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Health and Safety

Executive

Evaluation of EN 60745
series of test codes
BS EN 60745-2-11:2003 reciprocating saws
Prepared by the Health and Safety Laboratory
for the Health and Safety Executive 2009

RR754
Research Report

Health and Safety


Executive

Evaluation of EN 60745
series of test codes
BS EN 60745-2-11:2003 reciprocating saws
Richard Heaton MPhys(Hons)
Health and Safety Laboratory
Harpur Hill
Buxton
Derbyshire
SK17 9JN

The Health and Safety Executive (HSE) has an ongoing programme of research with the Health and Safety
Laboratory (HSL) to investigate the relationship between manufacturers declared vibration emission, HSL
measured emission and vibration measured during simulated real, or real use for different categories of tool.
The work described in this report assesses the standard test defined in BS EN 60745-2-11:2003 as amended
by A11:2007 (Amd. No 17266) for usability and reproducibility. The tools encompassed under the standard are
sabre saws and jigsaws. The vibration emission values obtained according to the provisions of the test code
were compared with vibration magnitudes measured under simulated real operating conditions.
The report concludes that the standard is not capable of producing vibration emission values which represent
the upper quartile of in-use vibration magnitudes. Duty holders should be advised that manufacturers data
according to BS EN 60745-2-11:2003 as amended by A11:2007 (Amd. No 17266) provides an underestimate
of magnitude for the purposes of risk assessment.
Since the testing was carried out at HSL, a draft revision for public comment has been issued for
BS EN 60745-2-11:2003, which proposes some changes to the current test code. Further work may be
necessary to evaluate the effect of these changes.
This report and the work it describes were funded by the Health and Safety Executive (HSE). Its contents,
including any opinions and/or conclusions expressed, are those of the author alone and do not necessarily
reflect HSE policy.

HSE Books

Crown copyright 2009


First published 2009
All rights reserved. No part of this publication may be

reproduced, stored in a retrieval system, or transmitted

in any form or by any means (electronic, mechanical,

photocopying, recording or otherwise) without the prior

written permission of the copyright owner.

Applications for reproduction should be made in writing to:

Licensing Division, Her Majestys Stationery Office,

St Clements House, 2-16 Colegate, Norwich NR3 1BQ

or by e-mail to hmsolicensing@cabinet-office.x.gsi.gov.uk

ACKNOWLEDGEMENTS
The authors gratefully acknowledge those who assisted
in this project, in particular the tool manufacturers who
supplied some of the tools.

ii

CONTENTS

1 INTRODUCTION......................................................................................... 1

1.1
Declaration of vibration emission ............................................................. 1

1.2
Outline of work......................................................................................... 2

1.3
Terminology for emission data................................................................. 3

TOOLS TESTED......................................................................................... 4

3 LABORATORY TESTING OF VIBRATION EMISSION ............................. 5

3.1
Emission test procedure for reciprocating saws ...................................... 5

3.2
Transducer mounting locations................................................................ 7

3.3
Data acquisition and analysis .................................................................. 7

3.4
Emission test results................................................................................ 9

4 ADDITIONAL LABORATORY MEASUREMENTS .................................. 11

4.1
Type of saw blade ................................................................................. 11

4.2
Pendulum settings ................................................................................. 11

5 SIMULATED REAL MEASUREMENTS ................................................... 13

5.1
Measurement protocol for jigsaws ......................................................... 13

5.2
Measurement protocol for sabre saws................................................... 13

5.3
Data acquisition and analysis ................................................................ 14

5.4
Results of simulated real measurements............................................... 14

6 DISCUSSION............................................................................................ 16

6.1 Comparison of declared and measured emission.................................. 16

6.2 Comparison of declared and measured emission and simulated real

measurements ....................................................................................... 16

6.3 Emission values as an indicator of risk .................................................. 18

CONCLUSIONS........................................................................................ 20

RECOMMENDATIONS............................................................................. 21

REFERENCES.......................................................................................... 22

APPENDIX A - EMISSION TEST EQUIPMENT

23

APPENDIX B - SIMULATED REAL MEASUREMENTS EQUIPMENT

24

APPENDIX C - EMISSION AND SIMULATED REAL DATA FOR TOOL A

26

APPENDIX D - EMISSION AND SIMULATED REAL DATA FOR TOOL B

47

APPENDIX E - EMISSION AND SIMULATED REAL DATA FOR TOOL C

69

APPENDIX F - EMISSION AND SIMULATED REAL DATA FOR TOOL D

95

iiii

iv

EXECUTIVE SUMMARY
Objectives
The Health & Safety Executive (HSE) has an ongoing programme of research with the Health &
Safety Laboratory (HSL) to investigate the relationship between manufacturers declared
vibration emission, HSL measured emission and vibration measured during simulated real, or
real use for different categories of tool. A recent revision of electrical test codes has replaced
the EN 50144 test codes with the EN 60745 series of test codes which are the focus of the
current project.
The work described in this report assesses the standard test defined in BS EN 60745-2-11:2003
Hand-held motor-operated electric tools - Safety Part 2-11: Particular requirements for
reciprocating saws (jig and sabre saws) as amended by A11:2007 (Amd. No. 17266) for
usability and reproducibility. It also compares vibration emission values obtained according to
the provisions of the test code with vibration magnitudes measured under real operating
conditions. This work provides HSE with information, so that it can better inform users and
suppliers of machines of the worth of vibration emission data for estimating vibration exposure.
Main Findings
Using the standard test according to BS EN 60745-2-11:2003, manufacturers declared emission
values were verified according to the criteria in BS EN 12096:1997 in three out of four cases for
the cutting wood mode, and one out of two cases for the cutting sheet metal mode. This implies
a degree of repeatability and reproducibility.
The HSL measured vibration emission values are only able to reflect the upper quartile field
magnitude in one out of four cases. All of the other emission values will underestimate the risk
associated with the use of these tools.
The manufacturers declared emission values are not able to reflect the upper quartile field
magnitude in any cases. The use of existing manufacturers data for the purposes of risk
assessment may result in an underestimation of the vibration risk associated with the use of
these tools.
An investigation of the influence of different saw blades concluded that the saw blade type has
little or no effect on the measured vibration magnitude.
Pendulum settings do influence the measured vibration magnitude. Turning the pendulum off
causes an increase in the measured vibration magnitude.
Recommendations
Duty holders should be advised that manufacturers data according to BS EN 60745-2-11:2003
as amended by A11:2007 (Amd. No. 17266) provides an underestimate of magnitude for the
purposes of risk assessment.
For sabre type saws, manufacturers need to state to which measurement location the emission
test value corresponds.
BS EN 60745-2-11:2003 needs to be revised so that it produces vibration emission test values
which reflect the upper quartile of vibration magnitudes resulting from intended use of the saws.

Since the testing was carried out at HSL a draft revision for public comment has been issued.
Further work may be necessary to evaluate the effect of the changes to the current test code.

vi

INTRODUCTION

The Health & Safety Executive (HSE) has an ongoing programme of research with the Health &
Safety Laboratory (HSL) to investigate the relationship between manufacturers declared
vibration emission, HSL measured emission and vibration measured during simulated real, or
real use for different categories of tool.
This report describes an investigation of the usability and repeatability of
BS EN 60745-2-11:2003 Hand-held motor operated electric tools Safety Part 2-11:
Particular requirements for reciprocating saws (jig and sabre saws) as amended by A11:2007
(Amd. No. 17266) and its effectiveness in producing vibration emission values that relate well
to vibration magnitudes measured under conditions of real use.
1.1

DECLARATION OF VIBRATION EMISSION

The Supply of Machinery (Safety) Regulations require that, among other information, suppliers
of machinery must declare the vibration emission of their tools and machines. The purpose of
declaring such information is to allow purchasers and users of tools and machinery to make
informed choices regarding the safety of a potential purchase.
The method of declaring vibration emission is to apply a standard test to a machine or tool. The
purpose of the standard test is to provide a repeatable and reproducible method of estimating
vibration emission. However, in practice it has been difficult to design a standard test which is
both based on a realistic operation and is repeatable; therefore the standard tests are often based
on artificial operations. For hand-held power tools, the declared vibration level will generally
be derived from a CEN or ISO standard test code, such as, for electric tools, the, EN 60745
series. For pneumatic tools, test codes are described in the EN 28927 series of standards. The
scope of the new EN 28927 test codes states that they apply to all tools, whether pneumatically
driven, or driven by other means. When revision of both series of test codes is complete, there
will be two sets of test codes, one relating to electrical tools and the other relating to all tools,
which is likely to be applied to all non-electric tools.
BS EN ISO 20643:2005 is a B-type standard that provides the basis for the development of all
new test codes for the declaration of hand-arm vibration emission, such as the EN 60745 series.
For test codes developed according to BS EN ISO 20643:2005, some of the requirements are
that they should:
measure the total value of the frequency weighted vibration (derived from the root-sumof-squares of the vibration magnitudes) and
be designed to produce emission values which correspond to the upper quartile of
vibration magnitudes resulting from intended uses of the machinery.
The 2005 revision of 20643 represented an important change and clarification to the way that
test codes are written. Previously the test codes required only single axis measurement and the
requirement to produce data reflecting the vibration magnitudes from intended use of the
machines was not so explicit. This change brings the process of emission declaration in line
with the techniques for assessment of human exposure to hand transmitted vibration as defined
in BS EN ISO 5349-1:2001 and used by the Control of Vibration at Work Regulations (2005).
The declaration of vibration emission values is standardised under BS EN 12096:1997. This
standard gives the following vibration-related definitions:

1. Measured vibration emission value, a, in m/s represents the measured vibration emission
value of a single machine or the mean value of a reasonably large sample from a batch of
machines.
2. Uncertainty, K, in m/s is a value representing the measurement uncertainty of the
measured vibration emission value a, and also, in the case of batches, production variations
of machinery.
3. Declared vibration emission value, a+K is the measured vibration emission value, a, and
its associated uncertainty, K. The sum of a and K indicates the limit below which the
vibration value of an individual machine, and/or a specified large proportion of the vibration
values of a batch of machines, are stated to lie when the machines are new.
1.2

OUTLINE OF WORK

The current standard test code for measurement of vibration emission of reciprocating saws is
BS EN 60745-2-11:2003 as amended by A11:2007 (Amd. No. 17266). This standard applies to
jigsaws and sabre saws, examples of these two types of machine are shown in Figure 1.

Figure 1a Jigsaw

Figure 1b Sabre saw

The work for reciprocating saws had three aims:


1. To assess the standard test defined in BS EN 60745-2-11:2003 for usability and
reproducibility,
2. To compare vibration emission values with vibration magnitudes measured under real
operating conditions,
3. To provide HSE with information regarding (2) above, so that it can better inform users
and suppliers of machines of the worth of vibration emission data in terms of vibration
exposure.
In order to achieve these aims the vibration emission of each saw was measured according to the
provisions in BS EN 60745-2-11:2003 as amended by A11:2007 (Amd. No. 17266). It is used
here in conjunction with BS EN 60745-1:2006 which requires vibration emissions to be
vibration total values.
After completion of the laboratory measurements, simulated real measurements were made in
order to compare vibration emission values and field data.
Since the testing was carried out at HSL, a draft revision for public comment has been issued
for BS EN 60745-2-11:2003 which proposes an additional work mode and change of
2

measurement location for sabre saws and a method for controlling the feed force on jigsaws and
sabre saws.
1.3

TERMINOLOGY FOR EMISSION DATA

The vibration emission measured by HSL for the purposes of this project is referred to as the
measured emission. The vibration emission declared by the manufacturer, and supplied with
the tool is referred to as the declared emission.

TOOLS TESTED

Two jigsaws and two sabre saws were acquired for testing and are described in Table 1.
BS EN 60745-2-11:2003 requires that the vibration emission for jigsaws is declared for both
cutting chipboard and cutting sheet metal and for sabre saws is declared for cutting chipboard.

Tool

HSL
sample no.

Saw
type

NV/09/07

Sabre

NV/09/08

NV/09/10

NV/09/11

Jig

Jig

Sabre

Table 1 Tools used in the study


Length
Strokes
Weight
Work
of stroke
per
(kg)
mode
(mm)
minute
32

0-2800

26

800
2800

2.5

500
2800

2.7

0-2700

3.6

26

32

4.4

Cutting
chipboard
Cutting
chipboard
Cutting
sheet metal
Cutting
chipboard
Cutting
sheet metal
Cutting
chipboard

Declared vibration
emission (m/s2)
a
K
a+K
9

4.5*

13.5

1.5

9.5

4.5

1.5

1.5

5.5

3.5

1.5

16

2.5

18.5

* No K value provided by manufacturer therefore it has been estimated in accordance with the
guidance in BS EN 12096:1997.

LABORATORY TESTING OF VIBRATION EMISSION

3.1

EMISSION TEST PROCEDURE FOR RECIPROCATING SAWS

3.1.1

Specific requirements for jigsaws

The vibration emission for jigsaws is declared for two work modes:
1. Cutting wood, ah,CW
2. Cutting sheet metal, ah,CM
The test for cutting wood involves cutting a horizontal piece of 38mm thick chipboard with a
minimum length of 800mm and a width of 600mm. The board is supported on resilient material
and fixed by screws or clamps to a bench as shown in Figure 2.

Figure 2 Jigsaw test rig cutting chipboard


The board excess end is 250mm from the clamp and is readjusted at the beginning of each series
of tests. Three different operators each carry out a series of tests, which involves cutting five
30mm wide strips across the 600mm width of the chipboard. Each operator uses a new saw
blade as specified by the manufacturer for sawing chipboard. The pendulum settings, if any, are
set at maximum. When the pendulum is set to maximum, a large orbital cutting action is
obtained, which.thrusts the blade forward on the cutting stroke and greatly increases the cutting
speed. With the pendulum off, a straight line cutting action is obtained, allowing clean cuts to
be made.
The test for cutting sheet metal involves cutting a horizontal mild steel sheet with the minimum
dimensions of 300mm x 100mm and a thickness of 3mm (Figure 3). The work piece is again
supported on resilient material and fixed by screws or clamps to a bench. The metal sheet
excess is 50mm from the clamped area and is readjusted at the beginning of each series of tests.
Three different operators each carry out a series of tests, which involves cutting five 8mm wide
strips across the 100mm width of the metal sheet. Each operator uses a new saw blade as
specified for sawing sheet metal with the pendulum settings, if any, in the off position.

Figure 3 Jigsaw emission test cutting sheet metal


3.1.2

Specific requirements for sabre saws

The vibration emission for sabre saws is declared for cutting wood, ah,CW.
The test for cutting wood involves cutting a vertical piece of 38mm thick chipboard with a
minimum length of 800mm and a width of 600mm. The board is supported against resilient
material and fixed vertically by screws or clamps in a test rig as shown in Figure 4.

Figure 4 Sabre saw test rig


As with jigsaws, the board excess is 250mm from the clamp and is readjusted at the beginning
of each series of tests. Three different operators each carry out a series of tests, which involves
cutting five 30mm wide strips across the 600mm width of the chipboard (Figure 5). Each
operator uses a new saw blade as specified by the manufacturer for sawing chipboard. The
pendulum settings, if any, are set at maximum.

Figure 5 Sabre saw emission test


6

The standard requires that the feed force applied to the tool in addition to its weight is as
necessary to ensure sawing at a brisk pace. Excessive feed and gripping force are thereby
avoided and vibration-reducing mechanisms are not overloaded to allow proper operation.
Speed setting devices are adjusted to the settings to cut the work piece material required in the
test and the guide plate is in contact with the work piece while cutting.
3.2

TRANSDUCER MOUNTING LOCATIONS

The transducer locations defined by BS EN 60745-2-11:2003 are shown in Figures 6 and 7.


Throttle

Figure 6 Position of transducers for jigsaws (taken from BS EN 60745-2-11:2003 as


amended by A11:2007 (Amd. No. 17266))
Throttle

Support
Figure 7 Positions of transducers for sabre saws (taken from BS EN 60745-2-11:2003
as amended by A11:2007 (Amd. No. 17266))
3.3

DATA ACQUISITION AND ANALYSIS

Details of instrumentation used for acquisition and analysis of vibration emission data is
detailed in Appendix A.
The transducers used for all the measurements were Brel & Kjr (B&K) Type 4393
piezoelectric accelerometers. Two types of transducer mounting technique were employed:
1. Accelerometers bolted to aluminium mounting block and fixed in place using a plastic
cable tie and tensioning gun (Figure 8a)

2. Accelerometers bolted to aluminium mounting block and fixed in place using cyano
acrylate glue (Figure 8b)
The total mass of the mounting assemblies were ~18 grams.

Figure 8b An aluminium block positioned


using cyano-acrylate glue on the throttle
location

Figure 8a An aluminium mounting block


positioned using the cable tie system on
the support location

The type of assembly that was used for the different mounting locations on the saws is shown in
Table 2. The cable tie system is the preferred technique because on a resilient surface it
minimises the risk of resonance of the block affecting the results. The use of the cable tie
system on the throttle location would have impaired the use of the trigger.
Table 2 Transducer mounting assemblies and locations
Saw type
Location
Assembly
Aluminium block and cable tie
Support
Sabre
Aluminium block and glue
Throttle
Jig
Aluminium block and glue
Throttle
The signals from the transducers were amplified using B&K Nexus charge amplifiers.
Each measurement was a linear analysis of the entire cutting operation, made using a B&K
Pulse multi-channel real time frequency analyser. The measurement started when the saw blade
entered the material and stopped when the saw left the material. One-third octave band analyses
of the data were carried out. The data were also frequency weighted in accordance with BS EN
ISO 8041:2005 and then stored on a PC. The overall frequency weighted vibration magnitude
at each measurement location was recorded after each test.
After measuring five consecutive cuts, the coefficient of variation Cv, was calculated. The Cv is
equal to the standard deviation of the five measurements divided by the mean of the five
measurements. The test code requires that the value of Cv for five consecutive measurements
should be less than 0.15, for the data to be valid. If Cv was equal to or greater than 0.15 then
testing continued until five consecutive measurements gave an acceptable value of Cv.
For each tool, the overall arithmetic mean was obtained from the mean values for the three
operators. A value for the individual deviation K was calculated from the results of all the three
operators, according to the provisions of BS EN 12096:1997 Annex B.2, where a single tool is
used to declare the vibration emission.
8

The results for the four tools were calculated in terms of the vibration total values at each
measurement location. The vibration total value is the root-sum-of-squares of the vibration
magnitudes in all three axes of vibration.
3.4

EMISSION TEST RESULTS

The full results of the emission tests including frequency spectra are given in Appendices C-F.
Table 3 contains the results of the HSL emission tests at the BS EN 60745-2-11:2003 mounting
locations. They are also presented in Figure 9.
Table 3 Vibration emission total values measured at HSL
BS EN 60745-2-11:2003 mounting locations
Tool
Work mode
Throttle
Support
a
K
a
K
A
Cutting wood, ah,CW
10.9
2.5
11.1
1.9
Cutting wood, ah,CW
8.2
3.8
B
5.9
1.8
Cutting sheet metal, ah,CM
Cutting wood, ah,CW
8.6
2.9
C
6.1
2.0
Cutting sheet metal, ah,CM
D
Cutting wood, ah,CW
15.3
3.3
13.5
3.7
Most of the time, a Cv of <0.15 was achieved quite easily indicating that for saws the emission
test is repeatable. However, large K values indicate that the operator and/or operation have a
large effect on the vibration magnitude.

20

18

16
Tool D
14
Tool D

a+K (m/s )

12

10

Tool A

Tool A
Tool C

8
Tool B
6
Tool B

Tool C

Cutting wood, ah,CW

Cutting sheet metal, ah,CM

0
Tool A throttle

Tool A support

Tool B throttle

Tool C throttle

Tool D throttle

Figure 9 Vibration emission values measured at HSL


10

Tool D support

4
4.1

ADDITIONAL LABORATORY MEASUREMENTS


TYPE OF SAW BLADE

Figure 10 Top: Wood saw blade, Bottom: Wood/metal saw blade


The influence of the saw blade type on the measured vibration magnitude was investigated
using Tool A. The vibration emissions were determined for both of the saw blades shown in
Figure 10. The results of the investigation are shown in Table 4.
Table 4 Total vibration magnitudes from two saw blade types
BS EN 60745-2-11:2003 mounting locations
Saw blade type
Throttle
Support
a
K
a
K
Wood
10.9
2.5
11.1
1.9
Wood/Metal
10.6
2.4
11.2
2.0
The results in Table 4 show that the saw blade type has little or no effect on the measured
vibration magnitude.
4.2

PENDULUM SETTINGS

BS EN 60745-2-11:2003 states that pendulum systems, if any, should be set to a maximum


when cutting wood. With the pendulum set to a maximum, a large orbit cutting action is
obtained, allowing fast cuts to be made. With the pendulum off, a straight line cutting action is
obtained, allowing clean cuts to be made. Tool A was used to investigate the effect of the
pendulum setting on the measured vibration magnitude. The vibration emissions were
determined with the pendulum set to a maximum and the pendulum off. The results of the
investigation are shown in Table 5.
Table 5 Differences between pendulum settings
BS EN 60745-2-11:2003 mounting locations
Pendulum setting
Throttle
Support
a
K
a
K
Maximum
10.9
2.5
11.1
1.9
Off
15.4
3.9
12.5
2.1
Analysis of variance (ANOVA) on the results in Table 5 concludes that turning the pendulum
off causes a statistically significant increase in the measured vibration magnitude at both throttle
11

and support locations. Investigation of the results from individual axes showed that the main
vibration increase is in the direction perpendicular to the motion of the saw blade.

12

5
5.1

SIMULATED REAL MEASUREMENTS

MEASUREMENT PROTOCOL FOR JIGSAWS

Following the laboratory emission test stage, the jigsaws were taken to the joinery workshop in
HSL where they were used for various different applications as shown in Figures 11a to 11e.

Figure 11a Cutting 28mm worktop for sink

Figure 11b Cutting circles in worktop

Figure 11c Cutting circles in 10mm


perspex

Figure 11d Cutting lengths from


underside

Figure 11e Plunging in to start cut


The measurement conditions were kept as close as possible to a real work situation. Triaxial
measurements were made at the throttle location as used in the laboratory tests. Three operators
each carried out the same application, one after another, with a new saw blade used for each
operator.
5.2

MEASUREMENT PROTOCOL FOR SABRE SAWS

The sabre saws were tested in the Noise and Vibration labs in HSL when used for various
different applications as shown in Figures 12a to 12c.

13

Figure 12b Cutting nails

Figure 12a Cutting lengths (plate not in


contact with work piece)

Figure 12c Simulating pallet repair


Tool D was also used for a fourth application, cutting plastic. The measurement conditions
were kept as close as possible to a real work situation. Triaxial measurements were made at the
throttle and support locations as used in the laboratory tests.
5.3

DATA ACQUISITION AND ANALYSIS

Details of instrumentation used for acquisition and analysis of simulated real data is detailed in
Appendix B.
The data acquisition technique for the simulated real measurements was largely the same as for
the laboratory tests. For each operator a measurement was made during simulated real use of
the tool. Data were analysed using a B&K Pulse multi-channel real time frequency analyser.
One-third octave band analyses of the data were carried out. The data were also frequency
weighted in accordance with BS EN ISO 8041:2005 and then stored on the PC. The overall
frequency weighted vibration magnitudes at all measurement locations were recorded after each
test.
All of the measurements obtained for each of the tools were then used to derive a mean
frequency weighted vibration magnitude and standard deviation.
5.4

RESULTS OF SIMULATED REAL MEASUREMENTS

5.4.1

Jigsaws

The full results from the simulated real measurements, including frequency spectra, are given in
Appendices C-F. A summary of the overall results for each jigsaw is given in Table 6.

14

Table 6 Summary of simulated real measurements on both jigsaws.


Frequency weighted vibration magnitudes (m/s2)
Application
Tool
mean
stdev
B
8.0
0.8
Cutting 28mm worktop for sink
C
8.9
1.5
B
10.7
1.6
Cutting circles in worktop
C
8.3
1.3
B
8.7
2.6
Cutting circles in 10mm perspex
C
9.7
0.8
B
15.9
1.3
Cutting lengths from underside
C
21.8
2.2
B
10.6
Plunging in to start cut
C
9.5
1.7

5.4.2

Sabre saws

A summary of the overall results for each sabre saw is given in Table 7.
Table 7 Summary of simulated real measurements on both sabre saws.
Frequency weighted vibration magnitudes
(m/s2)
Application
Tool
Throttle
Support
mean
stdev
mean
stdev
Cutting lengths (plate not in contact with
A
14.1
2.9
14.3
2.1
work piece)
D
16.0
1.9
18.8
1.4
A
10.7
1.8
11.3
0.7
Cutting nails
D
10.9
2.3
12.6
1.6
A
13.8
1.1
13.8
1.0
Simulating pallet repair
D
16.7
6.2
20.1
6.9
Cutting plastic
D
16.0
4.2
18.4
4.3
The figures in bold indicate the highest measurement location.
It should be noted that the cutting lengths application is exactly the same as the emission test for
a sabre saw, but without the guide plate in contact with the work piece. This results in an
increase of between 3-3.5m/s2 from the HSL measured emission value.

15

6
6.1

DISCUSSION

COMPARISON OF DECLARED AND MEASURED EMISSION

For comparison of measured and declared emission values BS EN 12096:1997 states that if one
machine is evaluated, the declared vibration emission is verified if the measured vibration
emission, a, is less than, or equal to the value of a + K as declared by the manufacturer. Table 8
shows a comparison of the measured and declared vibration emission for the cutting wood mode
and Table 9 shows a comparison for the cutting sheet metal mode.
Table 8 Manufacturers declared emission and HSL measured emission for the cutting
wood mode
Declared emission, ah,CW (m/s2) Measured emission, ah,CW (m/s2)
Tool
HSL verifies
a
K
a+K
a
K
a+K
A
9
4.5
1.9
13.0
Y
13.5
11.1
B
8
1.5
3.8
12.0
Y
9.5
8.2
C
4
1.5
2.9
11.5
N
5.5
8.6
D
16
2.5
3.3
18.6
Y
18.5
15.3
The results in Table 8 show that HSL has verified the manufacturers declared vibration
emission for the cutting wood mode in three out of the four cases. Tool C is the only tool that
has not been verified. There are no indications as to why there is such a large difference.
Table 9 Manufacturers declared emission and HSL measured emission for the cutting
sheet metal mode
Declared emission, ah,CM (m/s2) Measured emission, ah,CM (m/s2)
Tool
HSL verifies
a
K
a+K
a
K
a+K
B
4.5
1.5
1.8
7.7
Y
6
5.9
C
3.5
1.5
2.0
8.1
N
5
6.1
The results in Table 9 show that HSL has verified the manufacturers declared vibration
emission for the cutting sheet metal mode in one out of the two cases. Tool C is the only tool
that has not been verified.
6.2

COMPARISON OF DECLARED AND MEASURED EMISSION AND


SIMULATED REAL MEASUREMENTS

Figure 13 shows the manufacturers declared emission, the HSL measured emission and the
simulated real measurement results for each tool and measurement location. For Tools A and
D, which have two measurement locations, it is not known from which location the
manufacturers declaration has been derived. The error bars represent the K values. When
considering how well the result of the emission test compares with the upper quartile of the
simulated real tests, it is important to bear in mind that the upper quartiles have been obtained
from a small data set. The upper quartile is the value above which 25% of the tools will fall.
Given the wide range of magnitudes that each data set covers, especially for Tools C and D, the
variation associated with the upper quartile value will usually be quite high.

16

30.0

Frequency weighted vibration magnitude (m/s2)

25.0

20.0

15.0

10.0

5.0

Tool A

Tool B

Tool C

Tool D

0.0
Manufacturers' declared emission

HSL measured emission - throttle

HSL measured emission - support

Individual simulated real measurements

Upper quartile of simulated real measurements - throttle

Upper quartile of simulated real measurements - support

Figure 13 Comparison of manufacturers declared and HSL measured emissions and simulated real measurements
17

Figure 13 shows that of the tools tested, the HSL emission test value for Tool C is the only
value where a+K is greater than the upper quartile value. None of the other manufacturers a+K
values are able to achieve this.
6.3

EMISSION VALUES AS AN INDICATOR OF RISK

Although BS EN 60745-1:2006 states that the vibration source shall produce approximately the
same magnitude of vibration as that in a typical working situation it does not specify any more
detail than this. One of the requirements of BS EN ISO 20643:2005 is that emission test codes
should be designed to produce values which reflect the upper quartile of the in use magnitudes.
The data measured at HSL according to BS EN 60745-2-11:2003 have been compared with the
upper quartile of the HSL measured in-use vibration data. To do this, the ratio of the HSL
measured a emission to the upper quartile of in-use values measured at the BS EN 60745-211:2003 locations has been calculated and shown in Figure 14. Figure 15 shows the ratio of the
manufacturers a emission value to the upper quartile value at the highest BS EN 60745-211:2003 location.
In Figures 14 and 15, a ratio of 1 indicates that the a emission and upper quartile field
magnitudes are the same and therefore the value of 1 on the y-axis can be seen as the target
value. A value greater than 1 indicates that the emission value overestimates the upper quartile
of field measurements. A value less than 1 indicates an underestimate. The error bars on each
data point indicate the difference that adding the K value makes to the ratio.

Ratio a emission value to upper quartile field

1.2

1.0

0.8

Throttle

0.6

Support

0.4

0.2

0.0
Tool A

Tool B

Tool C

Tool D

Figure 14 Ratio of HSL measured emission to the upper quartile field at the
BS EN 60745-2-11:2003 measurement locations
Figure 14 shows that when taking the K value into consideration only Tool C has achieved the
target and therefore reflects the upper quartile of in use vibration magnitudes. All of the other
emission values underestimate the risk associated with use of the tools.

18

Ratio a emission value to upper quartile field

1.2

0.8

0.6

0.4

0.2

0
Tool A

Tool B

Tool C

Tool D

Figure 15 Ratio of manufacturers declared emission to the highest upper quartile field
at the BS EN 60745-2-11:2003 measurement locations
Figure 15 shows that if the manufacturers data are compared to the highest upper quartile field
magnitudes at the BS EN 60745-2-11:2003 locations, the data do not reflect the upper quartile,
even when the K value is taken into consideration. All four emission values underestimate the
upper quartile field magnitude and therefore underestimate the risk associated with use of the
tools. This highlights the fact that the use of existing manufacturers data for the purposes of
risk assessment may result in an underestimation of the vibration risk associated with the use of
these tools.

19

CONCLUSIONS

Using the standard test outlined in BS EN 60745-2-11:2003 as amended by A11:2007 (Amd.


No. 17266), manufacturers declared emission values were verified according to the criteria in
BS EN 12096:1997 in three out of four cases for the cutting wood mode, and one out of two
cases for the cutting sheet metal mode. This implies a degree of repeatability and
reproducibility.
When comparing HSL measured emission values with the upper quartile field magnitude at the
BS EN 60745-2-11:2003 measurement locations, only data for Tool C was representative of the
upper quartile. All of the other emission values will underestimate the risk associated with the
use of the tools.
When comparing manufacturers declared emissions with the upper quartile field magnitude at
the BS EN 60745-2-11:2003 measurement locations, none of the data were representative of the
upper quartile. All four cases underestimate the upper quartile field magnitude and therefore
underestimate the risk associated with use of the tools. This highlights the fact that the use of
existing manufacturers data for the purposes of risk assessment may result in an
underestimation of the vibration risk associated with the use of these tools.
For sabre saws, keeping the guide plate in contact with the workpiece will reduce the vibration
risk. For jigsaws, factors such as the application and material used along with varying operator
feed forces will contribute to the differences between the emission and upper quartile value.
Although the investigation of the saw blade type was very limited, it did suggest that the saw
blade type has little or no effect on the measured vibration magnitude.
It was noted that the pendulum settings do influence the measured vibration magnitude.
Turning the pendulum off causes an increase in the measured vibration magnitude. The
vibration is increased in the direction perpendicular to the motion of the saw blade.

20

RECOMMENDATIONS

Duty holders should be advised that manufacturers data according to BS EN 60745-2-11:2003


as amended by A11:2007 (Amd. No. 17266) provides an underestimate of magnitude for the
purposes of risk assessment.For sabre saws, manufacturers need to state to which measurement
location the emission test value corresponds.
BS EN 60745-2-11:2003 as amended by A11:2007 (Amd. No. 17266) needs to be revised so
that it produces vibration emission test values which reflect the upper quartile of vibration
magnitudes resulting from intended use of the saws. A draft revision for public comment has
been issued and further work may be necessary to evaluate the effect of the changes to the
current test code.

21

REFERENCES

The Supply of Machinery (Safety) Regulations 1992 (Statutory Instrument 1992 No. 3073) as
amended by the Supply of Machinery (Safety) (Amendment) Regulations 1994 (SMSR)
Statutory Instrument 2005 No. 831.
BS EN ISO 5349:2001. Mechanical vibration measurement and evaluation of human exposure
to hand-transmitted vibration.
Control of Vibration at Work Regulations 2005. Statutory Instrument 2005. No. 1093.
BS EN 60745-2-11:2003. Hand-held motor operated electric tools - Safety - Part 2-11:
Particular requirements for reciprocating saws (jig and sabre saws).
A11:2007 (Amd. No. 17266) Amendment A11 to BS EN 60745-2-11:2003.
09/30203166DC EN 60745-2-11 FprAD Hand-held motor operated electric tools - Safety - Part
2-11: Particular requirements for reciprocating saws (jig and sabre saws).
BS EN 60745-1:2006. Hand-held motor operated electric tools - Safety - Part 1: General
requirements.
BS EN 12096:1997. Mechanical vibration Declaration and verification of vibration emission
values.
BS EN ISO 20643:2005. Mechanical vibration Hand-held and hand-guided machinery
Principles for evaluation of vibration emission.
Draft ISO 29827 series. Hand-held portable power tools Test methods for the evaluation of
vibration emission.

22

APPENDIX A EMISSION TEST EQUIPMENT

Transducers
B&K type

Serial #

Sensitivity
(pC/ms-2)

Date of last calibration

Ch1

4393

10692

0.326

August 2008

Ch2

4393

30026

0.318

August 2008

Ch3

4393

30135

0.299

August 2008

Ch4

4393

30063

0.294

August 2008

Ch5

4393

31710

0.301

August 2008

Ch6

4393

31718

0.302

August 2008

Charge
amplifiers
B&K type

Serial #

2692

2056119

April 2009

2692

2056117

April 2009

Date of last calibration

Ch1
Ch2
Ch3
Ch4
Ch5
Ch6
B&K Pulse 3560C Serial # 2423351
B&K Pulse LabShop software v12.1.0

January 2008

Calibrator B&K 4294 Serial # 1688502

October 2008

23

APPENDIX B SIMULATED REAL MEASUREMENTS


EQUIPMENT
Joinery Workshop 21/04/09
Transducers
B&K type

Serial #

Sensitivity
(pC/ms-2)

Date of last calibration

Ch1

4393

30063

0.294

August 2008

Ch2

4393

31718

0.302

August 2008

Ch3

4393

31675

0.309

August 2008

Ch4

4393

30026

0.318

August 2008

Ch5

4393

10692

0.326

August 2008

Ch6

4393

2279750

0.316

August 2008

Charge
amplifiers
B&K type

Serial #

Date of last calibration

Ch1

2635

2448012

July 2007

Ch2

2635

2448013

August 2007

Ch3

2635

2448014

August 2007

Ch4

2635

1625036

Feb 2008

Ch5

2635

1493485

Feb 2008

Ch6

2635

1493483

March 2008

B&K Pulse 3560C Serial # 2423351


B&K Pulse LabShop software v12.1.0

January 2008

Calibrator B&K 4294 Serial # 2361765

October 2008

24

Noise and Vibration labs 17/06/09-19/06/09


Transducers
B&K type

Serial #

Sensitivity
(pC/ms-2)

Date of last calibration

Ch1

4393

2279750

0.316

August 2008

Ch2

4393

32163

0.307

Dec 2008

Ch3

4393

11877

0.324

August 2008

Ch4

4393

10693

0.320

August 2008

Ch5

4393

10701

0.323

August 2008

Ch6

4393

1873331

0.320

August 2008

Charge
amplifiers
B&K type

Serial #

Date of last calibration

Ch1

2635

2448012

July 2007

Ch2

2635

2448013

August 2007

Ch3

2635

2448014

August 2007

Ch4

2635

1625036

Feb 2008

Ch5

2635

1709839

March 2008

Ch6

2635

1493485

Feb 2008

B&K Pulse 3560C Serial # 2423351


B&K Pulse LabShop software v12.1.0

January 2008

Calibrator B&K 4294 Serial # 1121535

October 2008

25

APPENDIX C EMISSION AND SIMULATED REAL DATA FOR

TOOL A

26

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/07
Tool A 38mm chipboard wood blade

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas Time
15:00:37:499
15:01:19:248
15:01:58:123
15:02:34:373
15:03:01:248
15:22:48:249
15:23:27:373
15:23:56:374
15:24:28:249
15:24:58:123
15:29:46:874
15:30:28:374
15:31:04:999
15:31:41:749
15:32:15:873

a whx
6.77
6.47
6.80
7.43
7.81
7.35
7.98
7.78
7.80
8.11
8.03
7.88
9.52
9.62
9.55

a why
5.68
6.08
6.45
6.78
7.15
5.19
5.88
6.97
7.05
7.54
4.30
5.32
5.84
5.92
6.01

a whz
4.39
4.46
4.35
4.29
4.54
4.85
4.33
4.34
4.30
4.38
5.72
4.87
4.42
5.48
5.24

a hv
9.87
9.94
10.33
10.93
11.52
10.22
10.82
11.32
11.36
11.91
10.76
10.68
12.01
12.56
12.44

10.52

0.704

0.067

11.12

0.635

0.057

11.69

0.907

0.078

1/3 Oct. acceleration


(m/s)

0.01

x-axis

100

10000

11.68

0.889

0.076

10.79

1.275

0.118

a h (overall mean a hv):

10.87

m/s

" R(single m/c.):

1.52
2.51

m/s
m/s

K (single m/c.) value:

11.11

K (single m/c.) value:

m/s

1.88

m/s

x-axis

Subject 3 Hand 1

100

z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

y-axis

z-axis

100
Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

1000

y-axis

10000

z-axis

10
1
0.1

0.01

0.01

0.01

z-axis

y-axis

Frequency (Hz)

0.1
10

0.081

Frequency (Hz)

10

0.823

m/s

0.01

1000

10.13

m/s
m/s

1/3 Oct. acceleration


(m/s)

0.1

Operator Statistics
Mean a hv
S n-1
Cv

1.14
1.88

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

100

a hv
9.35
9.37
9.97
10.81
11.15
10.35
11.23
12.02
12.26
12.54
9.49
9.48
11.04
12.33
11.60

Subject 2 Hand 1
z-axis

y-axis

10

10

a whz
5.21
5.71
5.94
6.23
6.78
4.70
5.18
6.13
6.20
6.89
4.18
5.04
5.35
5.53
5.61

11.11

Subject 1 Hand 1

a why
7.00
6.53
7.14
8.16
8.11
8.42
9.38
9.61
9.74
9.59
6.67
6.65
8.73
8.99
8.64

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

a whx
3.38
3.55
3.62
3.39
3.55
3.79
3.34
3.83
4.11
4.25
5.31
4.50
4.14
6.38
5.34

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

Meas.
Date
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
RH1
RH2
RH3
RH4
RH5
SH1
SH2
SH3
SH4
SH5
MM1
MM2
MM3
MM4
MM5

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.033

0.181

0.092

0.076

0.091

0.166

0.069

0.199

0.144

0.08

0.077

0.185

2.5

0.066

0.205

0.225

0.106

0.177

0.197

3.15

0.092

0.423

0.467

0.161

0.34

0.398

0.151

0.498

0.673

0.311

0.442

0.456
0.576

0.152

0.607

0.856

0.456

0.356

6.3

0.17

0.732

0.672

0.561

0.212

0.64

0.168

0.495

0.265

0.432

0.24

0.466

10

0.326

0.425

0.406

0.299

0.39

0.401

12.5

0.422

0.325

0.353

0.371

0.35

0.335

16

0.7

0.322

0.186

0.244

0.572

0.372

20

0.576

0.245

0.142

0.155

0.499

0.287

25

0.577

0.285

0.176

0.173

0.63

0.324

31.5

1.433

0.656

0.299

0.403

1.438

0.822

40

30.94

12.11

4.46

4.956

27.64

16.17

50

25.41

10.02

4.466

4.175

22.95

13.18

63

1.616

0.885

0.289

0.464

1.71

0.991

80

6.559

7.847

0.518

3.955

10.52

6.891

100

6.637

7.114

0.909

4.817

9.702

6.315

125

4.396

3.702

3.211

3.294

10.64

2.567

160

3.063

3.513

2.689

3.975

7.911

2.948

200

7.48

6.677

5.276

6.351

9.768

3.643

250

9.712

7.831

8.798

9.23

5.799

4.306

315

9.861

15.57

9.294

13.92

6.618

11.09

400

19.32

18.38

15

15.15

10.91

19.56

500

44.09

13.9

26.92

11.62

12.88

18.2

630

57.59

13.48

48.95

24.08

17.59

22.71

800

28.24

18.32

93.05

37.45

28.96

23.71

1000

39.95

36.42

160.4

30.91

28.81

23.6

1250

34.84

28.91

77.42

32.8

35.57

25.06

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

10.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8164

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

15.52

av

6.567

4.245

3.3

17.4

14.1

10

100

1000

8.3

16.7

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1161, ResultsID: 8164

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.053

0.082

0.023

0.034

0.021

0.075

0.039

0.105

0.032

0.041

0.017

0.101

2.5

0.053

0.058

0.053

0.05

0.039

0.06

3.15

0.058

0.178

0.152

0.078

0.086

0.173

0.054

0.169

0.138

0.104

0.112

0.155

0.068

0.173

0.092

0.114

0.129

0.16

6.3

0.076

0.122

0.112

0.145

0.097

0.108

0.124

0.184

0.11

0.175

0.142

0.169

10

0.134

0.148

0.1

0.14

0.118

0.135

12.5

0.283

0.203

0.117

0.136

0.121

0.204

16

0.353

0.208

0.087

0.155

0.242

0.216

20

0.302

0.21

0.086

0.115

0.297

0.213

25

0.498

0.217

0.117

0.153

0.548

0.248

31.5

1.356

0.531

0.217

0.325

1.269

0.679

40

32.1

12.45

4.116

5.174

28.02

16.43

50

26.91

10.26

4.034

4.205

24.09

13.41

63

1.474

0.84

0.214

0.363

1.532

0.898

80

6.1

8.134

0.66

3.303

9.86

6.897

100

6.15

7.414

0.972

4.44

9.116

6.329

125

3.988

4.206

2.42

1.944

9.853

2.823

160

2.53

3.872

2.674

4.115

6.797

2.889

200

7.146

7.004

5.576

6.519

9.252

3.726

250

9.37

8.23

8.347

8.269

5.946

4.208

315

9.238

15.72

8.527

11.28

6.214

10.04

400

17.32

17.24

14.76

16.22

9.324

17.65

500

42.78

11.94

26.53

12.75

12.74

18.43

630

53.98

12.96

45.92

25.87

17.76

22.97

800

30.16

21.4

98.83

33.97

29.11

22.95

1000

42.23

37.78

161.1

29.29

31.14

24.22

1250

35.33

27.41

76.29

30.92

35.51

31.5

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

9.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8165

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

16.12

av

6.675

4.047

3.2

17.9

14.3

10

100

1000

8.4

16.9

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1161, ResultsID: 8165

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.194

0.097

0.21

0.048

0.103

0.083

0.337

0.082

0.083

0.165

0.095

0.075

2.5

0.191

0.131

0.144

0.048

0.111

0.129

3.15

0.09

0.216

0.107

0.051

0.119

0.199

0.091

0.28

0.155

0.096

0.184

0.253

0.095

0.202

0.103

0.119

0.166

0.18

6.3

0.096

0.157

0.086

0.15

0.137

0.139

0.122

0.254

0.113

0.172

0.175

0.234

10

0.201

0.222

0.178

0.106

0.135

0.215

12.5

0.262

0.193

0.136

0.106

0.138

0.188

16

0.361

0.261

0.147

0.093

0.235

0.246

20

0.297

0.236

0.129

0.088

0.303

0.218

25

0.503

0.281

0.182

0.133

0.59

0.277

31.5

1.368

0.647

0.341

0.271

1.41

0.769

40

30.94

14.11

8.26

4.365

28.92

17.33

50

25.47

11.22

7.014

3.387

24.63

13.59

63

1.381

0.876

0.307

0.265

1.542

0.894

80

4.613

7.966

0.863

1.639

8.042

6.712

100

5.054

7.03

1.17

3.628

7.408

5.983

125

3.585

5.701

1.777

3.277

9.511

3.912

160

3.615

4.115

2.46

3.336

7.532

3.207

200

7.79

8.391

4.502

5.319

9.199

4.38

250

9.953

8.875

8.869

9.013

5.393

4.725

315

9.075

16.59

8.346

11.71

6.231

10.1

400

18.66

18.23

15.39

15.45

10.62

18.78

500

47.37

10.48

25.63

12.77

12.47

17.42

630

57.17

13.55

49.83

23.3

16.37

22.36

800

36.65

26.27

105.1

32.51

28.38

23.86

1000

47.84

41.22

156.7

30.08

30.13

23.5

1250

35.13

27.45

72.31

31.33

37.21

29.26

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

9.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8166

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

15.48

av

7.399

5.372

2.8

18.0

14.6

10

100

1000

8.7

17.2

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1161, ResultsID: 8166

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.062

0.155

0.071

0.054

0.074

0.144

0.047

0.211

0.084

0.087

0.088

0.206

2.5

0.062

0.178

0.049

0.078

0.096

0.167

3.15

0.057

0.184

0.064

0.142

0.153

0.18

0.129

0.297

0.131

0.17

0.266

0.268

0.1

0.214

0.127

0.113

0.306

0.178

6.3

0.111

0.221

0.124

0.213

0.209

0.198

0.172

0.179

0.089

0.239

0.198

0.168

10

0.484

0.238

0.15

0.232

0.445

0.295

12.5

0.598

0.324

0.284

0.287

0.588

0.415

16

0.485

0.289

0.254

0.222

0.453

0.36

20

0.825

0.39

0.279

0.203

0.702

0.503

25

0.933

0.357

0.25

0.197

0.835

0.478

31.5

0.854

0.477

0.27

0.197

0.864

0.535

40

17.96

9.754

5.048

3.292

18.89

10.65

50

19.34

10.5

5.468

3.595

20.52

11.36

63

1.537

1.1

0.316

0.368

1.819

1.167

80

6.437

5.908

0.485

3.18

9.266

5.992

100

7.857

7.011

0.947

4.951

10.92

7.085

125

7.546

3.003

2.208

3.625

20.13

1.142

160

3.795

2.454

2.467

5.923

8.008

1.441

200

7.558

4.317

4.942

9.653

8.519

2.527

250

9.728

8.052

11.58

17.32

5.813

4.678

315

10

17.62

10.24

24.19

12.67

14.36

400

27.15

25.7

17.3

21.98

15.94

19.65

500

51.7

16.74

33.35

15.79

12.85

14.88

630

65.87

15.1

59.03

28.45

17.44

28.31

800

27.69

17.68

91.25

44.93

32.22

28.25

1000

37.35

26.08

169.4

37.44

31.8

26.28

1250

47.32

33.24

86.88

42.82

48.03

24.27

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

11.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8167

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

10.4

av

5.84

4.604

3.3

12.8

11.1

10

100

1000

6.2

13.1

12
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

10

Support: y-axis

Support: z-axis

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

0
0

Time (s)
MainID: 1161, ResultsID: 8167

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.047

0.217

0.199

0.077

0.073

0.22

0.074

0.169

0.196

0.113

0.088

0.173

2.5

0.075

0.24

0.135

0.084

0.088

0.227

3.15

0.094

0.371

0.168

0.146

0.155

0.345

0.113

0.421

0.243

0.165

0.23

0.404

0.13

0.229

0.155

0.135

0.22

0.217

6.3

0.143

0.176

0.163

0.307

0.184

0.167

0.222

0.257

0.178

0.467

0.232

0.23

10

0.347

0.253

0.212

0.44

0.372

0.266

12.5

0.561

0.405

0.306

0.318

0.539

0.493

16

0.706

0.572

0.349

0.318

0.609

0.679

20

0.865

0.431

0.312

0.203

0.743

0.532

25

1.077

0.514

0.298

0.228

0.928

0.622

31.5

1.183

0.714

0.436

0.314

1.06

0.803

40

19.45

10.22

5.057

2.469

19.08

12.03

50

19.68

10.22

5.283

2.603

19.4

12.03

63

1.598

1.156

0.375

0.496

1.844

1.23

80

6.934

6.277

0.608

3.406

9.417

6.331

100

7.942

6.923

1.004

4.947

10.48

6.977

125

6.95

3.309

2.353

3.288

17.14

1.557

160

4.082

2.597

2.3

4.85

8.542

1.826

200

8.35

4.746

4.763

7.238

9.256

3.331

250

10.43

7.624

10.14

15.83

5.015

4.8

315

10.51

17.28

9.223

25.86

10.84

13.63

400

23.93

23.95

16.04

20.13

13.72

19.16

500

45.96

16.01

29.46

14.28

13.68

16.52

630

64.68

15.2

59.02

28.17

17.51

25.87

800

28.01

18.02

93.94

42.36

30.85

27.33

1000

35.32

27.4

168.6

37.88

32.07

23.96

1250

44.36

33.04

84.86

41.78

49.62

20.73

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

11.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8168

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

10.9

Acceleration (m/s)

av

5.96

4.559

3.0

13.2

10.8

10

100

1000

10000

Frequency (Hz)

6.8

13.2

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1161, ResultsID: 8168

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.105

0.176

0.08

0.164

0.166

0.153

0.091

0.157

0.114

0.134

0.21

0.144

2.5

0.07

0.163

0.075

0.131

0.111

0.153

3.15

0.063

0.24

0.035

0.151

0.157

0.214

0.05

0.204

0.049

0.124

0.19

0.181

0.112

0.163

0.068

0.179

0.301

0.142

6.3

0.089

0.156

0.088

0.17

0.278

0.153

0.12

0.136

0.059

0.183

0.171

0.14

10

0.154

0.194

0.17

0.262

0.15

0.196

12.5

0.235

0.221

0.293

0.304

0.158

0.239

16

0.626

0.393

0.338

0.316

0.588

0.449

20

1.355

0.467

0.374

0.315

1.129

0.565

25

1.403

0.811

0.423

0.335

1.184

0.903

31.5

1.554

1.118

0.762

0.588

1.314

1.167

40

20.25

11.5

5.591

3.97

20.13

12.99

50

19.83

11.08

5.528

3.797

19.74

12.51

63

1.968

1.631

0.408

0.541

2.394

1.691

80

7.601

7.416

0.648

3.674

10.67

7.549

100

8.088

7.306

1.117

5.093

11.27

7.457

125

7.373

4.149

2.412

3.145

20.01

2.693

160

4.543

3.285

2.213

4.204

9.257

2.622

200

8.833

5.086

4.854

6.876

9.226

3.625

250

10.28

8.629

11.2

17.1

4.385

4.678

315

10.71

19

8.896

26.54

13.56

15.08

400

26.44

24

16.5

21.95

15.16

18.97

500

50.16

15.13

30.37

15.43

13.62

15.11

630

62.02

14.29

60.87

29.05

17.48

24.76

800

26.64

17.19

94.14

42.52

30.98

29.05

1000

37.1

28.93

166.8

36.22

30.25

24.3

1250

44.25

32.53

82.89

38.18

43.77

22.12

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

10.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8169

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

11.26

Acceleration (m/s)

av

6.59

4.722

3.5

13.9

11.4

10

100

1000

10000

Frequency (Hz)

7.3

13.9

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1161, ResultsID: 8169

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.031

0.162

0.043

0.092

0.055

0.157

0.035

0.162

0.064

0.081

0.095

0.152

2.5

0.062

0.263

0.125

0.086

0.098

0.257

3.15

0.05

0.197

0.09

0.09

0.095

0.192

0.062

0.236

0.094

0.149

0.138

0.226

0.124

0.306

0.121

0.221

0.144

0.294

6.3

0.094

0.133

0.074

0.136

0.106

0.132

0.133

0.125

0.13

0.197

0.132

0.124

10

0.134

0.207

0.127

0.272

0.108

0.204

12.5

0.22

0.264

0.17

0.29

0.196

0.279

16

0.352

0.285

0.214

0.192

0.332

0.324

20

0.441

0.379

0.182

0.133

0.446

0.45

25

0.455

0.409

0.174

0.103

0.451

0.476

31.5

0.574

0.417

0.244

0.215

0.649

0.436

40

11.49

4.344

4.014

3.042

14.12

4.394

50

18.87

7.057

6.629

4.902

23.23

7.037

63

0.975

0.701

0.32

0.336

1.214

0.698

80

3.554

3.209

0.462

2.354

4.814

3.051

100

6.535

5.64

0.994

5.115

8.593

5.33

125

8.643

1.642

3.475

6.597

30.72

1.862

160

5.492

2.228

2.395

5.681

11.07

1.127

200

10.22

4.378

4.961

12.07

10.88

2.257

250

10.02

11.9

8.524

14.99

9.608

10.51

315

13.83

15.97

9.993

24.61

12.16

15.95

400

30.74

34.83

14.15

21.64

17.82

24.92

500

47.64

24.7

25.35

13

17.66

24.27

630

66.53

13.85

50.87

32.25

21.63

29.46

800

48.28

18.87

78.73

46.59

38.64

32.56

1000

34.33

28.13

157

35.53

45.06

32.66

1250

48.13

39.6

111.3

40.63

51.38

33.25

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

17.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8170

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

8.52

Acceleration (m/s)

av

3.82

4.312

3.5

10.3

10.7

10

100

1000

10000

Frequency (Hz)

3.7

11.8

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1161, ResultsID: 8170

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.046

0.135

0.157

0.069

0.059

0.134

0.046

0.12

0.128

0.082

0.085

0.117

2.5

0.067

0.2

0.223

0.087

0.104

0.21

3.15

0.059

0.244

0.186

0.124

0.119

0.242

0.093

0.242

0.116

0.238

0.179

0.229

0.126

0.248

0.082

0.2

0.254

0.225

6.3

0.118

0.186

0.069

0.157

0.173

0.183

0.159

0.199

0.093

0.173

0.14

0.203

10

0.179

0.276

0.097

0.261

0.187

0.28

12.5

0.206

0.367

0.194

0.377

0.232

0.373

16

0.411

0.396

0.434

0.309

0.472

0.474

20

0.966

0.631

0.546

0.36

1.013

0.784

25

1.227

0.724

0.524

0.498

1.108

0.881

31.5

1.205

0.803

0.609

0.508

1.293

0.769

40

15.49

6.608

3.72

2.24

18.62

6.533

50

21.3

8.998

5.05

3.021

25.75

8.834

63

1.751

1.366

0.362

0.392

2.208

1.415

80

4.748

4.485

0.609

2.247

6.992

4.455

100

7.163

6.689

1.082

4.467

10.63

6.622

125

7.608

2.84

3.36

4.537

25.45

1.265

160

4.046

2.084

2.679

4.346

9.964

1.307

200

7.746

4.152

5.102

8.808

9.692

2.248

250

9.491

9.388

12.47

15.69

7.325

8.023

315

10.98

15.82

10.03

24.01

9.276

12.47

400

29.86

32.77

15.41

22.81

17.25

25.8

500

53.3

18.62

28.15

14.11

15.87

22.73

630

77.47

12.37

51.14

32.51

18.67

31.98

800

40.39

15.23

73.86

50.73

32.05

26.13

1000

35.39

29.22

154.4

39.01

42.65

26.18

1250

45.77

38.5

104.2

44.19

58.83

30.32

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

14.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8171

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

10.17

Acceleration (m/s)

av

4.774

4.097

3.1

12.0

12.2

10

100

1000

10000

Frequency (Hz)

4.7

13.5

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1161, ResultsID: 8171

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.044

0.089

0.025

0.072

0.055

0.078

0.042

0.192

0.058

0.098

0.107

0.181

2.5

0.044

0.232

0.05

0.059

0.111

0.232

3.15

0.046

0.249

0.082

0.186

0.077

0.239

0.06

0.3

0.101

0.179

0.163

0.3

0.072

0.37

0.142

0.185

0.215

0.37

6.3

0.126

0.33

0.165

0.23

0.272

0.301

0.222

0.263

0.127

0.303

0.223

0.25

10

0.244

0.355

0.145

0.382

0.312

0.37

12.5

0.395

0.377

0.234

0.37

0.384

0.413

16

0.541

0.445

0.447

0.34

0.51

0.527

20

1.64

0.956

0.862

0.542

1.576

1.242

25

1.857

1.104

0.646

0.435

1.678

1.372

31.5

1.008

0.635

0.363

0.252

0.96

0.645

40

15.28

7.248

4.3

2.244

16.34

7.804

50

19.43

9.005

5.439

2.778

21.1

9.644

63

2.538

1.816

0.454

0.486

3.01

2.026

80

5.375

4.671

0.806

1.846

7.108

5.012

100

7.569

6.42

1.178

3.73

10.15

6.846

125

7.712

3.008

3.562

5.62

25.02

1.425

160

4.012

2.118

2.587

4.227

10.28

1.408

200

7.9

4.209

5.007

7.807

10.65

2.23

250

9.442

8.377

12.04

13.48

7.387

6.711

315

10.99

17.31

10.52

22.31

10.23

13.56

400

30.26

32.16

15.04

21.88

17.53

25.48

500

55.99

17.9

28.92

15.96

14.77

20.37

630

75.18

12.93

52.81

30.89

18.47

31.35

800

38.55

15.7

78.5

46.49

32.12

26.28

1000

36.77

31.09

158.1

35.65

40.11

24.36

1250

45.03

39.13

102.4

41.8

50.96

30.22

HCS blade
B-05153
Makita

Support
100

z-axis

1.6

13.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1161
8172

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

9.857

Acceleration (m/s)

av

5.011

4.346

2.9

11.9

10.7

10

100

1000

10000

Frequency (Hz)

5.3

12.3

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1161, ResultsID: 8172

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting tops off nails
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.123

0.071

0.043

0.203

0.117

0.1

0.14

0.073

0.032

0.128

0.08

0.072

2.5

0.373

0.11

0.072

0.171

0.199

0.137

3.15

0.428

0.11

0.097

0.306

0.275

0.129

0.733

0.222

0.17

0.36

0.519

0.284

0.718

0.303

0.229

0.723

0.837

0.31

6.3

0.676

0.357

0.26

0.62

0.84

0.372

0.694

0.36

0.525

0.53

0.779

0.289

10

0.774

0.345

0.673

0.486

0.875

0.309

12.5

1.182

0.327

0.611

0.622

1.191

0.368

16

1.214

0.349

0.624

0.514

1.157

0.394

20

1.227

0.571

1.096

0.745

1.19

0.564

25

1.473

0.693

1.417

0.96

1.319

0.734

31.5

1.719

0.657

0.746

0.704

1.3

0.806

40

10.14

3.912

6.516

4.889

8.569

4.533

50

17.05

6.187

11.46

8.525

14.2

7.386

63

2.913

1.493

1.59

1.699

3.123

1.362

80

4.348

2.32

2.64

3.493

5.615

1.901

100

7.205

3.942

4.942

7.008

9.129

3.137

125

7.207

3.474

2.934

7.654

12.53

1.881

160

4.31

2.631

2.91

6.751

8.409

1.914

200

6.642

4.843

5.596

11.84

10.81

3.016

250

10.41

6.349

8.712

17.36

7.301

4.988

315

10.2

9.616

9.853

21.92

6.018

8.123

400

24.01

21.11

16.13

16.62

12.45

18.32

500

37.7

23.9

25.59

7.361

23.7

29.84

630

52.47

12.61

38.42

6.984

25.07

46.02

800

38.31

14.54

77.62

13.51

21.84

47.45

1000

36.73

28.51

153.6

26.64

18.77

56.81

1250

49.84

36.74

120.6

26.6

18.86

44.76

HCS blade
P-04880
Makita

Support
100

z-axis

1.6

10.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1164
8186

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

8.002

av

3.302

5.964

4.6

10.5

7.0

10

100

1000

3.9

9.3

12
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

10

Support: y-axis

Support: z-axis

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

0
0

Time (s)
MainID: 1164, ResultsID: 8186

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting tops off nails
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.164

0.043

0.071

0.093

0.077

0.035

0.215

0.112

0.133

0.184

0.112

0.093

2.5

0.228

0.076

0.112

0.185

0.159

0.085

3.15

0.531

0.102

0.181

0.39

0.481

0.124

0.715

0.178

0.279

0.477

0.824

0.223

0.879

0.202

0.31

0.337

0.965

0.242

6.3

0.852

0.241

0.317

0.288

1.091

0.326

0.909

0.312

0.408

0.343

1.173

0.411

10

0.848

0.371

0.398

0.381

0.872

0.459

12.5

0.877

0.479

0.649

0.377

0.881

0.565

16

1.521

0.559

1.044

0.719

1.306

0.7

20

2.439

1.074

1.025

0.808

1.573

1.072

25

2.698

1.444

0.744

0.547

1.604

1.469

31.5

2.481

1.264

1.021

1.016

1.83

1.355

40

11.28

4.874

8.283

6.904

13.43

4.682

50

17.85

7.705

13.36

10.17

22.14

7.453

63

3.991

2.97

1.62

2.308

4.71

2.898

80

5.241

3.364

2.594

5.425

7.293

2.982

100

6.594

4.376

4.227

9.456

10.84

3.535

125

8.3

4.578

4.147

10.55

17.09

3.132

160

5.585

3.281

3.798

7.837

11.63

2.684

200

7.641

5.19

6.093

15.2

11.58

3.757

250

10.54

6.57

9.215

34.91

6.978

9.159

315

10.21

8.952

10.22

26.81

8.349

12.12

400

22.06

19.14

16.63

13.73

16.98

19.57

500

41.14

26.49

23.97

7.94

30.32

25.46

630

56.12

16.16

39.98

11.75

26.44

42.3

800

44.57

15.09

67.72

21.49

15.86

50.69

1000

31.76

20.04

134.2

26.75

13.6

57.43

1250

55.42

28.91

132.5

28.72

26.11

49.93

HCS blade
P-04880
Makita

Support
100

z-axis

1.6

6.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1164
8187

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

8.898

Acceleration (m/s)

av

4.142

6.6

6.0

11.8

10.3

10

100

1000

10000

Frequency (Hz)

4.4

12.7

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1164, ResultsID: 8187

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting tops off nails
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.211

0.12

0.161

0.133

0.075

0.124

0.293

0.155

0.118

0.159

0.206

0.164

2.5

0.278

0.147

0.175

0.225

0.364

0.2

3.15

0.529

0.286

0.252

0.279

0.699

0.369

0.354

0.225

0.189

0.469

0.402

0.243

0.899

0.486

0.283

0.612

0.663

0.576

6.3

1.071

0.523

0.166

0.584

0.775

0.657

1.341

0.722

0.233

0.678

1.322

0.856

10

1.318

0.683

0.389

0.639

1.37

0.707

12.5

1.854

0.858

0.874

1.146

1.672

0.841

16

2.639

0.797

1.354

1.509

2.101

0.865

20

2.77

1.052

1.154

1.074

2.021

1.226

25

3.159

1.375

0.826

0.972

1.93

1.574

31.5

4.251

1.733

1.308

1.161

2.431

2.007

40

11.57

4.118

6.714

4.783

7.946

5.082

50

16.22

5.649

11.03

7.772

12.35

7.164

63

3.915

1.621

1.388

1.898

4.245

1.639

80

6.574

2.526

2.39

4.244

8.117

2.367

100

8.058

3.593

4.054

8.157

9.337

3.288

125

6.056

4.12

3.769

8.632

13.08

2.304

160

3.93

2.405

3.742

6.752

8.575

1.663

200

6.02

4.164

6.424

11.01

10.79

2.734

250

10.39

6.673

9.478

19.07

7.654

5.789

315

11.25

8.336

10.4

21.52

7.77

9.61

400

21.86

18.92

16.07

17.69

14.54

21.66

500

39.26

31.59

23.44

9.334

23.07

32.83

630

57.39

16.51

39.74

10.67

19.04

38.34

800

47.46

11.27

59.11

11.71

18.79

45.92

1000

31.36

20.26

119.8

19.96

19.12

54.16

1250

53.92

38.02

126.1

24.76

22.14

46.64

HCS blade
P-04880
Makita

Support
100

z-axis

1.6

6.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1164
8188

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

9.393

av

3.774

5.78

4.9

11.7

7.4

10

100

1000

4.6

10.0

12
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

10

Support: y-axis

Support: z-axis

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

0
0

Time (s)
MainID: 1164, ResultsID: 8188

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.211

0.171

0.349

0.131

0.107

0.167

0.22

0.315

0.201

0.124

0.124

0.297

2.5

0.219

0.419

0.16

0.245

0.145

0.402

3.15

0.376

0.34

0.135

0.22

0.163

0.319

0.307

0.572

0.353

0.285

0.297

0.569

0.316

0.605

0.382

0.379

0.378

0.63

6.3

0.282

0.627

0.527

0.365

0.222

0.571

0.292

0.67

0.514

0.492

0.271

0.597

10

0.357

0.745

0.509

0.526

0.347

0.685

12.5

0.275

1.079

0.644

0.668

0.403

0.985

16

0.285

1.222

0.646

0.697

0.442

1.13

20

0.355

1.34

0.954

0.72

0.549

1.264

25

0.59

1.459

1.204

1.378

0.86

1.44

31.5

1.379

2.261

1.238

1.856

2.125

2.303

40

15.26

8.026

4.788

4.021

14.98

8.056

50

19.32

9.809

6.517

4.66

21.25

8.415

63

2.418

4.89

1.328

1.513

4.234

4.194

80

4.008

7.902

1.627

3.074

6.521

6.881

100

6.104

8.994

2.09

5.263

8.841

7.61

125

9.353

11.76

2.545

5.299

25.61

9.211

160

8.053

8.849

3.218

5.731

13.19

6.258

200

11.97

12.96

5.895

9.783

11.9

8.592

250

10.79

16.96

11.5

17.18

7.648

10.37

315

14.19

21.72

9.318

24.29

7.248

11.1

400

38.03

19.81

16.79

20.36

15.07

15.92

500

73.57

17.79

30.15

9.337

23.1

28.67

630

88.39

14.41

55.7

12.3

20.2

42.64

800

39.11

25.66

114.6

10.35

21.16

52.73

1000

52

39.46

175.6

16.52

20.74

64.49

1250

39.47

30.06

95.65

25.78

28.08

70.6

1165
8204

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

13 Seconds
0
0
0.00 m/s

HCS blade
B-05044
Makita

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

9.96

Acceleration (m/s)

av

6.492

5.183

3.8

13.0

10.4

10

100

1000

10000

Frequency (Hz)

6.1

12.6

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1165, ResultsID: 8204

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.189

0.206

0.324

0.12

0.113

0.204

0.272

0.322

0.208

0.197

0.158

0.297

2.5

0.353

0.576

0.189

0.279

0.341

0.515

3.15

0.508

1.028

0.3

0.398

0.354

0.931

0.576

1.384

0.632

0.709

0.502

1.304

0.54

1.31

0.787

0.755

0.655

1.308

6.3

0.666

1.401

1.277

1.163

0.869

1.378

1.55

1.758

1.695

2.59

1.133

1.501

10

1.046

1.713

1.375

2.486

0.769

1.423

12.5

0.601

1.526

1.193

1.129

0.84

1.427

16

0.736

1.791

1.514

1.458

0.968

1.626

20

1.286

2.606

2.089

2.669

1.618

2.624

25

2.154

4.962

2.629

4.623

2.652

5.421

31.5

6.314

8.949

4.971

6.936

6.187

9.93

40

11.07

9.197

7.446

6.033

10.83

9.768

50

5.68

6.61

2.823

2.93

7.574

5.998

63

6.279

8.654

3.896

4.351

8.77

7.297

80

7.376

8.98

3.886

5.848

10.15

7.189

100

7.369

10.58

3.206

6.335

13.56

8.568

125

5.403

8.716

3.962

6.169

13.47

7.449

160

8.465

8.607

5.217

8.815

16.1

6.954

200

10.38

11

7.007

9.785

12.33

7.511

250

10.2

11.33

6.629

11.68

5.155

7.306

315

15.7

17.96

8.534

20.76

7.257

10.61

400

27.92

21.91

12.29

14.64

14.11

18.74

500

45.14

13.68

21.74

6.882

18.81

24.77

630

57.76

11.66

42.65

9.154

14.44

28.18

800

30.86

17.49

78.29

9.002

16.46

37.8

1000

36.77

28.65

139.3

13.95

17.3

45.87

1250

26.99

22.55

78.19

19.44

21.26

50.09

HCS blade
B-05044
Makita

Support
100

z-axis

1.6

15.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1165
8206

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

7.534

av

9.112

6.449

7.5

13.5

8.1

10

100

1000

9.2

14.4

12
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

10

Support: y-axis

Support: z-axis

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

0
0

Time (s)
MainID: 1165, ResultsID: 8206

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.127

0.092

0.159

0.088

0.105

0.086

0.159

0.27

0.182

0.139

0.14

0.271

2.5

0.22

0.522

0.154

0.215

0.328

0.483

3.15

0.362

0.641

0.218

0.238

0.349

0.615

0.421

0.735

0.192

0.364

0.282

0.717

0.314

0.752

0.465

0.375

0.359

0.702

6.3

0.349

0.745

0.292

0.444

0.435

0.652

0.58

1.007

0.517

0.641

0.533

0.894

10

0.788

1.516

0.69

0.923

0.665

1.328

12.5

0.652

1.798

0.605

0.936

0.591

1.627

16

0.642

1.266

0.949

0.649

0.626

1.158

20

0.762

1.825

1.865

1.128

0.859

1.562

25

0.973

2.122

2.126

1.492

1.078

1.837

31.5

1.2

3.005

1.698

2.321

1.652

2.765

40

16.24

4.702

9.755

8.202

15.64

4.581

50

23.95

6.22

15.15

12.4

23.66

5.79

63

3.395

3.958

2.99

3.232

5.323

3.333

80

5.861

5.878

2.519

3.231

9.588

4.995

100

9.591

9.155

3.429

5.828

15.41

7.718

125

13.25

9.853

5.392

9.352

30.8

7.712

160

8.643

7.198

4.239

8.424

18.09

5.459

200

14.02

10.27

6.98

13.76

21.76

6.683

250

12.19

11.6

9.939

19.24

8.151

8.434

315

11.2

12.29

8.603

25.83

7.436

10.18

400

24.9

22.33

14.47

20.28

16.71

18.47

500

47.57

31.85

27.19

7.684

25.89

26.21

630

76.7

15.52

48.72

12.03

19.77

40.08

800

52.83

15.43

70.59

14.27

19.58

51.48

1000

31.67

21.23

124.7

21.61

20.65

71.51

1250

45.67

30.38

110.4

27.41

32.16

74.15

1165
8207

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

24 Seconds
0
0
0.00 m/s

HCS blade
B-05044
Makita

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

11.23

av

5.682

7.585

6.5

14.7

11.8

10

100

1000

5.3

14.5

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1165, ResultsID: 8207

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.244

0.062

0.031

0.044

0.169

0.048

0.183

0.14

0.052

0.134

0.099

0.12

2.5

0.284

0.315

0.094

0.147

0.169

0.304

3.15

0.478

0.471

0.109

0.214

0.341

0.496

0.552

0.859

0.229

0.448

0.563

0.803

0.591

0.935

0.305

0.506

0.464

0.89

6.3

0.426

1.208

0.386

0.478

0.544

1.178

0.805

1.139

0.334

0.515

0.856

1.192

10

0.872

1.483

0.586

0.703

0.856

1.447

12.5

0.912

2.123

0.613

0.776

0.821

2.016

16

0.794

1.564

0.678

0.683

0.642

1.426

20

1.032

1.941

1.423

0.986

0.941

1.71

25

0.929

2.042

1.349

1.383

0.768

1.842

31.5

1.235

2.593

1.326

2.13

1.757

2.494

40

13.13

5.246

7.58

6.959

12.42

5.111

50

18.5

6.495

12.29

10.53

19.04

6.032

63

3.029

2.6

2.169

2.245

4.489

2.196

80

4.63

6.835

2.74

3.963

7.296

6.023

100

7.843

9.694

3.28

6.149

11.21

8.171

125

11.09

10.29

6.078

10.29

28.18

8.591

160

7.412

7.725

4.635

9.332

16.42

6.082

200

12.06

10.64

7.295

14.16

20.64

7.681

250

12.41

13.02

12.05

25.59

7.546

9.38

315

13.24

15.66

10.59

31.69

8.075

12.93

400

27.35

23.04

17.34

21.31

15.65

18.59

500

49.94

25.34

25.68

7.826

24.77

24.57

630

78.66

12.19

52.29

11.32

18.31

38.02

800

54.33

15.6

71.15

13.49

18.84

54.16

1000

40.21

26.94

126.6

21.31

20.05

71.52

1250

50.37

34.94

110.8

28.24

32.3

75.89

HCS blade
B-05044
Makita

Support
100

z-axis

1.6

6.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1165
8208

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

9.26

Acceleration (m/s)

av

6.013

6.373

6.0

12.7

9.8

10

100

1000

10000

Frequency (Hz)

5.8

12.8

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1165, ResultsID: 8208

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Makita
JR3070CT

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
4.4

HSLAnonymisedToolLetter:

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.259

0.221

0.199

0.222

0.231

0.212

0.393

0.335

0.201

0.273

0.309

0.302

2.5

0.459

0.646

0.269

0.352

0.478

0.65

3.15

0.608

0.805

0.507

0.581

0.909

0.765

0.639

1.192

0.513

0.713

0.801

1.2

0.777

1.113

0.555

1.091

0.838

1.12

6.3

0.86

1.25

0.682

0.972

0.989

1.239

1.035

1.777

0.91

1.04

1.541

1.677

10

1.519

2.386

1.087

1.331

1.617

2.279

12.5

1.533

1.923

1.047

1.392

1.455

1.865

16

1.18

3.077

1.144

1.405

1.432

3.045

20

2.046

4.38

1.588

1.412

1.516

4.41

25

1.998

3.344

1.747

1.481

1.837

3.422

31.5

2.93

5.563

2.484

2.49

3.154

5.888

40

15.07

10.82

7.38

6.334

13.46

11.48

50

17.76

9.46

8.669

6.912

17.58

9.412

63

3.437

5.577

2.796

2.571

4.996

4.83

80

5.903

8.826

2.611

4.307

8.476

7.561

100

7.284

10.4

3.222

6.575

10.29

8.686

125

10.09

13.18

5.568

12.52

23.12

10.55

160

8.562

8.557

4.645

9.565

15.26

6.753

200

11.9

11.55

7.074

13.99

15.01

8.738

250

11.08

14.01

10.26

17.2

7.451

10.11

315

14.42

15.09

10.67

22.5

7.207

13.01

400

30.22

20.7

16.48

20.98

13.79

21.41

500

60.21

22.84

28.78

12.69

21.01

30.18

630

77.86

15.94

52.36

11.91

21.49

36.32

800

38.85

17.94

85.61

9.565

22.35

45.36

1000

47.04

29.5

143.1

17.62

22.2

60.28

1250

47.63

32.81

96.04

24.73

28.5

69.16

HCS blade
B-05044
Makita

Support
100

z-axis

1.6

18.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1165
8209

0
0
0

Notes:
DC-shift threshold:

Tool A

10

0.1
1
ahw

10.13

Acceleration (m/s)

av

9.456

6.199

5.7

15.2

9.9

10

100

1000

10000

Frequency (Hz)

9.5

14.9

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1165, ResultsID: 8209

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/07
Tool A 38mm chipboard wood blade pendulum off

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas.
Meas Time
Date
6/02/200913:21:40:499
6/02/200913:22:27:498
6/02/200913:23:07:623
6/02/200913:23:57:123
6/02/200913:24:30:623
6/02/200913:38:06:624
6/02/200913:38:42:624
6/02/200913:39:15:498
6/02/200913:39:48:249
6/02/200913:40:25:998
6/02/200914:09:14:248
6/02/200914:10:08:498
6/02/200914:10:59:999
6/02/200914:11:58:733
6/02/200914:13:04:749

a whx
8.18
9.08
10.52
10.01
9.77
9.18
9.23
9.60
10.08
10.65
10.62
10.50
11.18
9.97
11.19

a why
5.02
5.41
7.34
6.45
5.97
5.50
5.84
6.04
6.55
7.02
4.22
4.30
4.98
4.22
5.13

a whz
4.07
4.51
4.33
4.22
4.42
4.86
4.36
4.41
4.72
4.75
5.28
5.98
5.41
5.83
6.27

a hv
10.42
11.49
13.53
12.64
12.27
11.75
11.76
12.17
12.92
13.61
12.59
12.82
13.38
12.30
13.82

12.07

1.177

0.098

12.44

0.808

0.065

12.98

0.613

0.047

1/3 Oct. acceleration


(m/s)

x-axis

100

10000

1.631

0.100

15.28

1.197

0.078

15.40

m/s

" R(single m/c.):

2.38
3.93

m/s
m/s

K (single m/c.) value:

15.40

K (single m/c.) value:

m/s

3.93

m/s

x-axis

100

Subject 3 Hand 1
z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

0.01

y-axis

z-axis

Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

0.01

100

z-axis

y-axis

Frequency (Hz)

0.1
10

16.33

Frequency (Hz)

10

0.144

a h (overall mean a hv):

1/3 Oct. acceleration


(m/s)

1000

2.102

m/s

0.01

0.01

14.59

m/s
m/s

1/3 Oct. acceleration


(m/s)

0.1

Operator Statistics
Mean a hv
S n-1
Cv

1.26
2.08

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

100

a hv
12.17
13.51
17.80
15.09
14.37
14.61
15.11
16.01
17.34
18.58
14.47
14.62
15.65
14.42
17.22

Subject 2 Hand 1
z-axis

y-axis

10

10

a whz
4.02
4.30
5.24
5.01
4.82
4.48
4.61
4.71
5.16
5.34
3.75
3.92
4.66
4.53
4.86

12.50

Subject 1 Hand 1

a why
11.14
12.35
16.31
13.82
13.20
13.46
14.10
15.00
16.13
17.44
13.43
13.35
14.55
13.09
15.72

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

a whx
2.77
3.39
4.84
3.37
2.99
3.53
2.88
3.01
3.73
3.53
3.87
4.48
3.39
4.01
5.10

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
RH6
RH7
RH8
RH9
RH10
SH6
SH7
SH8
SH9
SH10
ES6
ES7
ES8
ES9
ES10

1000

y-axis

10000

z-axis

10
1
0.1

0.01

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/07
Tool A 38mm chipboard dual purpose blade

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas Time
16:49:31:124
16:49:58:623
16:50:26:874
16:50:51:123
16:52:51:249
15:47:25:749
15:47:58:623
15:48:27:999
15:48:57:373
15:49:30:124
16:44:30:374
16:45:06:624
16:45:39:749
16:46:11:999
16:46:43:499

a whx
8.71
9.30
9.45
10.19
9.76
7.88
7.46
7.87
7.94
8.22
7.96
8.91
9.46
9.76
10.52

a why
4.62
5.32
5.58
6.67
5.17
4.25
4.87
5.29
5.75
6.47
3.79
4.28
4.61
4.69
5.04

a whz
4.31
4.22
4.22
4.47
4.60
4.10
4.23
4.07
4.21
4.25
4.70
4.49
4.59
4.90
4.11

a hv
10.76
11.51
11.76
12.98
11.96
9.85
9.86
10.32
10.67
11.29
9.99
10.86
11.48
11.89
12.37

11.79

0.803

0.068

10.40

0.606

0.058

11.32

0.926

0.082

1/3 Oct. acceleration


(m/s)

x-axis

100

1000

10000

10.04

0.668

0.067

10.28

1.218

0.118

a h (overall mean a hv):

10.63

m/s

" R(single m/c.):

1.46
2.42

m/s
m/s

K (single m/c.) value:

11.17

K (single m/c.) value:

m/s

2.02

m/s

x-axis

100

Subject 3 Hand 1
z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

0.01

y-axis

z-axis

Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

0.01

100

z-axis

y-axis

Frequency (Hz)

0.1
10

0.079

Frequency (Hz)

10

0.912

m/s

0.01

0.01

11.57

m/s
m/s

1/3 Oct. acceleration


(m/s)

0.1

Operator Statistics
Mean a hv
S n-1
Cv

1.22
2.02

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

100

a hv
10.31
11.63
11.59
12.88
11.45
9.31
9.61
9.92
10.36
11.01
8.72
9.45
10.36
11.18
11.70

Subject 2 Hand 1
z-axis

y-axis

10

10

a whz
4.09
4.67
5.23
6.54
4.62
3.77
4.22
4.69
5.29
6.08
3.52
3.94
4.21
4.28
4.40

11.17

Subject 1 Hand 1

a why
9.01
10.20
9.83
10.33
9.98
7.96
8.19
8.24
8.45
8.71
6.87
7.69
8.31
9.04
9.95

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

a whx
2.89
3.08
3.22
4.05
3.22
3.00
2.72
2.93
2.83
2.91
4.06
3.84
4.53
5.01
4.28

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

Meas.
Date
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09
12/2/09

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
RH1
RH2
RH3
RH4
RH5
sh1
sh2
sh3
sh4
sh5
mm1
mm2
mm3
mm4
mm5

1000

y-axis

10000

z-axis

10
1
0.1

0.01

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

APPENDIX D EMISSION AND SIMULATED REAL DATA FOR

TOOL B

47

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/06
Tool B 38mm chipboard wood blade

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas.
Date
Meas Time
7/02/200914:34:19:999
7/02/200914:35:15:624
7/02/200914:36:05:124
7/02/200914:36:56:623
7/02/200914:37:48:677
8/02/200912:01:26:749
8/02/200912:02:38:374
8/02/200912:03:33:749
8/02/200912:04:53:499
8/02/200912:05:56:498
8/02/200914:10:27:498
8/02/200914:11:06:499
8/02/200914:11:42:999
8/02/200914:12:25:373
8/02/200914:13:05:498

a whx
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a why
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a whz
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a hv
0.03
0.03
0.03
0.03
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04

0.04

0.000

0.007

0.04

0.000

0.012

10

x-axis

100

100

1000

10000

0.626

0.092

6.90

0.612

0.089

8.24

m/s

2.27
3.75

m/s
m/s

K (single m/c.) value:

8.24

K (single m/c.) value:

m/s

3.75

m/s

x-axis

Subject 3 Hand 1

100

z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

y-axis

z-axis

100
Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

1000

y-axis

10000

z-axis

10
1
0.1

0.01

0.01

0.01

z-axis

y-axis

Frequency (Hz)

0.1
10

6.81

Frequency (Hz)

10

0.092

" R(single m/c.):

0.01

0.01

1.009

a h (overall mean a hv):

1/3 Oct. acceleration


(m/s)

0.1

11.01

m/s

1/3 Oct. acceleration


(m/s)

Operator Statistics
Mean a hv
S n-1
Cv

m/s
m/s

Subject 2 Hand 1
z-axis

y-axis

10

a hv
10.28
11.16
11.05
9.97
12.57
7.67
6.65
6.14
6.37
7.22
6.47
6.38
7.92
6.88
6.86

0.04

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

0.007

a whz
3.42
4.11
3.92
3.49
4.90
2.22
1.55
1.51
1.55
1.81
2.19
2.14
2.46
1.98
2.40

0.00
0.00

Subject 1 Hand 1

1/3 Oct. acceleration


(m/s)

0.000

a why
9.37
9.87
9.68
8.58
10.64
6.89
5.98
5.22
5.31
6.29
5.48
5.44
6.98
6.23
6.18

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

0.03

a whx
2.46
3.20
3.61
3.70
4.55
2.54
2.47
2.86
3.17
3.05
2.64
2.56
2.82
2.15
1.75

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
sh1
sh2
sh3
sh4
sh5
es1
es2
es3
es4
es5
pp1
pp2
pp3
pp4
pp5

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/06
Tool B 3mm mild steel metal blade
Hand Position 1 - Front handle
Meas.
Date
19/02/2009
19/02/2009
19/02/2009
19/02/2009
19/02/2009
19/02/2009
19/02/2009
19/02/2009
19/02/2009
19/02/2009
20/02/2009
20/02/2009
20/02/2009
20/02/2009
20/02/2009

Meas Time
15:03:23:373
15:04:45:749
15:05:51:374
15:06:53:873
15:07:55:124
15:20:48:874
15:21:53:749
15:22:48:998
15:23:41:873
15:27:39:374
13:18:53:123
13:20:04:248
13:21:17:623
13:22:32:248
13:23:48:873

a whx
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a why
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a whz
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a hv
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03

0.000

0.015

0.03

0.000

0.008

10
1
0.1
10

100

1000

10000

y-axis

z-axis

10

100
Frequency (Hz)

1000

10000

0.089

5.38

0.681

0.127

m/s

1.06
1.75

m/s
m/s

K (single m/c.) value:

5.86

K (single m/c.) value:

m/s

x-axis

1.75

m/s

Subject 3 Hand 1

100

z-axis

y-axis

x-axis

100

10
1
0.1

z-axis

y-axis

10
1
0.1

0.01

10

x-axis

100

1000

10000

10

100

Frequency (Hz)

Frequency (Hz)

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

10
1
0.1

1000

y-axis

10000

z-axis

10
1
0.1

0.01

0.01

0.01

0.589

5.86

100

0.1

6.64

" R(single m/c.):

1/3 Oct. acceleration


(m/s)

x-axis

0.123

a h (overall mean a hv):

Subject 1 Hand 2

10

0.685

m/s

Frequency (Hz)

100

5.56

m/s
m/s

0.01

Operator Statistics
Mean a hv
S n-1
Cv

0.03

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

0.03

a hv
5.18
4.53
6.00
6.16
5.91
6.44
5.70
6.97
7.13
6.97
4.73
4.86
5.20
5.72
6.39

Subject 2 Hand 1
z-axis

0.01

1/3 Oct. acceleration


(m/s)

0.007

a whz
1.83
1.53
2.32
2.53
2.30
2.32
1.89
2.84
2.80
3.00
1.72
1.86
1.96
2.19
2.40

0.00
0.00

Subject 1 Hand 1
100

0.000

a why
4.48
3.90
5.25
5.34
5.11
5.73
5.07
6.12
6.29
6.02
3.56
3.94
4.24
4.68
5.11

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

y-axis

0.03

a whx
1.85
1.73
1.72
1.76
1.89
1.80
1.79
1.73
1.86
1.83
2.60
2.14
2.29
2.44
2.98

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Rear/Throttle handle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
pp1
pp2
pp3
pp4
pp5
rh2
rh3
rh4
rh5
rh6
sh1
sh2
sh3
sh4
sh5

1/3 Oct. acceleration


(m/s)

Standard:
N&V reference ID:
Measurement file name:

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
x-axis

y-axis

0
z-axis

1.6

0.068

0.043

0.116

0.101

0.052

0.124

2.5

0.085

0.07

0.069

3.15

0.118

0.09

0.078

0.096

0.085

0.073

0.073

0.076

0.072

6.3

0.121

0.101

0.076

0.156

0.121

0.068

10

0.172

0.119

0.078

12.5

0.169

0.116

0.075

16

0.223

0.117

0.077

20

0.315

0.136

0.076

25

0.436

0.23

0.112

31.5

0.495

0.511

0.207

40

3.213

7.32

1.957

50

6.647

15.12

3.784

63

1.023

1.247

0.48

80

2.058

5.566

3.404

100

4.638

12.41

7.413

125

3.928

11.53

7.838

160

2.833

6.056

4.041

200

4.504

9.213

6.129

250

6.471

11.33

6.582

315

8.064

17.26

8.146

400

12.45

22.65

12.17

500

25.38

50.36

19.26

630

32.16

44.1

24.19

800

41.31

25.99

30.55

1000

28.96

12.8

34.37

1250

11.2

6.67

33.35

ahw

3.25

6.904

2.723

Acceleration (m/s)

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

71.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Frequency

1150
8104

0
0
0

Notes:
DC-shift threshold:

Tool B

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.1

0.0

0.0

0.0

7
6
5
4
3
2
1
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1150, ResultsID: 8104

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
x-axis

y-axis

0
z-axis

1.6

0.123

0.314

0.123

0.137

0.29

0.18

2.5

0.168

0.265

0.085

3.15

0.21

0.203

0.11

0.195

0.251

0.122

0.246

0.188

0.128

6.3

0.211

0.145

0.143

0.168

0.215

0.139

10

0.159

0.221

0.15

12.5

0.158

0.173

0.111

16

0.178

0.181

0.11

20

0.3

0.265

0.212

25

0.386

0.391

0.374

31.5

0.629

1.326

0.722

40

3.441

8.646

3.286

50

5.229

14.43

4.81

63

0.994

2.139

0.898

80

2.745

8.21

4.342

100

4.5

16.02

7.445

125

4.212

12.26

8.449

160

3.01

6.628

4.337

200

5.258

9.616

5.883

250

6.789

13.14

6.901

315

8.495

15.38

7.69

400

12.99

26.57

12.94

500

27.86

57.98

21.02

630

36.17

46.71

26.18

800

38.77

26.09

30.16

1000

23.97

12.69

36.5

1250

9.975

6.328

33.32

ahw

3.084

7.464

3.235

av

1150
8105

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

73 Seconds
0
0
0.00 m/s

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis
z-axis

Acceleration (m/s)

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.7

0.0

0.0

0.0

8
Acceleration (m/s)

Tool B

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1150, ResultsID: 8105

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

x-axis
0.042

y-axis
0.297

0
z-axis

0.046

0.253

0.072

0.072

0.238

0.089

3.15

0.08

0.2

0.112

0.092

0.158

0.102

0.077

0.114

0.115

6.3

0.082

0.136

0.198

0.128

0.212

0.224

10

0.124

0.197

0.184

12.5

0.168

0.254

0.254

16

0.164

0.252

0.278

20

0.259

0.341

0.352

25

0.263

0.682

0.493

31.5

0.32

0.858

0.664

40

2.594

5.839

3.088

50

4.758

10.6

3.747

63

0.847

1.486

0.716

80

2.194

8.674

4.277

100

3.945

15.51

6.232

125

3.024

10.45

6.942

160

2.455

5.903

4.311

200

4.269

9.3

6.342

250

6.143

11.41

5.791

315

7.228

18.65

9.04

400

12.16

25

12.12

500

25.2

54.6

17.96

630

31.42

42.86

24.53
25.56

800

30.53

21.02

1000

17.3

10.64

27.03

1250

6.909

5.022

25.29

ahw

2.604

6.076

2.875

Acceleration (m/s)

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

0.074

2.5

av

82.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Frequency

1150
8106

0
0
0

Notes:
DC-shift threshold:

Tool B

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

7.2

0.0

0.0

0.0

7
6
5
4
3
2
1
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1150, ResultsID: 8106

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

y-axis

0
z-axis

0.026

0.042

0.046

0.032

0.043

0.042

2.5

0.048

0.06

0.049

3.15

0.037

0.082

0.042

0.061

0.084

0.041

0.072

0.097

0.035

6.3

0.068

0.093

0.026

0.08

0.106

0.043

10

0.111

0.115

0.063

12.5

0.132

0.139

0.091

16

0.216

0.143

0.126

20

0.57

0.374

0.169

25

0.685

0.57

0.269

31.5

0.564

0.884

0.283

40

3.769

9.754

2.115

50

7.141

18.26

3.513

63

1.289

1.63

0.985

80

2.437

7.939

4.891

100

5.08

13.45

8.275

125

8.003

21.07

15.02

160

5.144

11.66

6.736

200

8.822

19.42

9.519

250

14.78

25.13

10.91

315

11.78

26.45

9.277

400

13.48

20.68

12.07

500

17.43

29.58

28.15

630

12.09

20.83

39.19

800

20.81

18.57

45.01

1000

18.67

16.75

40.66

1250

10.64

11.15

16.91

ahw

3.641

8.734

3.644

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.1

0.0

0.0

0.0

20
Acceleration (m/s)

32.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8107

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1151, ResultsID: 8107

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.108

0.049

0.062

0.09

0.053

0.052

2.5

0.097

0.087

0.054

3.15

0.056

0.058

0.042

0.089

0.084

0.047

0.099

0.099

0.054

6.3

0.109

0.078

0.038

0.119

0.089

0.032

10

0.143

0.119

0.039

12.5

0.186

0.144

0.073

16

0.295

0.191

0.111

20

0.534

0.43

0.247

25

0.701

0.761

0.325

31.5

0.594

1.173

0.359

40

4.599

9.47

1.719

50

8.209

18.23

2.991

63

1.537

2.195

0.97

80

2.98

6.629

4.295

100

5.79

12.37

8.219

125

9.037

18.72

14.59

160

5.521

10.63

6.71

200

9.143

18.75

10

250

15.45

25.78

12

315

14.14

24.06

9.235

400

12.63

20.55

13.48

500

18.62

26.13

31.08

630

13.53

21.17

42.11

800

19.96

19.27

44.04

1000

17.49

17.84

36.91

1250

10.56

10.95

16.68

ahw

4.146

8.483

3.562

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.1

0.0

0.0

0.0

10
Acceleration (m/s)

32.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8108

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1151, ResultsID: 8108

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.041

0.085

0.067

0.044

0.077

0.064

2.5

0.052

0.057

0.044

3.15

0.058

0.087

0.042

0.058

0.082

0.035

0.073

0.085

0.048

6.3

0.094

0.094

0.036

0.115

0.114

0.064

10

0.136

0.133

0.063

12.5

0.195

0.188

0.108

16

0.405

0.291

0.183

20

0.755

0.452

0.206

25

0.982

0.713

0.295

31.5

0.849

1.562

0.738

40

4.784

12.55

2.591

50

7.518

20.53

3.7

63

1.799

2.294

0.857

80

3.125

10.03

4.891

100

5.578

15.67

6.86

125

7.64

22.05

14.91

160

5.511

12.19

7.192

200

9.19

18.71

10.17

250

14.96

25.25

13.3

315

14.41

27.68

11.31

400

14.35

23.07

17.42

500

17.62

28.76

37.33

630

15.59

20.67

43.08

800

18.65

19.28

41.55

1000

15.59

17.12

34.89

1250

9.52

10.83

18.21

ahw

4.066

10.05

3.831

Acceleration (m/s)

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

34.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8109

0
0
0

Notes:
DC-shift threshold:

Tool B

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

11.5

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1151, ResultsID: 8109

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.032

0.082

0.067

0.041

0.096

0.085

2.5

0.115

0.094

0.089

3.15

0.06

0.093

0.066

0.049

0.078

0.055

0.048

0.057

0.068

6.3

0.072

0.072

0.039

0.075

0.12

0.042

10

0.087

0.138

0.044

12.5

0.095

0.112

0.047

16

0.135

0.111

0.075

20

0.499

0.143

0.072

25

0.474

0.212

0.112

31.5

0.358

0.611

0.219

40

5.527

9.918

2.817

50

6.958

12.66

3.236

63

1.454

1.337

0.526

80

5.02

11.93

6.348

100

6.391

14.63

7.008

125

7.874

21.82

13.28

160

5.813

10.28

4.91

200

9.332

14.35

7.035

250

13.34

19.75

8.841

315

12.37

27.71

9.062

400

11.51

15.94

12.35

500

13.92

23.53

25.12

630

12.62

20.5

37.37

800

19.51

17.55

40.86

1000

18.47

17

34.49

1250

10.29

10.59

15.89

ahw

4.061

7.75

3.442

Acceleration (m/s)

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

31.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8110

0
0
0

Notes:
DC-shift threshold:

Tool B

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.4

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1151, ResultsID: 8110

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.038

y-axis
0.06

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.032

0.062

0.032

0.047

0.065

0.043

3.15

0.043

0.048

0.033

0.049

0.048

0.032

0.063

0.048

0.03

6.3

0.07

0.065

0.031

0.085

0.099

0.03

10

0.119

0.129

0.043

12.5

0.273

0.182

0.067

16

0.381

0.268

0.142

20

0.349

0.314

0.159

25

0.428

0.848

0.708

31.5

0.916

2.019

0.977

40

3.856

8.12

2.559

50

7.036

13.19

3.708

63

1.196

2.472

1.406

80

2.502

8.861

3.686

100

3.929

15.09

4.472

125

5.883

15.68

10.14

160

4.465

10.82

6.036

200

8.125

16.02

7.985

250

12.55

21.85

8.335

315

12.6

27.08

8.202

400

8.849

14.13

12.05

500

13.14

25.47

25.8

630

11.99

20.27

31.98

800

20.52

18.81

38.61

1000

19.16

17.42

32.68

1250

9.998

9.472

15.14

ahw

3.445

7.24

3.061

HCS blade
B-11
Makita

Throttle
100

0.042

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.6

0.0

0.0

0.0

20
Acceleration (m/s)

33.25 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8111

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1151, ResultsID: 8111

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.065

0.048

0.074

0.086

0.059

0.077

2.5

0.133

0.083

0.084

3.15

0.181

0.137

0.076

0.251

0.226

0.075

0.349

0.331

0.077

6.3

0.441

0.402

0.085

0.407

0.321

0.096

10

0.261

0.143

0.106

12.5

0.216

0.179

0.146

16

0.369

0.212

0.172

20

0.328

0.281

0.098

25

0.413

0.277

0.176

31.5

0.518

0.609

0.181

40

4.238

8.476

1.666

50

8.39

15.85

3.117

63

0.715

1.22

0.494

80

2.874

8.189

2.469

100

5.554

16.04

4.377

125

6.493

13.76

8.32

160

5.003

8.975

3.866

200

9.162

16.99

5.894

250

13.32

20.79

7.514

315

14.64

27.76

7.928

400

9.869

14.94

12.3

500

13.64

26.54

29.71

630

12.73

19.26

35.93

800

20.85

18.55

39.83

1000

19.53

18.05

33.78

1250

9.932

10.13

14.86

ahw

3.961

7.704

2.622

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.1

0.0

0.0

0.0

10
Acceleration (m/s)

36.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8112

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1151, ResultsID: 8112

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.043

0.086

0.069

0.054

0.066

0.065

2.5

0.068

0.066

0.067

3.15

0.064

0.079

0.059

0.062

0.089

0.04
0.031

0.06

0.091

6.3

0.069

0.186

0.04

0.107

0.187

0.056

10

0.174

0.196

0.085

12.5

0.281

0.229

0.094

16

0.758

0.165

0.161

20

0.521

0.215

0.117

25

0.564

0.583

0.235

31.5

0.529

1.675

0.704

40

5.654

12.69

8.072

50

8.549

18.12

10.34

63

1.874

2.41

1.134

80

6.387

18.27

9.683

100

10.19

25.16

13.08

125

9.194

20.94

11.72

160

6.511

11.18

5.713

200

11.53

15.76

8.839

250

18.61

22.99

11.28

315

14.92

29.13

10.05

400

12.39

16.07

12.94

500

14.82

24.2

31.37

630

12.89

20.21

37.28

800

20.72

19.72

41.74

1000

18.36

18.98

33.55

1250

10.17

10.78

14.66

ahw

4.897

10.43

6.122

av

1151
8113

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

27 Seconds
0
0
0.00 m/s

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

13.0

0.0

0.0

0.0

30
Acceleration (m/s)

Tool B

Throttle: x-axis

25

Throttle: y-axis

20

Throttle: z-axis

15
10
5
0
0

Time (s)
MainID: 1151, ResultsID: 8113

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.064

0.083

0.064

0.056

0.071

0.063

2.5

0.067

0.059

0.072

3.15

0.091

0.058

0.059

0.099

0.064

0.043

0.102

0.071

0.041

6.3

0.128

0.095

0.044

0.135

0.103

0.061

10

0.199

0.182

0.107

12.5

1.168

0.371

0.607

16

1.099

0.718

0.787

20

0.848

0.777

0.394

25

1.452

1.171

0.688

31.5

1.435

2.41

1.695

40

6.308

10.79

5.21

50

10.63

17.75

8.17

63

2.812

4.42

2.607

80

6.997

14.76

6.351

100

12.44

25.96

9.629

125

10.32

20.03

11.84

160

7.547

11.29

5.592

200

12.76

16.53

8.656

250

16.64

23.58

12.14

315

14.84

25.16

8.4

400

12.15

14.62

12.9

500

14.9

24.14

32.01

630

14.32

21.09

40.32

800

22.83

20.83

42.52

1000

20.01

18.65

32.76

1250

10.45

10.24

15.07

ahw

5.925

9.906

4.992

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

12.6

0.0

0.0

0.0

20
Acceleration (m/s)

33.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8114

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1151, ResultsID: 8114

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.093

0.057

0.11

0.075

0.044

0.14

2.5

0.101

0.054

0.14

3.15

0.107

0.055

0.089

0.108

0.042

0.093

0.115

0.063

0.087

6.3

0.146

0.087

0.111

0.159

0.107

0.065

10

0.171

0.178

0.069

12.5

0.24

0.192

0.102

16

0.336

0.285

0.176

20

0.878

0.355

0.254

25

1.061

0.997

0.617

31.5

1.091

2.144

1.299

40

6.806

12.86

6.985

50

9.066

15.6

7.762

63

2.337

4.155

1.796

80

5.521

16.71

7.272

100

7.846

20.87

7.884

125

8.107

19.45

12.15

160

5.994

11.81

6.842

200

10.05

17.27

9.385

250

14.46

23.34

10.11

315

14.58

25.26

8.93

400

13.26

16.98

14.14

500

16.17

25.82

34.07

630

14.09

20.53

39.53

800

20.67

18.96

43.95

1000

17.52

18.2

33.83

1250

9.703

10.41

15.09

ahw

5.044

9.693

5.156

Acceleration (m/s)

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

38.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

1151
8115

0
0
0

Notes:
DC-shift threshold:

Tool B

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

12.1

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1151, ResultsID: 8115

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 10mm perspex
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
x-axis

y-axis

0
z-axis

1.6

0.046

0.041

0.158

0.051

0.04

0.172

2.5

0.053

0.066

0.085

3.15

0.091

0.1

0.085

0.107

0.094

0.078

0.12

0.117

0.079

6.3

0.119

0.076

0.076

0.179

0.111

0.113

10

0.137

0.124

0.116

12.5

0.137

0.134

0.085

16

0.198

0.151

0.092

20

0.277

0.273

0.157

25

0.432

0.376

0.268

31.5

0.757

1.108

0.312

40

5.688

11.82

2.012

50

1.362

2.652

0.52

63

0.698

1.228

0.294

80

3.197

6.705

1.884

100

1.945

2.339

0.85

125

3.271

5.671

3.581

160

4.037

5.784

2.623

200

7.011

8.378

5.163

250

8.434

12.04

4.094

315

11.13

14.02

6.831

400

7.896

8.196

11.93

500

9.922

15.97

27.77

630

8.496

17.03

31.65

800

17.36

19.95

33.73

1000

16.02

18.22

26.26

1250

9.311

10.7

12.14

ahw

2.871

5.484

1.935

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

6.5

0.0

0.0

0.0

8
Acceleration (m/s)

44.25 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

Frequency

1152
8116

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1152, ResultsID: 8116

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 10mm perspex
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.084

y-axis

0
z-axis

0.118

0.093

0.091

0.142

0.056

2.5

0.141

0.084

0.08

3.15

0.095

0.122

0.055

0.153

0.142

0.101

0.176

0.185

0.065

6.3

0.193

0.199

0.079

0.22

0.235

0.1

10

0.25

0.187

0.128

12.5

0.238

0.247

0.171

16

0.289

0.355

0.301

20

0.378

0.584

0.396

25

0.492

0.907

0.443

31.5

1.15

1.633

0.583

40

7.006

13.49

3.784

50

1.578

2.978

0.892

63

0.785

2.091

1.104

80

4.006

11.91

5.183

100

2.099

4.844

2.401

125

3.266

12.21

6.361

160

3.515

8.559

3.289

200

5.811

6.572

3.514

250

6.523

12.07

4.187

315

10.65

17.79

7.294

400

7.613

8.934

10.22

500

9.407

13.94

20.85

630

8.103

15.57

23.77

800

14.79

16.36

31

1000

15.86

16.73

26.5

1250

10.4

10.47

13.23

ahw

3.388

6.733

2.585

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.0

0.0

0.0

0.0

20
Acceleration (m/s)

46.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1152
8117

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1152, ResultsID: 8117

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 10mm perspex
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.05

0.048

0.039

0.056

0.047

0.052

2.5

0.057

0.062

0.031

3.15

0.076

0.061

0.039

0.068

0.078

0.038

0.103

0.113

0.041

6.3

0.138

0.145

0.065

0.216

0.215

0.066

10

0.283

0.297

0.128

12.5

0.275

0.389

0.106

16

0.334

0.359

0.102

20

0.696

0.952

0.466

25

0.8

1.624

0.76

31.5

1.267

2.192

0.838

40

7.264

17.57

6.357

50

1.934

4.074

1.455

63

1.698

3.335

1.564

80

7.017

25.94

12.15

100

2.866

7.064

3.196

125

6.149

23.02

11

160

5.91

13.61

5.524

200

6.557

7.886

4.122

250

8.751

13.54

5.531

315

12.68

19.17

8.09

400

9.704

11.75

12.44

500

11.24

15.92

23.09

630

8.526

16.42

28.05

800

16.35

19.12

33.62

1000

16.44

16.53

30

1250

9.99

10.81

14.09

ahw

3.927

10.01

4.312

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

11.6

0.0

0.0

0.0

30
Acceleration (m/s)

35.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1152
8118

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

25

Throttle: y-axis

20

Throttle: z-axis

15
10
5
0
0

Time (s)
MainID: 1152, ResultsID: 8118

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.135

0.109

0.098

0.088

0.104

0.099

2.5

0.107

0.103

0.129

3.15

0.096

0.082

0.059

0.088

0.085

0.061

0.114

0.142

0.066

6.3

0.139

0.146

0.089

0.208

0.201

0.174

10

0.339

0.205

0.138

12.5

0.366

0.239

0.207

16

0.635

0.471

0.364

20

2.398

1.415

0.823

25

3.666

2.484

1.409

31.5

1.137

2.737

1.009

40

6.725

15.05

6.737

50

13.64

30.61

13.39

63

3.817

4.34

2.883

80

4.709

12.8

7.466

100

9.945

26.81

15.03

125

10.38

20.81

13.91

160

7.49

15.09

10.05

200

13.57

24.65

15.52

250

22.61

29.98

14.78

315

18.38

30.38

10.51

400

13.5

19.96

14.18

500

14.67

20.38

21.88

630

14.72

21.01

27.34

800

26.11

27.3

52.71

1000

23.94

23.89

47.69

1250

15.29

15.12

26.7

ahw

7.006

13.79

6.811

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

16.9

0.0

0.0

0.0

25
Acceleration (m/s)

25.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1154
8120

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

20

Throttle: y-axis

15

Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1154, ResultsID: 8120

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.115

y-axis
0.111

0
z-axis

0.121

0.102

0.22

0.159

0.083

0.138

3.15

0.158

0.105

0.045

0.13

0.092

0.05

0.057

0.111

0.05

6.3

0.112

0.131

0.063

0.167

0.179

0.089

10

0.282

0.297

0.181

12.5

0.35

0.383

0.291

16

0.559

0.261

0.186

20

2.379

0.894

0.679

25

4.017

1.443

1.071

31.5

1.022

2.413

1.077

40

5.554

12.5

5.157

50

11.58

25.57

10.39

63

4.403

3.037

2.257

80

3.879

10.59

5.74

100

8.222

22.83

12.24

125

7.804

20.79

12.8

160

6.899

16.04

9.817

200

11.61

26.62

15.91

250

19.41

31.24

14.66

315

16.34

29.24

9.963

400

14.4

20.22

13.4

500

13.5

18.11

22.01

630

13.32

18.51

26.79

800

26.43

27.7

54.19

1000

24.55

24.58

47.05

1250

14.73

14.23

25.28

ahw

6.277

11.78

5.622

1154
8121

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

25 Seconds
0
0
0.00 m/s

HCS blade
B-11
Makita

Throttle
100

0.219

2.5

av

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

14.5

0.0

0.0

0.0

20
Acceleration (m/s)

Tool B

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1154, ResultsID: 8121

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.081

y-axis
0.141

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.118

0.118

0.141

0.098

0.085

0.052

3.15

0.105

0.087

0.04

0.073

0.07

0.029

0.086

0.099

0.036

6.3

0.088

0.167

0.056

0.116

0.164

0.056

10

0.226

0.177

0.075

12.5

0.29

0.183

0.129

16

0.506

0.335

0.252

20

2.035

1.008

0.967

25

3.23

1.941

1.634

31.5

1.03

1.916

0.854

40

4.748

14.94

6.639

50

9.559

31.16

13.78

63

3.375

3.596

1.958

80

2.853

11.82

6.321

100

5.995

26.35

13.85

125

6.007

24.08

14.17

160

5.7

16.7

9.861

200

10.52

30.51

17.36

250

18.05

33.24

15.35

315

16.2

29.27

9.943

400

14.43

23.02

14.07

500

14.03

20.62

24.79

630

14.84

20.55

31.33

800

26.71

27.29

56.84

1000

24.61

25.14

48.47

1250

15.17

14.36

26.09

ahw

5.252

13.94

6.829

HCS blade
B-11
Makita

Throttle
100

0.136

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

16.4

0.0

0.0

0.0

25
Acceleration (m/s)

24.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1154
8122

0
0
0

Notes:
DC-shift threshold:

Tool B

Throttle: x-axis

20

Throttle: y-axis

15

Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1154, ResultsID: 8122

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Makita
4350FCT
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.5

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.053

y-axis
0.079

0
z-axis

0.081

0.083

0.076

0.098

0.111

0.093

3.15

0.12

0.097

0.093

0.14

0.097

0.082

0.135

0.136

0.053

6.3

0.135

0.165

0.063

0.142

0.175

0.068

10

0.199

0.141

0.115

12.5

0.173

0.145

0.113

16

0.228

0.256

0.124

20

0.438

0.339

0.203

25

0.616

0.542

0.374

31.5

0.549

0.909

0.502

40

3.248

11.23

3.437

50

5.523

19.61

5.234

63

1.015

1.882

1.034

80

2.48

9.549

5.436

100

4.772

18.04

9.99

125

4.541

17.99

12.08

160

3.901

9.957

5.894

200

7.389

15.25

8.638

250

12.27

19.34

10.05

315

11.87

29.31

11.71

400

12.49

19.05

12.04

500

15.98

21.89

20.5

630

11.92

21.27

31.39
40.43

800

17.75

18.25

1000

18.4

17.1

38.35

1250

12.12

12.2

20.74

ahw

2.993

9.356

3.866

Acceleration (m/s)

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
B-11
Makita

Throttle
100

0.086

2.5

av

77.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

1153
8119

0
0
0

Notes:
DC-shift threshold:

Tool B

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.6

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1153, ResultsID: 8119

APPENDIX E EMISSION AND SIMULATED REAL DATA FOR

TOOL C

69

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/10
Tool C 38mm chipboard wood blade

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas Time
13:12:23:874
13:13:20:999
13:15:38:873
13:16:39:373
13:17:36:623
11:18:03:789
11:18:58:249
11:19:48:123
11:20:45:373
11:22:05:373
11:33:34:748
11:34:54:248
11:36:16:373
11:37:33:749
11:44:15:249

a whx
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a why
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a whz
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a hv
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03

0.03

0.000

0.010

0.03

0.000

0.009

0.1
10

x-axis

100

100

1000

10000

10.10

1.217

0.120

7.92

1.113

0.141

8.62

m/s

" R(single m/c.):

1.74
2.88

m/s
m/s

K (single m/c.) value:

8.62

K (single m/c.) value:

m/s

2.88

m/s

x-axis

Subject 3 Hand 1

100

z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

y-axis

z-axis

100
Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

1000

y-axis

10000

z-axis

10
1
0.1

0.01

0.01

0.01

z-axis

y-axis

Frequency (Hz)

0.1
10

0.080

Frequency (Hz)

10

0.629

a h (overall mean a hv):

0.01

0.01

7.83

m/s

1/3 Oct. acceleration


(m/s)

Operator Statistics
Mean a hv
S n-1
Cv

m/s
m/s

Subject 2 Hand 1
z-axis

y-axis

10

a hv
7.66
7.07
7.67
7.96
8.80
9.43
8.41
10.47
11.59
10.60
6.67
7.09
7.91
9.46
8.48

0.03

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

0.012

a whz
2.33
2.02
2.14
2.69
2.87
1.53
1.60
2.55
2.59
2.39
1.29
1.71
2.40
3.03
2.84

0.00
0.00

Subject 1 Hand 1

1/3 Oct. acceleration


(m/s)

0.000

a why
6.31
5.83
6.84
6.65
7.43
8.64
7.26
7.71
8.35
8.60
6.29
6.14
6.93
8.06
7.39

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

0.03

a whx
3.66
3.45
2.74
3.46
3.74
3.47
3.93
6.61
7.61
5.73
1.79
3.11
2.96
3.93
3.05

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

Meas.
Date
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09
9/3/09

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
sh6
sh7
sh8
sh9
sh10
rh1
rh2
rh3
rh4
rh5
pp2
pp3
pp4
pp5
pp7

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/10
Tool C 3mm mild steel meatl blade

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas Time
16:28:02:123
16:28:49:499
16:29:41:999
16:30:30:498
16:31:18:749
16:20:31:873
16:21:13:624
16:21:48:123
16:22:37:623
16:23:16:249
16:43:32:874
16:44:32:999
16:38:58:123
16:39:54:123
16:40:50:249

a whx
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a why
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a whz
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

a hv
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03

0.03

0.000

0.012

0.03

0.000

0.012

0.1
10

x-axis

100

100

1000

10000

6.19

0.827

0.134

6.64

0.864

0.130

6.06

m/s

" R(single m/c.):

1.20
1.98

m/s
m/s

K (single m/c.) value:

6.06

K (single m/c.) value:

m/s

1.98

m/s

x-axis

Subject 3 Hand 1

100

z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

y-axis

z-axis

100
Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

1000

y-axis

10000

z-axis

10
1
0.1

0.01

0.01

0.01

z-axis

y-axis

Frequency (Hz)

0.1
10

0.119

Frequency (Hz)

10

0.636

a h (overall mean a hv):

0.01

0.01

5.34

m/s

1/3 Oct. acceleration


(m/s)

Operator Statistics
Mean a hv
S n-1
Cv

m/s
m/s

Subject 2 Hand 1
z-axis

y-axis

10

a hv
4.87
4.64
5.27
5.70
6.22
4.91
6.07
6.60
6.21
7.14
5.59
5.86
7.31
7.49
6.96

0.03

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

0.005

a whz
1.34
1.40
1.65
1.74
1.94
1.47
1.81
2.16
2.04
2.39
1.38
1.50
2.35
2.49
2.08

0.00
0.00

Subject 1 Hand 1

1/3 Oct. acceleration


(m/s)

0.000

a why
3.49
3.44
4.13
4.74
5.30
3.79
5.25
5.70
5.26
6.29
4.89
4.50
6.43
6.61
5.88

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

0.03

a whx
3.13
2.78
2.83
2.65
2.61
2.75
2.45
2.53
2.59
2.39
2.32
3.44
2.58
2.48
3.07

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

Meas.
Date
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09
10/3/09

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
sh6
sh7
sh8
sh9
sh10
rh1
rh2
rh3
rh4
rh5
pp6
pp7
pp3
pp4
pp5

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
x-axis

y-axis

0
z-axis

1.6

0.055

0.078

0.071

0.081

0.06

0.053

2.5

0.059

0.038

0.045

3.15

0.041

0.046

0.034

0.09

0.078

0.04
0.053

0.075

0.072

6.3

0.08

0.112

0.058

0.128

0.124

0.055

10

0.095

0.131

0.069

12.5

0.087

0.097

0.073

16

0.104

0.094

0.061

20

0.172

0.137

0.068

25

0.266

0.251

0.102

31.5

0.569

0.877

0.333

40

6.602

12.48

4.596

50

2.073

3.915

1.156

63

0.611

1.037

0.452

80

4.551

8.824

4.269

100

2.397

3.312

1.666

125

2.556

8.839

5.793

160

2.707

10.09

6.054

200

3.395

8.551

4.827

250

5.455

5.788

3.139

315

7.046

7.942

3.618

400

13.69

11.64

5.829

500

13.65

14.86

7.132

630

32.88

46.7

13.7

800

34.51

46.85

28.51

1000

20.89

39.37

19.42

1250

12.49

26.87

21.54

ahw

3.339

6.138

2.517

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

7.4

0.0

0.0

0.0

5
Acceleration (m/s)

86.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

Frequency

1155
8133

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

2
1
0
0

Time (s)
MainID: 1155, ResultsID: 8133

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.075

0.092

0.121

0.108

0.093

0.131

2.5

0.114

0.103

0.153

3.15

0.134

0.13

0.121

0.196

0.169

0.123

0.171

0.162

0.097

6.3

0.136

0.206

0.113

0.132

0.24

0.166

10

0.142

0.235

0.168

12.5

0.175

0.217

0.165

16

0.242

0.27

0.212

20

0.928

0.26

0.228

25

0.585

0.494

0.344

31.5

1.054

1.497

0.667

40

9.128

20.47

4.681

50

1.521

3.36

0.837

63

1.369

1.371

0.606

80

4.816

10.27

4.261

100

2.257

3.124

1.457

125

5.718

11.86

7.064

160

5.043

8.61

5.424

200

4.48

11.04

5.928

250

6.12

7.533

3.454

315

7.267

9.543

4.559

400

11.65

12.87

5.683

500

13.16

14.79

6.479

630

30.38

41.58

14.53

800

31.28

42.06

27.82

1000

23.06

36.4

19.23

1250

16

30.47

22.43

ahw

4.384

9.186

2.635

av

1155
8134

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

76 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.5

0.0

0.0

0.0

12
Acceleration (m/s)

Tool C

Throttle: x-axis

10

Throttle: y-axis

Throttle: z-axis

6
4
2
0
0

Time (s)
MainID: 1155, ResultsID: 8134

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.047

0.057

0.05

0.051

0.041

0.053

2.5

0.057

0.043

0.037

3.15

0.057

0.051

0.035

0.068

0.039

0.028

0.069

0.057

0.036

6.3

0.073

0.054

0.026

0.072

0.067

0.036

10

0.091

0.088

0.068

12.5

0.104

0.122

0.074

16

0.091

0.121

0.058

20

0.101

0.125

0.06

25

0.196

0.236

0.083

31.5

0.661

0.936

0.236

40

10.09

15.53

3.15

50

2.068

3.765

0.743

63

0.572

1.012

0.338

80

5.261

11.57

4.036

100

2.26

3.399

1.19

125

2.833

6.844

3.865

160

3.492

7.574

6.166

200

3.215

5.242

3.253

250

5.156

4.782

2.516

315

7.169

8.116

4.016

400

11.97

10.86

5.67

500

14.71

14.46

7.118

630

33.48

38.88

13.99

800

30.72

39.82

22.2

1000

21.81

32.42

18.03

1250

16.42

32.59

22.54

ahw

4.606

7.232

1.931

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.8

0.0

0.0

0.0

12
Acceleration (m/s)

75.25 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1155
8135

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

10

Throttle: y-axis

Throttle: z-axis

6
4
2
0
0

Time (s)
MainID: 1155, ResultsID: 8135

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

x-axis
0.027

y-axis
0.017

0
z-axis

0.047

0.014

0.015

0.071

0.018

0.015

3.15

0.101

0.021

0.021

0.13

0.024

0.03

0.184

0.033

0.038

6.3

0.182

0.038

0.038

0.074

0.064

0.02

10

0.121

0.081

0.047

12.5

0.156

0.071

0.098

16

0.072

0.067

0.026

20

0.089

0.078

0.026

25

0.146

0.142

0.045

31.5

0.43

0.778

0.19

40

4.71

11.79

1.705

50

2.073

5.304

0.836

63

0.434

0.686

0.193

80

3.165

4.65

3.149

100

2.177

2.688

1.612

125

2.137

3.87

2.496

160

2.287

4.495

2.636

200

2.665

4.041

2.852

250

4.549

3.787

1.929

315

6.827

5.79

2.835

400

10.98

9.985

5.343

500

13.6

12.28

7.165

630

33.91

35.7

10.95

800

45.42

39.75

26.31

1000

23.33

39.05

18.41

1250

20.1

33.55

22.52

ahw

2.677

5.518

1.353

1156
8136

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

32 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

0.011

2.5

av

x-axis
y-axis
z-axis

Acceleration (m/s)

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

6.3

0.0

0.0

0.0

8
Acceleration (m/s)

Tool C

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1156, ResultsID: 8136

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

x-axis
0.055

y-axis
0.022

0
z-axis

0.053

0.021

0.009

0.046

0.023

0.017

3.15

0.038

0.017

0.012

0.04

0.02

0.01

0.043

0.03

0.01

6.3

0.044

0.042

0.007

0.036

0.071

0.012

10

0.04

0.105

0.035

12.5

0.052

0.072

0.058

16

0.068

0.064

0.023

20

0.211

0.118

0.052

25

0.228

0.17

0.056

31.5

0.338

0.473

0.15

40

4.349

11.18

2.03

50

2.91

7.928

1.422

63

0.544

0.675

0.212

80

3.4

5.115

2.928

100

2.697

3.493

2.085

125

4.775

6.829

6.782

160

2.401

5.155

3.173

200

2.827

5.166

2.463

250

4.935

4.444

2.156

315

6.63

5.899

2.795

400

10.68

9.599

5.222

500

17.39

14.02

7.975

630

36.17

38.86

12.58

800

44.37

36.66

26.32

1000

25.27

41.62

17.68

1250

20.73

33.6

24.23

ahw

2.764

5.72

1.689

Acceleration (m/s)

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

0.022

2.5

av

36.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Frequency

1156
8137

0
0
0

Notes:
DC-shift threshold:

Tool C

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

6.6

0.0

0.0

0.0

7
6
5
4
3
2
1
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1156, ResultsID: 8137

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
x-axis

y-axis

0
z-axis

1.6

0.038

0.027

0.021

0.028

0.019

0.014

2.5

0.041

0.02

0.012

3.15

0.04

0.02

0.007

0.031

0.023

0.007

0.033

0.029

0.009

6.3

0.035

0.034

0.008

0.041

0.057

0.011

10

0.052

0.099

0.03

12.5

0.071

0.103

0.064

16

0.168

0.125

0.05

20

1.225

0.343

0.203

25

0.815

0.301

0.123

31.5

0.446

0.56

0.257

40

6.012

13.74

3.851

50

3.636

8.611

2.414

63

1.409

1.262

0.719

80

2.885

5.832

3.929

100

2.459

3.794

2.444

125

3.43

6.441

5.883

160

2.769

6.677

4.207

200

3.533

6.96

3.768

250

5.337

5.138

2.736

315

7.145

6.888

3.103

400

10.81

10.61

5.305

500

17.99

14.74

8.313

630

39.23

39.8

14.54

800

42.44

35.56

27.3

1000

25.86

39.05

18.27

1250

19.78

32.07

25.23

ahw

3.493

6.752

2.342

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.0

0.0

0.0

0.0

6
Acceleration (m/s)

33.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

Frequency

1156
8138

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

3
2
1
0
0

Time (s)
MainID: 1156, ResultsID: 8138

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.029

y-axis
0.015

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.029

0.012

0.067

0.034

0.018

0.045

3.15

0.03

0.016

0.052

0.032

0.017

0.038

0.039

0.024

0.029

6.3

0.041

0.032

0.024

0.05

0.046

0.021

10

0.06

0.063

0.046

12.5

0.08

0.083

0.086

16

0.144

0.086

0.031

20

1.659

0.304

0.304

25

0.582

0.173

0.13

31.5

0.362

0.517

0.124

40

5.842

11.44

2.735

50

3.046

6.264

1.218

63

1.774

1.055

0.457

80

4.419

7.308

5.134

100

2.75

4.87

3.116

125

4.347

6.881

5.957

160

3.26

5.292

2.461

200

3.889

4.939

3.484

250

5.177

4.336

2.421

315

6.762

6.616

3.305

400

11.11

10.25

5.29

500

17.73

14.96

6.667

630

36.31

40.07

14.01

800

35.84

33.86

25.17

1000

24.94

33.1

18.31

1250

18.5

29.94

22.08

ahw

3.528

5.716

2.032

HCS blade
T119B
Bosch

Throttle
100

0.061

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

7.0

0.0

0.0

0.0

10
Acceleration (m/s)

40.25 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1156
8139

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1156, ResultsID: 8139

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.064

y-axis

0
z-axis

0.018

0.031

0.051

0.024

0.028

2.5

0.055

0.029

0.03

3.15

0.048

0.025

0.024

0.042

0.024

0.023

0.042

0.034

0.021

6.3

0.049

0.044

0.018

0.063

0.072

0.017

10

0.095

0.113

0.033

12.5

0.111

0.137

0.097

16

0.126

0.152

0.045

20

0.492

0.245

0.269

25

0.375

0.372

0.143

31.5

0.622

1.096

0.256

40

8.449

15.18

5.006

50

3.538

6.403

2.025

63

0.756

1.28

0.488

80

5.148

8.52

6.045

100

2.862

4.168

2.78

125

4.091

7.437

5.724

160

3.114

4.756

2.92

200

3.997

5.323

3.35

250

5.514

4.738

2.555

315

7.221

7.568

3.295

400

13.17

10.72

5.001

500

17.89

15.28

7.029

630

37.5

39.74

15.65

800

35.91

36.3

27.04

1000

24.63

32.29

19.67

1250

17.05

28.94

23.88

ahw

4.219

7.131

2.794

Acceleration (m/s)

av

1156
8140

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

32 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool C

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.7

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1156, ResultsID: 8140

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
x-axis

y-axis

0
z-axis

1.6

0.058

0.032

0.041

0.052

0.057

0.027

2.5

0.087

0.078

0.04

3.15

0.049

0.059

0.02

0.055

0.039

0.016

0.051

0.039

0.015

6.3

0.056

0.064

0.017

0.067

0.085

0.016

10

0.073

0.101

0.024

12.5

0.078

0.108

0.046

16

0.102

0.136

0.039

20

0.648

0.259

0.152

25

0.428

0.345

0.148

31.5

0.716

0.916

0.375

40

12.22

15.28

5.875

50

4.587

7.404

2.549

63

0.762

1.17

0.568

80

4.269

11.25

7.078

100

2.312

5.093

2.826

125

2.764

4.859

3.63

160

3.011

5.361

3.083

200

4.282

5.324

3.739

250

5.171

5.243

2.11

315

7.057

8.266

3.641

400

13.53

11.42

5.043

500

17.65

15.45

6.802

630

35.51

38.84

15.61

800

32.93

37.48

25.79

1000

24.78

32

19.64

1250

16.34

29.19

22.65

ahw

5.596

7.4

3.144

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.8

0.0

0.0

0.0

8
Acceleration (m/s)

29.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

Frequency

1156
8141

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1156, ResultsID: 8141

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.044

y-axis
0.018

0
z-axis

0.033

0.018

0.011

0.043

0.019

0.012

3.15

0.035

0.018

0.007

0.045

0.027

0.008

0.054

0.028

0.007

6.3

0.052

0.049

0.009

0.057

0.081

0.011

10

0.094

0.097

0.017

12.5

0.107

0.116

0.038

16

0.179

0.09

0.038

20

1.192

0.267

0.286

25

1.077

0.329

0.255

31.5

0.48

0.659

0.322

40

6.008

15.61

4.903

50

3.407

10.62

2.619

63

1.618

1.176

0.586

80

4.832

8.293

5.019

100

3.663

8.172

4.673

125

3.459

10.06

5.598

160

3.202

7.202

3.435

200

3.532

6.276

2.778

250

5.383

5.118

2.016

315

7.2

6.812

3.327

400

9.877

10.37

5.423

500

20.38

16.29

7.172

630

40.07

39.04

15.31

800

34.56

39.4

22.47

1000

24.53

32.27

19.1

1250

17.62

33.49

25.07

ahw

3.6

7.917

2.785

1156
8142

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

28 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

0.011

2.5

av

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.1

0.0

0.0

0.0

20
Acceleration (m/s)

Tool C

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1156, ResultsID: 8142

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.042

y-axis

0
z-axis

0.016

0.016

0.046

0.023

0.014

2.5

0.057

0.021

0.01

3.15

0.045

0.027

0.016

0.045

0.026

0.012

0.055

0.043

0.01

6.3

0.056

0.058

0.01

0.083

0.081

0.013

10

0.105

0.117

0.028

12.5

0.136

0.139

0.068

16

0.262

0.119

0.038

20

1.318

0.331

0.134

25

1.039

0.288

0.165

31.5

0.478

0.669

0.325

40

7.644

16.08

6.389

50

3.823

9.648

3.2

63

1.982

1.257

0.714

80

7.149

8.969

6.105

100

3.809

6.686

3.534

125

5.095

8.817

6.072

160

4.787

6.85

3.244

200

4.951

6.573

3.119

250

6.428

5.41

2.519

315

7.841

6.574

3.477

400

10.82

10.39

5.751

500

20.53

16.8

7.363

630

37.59

36.83

14.98

800

33.43

39.55

21.79

1000

24.19

32.46

18.94

1250

16.77

33.41

24.77

ahw

4.347

7.913

3.355

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.6

0.0

0.0

0.0

20
Acceleration (m/s)

25.25 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1156
8143

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1156, ResultsID: 8143

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.047

y-axis
0.022

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.049

0.03

0.022

0.06

0.037

0.016

3.15

0.065

0.033

0.013

0.055

0.038

0.012
0.012

0.069

0.055

6.3

0.09

0.085

0.016

0.073

0.091

0.015

10

0.121

0.11

0.031

12.5

0.163

0.112

0.095

16

0.175

0.105

0.039

20

1.344

0.304

0.207

25

1.077

0.33

0.169

31.5

0.484

0.705

0.232

40

6.887

14.74

3.955

50

5.082

12.19

2.98

63

2.64

1.424

0.687

80

4.089

7.52

5.291

100

3.884

7.739

4.946

125

3.975

8.161

6.165

160

3.141

4.979

2.644

200

3.494

5.636

2.698

250

5.909

5.424

2.539

315

7.275

6.584

3.201

400

10.4

10.55

5.942

500

22.08

17.65

7.711

630

38.52

39.09

16.43

800

32.09

39.89

22.45

1000

24.63

31.31

19.5

1250

17.19

32.75

25.24

ahw

4.09

7.784

2.607

HCS blade
T119B
Bosch

Throttle
100

0.021

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.2

0.0

0.0

0.0

20
Acceleration (m/s)

29.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1156
8144

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1156, ResultsID: 8144

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 10mm perspex
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.12

0.049

0.133

0.12

0.063

0.147

2.5

0.11

0.09

0.147

3.15

0.145

0.1

0.09

0.101

0.112

0.078

0.08

0.112

0.075

6.3

0.067

0.147

0.065

0.092

0.144

0.087

10

0.158

0.129

0.114

12.5

0.305

0.115

0.087

16

1.581

0.163

0.198

20

0.581

0.266

0.19

25

0.695

1.046

0.385

31.5

10.53

13.55

3.962

40

3.184

5.254

1.301

50

1.626

1.101

0.331

63

4.985

8.638

3.447

80

1.953

4.045

1.369

100

4.579

6.243

2.789

125

3.472

4.879

1.372

160

3.248

4.204

1.772

200

3.612

3.363

1.281

250

5.194

5.637

2.353

315

8.156

8.816

3.57

400

7.358

9.241

4.229

500

11.7

12.8

5.333

630

29.46

30.25

13.35

800

20.7

30.58

19.2

1000

18.15

25.94

15.3

1250

20.1

41.06

18.16

ahw

6.194

7.989

2.493

Acceleration (m/s)

av

1157
8145

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

65 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool C

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.4

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1157, ResultsID: 8145

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 10mm perspex
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.024

0.01

0.042

0.021

0.012

0.035

2.5

0.025

0.012

0.029

3.15

0.029

0.013

0.029

0.033

0.014

0.025

0.039

0.02

0.022

6.3

0.04

0.037

0.016

0.045

0.059

0.02

10

0.07

0.101

0.03

12.5

0.105

0.099

0.034

16

0.17

0.121

0.035

20

0.31

0.297

0.094

25

0.385

0.526

0.251

31.5

0.862

1.576

0.399

40

9.914

19.41

3.317

50

1.322

2.548

0.451

63

0.604

1.203

0.482

80

3.676

10.54

5.288

100

1.59

2.106

0.782

125

3.319

5.104

2.131

160

3.239

3.22

1.297

200

2.745

3.201

1.128

250

4.757

5.124

2.048

315

7.514

6.296

3.134

400

13.08

8.633

4.546

500

15.88

13.16

5.61

630

34.51

33.85

13.85

800

25.03

33.69

20.1

1000

20.71

24.22

17.87

1250

15.77

29.2

20.39

ahw

4.463

8.507

1.92

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.8

0.0

0.0

0.0

12
Acceleration (m/s)

90.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1157
8146

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

10

Throttle: y-axis

Throttle: z-axis

6
4
2
0
0

Time (s)
MainID: 1157, ResultsID: 8146

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting circles in 10mm perspex
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.071

0.017

0.025

0.065

0.017

0.015

2.5

0.072

0.019

0.018

3.15

0.063

0.018

0.025

0.058

0.021

0.023

0.065

0.029

0.021

6.3

0.067

0.048

0.024

0.107

0.095

0.039

10

0.142

0.145

0.086

12.5

0.149

0.234

0.081

16

0.256

0.201

0.061

20

0.508

0.236

0.1

25

0.42

0.424

0.232

31.5

0.995

2.667

0.729

40

6.192

18.14

3.958

50

1.064

2.288

0.402

63

0.978

1.754

0.476

80

3.243

7.651

2.552

100

2.245

4.392

2.511

125

2.891

7.791

3.726

160

3.041

10

3.545

200

3.36

6.879

2.009

250

5.12

4.947

1.811

315

7.064

6.595

3.148

400

12.21

9.118

4.833

500

16.18

14.27

5.733

630

35.57

34.17

12.96

800

23.57

33.01

17.8

1000

18.5

24.31

18.05

1250

14.41

27.06

20

ahw

3.143

8.09

2.021

Acceleration (m/s)

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

48.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

1157
8147

0
0
0

Notes:
DC-shift threshold:

Tool C

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

8.9

0.0

0.0

0.0

14
12
10
8
6
4
2
0

Throttle: x-axis
Throttle: y-axis
Throttle: z-axis

Time (s)
MainID: 1157, ResultsID: 8147

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle

y-axis

z-axis

1.6

0.03

0.04

0.063

0.032

0.033

0.043

2.5

0.047

0.04

0.03

3.15

0.08

0.042

0.032

0.063

0.054

0.042

0.064

0.061

0.045

6.3

0.097

0.148

0.074

0.21

0.296

0.15

10

0.37

0.303

0.245

12.5

0.673

0.394

0.199

16

1.336

0.588

0.251

20

12.52

3.752

3.571

25

4.489

1.564

1.229

31.5

1.195

2.007

0.769

40

10.75

35.86

9.031

50

4.267

12.67

3.586

63

9.425

5.395

4.264

80

6.019

20.67

10.43

100

8.067

13.1

7.425

125

5.653

25.27

13.7

160

8.342

20.76

9.836

200

8.82

13.11

6.172

250

12.2

10.99

5.433

315

16.88

12.98

5.668

400

15.81

16.49

10.36

500

29

23.07

16.34

630

46.84

40.69

25.38
34.17

800

36.8

50.68

1000

29.6

42.14

19.17

1250

21.61

41.47

24.96

ahw

11.98

17.01

6.062

av

1158
8148

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

40 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

21.7

0.0

0.0

0.0

30
Acceleration (m/s)

Tool C

Throttle: x-axis

25

Throttle: y-axis

20

Throttle: z-axis

15
10
5
0
0

Time (s)
MainID: 1158, ResultsID: 8148

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.066

y-axis
0.114

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.057

0.083

0.08

0.051

0.049

0.057

3.15

0.067

0.056

0.034

0.062

0.073

0.043

0.073

0.094

0.072

6.3

0.111

0.171

0.079

0.166

0.223

0.118

10

0.325

0.236

0.181

12.5

0.472

0.259

0.162

16

1.422

0.513

0.237

20

10.81

2.54

1.99

25

4.054

1.479

0.838

31.5

1.159

1.816

0.648

40

15.38

28.78

9.525

50

5.615

9.367

3.372

63

9.169

4.564

3.003

80

7.333

15.03

8.828

100

6.588

12.94

6.631

125

5.666

27.26

14.29

160

8.253

26.76

12.58

200

8.48

18.59

8.206

250

10.87

14.36

6.227

315

16.76

14.52

5.541

400

15.73

15.97

8.482

500

28.15

23.39

16.73

630

46.66

41.84

26.9

800

35.23

51.94

36.06

1000

29.63

43.36

19.33

1250

21.99

40.23

25.18

ahw

11.78

14.02

5.598

HCS blade
T119B
Bosch

Throttle
100

0.09

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

19.1

0.0

0.0

0.0

20
Acceleration (m/s)

37.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1158
8149

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1158, ResultsID: 8149

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.066

y-axis
0.05

0
z-axis

0.062

0.042

0.064

0.065

0.071

0.065

3.15

0.076

0.045

0.049

0.073

0.053

0.046
0.059

0.077

0.078

6.3

0.11

0.135

0.088

0.222

0.228

0.117

10

0.552

0.375

0.31

12.5

0.641

0.289

0.254

16

1.407

0.46

0.275

20

12.85

2.777

2.758

25

4.603

1.711

1.025

31.5

1.294

2.25

0.756

40

15.24

34.3

11.2

50

5.848

10.87

3.792

63

9.594

5.891

4.108

80

9.208

14.66

8.586

100

7.213

15.05

8.147

125

7.604

28.13

15.68

160

9.489

29.03

14.86

200

10.78

18.71

9.306

250

13.18

13.61

6.498

315

18.42

15.35

6.272

400

15.87

18.87

10.34

500

29.86

26.04

18.21

630

45.89

43.31

28.83

800

34.97

52.49

37.49

1000

29.86

44.18

19.67

1250

21.85

39.64

25.08

ahw

13.18

16.26

6.528

1158
8150

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

41 Seconds
0
0
0.00 m/s

HCS blade
T119B
Bosch

Throttle
100

0.085

2.5

av

x-axis
y-axis
z-axis

Acceleration (m/s)

x-axis

Frequency

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

21.9

0.0

0.0

0.0

25
Acceleration (m/s)

Tool C

Throttle: x-axis

20

Throttle: y-axis

15

Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1158, ResultsID: 8150

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.047

0.043

0.069

0.046

0.075

0.052

2.5

0.083

0.064

0.048

3.15

0.118

0.113

0.065

0.099

0.12

0.077
0.091

0.151

0.178

6.3

0.236

0.29

0.133

0.277

0.358

0.164

10

0.457

0.6

0.32

12.5

0.66

0.441

0.419

16

0.486

0.256

20

4.6

2.11

1.427

25

1.374

1.418

0.661

31.5

1.826

3.92

1.192

40

16.05

47.02

13.55

50

4.154

11.3

3.283

63

5.998

5.619

3.211

80

10.08

23.51

10.06

100

7.489

15.93

7.357

125

16

33.87

17.44

160

18.63

31.66

15.27

200

12.29

19.04

8.801

250

15.17

16.53

7.189

315

16.91

15.88

6.646

400

15.25

21.17

11.35

500

29.67

31.43

18.87

630

44.27

50.28

30.35

800

35.89

53.64

40.74

1000

33.09

46.14

23.33

1250

22.23

46.42

25.82

ahw

9.098

21.55

7.102

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

24.4

0.0

0.0

0.0

25
Acceleration (m/s)

42.5 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1158
8151

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

20

Throttle: y-axis

15

Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1158, ResultsID: 8151

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Cutting 28mm worktop for sink
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.057

0.072

0.106

0.09

0.081

0.083

2.5

0.103

0.07

0.058

3.15

0.124

0.08

0.046

0.146

0.061

0.044

0.11

0.068

0.068

6.3

0.137

0.089

0.057

0.178

0.118

0.068

10

0.161

0.132

0.098

12.5

0.13

0.115

0.107

16

0.158

0.104

0.062

20

0.305

0.193

0.154

25

0.273

0.282

0.125

31.5

0.828

1.277

0.518

40

10.19

19.63

5.727

50

2.32

6.43

1.577

63

0.881

1.577

0.648

80

4.672

9.673

3.964

100

2.438

4.495

2.281

125

5.301

15.39

10.01

160

5.35

11.48

6.458

200

4.976

13.71

8.107

250

5.71

11.55

5.089

315

8.398

11.02

5.433

400

14.21

13.09

6.521

500

16.81

18.16

7.4

630

33.41

40.8

18.34

800

28.97

46.96

27.52

1000

24.52

32.13

21.57

1250

15.43

28.06

21.15

ahw

4.743

9.184

3.174

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.8

0.0

0.0

0.0

12
Acceleration (m/s)

87.25 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1159
8152

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

10

Throttle: y-axis

Throttle: z-axis

6
4
2
0
0

Time (s)
MainID: 1159, ResultsID: 8152

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Plunging into 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
y-axis

0
z-axis

1.6

0.326

0.108

0.098

0.239

0.15

0.117

2.5

0.21

0.129

0.045

3.15

0.187

0.102

0.059

0.237

0.085

0.037

0.206

0.076

0.039

6.3

0.204

0.093

0.049

0.139

0.115

0.045

10

0.152

0.142

0.079

12.5

0.135

0.099

0.083

16

0.101

0.076

0.076

20

0.111

0.174

0.141

25

0.135

0.262

0.208

31.5

0.159

0.373

0.19

40

1.06

5.437

1.085

50

2.459

13.54

3.318

63

0.483

1.463

0.45

80

0.954

6.602

3.842

100

2.364

14.45

8.511

125

2.436

10.63

5.263

160

2.102

6.969

3.609

200

3.762

10.66

5.984

250

5.105

12.29

5.067

315

9.076

15.68

6.416

400

12.84

18.37

8.214

500

26.31

34.62

10.13

630

41.03

51.93

21.54

800

29.15

45.81

28.28

1000

27.81

35.08

30.21

1250

18.95

34.45

29.47

ahw

2.027

6.352

2.43

av

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

HCS blade
T119B
Bosch

Throttle
100

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

7.1

0.0

0.0

0.0

10
Acceleration (m/s)

9.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1160
8153

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

4
2
0
0

Time (s)
MainID: 1160, ResultsID: 8153

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Plunging into 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.052

y-axis
0.027

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.057

0.061

0.037

0.086

0.068

0.032

3.15

0.15

0.07

0.029

0.083

0.064

0.026

0.068

0.062

0.039

6.3

0.066

0.082

0.038

0.08

0.103

0.046

10

0.115

0.127

0.092

12.5

0.113

0.079

0.073

16

0.098

0.113

0.109

20

0.193

0.539

0.614

25

0.222

0.914

0.892

31.5

0.258

0.68

0.245

40

3.337

13.39

3.521

50

2.637

15.1

3.394

63

0.694

3.306

1.432

80

1.762

19.1

10.53

100

2.376

16.56

9.521

125

3.531

14.18

7.604

160

2.737

9.963

5.716

200

3.764

12.03

6.324

250

5.697

15.2

6.87

315

8.392

18.3

7.979

400

12.79

19.46

8.589

500

26.37

36.43

11.3

630

37.88

49.2

22.3

800

28.61

47.13

31.76

1000

27.95

36.7

30.35

1250

20

35.11

30.94

ahw

2.441

9.439

3.731

HCS blade
T119B
Bosch

Throttle
100

0.029

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

10.4

0.0

0.0

0.0

20
Acceleration (m/s)

8.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1160
8154

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1160, ResultsID: 8154

LocationName:

HSL Buxton

MachineManufacturer:
MachineModel:

0
Occupation:
Process:
RecordDate:

Scientist
Plunging into 28mm worktop
April 22, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

Bosch
GST 120 BE Professional
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
2.7

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

10

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle
1.6

0.064

y-axis
0.107

0
z-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Throttle

0.077

0.067

0.071

0.074

0.095

0.053

3.15

0.148

0.076

0.038

0.156

0.069

0.033

0.109

0.093

0.031

6.3

0.125

0.095

0.045

0.132

0.092

0.053

10

0.158

0.107

0.106

12.5

0.131

0.085

0.079

16

0.132

0.096

0.147

20

0.23

0.27

0.349

25

0.204

0.526

0.395

31.5

0.491

3.416

0.936

40

3.034

12.12

3.045

50

2.351

14.33

2.898

63

0.961

5.733

2.925

80

2.402

17.58

9.663

100

2.173

12.36

7.196

125

2.711

11.71

6.308

160

2.474

10.73

6.25

200

3.656

10.42

5.514

250

5.407

14.7

6.753

315

8.978

16.39

7.23

400

12.55

18.23

8.663

500

24.66

32.16

9.77

630

40.17

50.1

22.42

800

30.18

47.03

30.51

1000

28.42

39.89

30.44

1250

20.17

35.69

29.63

ahw

2.377

8.852

3.347

HCS blade
T119B
Bosch

Throttle
100

0.08

2.5

av

x-axis
y-axis

10

0.1
1

10

100

1000

10000

Frequency (Hz)

0.0

9.8

0.0

0.0

0.0

20
Acceleration (m/s)

11.75 Seconds
0
0
0.00 m/s

z-axis

Acceleration (m/s)

x-axis

Frequency

1160
8155

0
0
0

Notes:
DC-shift threshold:

Tool C

Throttle: x-axis

15

Throttle: y-axis
Throttle: z-axis

10
5
0
0

Time (s)
MainID: 1160, ResultsID: 8155

APPENDIX F EMISSION AND SIMULATED REAL DATA FOR

TOOL D

95

Vibration Emission Test report

Pulse file version: HAV Emission V2.1.2 2008-07-25.pls


Sprreadsheet: Version 2.0 22/8/2008

BS EN 60745-2-11:2003
NV/09/11
Tool D 38mm chipboard wood blade

Standard:
N&V reference ID:
Measurement file name:

Hand Position 1 - Support


Meas.
Date
Meas Time
6/03/200911:01:50:123
6/03/200911:02:25:999
6/03/200911:03:14:249
6/03/200911:03:50:123
6/03/200911:04:27:499
6/03/200911:09:36:249
6/03/200911:09:58:748
6/03/200911:10:20:499
6/03/200911:10:46:623
6/03/200911:11:10:998
7/03/200916:31:04:749
7/03/200916:31:47:499
7/03/200916:32:24:623
7/03/200916:33:06:248
7/03/200916:33:46:123

a whx
8.74
7.81
8.40
9.06
8.49
9.20
10.64
11.10
11.08
10.78
9.94
10.56
12.11
10.10
10.76

a why
7.42
6.72
7.39
7.91
7.96
8.76
10.20
11.17
12.06
11.91
7.56
7.96
8.27
6.49
6.64

a whz
3.16
3.04
2.40
2.91
2.57
3.69
2.86
3.56
4.68
3.74
3.15
3.02
3.77
2.50
2.87

a hv
11.90
10.74
11.45
12.38
11.91
13.23
15.01
16.14
17.03
16.49
12.88
13.56
15.14
12.27
12.96

11.67

0.616

0.053

15.58

1.510

0.097

13.36

1.095

0.082

1/3 Oct. acceleration


(m/s)

x-axis

100

10000

1.566

0.097

15.20

1.426

0.094

15.29

m/s

" R(single m/c.):

2.01
3.31

m/s
m/s

K (single m/c.) value:

15.29

K (single m/c.) value:

m/s

3.31

m/s

x-axis

100

Subject 3 Hand 1
z-axis

y-axis

x-axis

100

10
1
0.1

10
1
0.1

0.01

10

100

1000

10000

10

100
Frequency (Hz)

Subject 1 Hand 2

Subject 2 Hand 2

Subject 3 Hand 2

y-axis

z-axis

x-axis

100

y-axis

z-axis

100
Frequency (Hz)

1000

10000

x-axis

100

10
1
0.1

0.01

0.01

z-axis

y-axis

Frequency (Hz)

0.1
10

16.09

Frequency (Hz)

10

0.081

a h (overall mean a hv):

1/3 Oct. acceleration


(m/s)

1000

1.178

m/s

0.01

0.01

14.57

m/s
m/s

1/3 Oct. acceleration


(m/s)

0.1

Operator Statistics
Mean a hv
S n-1
Cv

2.24
3.69

1/3 Oct. acceleration


(m/s)

1/3 Oct. acceleration


(m/s)

100

a hv
15.61
13.44
13.15
15.21
15.45
13.51
15.72
16.93
17.26
17.06
15.38
14.79
17.43
13.51
14.90

Subject 2 Hand 1
z-axis

y-axis

10

10

a whz
4.58
4.01
4.01
4.71
4.30
4.47
5.95
6.65
6.49
6.35
3.93
4.19
4.65
3.07
3.57

13.54

Subject 1 Hand 1

a why
14.07
11.87
12.06
14.08
14.40
12.16
13.88
15.00
15.58
15.54
13.73
13.26
15.81
12.22
13.39

" R(single m/c.):

Single machine emission a hd ( = greatest a h value):

100

a whx
4.97
4.87
3.37
3.30
3.55
3.82
4.35
4.15
3.62
3.03
5.71
5.04
5.68
4.87
5.46

a h (overall mean a hv) :


K (single m/c.) value:

x-axis

Hand position 2 - Throttle

Operator Statistics
Mean a hv
S n-1
Cv

1/3 Oct. acceleration


(m/s)

TestNo. Operator
1
1
2
1
3
1
4
1
5
1
6
2
7
2
8
2
9
2
10
2
11
3
12
3
13
3
14
3
15
3

Meas.
Name
sh1
sh2
sh3
sh4
sh5
rh1
rh2
rh3
rh4
rh5
pp1
pp2
pp3
pp4
pp5

1000

y-axis

10000

z-axis

10
1
0.1

0.01

10

100
Frequency (Hz)

1000

10000

10

100
Frequency (Hz)

1000

10000

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.033

0.051

0.079

0.073

0.052

0.046

0.044

0.063

0.05

0.065

0.06

0.058

2.5

0.064

0.106

0.071

0.114

0.091

0.109

3.15

0.13

0.149

0.119

0.148

0.152

0.14

0.123

0.159

0.072

0.147

0.184

0.129

0.122

0.185

0.096

0.158

0.264

0.128

6.3

0.104

0.117

0.072

0.154

0.218

0.138

0.096

0.109

0.103

0.235

0.098

0.114

10

0.13

0.118

0.086

0.241

0.109

0.129

12.5

0.149

0.143

0.108

0.243

0.115

0.163

16

0.26

0.17

0.174

0.212

0.207

0.245

20

1.089

0.518

0.401

0.287

0.93

0.666

25

0.811

0.422

0.29

0.232

0.72

0.516

31.5

0.886

0.671

0.212

0.54

1.269

0.458

40

21.38

14.34

3.744

12.55

29.99

9.538

50

14.79

9.962

2.612

8.696

20.76

6.594

63

1.152

1.429

0.244

0.647

1.895

0.84

80

5.692

8.373

1.253

1.736

10.62

2.93

100

4.277

6.284

1.012

1.706

8.001

2.288

125

6.569

9.567

1.062

2.113

10.91

7.783

160

4.037

4.539

1.16

1.89

6.45

5.375

200

4.415

4.622

1.582

7.588

6.598

5.696

250

10.85

9.957

4.056

18.78

7.406

11.62

315

18.34

27.14

7.905

27.16

11.93

24.41

400

15.5

32.77

16.47

30.85

8.559

21.27

500

17.73

48.72

20.87

20.2

10.99

18.77

630

25.87

53.97

22.7

16.33

15.46

19.25

800

46.18

34.04

26.78

17.91

21.85

18.68

1000

58.61

24.1

30.25

26.52

35.49

30.71

1250

50.91

24.07

43.04

25.12

46.71

59.85

1162
8174

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

28 Seconds
0
0
0.00 m/s

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

10.41

av

7.751

2.321

6.4

13.2

14.5

10

100

1000

5.1

16.6

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8174

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.076

0.067

0.051

0.045

0.065

0.055

0.098

0.09

0.054

0.074

0.078

0.09

2.5

0.145

0.174

0.061

0.078

0.102

0.156

3.15

0.204

0.169

0.138

0.136

0.116

0.183

0.242

0.215

0.126

0.112

0.258

0.143

0.276

0.217

0.171

0.149

0.343

0.127

6.3

0.117

0.152

0.149

0.143

0.258

0.119

0.119

0.114

0.114

0.182

0.13

0.126

10

0.159

0.146

0.12

0.287

0.109

0.139

12.5

0.126

0.155

0.125

0.224

0.085

0.179

16

0.298

0.22

0.174

0.171

0.213

0.276

20

0.629

0.431

0.237

0.157

0.569

0.43

25

0.482

0.415

0.2

0.15

0.491

0.391

31.5

0.83

0.611

0.179

0.45

1.144

0.49

40

23.33

14.36

3.731

12.03

32.38

10.85

50

16.09

9.941

2.572

8.294

22.34

7.462

63

1.055

1.262

0.206

0.54

1.736

0.664

80

6.073

9.69

1.008

1.986

11.54

3.264

100

4.547

7.229

0.835

1.864

8.654

2.504

125

6.901

10.34

0.754

2.062

12.26

7.506

160

3.168

4.583

0.97

1.911

6.287

4.092

200

4.839

4.765

1.418

6.586

5.923

4.849

250

8.856

10.79

5.943

23.94

7.278

9.813

315

12.27

21.94

8.793

28.45

8.962

20.35

400

16.93

30

17.33

29.86

7.693

17.97

500

25.9

50.05

24.89

22.16

9.722

20.09

630

31.22

49.57

22.92

17.63

13.71

18.2

800

54.21

31.18

31.69

17.53

19.77

17.02

1000

62.18

19.74

32.93

25.59

29.61

25.06

1250

44.37

21.89

41.64

23.02

37.76

53.43

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

23.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8175

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

11.28

av

7.781

2.389

6.3

13.9

15.6

10

100

1000

5.6

17.7

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8175

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.037

0.045

0.038

0.04

0.068

0.033

0.039

0.058

0.065

0.077

0.063

0.068

2.5

0.069

0.1

0.117

0.145

0.091

0.101

3.15

0.131

0.157

0.15

0.123

0.18

0.139

0.2

0.162

0.177

0.231

0.165

0.138

0.232

0.19

0.114

0.243

0.277

0.151

6.3

0.141

0.171

0.115

0.301

0.254

0.187

0.177

0.136

0.157

0.346

0.23

0.171

10

0.261

0.176

0.148

0.314

0.251

0.179

12.5

0.246

0.173

0.152

0.252

0.218

0.218

16

0.366

0.234

0.256

0.283

0.282

0.338

20

0.751

0.479

0.33

0.248

0.659

0.536

25

0.608

0.456

0.251

0.239

0.592

0.467

31.5

0.932

0.664

0.203

0.538

1.273

0.515

40

24.97

15.59

2.813

12.64

34.29

11.06

50

17.14

10.74

1.948

8.742

23.55

7.611

63

1.277

1.509

0.265

0.606

2.106

0.826

80

6.658

9.919

1.147

1.753

12.12

3.331

100

4.955

7.371

0.93

1.727

9.058

2.544

125

7.346

10.42

1.076

2.208

12.87

7.149

160

3.204

4.637

1.202

2.279

7.376

4.375

200

4.526

4.578

1.714

7.346

7.253

4.77

250

11.94

13.12

5.11

19.71

9.157

13.26

315

14.69

28.84

9.778

28.56

11.94

27.25

400

17.76

34.84

17.75

30.39

9.471

23.65

500

22.26

50.71

24.65

23.62

12.06

22.36

630

29.61

46.67

23.19

19.43

15.88

20

800

55.69

31.5

31.96

19.69

20.82

21.07

1000

62.04

22.51

34.12

30

38.32

29.81

1250

46.2

22.94

43.48

25.36

42.65

54.44

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

25.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8176

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

12.06

av

8.392

2.141

6.5

14.9

16.5

10

100

1000

5.8

18.7

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8176

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.073

0.037

0.028

0.048

0.044

0.047

0.137

0.066

0.043

0.056

0.052

0.06

2.5

0.18

0.085

0.054

0.061

0.085

0.069

3.15

0.078

0.156

0.083

0.088

0.125

0.126

0.091

0.115

0.086

0.094

0.098

0.096

0.079

0.103

0.074

0.099

0.107

0.078

6.3

0.073

0.111

0.055

0.116

0.12

0.073

0.081

0.15

0.101

0.179

0.116

0.11

10

0.099

0.126

0.075

0.115

0.089

0.103

12.5

0.118

0.147

0.108

0.185

0.085

0.153

16

0.23

0.201

0.156

0.167

0.131

0.211

20

0.331

0.277

0.147

0.226

0.271

0.255

25

0.44

0.325

0.156

0.308

0.428

0.321

31.5

1.107

0.691

0.231

0.531

1.329

0.529

40

29.26

17.49

4.835

12.22

35.92

12.08

50

19.47

11.61

3.259

8.117

23.88

7.975

63

1.084

1.137

0.249

0.462

1.572

0.594

80

6.927

11.32

1.763

2.426

13.29

3.664

100

4.984

8.082

1.32

2.045

9.573

2.657

125

7.597

10.79

1.678

1.902

15.63

7.199

160

3.529

5.198

1.412

2.287

8.801

4.516

200

4.142

5.332

2.967

4.681

7.841

4.757

250

6.375

10.78

6.028

19.04

8.157

9.894

315

13.68

15.08

7.557

22.86

7.455

15.66

400

16.84

27.06

13.5

27.82

9.084

20.61

500

24.73

34.23

17.06

19.36

11.46

19.08

630

23.94

46.91

20.95

18.9

13.75

21.33

800

40.98

42.27

27.44

16.64

15.06

22.71

1000

53.2

28.83

30.99

22.87

17.32

29.85

1250

53.55

24.71

34.35

25.34

32.62

55.23

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

21.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8177

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

13.87

av

9.002

2.666

6.2

16.7

17.2

10

100

1000

6.0

19.2

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8177

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.074

0.039

0.04

0.03

0.028

0.033

0.061

0.048

0.048

0.043

0.039

0.036

2.5

0.059

0.076

0.035

0.035

0.065

0.061

3.15

0.061

0.1

0.047

0.057

0.08

0.077

0.063

0.116

0.061

0.08

0.09

0.092
0.059

0.058

0.074

0.054

0.083

0.087

6.3

0.064

0.11

0.051

0.093

0.11

0.078

0.064

0.098

0.07

0.096

0.085

0.078

10

0.09

0.115

0.081

0.115

0.076

0.103

12.5

0.138

0.174

0.097

0.18

0.084

0.179

16

0.263

0.218

0.118

0.138

0.153

0.226

20

0.4

0.318

0.113

0.186

0.329

0.311

25

0.4

0.311

0.095

0.22

0.435

0.296

31.5

0.956

0.646

0.158

0.424

1.189

0.492

40

26.96

15.98

3.487

10.38

33.77

10.92

50

18.15

10.74

2.358

6.982

22.72

7.337

63

1.092

1.172

0.23

0.456

1.632

0.587

80

6.736

10.97

1.539

2.207

12.87

3.475

100

4.897

7.952

1.175

1.925

9.368

2.572

125

6.825

9.86

1.259

1.371

14.52

6.424

160

3.076

4.761

1.101

1.66

8.328

4.168

200

4.097

4.546

2.472

5.2

7.257

4.626

250

6.511

10.87

5.941

19.95

7.887

10.08

315

13.53

16.07

8.334

25.42

7.305

16.07

400

16.68

26.15

16.36

31.31

8.593

18.44

500

25.45

35.47

18.65

19.16

10.6

18.18

630

26.9

45.55

22.68

19.96

13.24

21.02

800

45.81

42.01

29.89

17.06

15.21

22.65

1000

57.95

25.43

31.06

21.03

16.05

28.3

1250

52.57

23.06

35.41

21.7

29.02

55.91

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

22.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8178

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

12.85

av

8.347

2.209

5.4

15.5

16.2

10

100

1000

5.5

18.0

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8178

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.032

0.03

0.016

0.021

0.021

0.023

0.036

0.04

0.024

0.029

0.035

0.03

2.5

0.046

0.067

0.024

0.025

0.055

0.052

3.15

0.046

0.123

0.032

0.044

0.1

0.091

0.046

0.124

0.056

0.065

0.106

0.091

0.057

0.093

0.039

0.07

0.104

0.066

6.3

0.051

0.098

0.051

0.097

0.088

0.073

0.057

0.105

0.069

0.136

0.085

0.086

10

0.082

0.126

0.068

0.117

0.074

0.112

12.5

0.116

0.135

0.106

0.167

0.075

0.152

16

0.242

0.213

0.112

0.159

0.163

0.228

20

0.389

0.304

0.09

0.228

0.333

0.335

25

0.452

0.335

0.095

0.272

0.467

0.364

31.5

0.974

0.603

0.199

0.448

1.213

0.457

40

26.67

15.31

4.942

11.58

34.03

10.02

50

17.97

10.31

3.337

7.81

22.91

6.745

63

1.027

1.07

0.267

0.505

1.55

0.542

80

6.957

10.56

1.931

2.358

12.97

3.432

100

5.053

7.657

1.444

2.059

9.434

2.549

125

7.135

9.939

1.774

1.846

15

7.225

160

3.635

4.995

1.025

1.693

7.328

4.882

200

4.183

5.406

3.343

7.165

6.569

5.031

250

7.231

11.69

5.217

18.49

7.66

11.3

315

12.82

16.46

9.089

27.91

6.722

16.71

400

16.95

24.14

13.83

28.46

8.371

17.67

500

26.2

36.14

18.55

20.99

10.59

18.61

630

25.47

45.73

21.97

19.43

12.83

20.01

800

48.94

43.16

28.83

16.69

19.2

24.19

1000

61.07

22.52

27.53

20.6

17.83

26.9

1250

53.34

21.78

34.83

18.68

27.24

46.69

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

22.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8179

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

12.74

av

8.048

2.732

6.0

15.3

16.3

10

100

1000

5.2

18.1

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8179

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.083

0.092

0.045

0.069

0.064

0.054

0.059

0.086

0.064

0.07

0.098

0.071

2.5

0.063

0.173

0.067

0.16

0.139

0.144

3.15

0.051

0.184

0.062

0.139

0.128

0.152

0.069

0.169

0.099

0.195

0.195

0.125

0.089

0.135

0.095

0.173

0.221

0.095

6.3

0.091

0.148

0.088

0.182

0.211

0.101

0.095

0.13

0.09

0.247

0.17

0.114

10

0.192

0.124

0.141

0.372

0.148

0.115

12.5

0.207

0.138

0.147

0.291

0.137

0.138

16

0.309

0.194

0.235

0.242

0.246

0.254

20

3.884

1.231

1.393

1.306

3.279

2.283

25

2.563

0.882

0.956

0.931

2.159

1.49

31.5

1.045

0.862

0.36

0.475

1.217

0.612

40

27.38

22.76

7.701

11.45

33.39

15.97

50

17.63

14.57

4.948

7.406

21.56

10.19

63

2.274

3.975

1.398

1.689

4.136

2.509

80

7.675

12.61

3.612

3.265

15.15

4.643

100

5.453

8.89

2.552

2.641

10.81

3.386

125

9.636

13.6

2.004

2.982

17.4

8.916

160

4.402

5.892

1.627

2.752

11.05

5.314

200

5.875

6.205

2.104

7.139

10.36

6.831

250

15.73

17.6

5.067

21.79

14.42

16.83

315

20.83

33.31

7.301

29.61

19.05

30.45

400

15.77

32.11

14.4

31.4

11.53

21.76

500

17.22

41.57

19.54

21.77

13.25

20.23

630

26.58

50.79

21.79

22.81

22.61

23.71

800

46.38

46.13

28.85

29.19

26.55

27.95

1000

59.5

31.4

35.63

37.2

31.91

37.45

1250

62.01

24.18

45.63

29.22

35.33

89.13

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

19.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8180

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

13.49

av

11.6

4.143

6.2

18.3

16.4

10

100

1000

8.2

19.4

25
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

20

Support: y-axis

15

Support: z-axis

10

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8180

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.026

0.041

0.042

0.093

0.058

0.027

0.059

0.072

0.056

0.105

0.082

0.054

2.5

0.074

0.132

0.066

0.106

0.108

0.112

3.15

0.062

0.156

0.076

0.09

0.122

0.129

0.065

0.187

0.058

0.067

0.173

0.149

0.078

0.125

0.059

0.099

0.174

0.094

6.3

0.08

0.116

0.071

0.121

0.128

0.096

0.096

0.139

0.113

0.27

0.158

0.123

10

0.17

0.147

0.193

0.371

0.152

0.144

12.5

0.162

0.147

0.22

0.318

0.131

0.171

16

0.254

0.153

0.179

0.263

0.138

0.202

20

1.016

0.497

0.354

0.442

0.521

0.505

25

0.831

0.509

0.221

0.267

0.59

0.4

31.5

1.106

0.893

0.189

0.443

1.39

0.672

40

30.07

23.12

3.049

12.22

39.04

17.9

50

16.57

12.72

1.623

7.563

21.86

9.625

63

1.201

1.577

0.226

0.609

1.994

0.905

80

8.179

13.77

1.193

3.078

16

5.376

100

4.813

8.105

0.817

2.009

9.517

3.212

125

8.773

13.21

1.345

1.372

17.61

7.93

160

3.74

6.596

1.479

2.098

10.61

4.521

200

7.293

6.334

1.694

10.01

8.029

6.703

250

8.841

12.31

5.854

22.25

10.23

11.41

315

13.36

19.21

8.456

33.83

10.31

19.72

400

16.38

35.76

20.16

34.91

11.66

23.54

500

22.93

40.16

26.19

27.44

13.15

19.36

630

28.44

58.63

22.42

22.71

25.52

26.29

800

51.81

43.83

29.9

26.8

26.11

25.85

1000

62.61

27.81

35.8

38.44

31.69

33.97

1250

60.37

22.75

44.07

27.98

33.62

86.2

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

18.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1162
8181

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

13.87

av

11.36

2.204

6.4

18.1

18.2

10

100

1000

8.5

21.1

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8181

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting lengths off 38mm chipboard
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.072

0.062

0.028

0.073

0.043

0.05

0.061

0.089

0.052

0.079

0.089

0.065

2.5

0.075

0.146

0.058

0.105

0.12

0.108

3.15

0.047

0.14

0.066

0.11

0.114

0.107

0.067

0.184

0.054

0.126

0.198

0.135
0.108

0.095

0.159

0.051

0.125

0.205

6.3

0.085

0.134

0.063

0.13

0.169

0.101

0.103

0.134

0.124

0.244

0.144

0.121

10

0.143

0.114

0.178

0.391

0.117

0.124

12.5

0.184

0.136

0.235

0.435

0.151

0.174

16

0.206

0.138

0.175

0.246

0.142

0.185

20

0.602

0.302

0.23

0.262

0.376

0.308

25

0.761

0.495

0.174

0.196

0.592

0.342

31.5

1.157

0.931

0.191

0.349

1.379

0.697

40

30.45

24.43

2.901

9.582

37.78

18.82

50

16.02

12.9

1.414

5.942

20.49

9.451

63

1.111

1.354

0.224

0.39

1.791

0.755

80

8.445

13.97

1.562

2.234

15.85

5.696

100

4.816

7.959

0.975

1.673

9.106

3.33

125

9.214

13.78

1.342

1.625

18.06

8.075

160

3.654

6.579

1.423

2.214

9.358

4.091

200

8.296

7.114

1.751

8.464

7.91

8.026

250

7.89

10.57

5.122

18.49

8.069

10.23

315

15

16.45

9.627

34.11

8.012

16

400

17.01

39.25

22.73

35.26

12.02

25.47

500

24.68

43.7

25.71

26.34

14.66

20.78

630

30.65

57.68

25.71

26.2

21.92

24.15

800

52.87

41.92

32.07

26.66

23.33

22.95

1000

66.77

28.36

38.45

37.05

33.21

31.42

1250

59.91

24.27

46.2

26.05

33.3

81.3

1162
8182

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

17 Seconds
0
0
0.00 m/s

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

13.95

av

11.86

2.237

5.3

18.5

17.5

10

100

1000

8.8

20.3

25
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

20

Support: y-axis

15

Support: z-axis

10

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1162, ResultsID: 8182

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting tops off nails
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.106

0.17

0.121

0.239

0.118

0.149

0.179

0.328

0.17

0.265

0.229

0.297

2.5

0.242

0.34

0.209

0.294

0.261

0.326

3.15

0.355

0.305

0.238

0.377

0.38

0.263

0.413

0.228

0.249

0.431

0.443

0.248

0.444

0.191

0.239

0.449

0.551

0.237

6.3

0.463

0.173

0.21

0.595

0.636

0.264

0.414

0.211

0.275

0.79

0.626

0.214

10

0.519

0.252

0.271

0.606

0.606

0.205

12.5

0.538

0.214

0.2

0.514

0.53

0.192

16

0.679

0.26

0.146

0.413

0.615

0.211

20

0.72

0.261

0.172

0.311

0.59

0.236

25

0.785

0.288

0.18

0.314

0.583

0.359

31.5

1.178

0.473

0.358

0.554

1.089

0.586

40

13.9

7.551

7.111

10.16

19.36

4.04

50

9.919

5.389

5.083

7.256

13.79

2.989

63

0.895

0.392

0.373

0.439

1.108

0.489

80

2.691

2.259

1.418

2.548

4.283

1.664

100

2.096

1.742

1.172

2.176

3.357

1.381

125

1.916

2.21

1.656

3.27

2.261

2.887

160

3.526

1.944

2.149

4.204

4.839

3.481

200

5.112

3.481

4.007

9.722

6.78

6.207

250

5.808

4.672

5.44

12.72

4.922

7.037

315

9.237

8.363

7.166

16.02

3.709

8.374

400

14.76

12.33

13.56

22.94

6.46

9.016

500

18.35

28.18

15.09

16.5

11.67

15.14

630

27.59

45.96

21.33

20.4

12.36

18.85

800

51.04

44.38

24.58

16.41

19.94

25.01

1000

64.65

26.05

31.29

26.26

34.55

30.65

1250

50.32

24.08

41.54

25.34

38.69

48.57

1163
8183

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

28 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

7.024

av

4.118

3.667

5.4

8.9

9.4

10

100

1000

2.5

11.1

12
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

10

Support: y-axis

Support: z-axis

Throttle: x-axis

Throttle: y-axis

Throttle: z-axis

0
0

Time (s)
MainID: 1163, ResultsID: 8183

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting tops off nails
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.099

0.239

0.214

0.225

0.122

0.226

0.13

0.29

0.25

0.242

0.165

0.276

2.5

0.243

0.215

0.236

0.211

0.233

0.191

3.15

0.322

0.192

0.219

0.252

0.393

0.178

0.418

0.188

0.179

0.281

0.543

0.219

0.539

0.233

0.179

0.281

0.532

0.237

6.3

0.682

0.254

0.208

0.304

0.671

0.216

0.747

0.346

0.273

0.361

0.83

0.212

10

0.902

0.443

0.304

0.449

0.99

0.237

12.5

0.987

0.424

0.335

0.399

0.987

0.255

16

1.009

0.371

0.271

0.315

0.853

0.259

20

2.188

0.445

0.403

0.33

1.185

0.594

25

1.93

0.381

0.4

0.32

0.958

0.567

31.5

1.183

0.382

0.667

0.687

0.989

0.496

40

15.28

6.882

10.02

11.86

20.91

4.515

50

10.81

4.811

7.104

8.479

14.75

3.254
0.938

63

1.52

0.702

0.761

0.872

2.092

80

2.548

2.881

2.197

3.167

4.71

1.702

100

2.009

2.219

1.746

2.618

3.757

1.369

125

1.874

3.105

1.853

3.799

3.3

2.896

160

2.705

1.765

1.872

4.797

5.461

2.939

200

4.253

2.852

4.656

9.748

7.528

5.463

250

6.129

4.862

7.136

14.93

5.857

6.972

315

9.299

10.16

9.075

16.82

5.335

9.515

400

16.36

14.84

16.34

22.47

7.73

10.78

500

20.86

31.57

18.03

19.57

13.19

18.57

630

30.78

46.22

22.67

23.07

17.13

22.21

800

45.97

49.36

27.58

21.97

23.7

27.34

1000

58.68

29.16

33.62

30.83

27.85

29.4

1250

56.14

26.16

35.62

30.36

43.65

72.64

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

19.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1163
8184

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

8.001

Acceleration (m/s)

av

4.003

5.047

6.1

10.3

10.3

10

100

1000

10000

Frequency (Hz)

2.8

12.3

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1163, ResultsID: 8184

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting tops off nails
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.156

0.38

0.221

0.334

0.159

0.352

0.204

0.346

0.175

0.425

0.153

0.327

2.5

0.344

0.59

0.404

0.507

0.24

0.623

3.15

0.531

0.51

0.47

0.891

0.607

0.557

0.602

0.551

0.521

1.426

0.917

0.64

0.764

0.613

0.503

1.459

1.174

0.708

6.3

0.76

0.458

0.321

1.069

1.218

0.631

0.845

0.526

0.333

0.988

1.45

0.686

10

1.285

0.799

0.422

1.14

1.462

0.773

12.5

1.583

1.002

0.648

0.878

1.927

0.905

16

2.455

1.372

0.921

1.156

2.734

0.926

20

5.871

2.018

1.34

1.927

4.999

2.578

25

5.553

1.781

1.397

1.791

3.959

2.672

31.5

2.685

1.422

1.132

1.196

1.892

1.6

40

16.23

9.943

10.87

12.56

20.33

5.03

50

11.48

7.088

7.739

8.937

14.29

3.735

63

3.922

2.894

1.783

1.831

4.173

3.671

80

5.464

5.057

2.688

4.157

8.482

3.263

100

4.097

3.836

2.21

3.501

6.587

2.703

125

2.783

4.151

1.802

4.058

4.745

4.072

160

3.196

2.878

1.649

3.755

5.07

3.567

200

4.558

3.678

3.751

6.04

6.371

5.606

250

5.903

4.968

6.06

11.48

5.621

7.495

315

8.818

10.75

8.843

17.04

5.43

11.04

400

15.55

13.29

16.36

21.51

6.436

10.64

500

20.23

29.18

17.96

16.97

11.1

17.4

630

30.49

43.79

21.33

17.28

13.49

18.95

800

43.97

49.3

26.33

19.35

23.74

22.06

1000

59.14

29.53

31.06

32.31

39.42

29.6

1250

58.97

24.93

37.56

30.69

48.52

64.82

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

11.5 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1163
8185

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

10.5

av

5.718

7.0

13.4

11.6

10

100

1000

4.5

14.3

15
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis
Support: y-axis

10

Support: z-axis
Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1163, ResultsID: 8185

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.278

0.196

0.284

0.234

0.099

0.147

0.461

0.13

0.16

0.215

0.128

0.149

2.5

0.655

0.319

0.119

0.223

0.184

0.275

3.15

0.876

0.634

0.228

0.279

0.333

0.657

0.746

0.36

0.23

0.539

0.392

0.325
0.403

0.654

0.333

0.168

0.326

0.501

6.3

0.85

0.444

0.274

0.529

0.628

0.413

0.633

0.443

0.366

0.447

0.558

0.509

10

0.739

0.446

0.431

0.469

0.689

0.482

12.5

0.763

0.595

0.549

0.47

0.735

0.478

16

0.848

0.951

0.796

0.678

0.871

0.599

20

1.08

1.347

1.859

1.633

0.926

0.625

25

1.027

1.321

1.594

1.417

0.966

0.756

31.5

1.41

1.793

2.243

2.509

1.526

1.384

40

19.73

18.16

29.89

31.12

27.67

14.46

50

11.7

8.977

19.37

20.87

16.71

6.516

63

2.391

1.865

2.947

3.279

3.263

1.196

80

7.177

7.272

15.37

18.84

10.7

3.14

100

4.752

5.312

8.944

11.73

7.402

2.31

125

9.118

12.23

6.646

9.772

18.8

6.014

160

5.824

5.746

3.005

7.007

10.63

5.093

200

11.3

9.51

5.128

10.95

17.54

12.66

250

12.15

9.445

8.093

18.31

9.828

11.76

315

20.51

15.36

10.28

24.22

12.51

16.85

400

21.33

25.81

11.43

23.16

21.08

17.83

500

20.75

37.48

14.56

22.54

23.38

20.35

630

25.96

50.32

21.73

23.55

12.34

24.4

800

40.88

35.46

25.51

19.84

12.13

34.07

1000

56.33

23.03

29.56

18.29

10.81

47.31

1250

56.46

21.53

37.81

13.21

26.74

87.08

1166
8195

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

13 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

9.728

av

8.967

14.53

15.5

19.7

13.4

10

100

1000

7.0

21.7

25
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

20

Support: y-axis

15

Support: z-axis

10

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1166, ResultsID: 8195

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

Throttle

y-axis

z-axis

x-axis

y-axis

0.154

0.26

0.21

0.137

0.215

0.164

0.217

0.247

0.181

0.189

0.189

0.144

2.5

0.128

0.23

0.305

0.267

0.221

0.21

3.15

0.171

0.606

0.471

0.475

0.335

0.463

0.316

0.882

0.78

0.583

0.486

0.598

0.355

0.72

0.711

0.59

0.434

0.55

6.3

0.483

0.389

0.364

0.351

0.329

0.383

0.468

1.206

0.729

0.813

0.552

1.029

10

0.732

1.272

0.7

0.798

0.441

1.341

12.5

0.824

1.61

0.875

1.034

1.024

1.641

16

1.447

1.724

1.398

0.851

1.655

1.561

20

0.722

2.23

2.179

1.061

1.231

1.857

25

1.028

3.482

3.589

2.789

1.499

2.71

31.5

2.621

3.342

3.222

3.488

3.188

2.559

40

14.49

12.25

10.8

14.71

24.45

5.612

50

10.66

8.98

6.691

9.64

17.65

4.498

63

2.975

4.241

2.703

3.451

5.721

2.775

80

5.511

6.444

3.507

4.701

10.29

3.913

100

3.897

5.185

2.253

3.634

8.475

2.813

125

5.299

6.702

1.587

6.212

13.12

3.771

160

5.105

4.457

1.884

8.116

11.65

5.656

200

7.563

5.91

2.655

12.2

10.8

8.007

250

9.479

7.58

5.127

12.53

5.576

11.3

315

13.44

14.12

8.771

15.68

4.487

14.09

400

14.92

26.56

13.4

15.87

7.92

15.05

500

18.55

34.61

17.26

17.39

12.55

13.29

630

23.42

38.8

23.89

18.97

10.74

17.47

800

48.12

18.92

30.49

19.16

12.17

18.52

1000

60.3

19.97

32.3

20.37

21.08

18.8

1250

42.46

17.61

40.99

19.48

28.91

25.82

1166
8196

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

5.5 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

7.741

av

7.846

6.486

7.9

12.8

12.5

10

100

1000

5.1

15.7

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1166, ResultsID: 8196

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

1.6

0.092

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.081

0.166

0.168

0.116

0.142

0.156

0.114

0.237

0.284

0.117

2.5

0.147

0.253

0.1

0.146

0.312

0.203

3.15

0.148

0.321

0.162

0.304

0.279

0.311

0.102

0.162

0.132

0.333

0.256

0.222
0.156

0.082

0.177

0.182

0.169

0.263

6.3

0.259

0.287

0.277

0.29

0.281

0.215

0.309

0.194

0.515

0.594

0.278

0.183

10

0.527

0.312

0.776

1.057

0.503

0.349

12.5

1.152

0.267

0.883

1.075

1.081

0.48

16

2.558

0.385

0.854

1.672

2.322

0.859

20

0.921

0.366

0.75

0.936

0.773

0.388

25

2.335

0.882

0.806

1.5

1.952

0.95

31.5

4.573

3.718

1.418

4.061

4.95

1.547

40

48.77

34.67

10.76

27.88

61.87

12.96

50

31.13

22.3

6.429

17.36

40.03

8.571

63

4.048

3.64

1.15

2.648

6.09

2.634

80

8.712

9.296

2.732

8.424

19.21

7.173

100

6.016

6.581

2.032

6.431

13.66

5.435

125

6.438

10.53

2.506

11.72

23.96

6.71

160

5.782

5.323

1.745

11.17

12.92

8.447

200

10.6

8.912

5.173

16.23

12.61

14.62

250

11.38

11.31

7.833

18.95

7.181

17.38

315

19.35

19.18

10.78

19.28

4.83

19.43

400

20.9

31.86

15.72

22.46

10.46

23.26

500

24.59

49.74

20.55

22.78

13.97

21.03

630

29.02

46.42

23.7

21.96

14.09

20.64

800

50.91

22.92

27.84

20.09

14.16

20.3

1000

63.99

16.97

33.04

18.09

25.34

17.83

1250

46.39

17.81

43.02

19.33

34.97

24.33

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

0.121

5.75 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1166
8197

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

23.05

av

16.59

5.502

13.7

28.9

29.4

10

100

1000

7.0

33.2

40
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

30

Support: y-axis
Support: z-axis

20

Throttle: x-axis
10

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1166, ResultsID: 8197

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.167

0.087

0.06

0.191

0.108

0.125

0.192

0.153

0.154

0.148

0.126

0.119

2.5

0.159

0.189

0.19

0.171

0.257

0.201

3.15

0.231

0.321

0.281

0.462

0.228

0.302

0.32

0.125

0.49

0.717

0.194

0.146

0.311

0.165

0.528

0.747

0.173

0.147

6.3

0.338

0.221

0.463

0.744

0.235

0.192

0.441

0.259

0.39

0.659

0.15

0.229

10

0.216

0.22

0.367

0.497

0.153

0.138

12.5

0.31

0.124

0.263

0.41

0.297

0.161

16

0.253

0.111

0.279

0.307

0.219

0.132

20

0.231

0.139

0.228

0.192

0.219

0.101

25

0.481

0.417

0.253

0.358

0.626

0.228

31.5

2.229

2.62

0.909

2.14

3.857

1.344

40

27.16

22.69

13.45

25.39

39.19

18.13

50

14.6

8.74

4.478

7.04

18.27

7.853

63

0.881

0.543

0.513

0.989

1.17

0.744

80

4.604

3.555

2.012

9.226

8.575

4.129

100

2.396

2.468

0.979

3.923

5.217

2.036

125

9.157

12.92

2.757

6.183

25.55

7.591

160

3.083

2.64

2.061

7.662

7.732

5.267

200

10.48

7.713

3.665

14.56

13.58

12.37

250

8.748

7.052

5.45

11.81

5.552

9.721

315

20.99

16.77

10.45

13.25

4.485

12.72

400

18.64

26.29

13.41

15.01

6.556

14.78

500

17.7

43.13

18.09

16.39

10.87

14.79

630

22.8

49.2

19.44

19.15

12.99

17.68

800

39.13

19.72

22.01

19.72

11.8

18.1

1000

48.41

14.3

26.54

18.46

19.53

17.93

1250

40.21

15.66

37.51

23.81

33.57

29.56

1166
8198

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

3.5 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

12.48

av

10.32

5.973

11.2

17.3

17.8

10

100

1000

8.2

22.6

25
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

20

Support: y-axis

15

Support: z-axis

10

Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1166, ResultsID: 8198

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.249

0.164

0.117

0.253

0.239

0.13

0.21

0.27

0.236

0.441

0.296

0.201

2.5

0.24

0.239

0.253

0.272

0.315

0.159

3.15

0.403

0.381

0.475

0.365

0.323

0.272

0.419

0.27

0.616

0.379

0.415

0.254
0.215

0.406

0.304

0.521

0.327

0.316

6.3

0.338

0.239

0.395

0.295

0.227

0.22

0.37

0.255

0.299

0.372

0.327

0.196

10

0.327

0.309

0.342

0.322

0.333

0.272

12.5

0.403

0.382

0.492

0.609

0.436

0.229

16

0.489

0.492

0.425

0.566

0.384

0.347

20

0.699

0.742

0.904

0.703

0.516

0.407

25

0.873

0.922

1.037

0.999

0.92

0.593

31.5

1.06

1.261

0.978

1.3

1.758

0.85

40

12.6

11.44

6.059

8.535

20.82

6.261

50

9.414

8.443

5.347

7.524

15.57

4.842

63

1.866

1.694

1.623

2.624

2.932

1.684

80

3.504

3.913

2.757

2.158

6.849

2.145

100

2.899

3.676

2.687

2.247

6.123

2.07

125

5.643

5.754

2.382

4.267

12.33

4.603

160

5.112

4.347

2.283

6.856

10.26

3.684

200

7.751

6.147

4.117

11.73

11.54

7.79

250

10.96

8.783

6.45

13.9

6.923

12.67

315

13.92

14.24

9.447

15.39

4.45

13.4

400

15.43

23.96

14.45

14.6

6.701

14.03

500

18.92

39.59

17.78

15.66

13.02

14.17

630

24.72

44.88

23.95

18.19

13.47

17.53

800

49.87

20.35

29.26

23.22

13.35

22.05

1000

59.79

18.74

32.57

23.95

20.9

20.9

1250

42.37

18.59

41.63

23.1

39.14

25.75

1166
8199

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

4.5 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

6.602

Acceleration (m/s)

av

6.176

3.758

5.0

9.8

10.5

10

100

1000

10000

Frequency (Hz)

3.6

12.2

14
12
10
8
6
4
2
0

Support: x-axis
Support: y-axis
Support: z-axis
Throttle: x-axis
Throttle: y-axis
Throttle: z-axis
0

Time (s)
MainID: 1166, ResultsID: 8199

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.297

0.175

0.432

0.361

0.111

0.124

0.318

0.292

0.402

0.279

0.208

0.131

2.5

0.502

0.344

0.556

0.619

0.182

0.395

3.15

0.276

0.264

0.572

0.518

0.364

0.24

0.468

0.187

0.375

0.338

0.311

0.26

0.526

0.12

0.272

0.299

0.5

0.312

6.3

0.619

0.228

0.78

0.498

0.674

0.502

0.792

0.604

0.623

0.63

0.615

0.965

10

0.832

0.549

0.986

0.373

0.766

0.623

12.5

1.166

0.475

0.994

0.791

0.87

0.824

16

1.359

0.772

1.928

1.894

0.9

1.077

20

1.13

1.157

3.968

2.998

1.068

0.759

25

0.807

0.778

2.863

2.305

1.04

1.063

31.5

2.958

3.33

2.263

3.345

4.628

2.071

40

19.36

15.46

12.98

29.97

25.94

6.496

50

12.98

10.11

8.668

18.91

17.57

5.249

63

3.109

2.533

5.471

6.322

4.134

2.767

80

4.378

4.962

5.265

9.26

9.166

7.264

100

3.698

4.893

3.759

6.504

8.944

5.229

125

3.999

5.526

3.467

7.398

10.17

9.356

160

4.173

4.179

2.932

12.48

11.32

5.75

200

8.392

7.567

4.178

17.19

13.29

9.044

250

9.438

10.35

7.053

16.66

6.638

13.76

315

14.92

16.53

8.247

17.53

5.006

17.7

400

17.35

28.71

13.63

18.94

8.482

18.34

500

19.04

42.29

18.03

18.02

13.24

16.15

630

25.04

35.76

23.69

16.69

12.19

17.53

800

52.84

23.33

29.17

22.35

13.9

21.68

1000

58.05

18.9

32.81

20.57

20.95

19.9

1250

38.77

17.21

41.65

19.04

36.37

24.26

1166
8200

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

2 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

9.754

av

8.051

7.879

14.8

14.9

12.9

10

100

1000

4.8

20.2

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1166, ResultsID: 8200

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Simulating pallet repair
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.213

0.134

0.042

0.103

0.046

0.148

0.418

0.319

0.138

0.209

0.161

0.334

2.5

0.312

0.299

0.156

0.228

0.299

0.24

3.15

0.841

0.509

0.213

0.479

0.569

0.519

0.876

0.323

0.225

0.488

0.531

0.495

0.953

0.401

0.238

0.792

0.865

0.469

6.3

0.725

0.411

0.288

0.741

0.599

0.392

0.732

0.412

0.272

0.691

0.78

0.599

10

0.785

0.565

0.338

0.695

1.066

0.722

12.5

0.877

0.623

0.705

0.877

1.026

0.589

16

1.31

0.587

0.579

0.715

1.216

0.815

20

1.813

0.566

0.752

0.852

1.277

0.922

25

2.075

0.658

1.545

1.764

1.272

1.087

31.5

2.288

1.382

1.676

1.728

1.587

1.533

40

17.23

14.2

15

15.21

24.15

11.8

50

11.37

9.024

9.977

10.38

15.59

7.9

63

2.653

1.743

1.78

2.009

2.67

2.112

80

7.2

6.728

6.672

7.398

10.24

4.341

100

4.855

4.578

4.456

5.291

7.252

3.448

125

5.18

9.301

2.096

4.561

11.47

4.07

160

5.552

4.955

1.705

3.558

6.909

5.793

200

10.85

7.564

4.951

7.746

9.41

13.49

250

10.03

8.092

6.851

15.94

6.541

12.53

315

17.71

15.17

7.78

15.35

6.349

14.55

400

22.08

30.91

11.04

17.05

8.157

18.43

500

22.78

42.34

15.26

16.84

9.331

19.72

630

26.72

46.93

23.36

20.42

10.54

21.33

800

50.25

23.92

27.77

14.86

10.26

23.35

1000

64.69

19.78

33.95

15.88

14.46

30.72

1250

47.27

21.07

47.59

18.51

25.51

58.4

1166
8201

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

5 Seconds
0
0
0.00 m/s

HCS blade
MQ 23/1.8
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

9.064

av

7.424

7.491

7.9

13.9

11.9

10

100

1000

6.3

15.6

20
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

15

Support: y-axis
Support: z-axis

10

Throttle: x-axis
5

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1166, ResultsID: 8201

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting other material
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V
InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

0.143

0.195

0.15

0.152

0.098

0.14

0.2

0.27

0.165

0.256

0.136

0.236

2.5

0.349

0.252

0.216

0.282

0.164

0.265

3.15

0.478

0.316

0.176

0.219

0.237

0.331

0.388

0.262

0.151

0.204

0.287

0.288

0.452

0.292

0.173

0.353

0.39

0.259

6.3

0.819

0.403

0.15

0.384

0.726

0.351

0.791

0.396

0.243

0.491

0.75

0.247

10

0.546

0.247

0.33

0.645

0.516

0.145

12.5

1.705

0.377

0.644

0.777

1.275

0.627

16

3.844

0.739

1.193

1.246

2.642

1.566

20

4.855

1.278

2.215

3.077

3.099

2.058

25

5.351

0.986

2.227

3.18

4.049

2.512

31.5

5.04

1.152

1.702

2.48

4.375

2.479

40

12.83

8.86

11.09

14.14

18.65

7.504

50

9.915

6.788

7.608

10.01

14.77

5.302

63

9.601

2.477

5.596

6.425

11.6

5.58

80

9.774

3.883

5.705

9.411

14.07

7.372

100

7.479

2.931

4.116

7.485

12.35

7.227

125

5.584

2.231

2.031

4.29

11.54

6.776

160

5.668

2.341

1.594

8.36

12.87

7.313

200

10.49

5.216

3.375

11.6

16.57

11.09

250

9.891

7.572

7.138

10.55

12.49

11.29

315

11.58

9.723

7.437

10.45

7.5

9.874

400

17.02

17.55

12.18

10.15

5.367

9.46

500

18.82

28.97

15.52

11.03

6.707

11.64

630

24.2

42.85

20.6

13.19

12.86

12.74

800

36.08

35.14

24.97

19.93

20.57

15.54

1000

50.12

22.62

26.22

26.98

15.5

23.24

1250

42.78

18.57

30.37

25.98

17.1

24.84

1167
8202

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

6 Seconds
0
0
0.00 m/s

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

MainID:
ResultsID:

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

10.15

av

5.073

6.316

8.3

13.0

11.6

10

100

1000

5.6

15.4

15
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis
Support: y-axis

10

Support: z-axis
Throttle: x-axis

Throttle: y-axis
Throttle: z-axis

0
0

Time (s)
MainID: 1167, ResultsID: 8202

LocationName:

HSL Buxton
0

Occupation:
Process:
RecordDate:

Scientist
Cutting other material
June 18, 2009

TapeNumber:

N/A
#####
#####
N/A

VideoNumber:

MachineManufacturer:
MachineModel:

Hilti
WSR 900 PE
HSLAnonymisedToolLetter:

MachineModifications:
MachineSize:
MachineWeight(kg):

0
0
3.6

MachineOperating pressure:
MachineSpeed(impacts/min):
MachineSpeed(revs/min):
MachinePower:
Electric
MachinePower source:
110V

MainID:
ResultsID:

InsertedTool:
InsertedToolType:
InsertedToolManufacturer:

mm

y-axis

Throttle
z-axis

x-axis

y-axis

MeasurementTime:
NumShotsInMeas:
DailyExposureTime:
A(8) Support
A(8) Throttle

0.15

0.211

0.133

0.205

0.214

0.201

0.337

0.244

0.111

0.195

0.263

0.273

2.5

0.272

0.297

0.134

0.236

0.323

0.305

3.15

0.236

0.231

0.141

0.264

0.203

0.261

0.221

0.206

0.162

0.358

0.284

0.252

0.243

0.183

0.194

0.331

0.265

0.134

6.3

0.381

0.218

0.208

0.46

0.431

0.141

0.495

0.18

0.237

0.407

0.472

0.193

10

0.852

0.254

0.311

0.5

0.733

0.224

12.5

0.72

0.195

0.411

0.688

0.692

0.196

16

0.745

0.217

0.746

0.882

0.504

0.191

20

7.405

1.291

3.744

2.989

3.411

1.75

25

4.74

0.895

2.663

2.119

2.232

1.115

31.5

1.587

0.712

0.797

0.969

1.574

0.391

40

28.12

18.9

10.68

13.38

39.42

6.902

50

19.36

13.06

7.277

9.39

27.35

4.732

63

6.44

3.573

4.494

6.47

7.716

2.876

80

8.088

4.793

7.749

11.99

12.71

5.407

100

6.55

3.789

6.3

10.31

11.02

5.003

125

5.851

3.023

2.95

10.47

14.86

9.234

160

5.932

2.851

1.916

9.469

13.75

9.077

200

7.598

4.389

3.905

12.48

13.13

9.693

250

6.419

6.225

7.541

10.58

7.506

8.719

315

9.613

8.874

9.347

12.09

7.046

9.806

400

15.1

18.26

13.4

11.96

5.679

10

500

17.86

33.18

15.18

12.15

7.96

13.09

630

23.87

41.72

19.8

14.43

12.91

14.65

800

40.29

32.37

27.28

21.59

20.45

18.52

1000

53.41

21.06

27.18

28.18

15.61

24.45

1250

46.62

20.38

30.3

31.4

19.82

30.21

HCS blade
WF 23
Hilti

Support
100

z-axis

1.6

14.25 Seconds
0
0
0.00 m/s

x-axis
y-axis
z-axis

Acceleration (m/s)

Support
x-axis

Frequency

10

0.1
1

10

100

1000

10000

Frequency (Hz)

x-axis

Throttle
100

y-axis
z-axis

Acceleration (m/s)

10

1167
8203

0
0
0

Notes:
DC-shift threshold:

Tool D

10

0.1
1
ahw

15.13

av

9.273

6.637

8.1

18.9

19.3

10

100

1000

4.4

21.4

30
Acceleration (m/s)

10000

Frequency (Hz)

Support: x-axis

25

Support: y-axis

20

Support: z-axis

15

Throttle: x-axis

10

Throttle: y-axis

Throttle: z-axis

0
0

Time (s)
MainID: 1167, ResultsID: 8203

Published by the Health and Safety Executive

11/09

Health and Safety


Executive

Evaluation of EN 60745
series of test codes
BS EN 60745-2-11:2003 reciprocating saws
The Health and Safety Executive (HSE) has an
ongoing programme of research with the Health
and Safety Laboratory (HSL) to investigate the
relationship between manufacturers declared
vibration emission, HSL measured emission and
vibration measured during simulated real, or real use
for different categories of tool.
The work described in this report assesses the
standard test defined in BS EN 60745-2-11:2003
as amended by A11:2007 (Amd. No 17266) for
usability and reproducibility. The tools encompassed
under the standard are sabre saws and jigsaws.
The vibration emission values obtained according to
the provisions of the test code were compared with
vibration magnitudes measured under simulated real
operating conditions.
The report concludes that the standard is not
capable of producing vibration emission values
which represent the upper quartile of in-use vibration
magnitudes. Duty holders should be advised that
manufacturers data according to BS EN 60745-211:2003 as amended by A11:2007 (Amd. No 17266)
provides an underestimate of magnitude for the
purposes of risk assessment.
Since the testing was carried out at HSL, a draft
revision for public comment has been issued for
BS EN 60745-2-11:2003, which proposes some
changes to the current test code. Further work may
be necessary to evaluate the effect of these changes.
This report and the work it describes were funded
by the Health and Safety Executive (HSE). Its
contents, including any opinions and/or conclusions
expressed, are those of the author alone and do not
necessarily reflect HSE policy.

RR754

www.hse.gov.uk

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