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FWM352,FWM371
all versions
Service Manual
TABLE OF CONTENTS
Handling chip components ............................................................1-1 Information about lead-free soldering ............................................1-2 Technical specification...................................................................2-1 Service tools ..................................................................................2-1 Service measurement setup ..........................................................2-2 Connections and controls ......................................................3-1...3-3 Maintenance and troubleshooting .................................................3-4 Disassembly diagram ............................................................4-1...4-2 Set block diagram ..........................................................................5-1 Set wiring diagram .........................................................................5-2 FRONT BOARD circuit diagram ..........................................................................6-1 layout diagram ...................................................................6-2 6-3 circuit diagram(mic part) ...........................................................6-4 layout diagram(ant&currouse motor&drawer motor board) ......6-4 MAIN BOARD circuit diagram(tuner part).........................................................7-1 circuit diagram(tape part)..........................................................7-2 circuit diagram ..........................................................................7-3 layout diagram ..................................................................7-4 7-5 AMP BOARD circuit diagram ..........................................................................8-1 layout diagram ..........................................................................8-2 POWER BOARD circuit diagram ..........................................................................9-1 layout diagram(for FWM352) ....................................................9-2 layout diagram(for FWM371) ....................................................9-2
3CDC BOARD circuit diagram ............................................................. 10-1 10-2 layout diagram ...............................................................10-3 10-4 Exploded view diagram................................................................11-1 Mechanical partslist .....................................................................11-2 Electrical partslist...............................................................12-1...12-7
Copyright
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by LX 0607 Service Audio Printed in The Netherlands Subject to modification
Version 1.0
1-1
1-2
Example S/N: Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number, so in this case 2005 wk12 So from 0501 onwards = from 1 Jan 2005 onwards Im p o rta nt note : In fact also product s of year 2004 must be treated in this way as long as you avoid mixin g sold er-alloys ( leaded/ lead -free ). So best to always use SAC3 05 and the higher temperat res belo n g t o t h is. u Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach at least a solder-temperature of 40 o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications. is reached and stabilized at the solder joint. Heating-time of the Adjust your solder tool so that a temperature around solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305). Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies. Special information for BGA-ICs: - always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free temperature profile, in case of doubt) - lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all. For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes. On our website www.atyourservice.ce.Philips.com you find more information to: BGA-de-/soldering (+ baking instructions) Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the "magazine", chapter "workshop news". For additional questions please contact your local repair-helpdesk.
SERVICE INSTRUCTION
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points: Route the wire trees correctly and fix them with the mounted cable clamps. Check the insulation of the AC Power lead for external damage. Check the strain relief of the AC Power cord for proper function. Check the electrical DC resistance between the AC Power Plug and the secondary side (only for sets which have a AC Power isolated power supply): 1. Unplug the AC Power cord and connect a wire between the two pins of the AC Power plug. 2. Set the AC Power switch to the "on" position (keep the AC Power cord unplugged!). 3. Measure the resistance value between the pins of the AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be larger than 4.5 Mohm (For U.S. it should be between 4.2 Mohm and 12 Mohm). 4. Switch "off" the set, and remove the wire between the two pins of the AC Power plug.
Check the cabinet for defects, to avoid touching of any inner parts by the customer.
2-1
TECHNICAL SPECIFICATIONS
GENERAL
FWM352/12 FWM352/55 FWM352/98 FWM371/55 FWM352/12 Mains frequency FWM352/55 FWM352/98 FWM371/55 Battery remote Power consumption normal normal Standby Dimension (W x H x D) Weight (excluding packing and batteries) Mains voltage : : : : : : : : : : : : : : 230V 120/230V 120/230V 120/230V 50 Hz 50/60 Hz 50/60 Hz 50/60 Hz 3 V (AAA x 2) < 70W (FWM352) < 80W (FWM371) < 15 W 265 x 310 x 384 mm 5.5 Kg
TUNER - AM SECTION
Tuning range Tuning Grid IF frequency Sensitivity Selectivity S9/300kHz IF rejection Distortion Image rejection : : : : : : : : : 531 - 1602 kHz 530 - 1700 kHz 9/10K Hz 450 kHz 1 kHz 3.25 mV/m at 26dB > 12 dB > 24 dB < 5% > 20 dB
AMPLIFIER
Output power Speaker impedance Frequency response mains : 2 x 50W mains : 2 x 4 ohm : 20 Hz - 20 kHz (3dB)
COMPACT DISC
S/N ratio unwtd. Channel difference Crosstalk 1 kHz Frequency response THD(1kHz,0dB) : 1 kHz : : : : > 50 dB < 2 dB > 30 dB 2dB at 100Hz 1.5%
TUNER - FM SECTION
Tuning range IF frequency Sensitivity Selectivity IF Rejection Image Rejection Distortion Tuning Grid : : : 300kHz : : : : : 87.5 - 108 MHz 10.7 MHz 0.02 MHz < 22 dBf at 26dB > 33 dB > 60 dB > 25dB <3% 50K Hz
SERVICE TOOLS
Audio signal disc SBC 429.......................................................................4822 397 30184 Playability test disc SBC 444...................................................................4822 397 30245 Test disc 5 (disc without errors ) + Test disc 5A (disc with dropout errors, black spots and fingerprints) SBC 426/426A .....................................................................4822 397 30096 Burn in test disc (65 min. 1kHz signal at -30 dB level without pause) .....4822 397 30155
anti-static wristband connection box (3 press stud connections, 1M) extendible cable (2m, 2M, to connect wristband to connection box) connecting cable (3m, 2M, to connect table mat to connection box) earth cable (1M, to connect any product to mat or to connection box) KIT ESD3 (combining all 6 prior products - small table mat) wristband tester
2-2
SERVICE MEASUREMENT
Tuner SW
RF Generator
e.g. PM5326
Bandpass 250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
Ri=50
To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
Tuner AM (MW,LW)
DUT Bandpass 250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
Ri=50
Frame aerial
e.g. 7122 707 89001
To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.
CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3) L.P.F. = 13 th order filter 4822 395 30204
DUT
L R
LEVEL METER
e.g. Sennheiser UPM550 with FF-filter
Preparations
FM Antenna
Preparations
Optional connection
The optional equipment and connecting cords are not supplied. Refer to the operating instructions of the connected equipment for details. Connecting other equipment to your system Use a cinch cable to connect AUX/CDR to the analogue audio out terminals of an external equipment (TV, VCR, Laser Disc player, DVD player or CD Recorder).
MW loop antenna
FM wire antenna
AM ANTENNA
FM ANTENNA
Speaker (right)
C Speakers Connection
AUX/CDR R L
Speaker (left)
For better FM stereo reception, connect an outdoor FM antenna to the FM ANTENNA terminal.
SPEAKERS 6
Front Speakers Connect the speaker wires to the SPEAKERS terminals, right speaker to "R" and left speaker to "L", coloured (marked) wire to "+" and black (unmarked) wire to "-".
AC power cord
Note: If you are connecting equipment with a mono output (a single audio out terminal), connect it to the AUX/CDR left terminal. Alternatively, you can use a single to double cinch cable (the output sound still remain mono).
Rear connections
1
2
Fully insert the stripped portion of the speaker wire into the terminal as shown.
this happens, let the system cool down before reusing it (not available for all versions).
3-1
The type plate is located at the rear of the system. For users in the U.K.: please follow the instructions on page 2.
B Antennas Connection
A Power
Connect the supplied MW loop antenna and FM antenna to the respective terminals. Adjust the position of the antenna for optimal reception.
Before connecting the AC power cord to the wall outlet, ensure that all other connections have been made.
MW Antenna
Notes: For optimal sound performance, use the supplied speakers. Do not connect more than one speaker to any one pair of +/- speaker terminals. Do not connect speakers with an impedance lower than the speakers supplied. Please refer to the SPECIFICATIONS section of this manual.
3
MW ANTENNA
WARNING! For optimal performance, use only the original power cable. Never make or change any connections with the power switched on. High voltage! Do not open.You run the risk of getting an electric shock. The machine does not contain any userserviceable parts. Modification of the product could result in hazardous radiation of EMC or other unsafe operation.
To avoid overheating of the system, a safety circuit has been built in. Therefore, your system may switch to Standby mode automatically under extreme conditions. If
Position the antenna as far as possible from a TV, VCR or other radiation source.
CAUTION! Remove batteries if they are exhausted or will not be used for a long time. Do not use old and new or different types of batteries in combination. Batteries contain chemical substances, so they should be disposed of properly.
CD1/2/3
TUNER
AUX
MUTE
REPEAT
PROGRAM
SHUFFLE
VOL
0 4 !
TITLE
ALBUM
DISPLAY
DIM
SLEEP
) ( 5
TIMER ON/OFF
ALBUM (-/ +) 5 6 SEARCHTUNING for MP3-CD ............. to select previous/next album. for CD/ MP3-CD .. (press and hold) to search backward/forward. for Tuner ..................... to tune to a lower or higher radio frequency. for Clock .................... to set the hour.
DSC
DBB
3 iR SENSOR
3-2
* 2
STOP 9 for CD/ MP3-CD .. to stop playback or to clear a programme. for Tuner ..................... (on the system only) to stop programming. for Demo ................... (on the system only) to activate/deactivate the demonstration. for Clock .................... to exit clock setting. for Plug&Play ............ (on the system only) to exit plug&play mode. PLAYPAUSE 2; for CD/ MP3-CD .. to start or interrupt playback.
1 4
3 8
6 7 5
6 DSC
Selects different types of preset sound equaliser settings (OPTIMAL, TECHNO, ROCK or JAZZ). to select a disc tray for playback. to view the current status of the system.
9 ^ 0 % ! $ # @
PRESET / ( TITLE) for MP3-CD ............ to select previous/next title. for CD ........................ to skip to the beginning of the current, previous, or next track. for Tuner .................... to select a preset radio station. for Clock ................... to set the minute.
9 OPENCLOSE
to open or close the disc tray.
@ DISC CHANGE
to change disc(s).
0 PROGRAM
for CD/ MP3-CD .. to programme disc tracks. for Tuner ..................... to programme preset radio stations.
# CLOCKTIMER
to view the clock. set the clock or set the timer (on the set only).
$n
to connect headphones.
&
Controls
% MIC IN
to connect microphone
^ MIC VOLUME
RECORD ... starts recording. PLAY 2 ............ starts playback. SEARCH 5 /6 fast rewinds/winds the tape. STOPOPEN 9 0 ................................. stops the tape; opens the tape compartment. PAUSE ; ....... interrupts recording or playback.
) DIM MODE
to select different brightness for the display screen : DIM 1, DIM 2, DIM 3 or DIM OFF.
REPEAT
SHUFFLE
MUTE
Notes for remote control: First, select the source you wish to control by pressing one of the source select keys on the remote control (CD or TUNER, for example). Then select the desired function ( 2; , , , for example).
Maintenance
Radio reception is poor. If the signal is too weak, adjust the antenna or connect an external antenna for better reception. Increase the distance between the Mini HiFi System and your TV or VCR. Clean deck parts, see Maintenance. Use only NORMAL (IEC I) tape. Apply a piece of adhesive tape over the missing tab space. Remove and reconnect the AC power plug and switch on the system again.
Cleaning the Cabinet Use a soft cloth slightly moistened with a mild detergent solution. Do not use a solution containing alcohol, spirits, ammonia or abrasives. Recording or playback cannot be made.
Cleaning the Heads and the Tape Paths To ensure good recording and playback quality, clean the heads A, the capstan(s) B, and pressure roller(s) C after every 50 hours of tape operation. Use a cotton swab slightly moistened with cleaning fluid or alcohol. You also can clean the heads by playing a cleaning tape once. The system does not react when buttons are pressed. Sound cannot be heard or is of poor quality.
Cleaning Discs When a disc becomes dirty, clean it with a cleaning cloth. Wipe the disc from the centre out. Do not wipe in circular motion. Do not use solvents such as benzene, thinner, commercially available cleaners, or antistatic spray intended for analogue records.
C B A B C
Cleaning the disc lens After prolonged use, dirt or dust may accumulate at the disc lens. To ensure good playback quality, clean the disc lens with Philips CD Lens Cleaner or any commercially available cleaner. Follow the instructions supplied with cleaner. The left and right sound outputs are reversed. The remote control does not function properly.
3-4
Troubleshooting
WARNING Under no circumstances should you try to repair the system yourself, as this will invalidate the warranty. Do not open the system as there is a risk of electric shock. The time is not working.
Select the source (CD or TUNER, for example) before pressing the function button ( 2 , , ). Reduce the distance between the remote control and the system. Insert the batteries with their polarities (+/ signs) aligned as indicated. Replace the batteries. Point the remote control directly towards the IR sensor.
If a fault occurs, first check the points listed below before taking the system for repair. If you are unable to remedy a problem by following these hints, consult your dealer or Philips for help. Solution
Problem
Set the clock correctly. Press and hold TIMER ON/OFF to switch on the timer. If recording or tape dubbing is in progress, stop recording. Not all lighted buttons are showing light. The Clock/Timer setting is erased. Press DIM to select DIM OFF display mode. Power has been interrupted or the power cord has been disconnected. Reset the clock/timer.
NO DISC is displayed.
Insert a disc. Check if the disc is inserted upside down. Wait until the moisture condensation at the lens has cleared. Replace or clean the disc, see Maintenance. Use a finalized CD-RW or a correct MP3-CD format disc.
4-1
4-1
DISASSEMBLY DIAGRAM
Dismantling of the CDC Module and Front Panel Dismantling of the Cassette Cover
1) Loosen 4 screws to remove the Cover Top of the set. 2) Loosen 2 screws to remove the Panel Left and 2 screws to remove the Panel Right of the set. 3) Slide out the CDC Tray as shown in the diagram below with the help of a flat head screw driver.
5) Loosen 2 screws A and 2 screws B to remove the CDC Module as indicated. 6) Remove 2 screws at the bottom to separate the Front Panel Assembly from the Plate Bottom .
3) Push the catch outside and take out damper gear . assembly as indicated.
4) Remove the Cassette Cover as indicated. 4) Remove the Cover Tray CDC as indicated.
4-2
4-2
DISASSEMBLY DIAGRAM
Dismantling of Rear Portion
A Remove the back panel : A1 Remove screws M3x12 (4pcs) A2 Remove screws M3x10 (14pcs)
B Remove Left and Right panel : B1 Remove screws M3x10 (2pcs) B2 Remove screws M3x10 (2pcs)
A1 B1 B2
A2
C C D E
5-1
5-1
5-2
5-2
6-1
6-1
6-2
6-2
6-3
6-3
6-4
6-4
7-1
7 -1
7-2
7-2
7-3
7-3
7-4
7-4
7-5
7-5
8-1
8-1
8-2
8-2
9-1
9-1
9-2
9-2
10 - 1
10 - 1
10 - 2
10 - 2
10 - 3
10 - 3
10 - 4
10 - 4
11 - 1
11 - 1
NAME
QIT
11 - 2
11 - 2
MECHANICAL PARTSLIST
ACCESSORIES
2 3 4 4 5 6 7 8 8 9 10 11 11 12 13 14 15 16 18 19 21 22 23 24 25 26 27 27 28 29 34 35 36 37 38 38 48 48 49 49 994000004578 994000004584 994000004569 994000004658 994000004379 994000004568 994000001267 994000004585 994000004659 994000004588 994000004571 994000004565 994000004661 994000004582 994000004587 994000001264 994000001295 994000004583 994000004561 994000004586 994000004591 994000004579 994000004589 994000004573 994000004577 994000004575 994000004574 994000004662 994000004576 994000004581 994000004563 994000004564 994000004567 994000004572 994000004562 994000004601 994000004566 994000004657 994000004557 994000004656 994000003669 MIC KNOB CASSETTE DOOR LENS CASS KEYS DOOR (-/55) CASS KEYS DOOR (-/12) CASSETTE KEY COVER SPRING CASSETTE DOOR SPRING -RIGHT DISPLAY LENS (-/55) DISPLAY LENS (-/12) KEYS DECORTIVE RING 3CDC DOOR FRONT CABINET (FWM352) FRONT CABINET (FWM371) VOLUME KNOB VOLUME DECORTIVE RING FOOT RUBBER DAMPER GEAR ASS'Y CASSETTE KEY WITH HOLDER F/CASS DECK CS-21SC-820DT RECORD ARM RING POWER POWER BUTTON POWER BUTTON BASE DSC BUTTON SOURCE BUTTON PROGRAM KEYS CONTROL KEYS (FWM352) CONTROL KEYS (FWM371) DISC CHANGE KEY DBB BUTTON PANEL LEFT PANEL RIGHT CHASSIS PLASTIC TOP COVER 3CDC MECHA CASING ASS'Y (FWM352) 3CDC MECHA CASING ASS'Y (FWM371) REAR CABINET (-/55) REAR CABINET (-/12) AC CORD BRAZIL APP 2M (-/55) AC CORD PLUG VDE 2M (-/12) CD MECHANISM DA11VF 994000004558 994000004598 994000004559 994000001192 994000001381
994000001478
SPK BOX ASS'Y (FWM352) SPK BOX ASS'Y (FWM371) REMOTE CONTROL AM LOOP ANTENNA FM ANT (BLACK) 1M
AC PLUG ADAPTOR (not for -/12)
Note: Only these parts mentioned in the list are normal service parts.
12 - 1
Q11 Q12 Q22 Q35 Q6 Q201 Q2 Q7 Q10 Q204 Q512 Q36 Q4 U5 U11 U1 U8 U12 IC202 IC201 IC204 U4 U14 IC505
- DIODES -
994000004141 994000004141 994000004141 994000004141 994000004142 994000002833 994000001193 994000001193 994000001193 994000003937 994000004529 994000004529 994000004531 994000002841 994000001357 994000001201 994000001201 994000001201 994000002843 994000002846 994000002848 994000004532 994000004532 994000004533
TRANSISTORS 2SD1936T TRANSISTORS 2SD1936T TRANSISTORS 2SD1936T TRANSISTORS 2SD1936T TRANSISTORS 9013G 1W TRANSISTORS 9018G TRANSISTORS KSB772YS TRANSISTORS KSB772YS TRANSISTORS KSB772YS TRANSISTORS PMBT3906 TRANSISTORS PSS8050C TRANSISTORS PSS8050C TRANSISTORS PSS8550C IC KA7810 IC LM78L05-AC IC NJM4556AM IC NJM4556AM IC NJM4556AM IC TA2099N IC TC9257F IC TC9422AFG SOP28 IC KA7808E (TO-220) IC KA7808E (TO-220) IC YD7312
VARICAP DIODE 1SV-149 VARICAP DIODE 1SV-149 SMD DIODE BAV99L SMD DIODE PMLL4148L SMD DIODE PMLL4148L SMD DIODE PMLL4148L SMD DIODE PMLL4148L RECTIFIER BRIDGE RS402 RECTIFIER DIODE 1N5819
CRYSTAL 7,2MHZ +-30PPM CER. FILTER SFE10,7MJA10-A 3P CER. FILTER SFE10,7MJA10-A 3P DISCRIM. FILTER JT10,7MG82-A CERAMIC FILTER SFU450B BAND PASS FILTER #GFMB3-SE
12 - 2
I.F.T 10148BK7 I.F.T 7mm #7M1A2186F I.F.T 7mm #7M4A1975R I.F.T 7mm A049 PUSH SWITCH TUNER FE450-G11
Note: Only these parts mentioned in the list are normal service parts.
12 - 3
- MISCELLANEOUS -
Note: Only these parts mentioned in the list are normal service parts.
12 - 4
- DIODES -
D18 D34
994000001234 994000001234
- MISCELLANEOUS -
SW19 SW20 SW25 SW26 SW27 SW28 SW31 JACK1 JACK2 FTD1
994000001243 994000001243 994000001243 994000001243 994000001243 994000001243 994000001243 994000004543 994000004543 994000004544
TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH V/PHONE JACK V/PHONE JACK FTD DISPLAY
Note: Only these parts mentioned in the list are normal service parts.
12 - 5
- MISCELLANEOUS D40 CON43 CON702 JACK1 994000001196 994000004547 994000001221 994000001353 BRIDGE RECTIFIER 8A GBU8D SPK JACK MSP-134V-05 LF V/RCA JACK 2P COAXIAL JACK IF-01A
Note: Only these parts mentioned in the list are normal service parts.
12 - 6
- COILS & FILTERS X501 X101 994000004551 994000004551 CRYSTAL 16,9344MHZ +-20PPM CRYSTAL 16,9344MHZ +-20PPM
- MISCELLANEOUS -
Note: Only these parts mentioned in the list are normal service parts.
12 - 7
ELECTRICAL PARTSLIST
- MISCELLANEOUS -
994000004553 994000004554 994000004487 994000004457 994000004555 994000004655 994000004602 994000000262 994000004557 994000004656 994000004592 994000004593 994000004594 994000004595 994000004596 994000004597
16P FFC CABLE L=150mm 23P FFC CABLE L=180mm 16P FFC CABLE L=170mm 5P FFC CABLE L=200mm TRANSFORMER EI66 127/240V (FWM352/55) TRANSFORMER EI66 127/240V (FWM352/12) TRANSFORMER 120/240V (FWM371/55) TRANSFORMER EI-28 AC230V (FWM352/12) AC CORD BRAZIL APP 2M (-/55) AC CORD PLUG VDE 2M (-/12) MAIN BOARD ASS'Y (-/12) POWER BOARD ASS'Y (-/12) FRONT BOARD ASS'Y (-/12) AMP BOARD ASS'Y (-/12) AM/FM BOARD ASS'Y (-/12) 3CD BOARD ASS'Y (-/12)
Note: Only these parts mentioned in the list are normal service parts.