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Identification # WPS-SPCC-003 Company Name Instalaciones Mecnicas Sur S.A.C. Welding Process(es) SMAW Supporting PQR No.(s) PQR-IMESUR-003 JOINT DESIGN USED Type: Lap Joint Single X Double Weld Backing: Yes No X Backing Material: N.A. Root Opening Root Face Dimension Groove Angle: Radius (JU) Back Gouging: Yes No Method BASE METALS Material Spec. ASTM A-36 Type or Grade N.A. Thickness: Groove Diameter (Pipe) FILLER METALS AWS Specification AWS A5.1 AWS Classification E 6013 SHIELDING Flux N.A. Electrode-Flux (Class) N.A. PREHEAT PREHEAT Preheat Temp., Min. Interpass Temp., Min. Plate Pass Thicknes (Weld s Size) Process T = 1/4" 1 (1/4") SMAW Revision 002 Date Authorized by Type Manual X Mechanized WELDING POSITIONS Position of Groove: Fillet: 2F Vertical Progression: 2/1/2012
AWS D1.1/D1.1M:2010
Up
Down
Fillet
1/4"
Gas N.A. Composition N.A. Flow Rate N.A. Gas Cup Size N.A.
ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN X Pulsed Power Source: CC CV X Other Tungsten Electrode (GTAW) N.A. Size: Type: TECHNIQUE Stringer or Weave Bead: Stringer Pass Multi-pass or Single Pass (per side) Single-pass Number of Electrodes 1 Electrode Spacing Longitudinal N.A. Lateral N.A. Angle N.A. Contact Tube to Work Distance N.A. Peening N.A. Interpass Cleaning: Brush and/or Grind POSTWELD HEAT TREATMENT Temp. Time
WELDING PROCEDURE Current Type & Polarity Amps Volts DCEN 140-180 22-32
Joint Details
ANNEX N Procedure Qualification Record (PQR) #________________ Test Results Specimen No. TENSILE TEST Ultimate Tensile Load, lb Ultimate Unit Stress, psi
AWS D1.1/D1.1M:2010
Width
Thickness
Area
VISUAL INSPECTION Appearance Undercut Piping porosity Convexity Test date Witnessed by
Radiographic-ultrasonic examination RT report no.: Result UT report no.: Result FILLET WELD TEST RESULTS Minimum size multiple pass Maximum size single pass Macroetch Macroetch 1 3 1 3 2 2 Other Tests All-weld-metal tension test Tensile strength, psi Yield point/strength, psi Elongation in 2 in, % Laboratory test no. Welders name ________________________________ Clock no. Stamp no. Tests conducted by Laboratory Test number Per We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (_________) Structural Welding Code-Steel. Signed By Title Date
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