcablelugs,acc.toDIN46234 Pincablelugs Parallelandserialconnectors Indentcrimp

F oruninsulatedcablelugsandconnectors 10...25 mm Rolledcablelugs,acc.toDIN46235 Pincablelugs Parallelandserialconnectors Hexagoncrimp

Crimping tools for other contacts

Crimping tools for other contacts

CTX CM 1.6/2.5 / CTX CM 3.6

CTIN CM 1.6/2.5 / CTIN 3.6

Crimping tools for other contacts

Crimping tools for other contacts

F orfibre-opticcableswith corediameterof1mm Crimpingsleeve5.5mm Station 1:Hexagoncrimp Station 2:Roundcrimp(forHPconnectors)

Crimping tools for other contacts

Crimping tools for other contacts

Forpolymerfibre-opticSC/STandIP67 connectors Forfibre-optic,ProfiNet,MobilcableSC/STand IP67connectors

Crimping tools for other contacts

Crimping tools for other contacts

HTG174 / HTX138 / HTX188

HTG 58 / HTG 59 / HTG 58/59

F orcoaxialconnectorssuchasBNC,TNCand Nplugs HTX 138 forconnectorsonTwinaxcoaxialcable

F orcoaxialconnectorssuchasBNCandTNC plugs WithcablesRG58,RG59,RG62,RG71....

Crimping tools for other contacts

Crimping tools for other contacts

CTX 500 / 501 / 502

Crimping tools for other contacts

Crimping tools for other contacts

HTF RSV 12 / HTF RSV 16

HTF ZRV / HTF DFF

H TF RSV 16 AWG26...16(~0.14...1.5mm) HTF RSV 12 AWG4...12(~2.5mm)

H TF DFF forcontactsfromtheWeidmllerDFFSeries 0.22...2.5mm(~AWG24...12) HTF ZRV forcontactsfromtheWeidmllerZRVcontact systemandforMKFflatcontactsfromGrote& Hartmannandsimilardesigns. 0.2...1.0mm(~AWG24...17)

F or8-pole(RJ45)shieldedplug(Hirose)for shieldeddatacables AWG 28...24