Combined O/C and E/F Relay SPAJ 140 C

Multipurpose Relay for

2

3I >
I I n = 1A 5A I n = 1A 5A

Applications where non-directional overcurrent and earth-fault protections are needed, e.g. - feeder protection - transformer protection - back-up protection - power utilities - industries - marine and offshore installations

(I ) (I o )

f n = 50Hz X
60Hz

I L1 I L2 I L3 I o IRF

SPAJ 140 C
X 80...265 V ac/dc 18...80 V dc
SPCJ 4D29 REGISTERS OPER.IND.

U aux

I>/In
t> [s] k

RESET STEP

I>>/In
t>> [s]

Application areas, e.g.

0 1 I > START 2 I > TRIP 3 I >> START 4 I >> TRIP 5 I 0> START 6 I 0> TRIP 7 I 0>> START 8 I 0>> TRIP 9 GBFP

1 IL1 / In 2 IL2 / In 3 IL3 / In 4 Imax (15 min) 5 t(I>)[%] 6 t(I>>)[%] 7 I0 / In 8 t(I0>)[%] 9 t(I0>>)[%]

I0>/In
t0> [s] k0

I0>>/In
t0>> [s]
PROGRAM

SGF SGB SGR

TRIP

878E

RS 611

Ser.No.

879B

SPCJ 4D29

ABB Network Control & Protection

SPAJ 140 EN 94-11. 1.

Combined O/C and E/F Relay SPAJ 140 C

Protective Functions

Three-phase, low-set phase overcurrent protection with definite time or

inverse definite minimum time (IDMT) characteristic definite time function

Three-phase, high-set phase overcurrent protection with instantaneous or Low-set, non-directional earth-fault protection with definite time or
inverse definite minimum time (IDMT) characteristic definite time function

High-set, non-directional earth-fault protection with instantaneous or Circuit-breaker failure protection

ABB Network Control & Protection

SPAJ 140 EN 94-11. 2.

Combined O/C and E/F Relay SPAJ 140 C

Protective Functions
IL1 THREE PHASE DEFINITE TIME OR INVERSE TIME LOW-SET OVERCURRENT PROTECTION TRIP 51 THREE PHASE INSTANTANEOUS OR DEFINITE TIME HIGH-SET OVERCURRENT PROTECTION IL2 DEFINITE TIME OR INVERSE TIME LOW-SET EARTH-FAULT PROTECTION 50 SIGNAL 1

51 N

SIGNAL 2

IL3

INSTANTANEOUS OR DEFINITE TIME HIGH-SET EARTH-FAULT PROTECTION

50 N

START 1

Io

REMOTE RESET, REMOTE SETTING CONTROL OR BLOCKING INPUT FOR THE DIFFERENT CURRENT STAGES

START 2

BS Blocking or reset

CIRCUIT BREAKER FAILURE PROTECTION

51BF

IRF

SERIAL I/O SERIAL COMMUNICATION PORT

Prot. functions

ABB Network Control & Protection

SPAJ 140 EN 94-11. 3.

Combined O/C and E/F Relay SPAJ 140 C

Features

Wide and accurate numerical settings with perfect long-time stability Possibility for two sets of relay settings Local man-machine communication with push-buttons and a digital display High immunity to electrical and electromagnetic interference Rigid aluminium relay case with a degree of protection by enclosure to IP 54 Extensive data communication capability over built-in serial port Enhanced system reliability and availability due to continuous
hardware and software self-supervision

ABB Network Control & Protection

SPAJ 140 EN 94-11. 4.

Combined O/C and E/F Relay SPAJ 140 C

Versions of the Earth-fault Protection
Relay versions Measuring module Rear module Start current of I> stage, definite time Start current of I> stage, inverse time Start current of I>> stage In of earth-fault unit Setting range of Io> Setting range of Io>> Lowest primary setting of Io> Operation characteristic SPAJ 140 C SPCJ 4 D 29 SPTK 4E1 0.5 ... 5.0 x In 0.5 ... 2.5 x In 0.5 ... 40 x In and 1A/5A 0.1 ... 0.8 x In 0.1 ... 10.0 x In 100 mA Definite time IDMT SPAJ 141 C SPCJ 4 D 24 SPTK 4E2 0.5 ... 5.0 x In 0.5 ... 2.5 x In 0.5 ... 40 x In and 0.2 A / 1 A 0.01 ... 0.25 x In 0.1 ... 10.0 x In 2 mA Definite time SPAJ 142 C SPCJ 4 D 29 SPTK 4E2 0.5 ... 5.0 x In 0.5 ... 2.5 x In 0.5 ... 40 x In and 0.2 A / 1 A 0.1 ... 0.8 x In 0.1 ... 10.0 x In 20 mA Definite time IDMT

ABB Network Control & Protection

SPAJ 140 EN 94-11. 5.

Combined O/C and E/F Relay SPAJ 140 C

Block Diagram
L1 L2 L3
0 -

I +

0 + Rx
SPA-ZC_

Tx

+ (~) - (~)

U aux
START 1
74 75 + + E TS1 D SS1 1 1

EXTERNAL CONTROL
63 1 2 3 4 5 6 7 8 9 25 26 27
5A 1A 5A 1A 5A 1A 5A 1A

IRF
62 61 70 71 72

START 2
77 78 +

SIGNAL 1
80 81 + C SS2 1

SIGNAL 2
68 69 + B SS3 1

TRIP
65 66 + A TS2
LATCHING SGB/6 SGB/7
SGR2/8

11

10

SERIAL PORT

~
F

U2 U3

+ 1
TRIP R

SGR1/1

SGR1/3

SGR1/5

SGR1/7

SGR2/3

SGR2/5

SGR2/7

SGR2/2

SGR2/4

SGR3/1

SGR3/2

SGR3/3

SGR3/4

SGR3/5

SGR3/6

SGR3/7

SGR3/8

SGR2/1

SGR2/6

SPCJ 4D29 U1
SGB/1

SGR1/2 SGR1/4

3I> 3I>>

T1 T3

SGR1/6

IRF

SGR1/8

T2 T4

SGB/2

Io>
SGB/3

T5 T6 T7
I/O

SGB/5

RC SETTINGS RESET

SPAJ 140 C

SGB/8

T9

SGF/4 0.1...1s

U1

ABB Network Control & Protection

SPAJ 140 EN 94-11. 6.

Connections

SGB/4

Io>>

T8

Combined O/C and E/F Relay SPAJ 140 C

Readouts and Operation Indicators
Indicators for readout of the measured phase currents, doubling as phase-fault indicators Indicator for readout of the measured neutral current, doubling as earth-fault indicator Indicator for signalling of internal relay faults Digital display for readout of numerical parameters, i.e. settings, measured and recorded values including start and operation indications, auto-diagnostic fault messages, etc. Indicator showing that the main trip relay of the protection relay has operated
I >/I n
RESET STEP

3I >
I I L1 I L2 I L3 I o IRF

t > [ s]
k

I >> / I n

t >> [s]
I o >/ I n

t o > [s ]
ko

I o >> /I n

t o >>[s]
PROGRAM

SGF SGB SGR TRIP

879B

SPCJ 4D29

ABB Network Control & Protection

SPAJ 140 EN 94-11. 7.

Combined O/C and E/F Relay SPAJ 140 C

Push-button Operations
Use the RESET/STEP push-button to: - reset operation indicators - step forward or backward in main menus or submenus - set adjustable parameter values when in the setting mode Use the PROGRAM push-button to: - enter a submenu from the main menu - enter the setting mode of an adjustable parameter - control the cursor in the setting mode or to control the selected output in the test mode Use both push-buttons simultaneously to: - make a complete relay reset, i.e. erase recorded values and release latched output relays - save a new setting value - carry out an output relay test
3I >
I I L1 I L2 I L3 I o IRF

I >/I n

RESET STEP

t > [ s]
k

I >> / I n

t >> [s]
I o >/ I n

t o > [s ]
ko

I o >> /I n

t o >>[s]
PROGRAM

SGF SGB SGR TRIP

879B

SPCJ 4D29

ABB Network Control & Protection

SPAJ 140 EN 94-11. 8.

Combined O/C and E/F Relay SPAJ 140 C

Two Setting Banks
Main Settings
Actual start current I> Actual operate time t> or multiplier k for stage I> Actual start current I>> Actual operate time t>> of stage I>> Actual start current Io> Actual operate time to> or multiplier ko Actual start current Io>> Actual operate time to>> 1 Start current of stage I> Operate time t> or multiplier k Start current of stage I>> Operate time t>> Start current of stage Io> Operate time to> or multiplier ko Start current of stage Io>> Operate time to>>

Second Settings
2 Start current of stage I> Operate time t> or multiplier k Start current of stage I>> Operate time t>> Start current of stage Io> Operate time to> or multiplier ko
Dual setting banks

1 1

2 2

2 2

1 1

Start current of stage Io>> Operate time to>>

ABB Network Control & Protection

SPAJ 140 EN 94-11. 9.

Combined O/C and E/F Relay SPAJ 140 C

Settings of the Overcurrent Unit
Low-set stage I>: Start current I> at definite time Start current I> at inverse time Operate time t> at definite time Time multiplier k> at inverse time High-set stage I>>: Start current I>> Operate time t>> 0.5 ... 40 x In or infinite 0.04 ... 300 s 0.5 ... 5.0 x In 0.5 ... 2.5 x In*)
I >/I n

3I >
I I L1 I L2 I L3 I o IRF

RESET STEP

0.05 ... 300 s 0.05 ... 1.00

t > [ s]
k

I >> / I n

t >> [s]
I o >/ I n

t o > [s ]
ko

I o >> /I n

t o >>[s]
PROGRAM

SGF SGB SGR

*) Any setting greater than 2.5 x In will be regarded as equal to 2.5 x In

879B

TRIP

SPCJ 4D29

ABB Network Control & Protection

SPAJ 140 EN 94-11. 10.

Combined O/C and E/F Relay SPAJ 140 C

Settings of the Earth-fault Unit
Low-set stage Io>: Start current Io>, 0.1 ... 0.8 x In 0.05...300 s 0.05...1.00
I >/I n
RESET STEP

3I >
I I L1 I L2 I L3 I o IRF

Operate time to> for definite time Time multiplier k at inverse time High-set stage Io>>: Start current Io>> Operate time to>>

t > [ s]
k

I >> / I n

t >> [s]
I o >/ I n

0.1...10 x In or infinite 0.05...300 s

t o > [s ]
ko

I o >> /I n

t o >>[s]
PROGRAM

SGF SGB SGR TRIP

879B

SPCJ 4D29

ABB Network Control & Protection

SPAJ 140 EN 94-11. 11.

Combined O/C and E/F Relay SPAJ 140 C

Switchgroup Settings
Switchgroups SGF1 and SGF2 for selection of operation characteristics and other functional parameters Switchgroup SGB for routing of blocking signals and for selection of the latching function for the trip relay Switchgroups SGR1, SGR2 and SGR3 for configuration of the output relays
I >/I n
RESET STEP

3I >
I I L1 I L2 I L3 I o IRF

t > [ s]
k

I >> / I n

t >> [s]
I o >/ I n

t o > [s ]
ko

I o >> /I n

t o >>[s]
PROGRAM

SGF SGB SGR TRIP

879B

SPCJ 4D29

ABB Network Control & Protection

SPAJ 140 EN 94-11. 12.

Combined O/C and E/F Relay SPAJ 140 C

Flexible Configuration of Output Signals
IL1 IL2 IL3
SGB / 1 I>> t>> I> t>, k SGR3 / 1 SGR1 / 1 SGR3 / 2 SGR2 / 1 SGR2 / 2 SGR1 / 2 SGR3 / 3 SGR1 / 3 SGF2 / 7 SGR3 / 4 SGR2 / 3 SGR2 / 4 SGR1 / 4 SGB / 6
RESET+ PROGRAM

Relay

IRF

IRF

F E

TS1

START 1

SGB / 2

SS1
1
SGF1 / 4
0.1...1s

START 2

BS

(AR2)

SS2
SGF2 / 8 SGR3 / 5 SGR1 / 5 SGR3 / 6 SGR2 / 5 SGR2 / 6 SGR1 / 6 SGR3 / 7 SGR1 / 7 SGR3 / 8 SGR2 / 7 SGR2 / 8 SGR1 / 8
RESET+ PROGRAM

SIGNAL 1

(AR3)

SS3
(AR1)
SGB / 7

SIGNAL 2

Io>

to>, ko

Io
SGB / 3

TS2

TRIP

A
Output signals

Io>>

to>>

1
TRIP RESET

SGB / 4 SGB / 5 SGB / 8

REMOTE SETTINGS RELAY RESET

SIGNAL DIAGRAM

SPCJ 4D29

SPTU ___R1

ABB Network Control & Protection

SPAJ 140 EN 94-11. 13.

Combined O/C and E/F Relay SPAJ 140 C

Settings of Switchgroup SGF 1
0.05 ... 300 s Def. time
SGF SGB
PROGRAM

Very inverse

SGR
TRIP

Normal inverse

Main set

Default programming

RXIDG characteristic

Long-term inverse

Extremely inverse

RI characteristic

Not in use

Yes

Second set SGF1 1 2 3 4 5 6 7 8

SPCJ 4D29

Operation characteristic 0 1 0 1 of the low-set overcurrent 0 0 1 1 stage (I>) 0 0 0 0 Circuit breaker failure protection selected Energizing will double the I>> setting Operation characteristic 0 1 0 1 of the low-set earth-fault 0 0 1 1 stage (Io>) 0 0 0 0

0 0 1

1 0 1

0 1 1

1 1 1 1 1 0 0

0 0 1

1 0 1

0 1 1

1 1 1

0 0 0 0 0 0 0 0

Setting

No

x x x x x x x x

1= 2= 4= 8= 16 = 32 = 64 = 128 =

Checksum = (Default = 000)

ABB Network Control & Protection

SPAJ 140 EN 94-11. 14.

Combined O/C and E/F Relay SPAJ 140 C

Settings of Switchgroup SGF 2
SGF SGB
PROGRAM

Main set

SGR
TRIP

Default programming

Yes

Second set SGF2 1 2 3 4 5 6 7 8

SPCJ 4D29

Manual resetting of I> start indication Manual resetting of I>> start indication Manual resetting of Io> start indication Manual resetting of Io>> start indication I>> stage is blocked Io>> stage is blocked I>> start signal to autoreclose output AR1 Io> start signal to autoreclose output AR2 Io>> start signal autoreclose output AR3

1 1 1 1 1 1 1 1

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

Setting

No

x x x x x x x x

1= 2= 4= 8= 16 = 32 = 64 = 128 =

Checksum = (Default = 000)

ABB Network Control & Protection

SPAJ 140 EN 94-11. 15.

Combined O/C and E/F Relay SPAJ 140 C

Settings of Switchgroup SGB
SGF SGB
PROGRAM

Main set

SGR
TRIP

Default programming

Yes

SGB

1 2 3 4 5 6 7 8

BS input = I> stage blocking BS input = I>> stage blocking BS input = Io> stage blocking BS input = Io>> stage blocking BS input or command V150 activates the second setting Overcurrent unit latches the relay A (signal TS2) Earth-fault unit latches the relay A (signal TS2) BS input resets latched output relay and recorded values

1 1 1 1 1 1 1 1

No

Second set

SPCJ 4D29

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

Setting

x x x x x x x x

1= 2= 4= 8= 16 = 32 = 64 = 128 =

Checksum = (Default = 000)

ABB Network Control & Protection

SPAJ 140 EN 94-11. 16.

Combined O/C and E/F Relay SPAJ 140 C

Settings of Switchgroup SGR 1
SGF
PROGRAM

Main set

SGB SGR
TRIP

Default programming

Yes

Second set SGR1 1 2 3 4 5 6 7 8

SPCJ 4D29

I> start signal routed to relay D (signal SS1) I> start signal routed to relay A (signal TS2) I>> start signal routed to relay D (signal SS1) I>> start signal routed to relay A (signal TS2) Io> start signal routed to relay D (signal SS1) Io> start signal routed to relay A (signal TS2) Io>> start signal routed to relay D (signal SS1) Io>> start signal routed to relay A (signal TS2)

1 1 1 1 1 1 1 1

0 0 0 0 0 0 0 0

1 1 0 1 0 1 0 1

Setting

No

x x x x x x x x

1= 2= 4= 8= 16 = 32 = 64 = 128 =

Checksum = (Default = 171)

ABB Network Control & Protection

SPAJ 140 EN 94-11. 17.

Combined O/C and E/F Relay SPAJ 140 C

Settings of Switchgroup SGR 2
SGF
PROGRAM

Main set

SGB SGR
TRIP

Default programming

Yes

Second set SGR2 1 2 3 4 5 6 7 8

SPCJ 4D29

I> operate signal routed to relay C (signal SS2) I> operate signal routed to relay B (signal SS3) I>> operate signal routed to relay C (signal SS2) I>> operate signal routed to relay B (signal SS3) Io> operate signal routed to relay C (signal SS2) Io> operate signal routed to relay B (signal SS3) Io>> operate signal routed to relay C (signal SS2) Io>> operate signal routed to relay B (signal SS3)

1 1 1 1 1 1 1 1

0 0 0 0 0 0 0 0

1 0 1 0 0 1 0 1

Setting

No

x x x x x x x x

1= 2= 4= 8= 16 = 32 = 64 = 128 =

Checksum = (Default = 165)

ABB Network Control & Protection

SPAJ 140 EN 94-11. 18.

Combined O/C and E/F Relay SPAJ 140 C

Settings of Switchgroup SGR 3
SGF
PROGRAM

Main set

SGB SGR
TRIP

Default programming

Yes

Second set SGR3 1 2 3 4 5 6 7 8

SPCJ 4D29

I> operate signal routed to relay E (signal TS1) I> operate signal routed to relay E (signal TS1) I>> operate signal routed to relay E (signal TS1) I>> operate signal routed to relay E (signal TS1) Io> operate signal routed to relay E (signal TS1) Io> operate signal routed to relay E (signal TS1) Io>> operate signal routed to relay E (signal TS1) Io>> operate signal routed to relay E (signal TS1)

1 1 1 1 1 1 1 1

0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0

Setting

No

x x x x x x x x

1= 2= 4= 8= 16 = 32 = 64 = 128 =

Checksum = (Default = 000)

ABB Network Control & Protection

SPAJ 140 EN 94-11. 19.

Combined O/C and E/F Relay SPAJ 140 C

Comprehensive Post-fault Analysis

The trip reason and phase conditions can be read on the front of the relay The latest five values of the measured values are stored in the memory The number of starts of all the protection stages available in the memory
1
IL1

IL2

IL3

tI>

nI> nI>>

tI>>

Io

tIo>

nIo> nIo>>

tIo>>

ABB Network Control & Protection

SPAJ 140 EN 94-11. 20.

Combined O/C and E/F Relay SPAJ 140 C

Relayavailability

Without self-supervision

Missing protection or nonselective operation

With self-supervision

ABB Network Control & Protection

SPAJ 140 EN 94-11. 21.

Combined O/C and E/F Relay SPAJ 140 C

Continuous Self-supervision
Tested object Memory circuits -RAM -ROM -EEPROM Check contents Execution frequency Rotating "one" Check-sum Write and read of constant Watch-dog One byte per 10 ms

TRIP

Microprocessor, Program excecution A/Dconverter, MUXandamplifiers Settings

Once every 5 ms

U ref

8 888 MUX AMP A D

R

P
P

SIGNAL

Measuringof referencevoltage Checking for correct value Measurementof supply voltages Feedbackfrom output relays Visual inspection

Once a minute and always before tripping Once a minute

Rx Tx

WD

IRF t

DC/DCconverter

Once a minute

+
<U<

Output amplifiers and trip relay coil Man-machine display Watch-dog

Once a minute

Onconnection of supply voltage Once every 5 ms

Auto-resetand IRFrelay

ABB Network Control & Protection

SPAJ 140 EN 94-11. 22.

Combined O/C and E/F Relay SPAJ 140 C

Serial Communication Features
The following parameters can be accessed via serial communication over the SPA bus: - Actual measured values can be read - Setting values for main and second sets and switchgroup settings can be read and, if necessary, changed using a security password - Status information of output relays etc. can be read and written with password - Recorded fault parameters can be read and erased - Spontaneous reporting of selected events to an event recorder or a printer

ABB Network Control & Protection

SPAJ 140 EN 94-11. 23.

Combined O/C and E/F Relay SPAJ 140 C

Insulation tests
Dielectric test, inputs and outputs between themselves and to the relay frame asperIEC255-5 Impulse test, inputs and outputs between themselves and to the relay frame asperIEC255-5 Insulation resistance, inputs and outputs between themselves and to the relay frame

2 kV

5kV ,1.2/50 s,0.5J

>100Mohm,500Vdc

ABB Network Control & Protection

SPAJ 140 EN 94-11. 24.

Combined O/C and E/F Relay SPAJ 140 C

Disturbancetests
Highfrequencyinterferencetest,asperIEC255-22-1, class III, 1 MHz, 400 bursts per sec - common mode / differential mode Fast transient test as per IEC 255-22- 4, class III and IEC 801-4, level IV - power supply inputs - other inputs and outputs Electrostatic discharge test as per IEC 255-22-2 andIEC801-2,classIII,150pF - air discharge / contact discharge Electromagnetic field test as per IEC 801-3, class III Magnetic field as per IEC 521

2.5 kV / 2.5 kV

4 kV ,5/50 ns 2 kV ,5/50 ns

8 kV / 6 kV 10V/m,150kHz1000MHz 400 A/m

ABB Network Control & Protection

SPAJ 140 EN 94-11. 25.

Combined O/C and E/F Relay SPAJ 140 C

Mechanicaltests
Seismictestasper ANSI/IEEEC37.98-1987 - operating basis earth-quake tests (OBE) - safe shutdown earth-quake tests (SSE) Vibration test 0.55.25g 0.57.5g 213.2Hz, 1.0mm 13.2100Hz, 0.7g 20 g, 1000 bumps/direction

Shock/bump test as per IEC 255-21-2

ABB Network Control & Protection

SPAJ 140 EN 94-11. 26.

Combined O/C and E/F Relay SPAJ 140 C

Environmental conditions
Corrosion test as per Battelle-test, class G3 Specified ambient service temperature range Long term damp heat withstand according to IEC68-2-3 Transport and storage temperature range Degree of protection by enclosure of the relay case as per IEC 529 when panel mounted 20days -10...+55 C < 95 % at 40 C for 56 days -40...+70 C

IP54

ABB Network Control & Protection

SPAJ 140 EN 94-11. 27.

Combined O/C and E/F Relay SPAJ 140 C

Dimensions and Panel Cut-out
Flush mounting
30 250 216 186 142 34 129 1

162

139 1

136

PANEL CUT-OUT

Semi-flush mounting

RAISING FRAME SPA-ZX 111 SPA-ZX 112 SPA-ZX 113

a 176 136 96

b 74 114 154

ABB Network Control & Protection

SPAJ 140 EN 94-11. 28.

Combined O/C and E/F Relay SPAJ 140 C

Mounting Plates
Mounting in 19" cabinets
SPA-ZX 104
+0,4 482,6 0 (19")

Surface mounting
SPA-ZX 110
7 +0,4 177 0 (4U)
158 115 263 6

101,6

SPA-ZX 106

21,5

7 +0,4 177 0 (4U)

101,6

312

292

+0,4 482,6 0 (19")

21,5

10

6 115 98

ABB Network Control & Protection

SPAJ 140 EN 94-11. 29.