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SatishAgra awal Owner,Pro ojectSalesCorp

Operatio onalSafetyi inPowerSta ations Withav viewtowards sthegreates stpossibleop perationalsa afety,particu ularlyhighst tandardshav vetobe metbyt thematerials susedinpow werstations .Thesealsoincludesealingcompoun nds,particularly thosefo orsealingtur rbineparting gplanes.Inth hepresenceofwaterorsteam,halog genssuchas s chlorine eandfluorine ecancorrodethesurface about estructure,causingcrackstoform. Readmorea corrosio oninsteamturbinesatht ttp://turbola ab.tamu.edu u/uploads/files/papers/t3 37/T37TUT0 06.pdf yThermaxas skedasealan ntmanufact urerAISchulzetoconfirm mthatBirko ositcontainsno Recently sulphurorhalogenm materials(ch hlorine,fluor rine,bromine e,etc)thatcouldpotentiiallycauseco orrosion onmeta alsurfaces.A AISchulze,th hemanufactu urerissuedthecertificatetoTherma ax.Thisisnow w standard dforallsupp pliesforBirko osit.Birkosit tnowcertifie esthatitcon ntainsnoche emicalsubsta ances(it isbasedonlinseedo oilsinsteado offlammable esolvents)norcontainsa anyhazardou ussubstance e. Withthe enewgenerationturbine esbeingman nufacturedb byBHEL,L&T TMitsubishi,Siemensand others,i itisnowimp perativethatsealingcom mpoundsdesignedfortur rbineshavet tomeetseve eralkey paramet ters: Theseal lingcompoundshouldno otpresentanysignificantdangerfortheenvironment.It shouldn notcontaina anyhazardou ussubstance ethatisharm mfultothee nvironment. . TheSealingcompoundshouldbe enonflamm mableorhave eanyflashpo oint. Severalproductscon ntain1012% %byvolumeofmethylatedspiritsan dhaveflashpointof 1420de egCduetot thesolvents. .Thisisnots safetohandl leandisnee edsspecialpr rotective clothing gandneedss specialpreca autionsastheyarehighly yinflammab le. SealingC Compoundscontainings solventshave eachancefo orsolventev vaporationw whichis notsafe eandneedsa additionofs olventsagain. Sealingc compoundsshouldhave easervicelife eof10years safterapplic cationinline ewith therequ uirementson nthenewge enerationtur rbines. Thenew wspecificatio onsforthene extgenerationofSSTste eamturbines sandSGTga as turbinewillhaveap pressureres istancerequ uiredof250b bartoalsota akecareofa asafety andtemeper ratureresista anceof900degC. margina gallthetechnicalparame etersisthep productBirko ositfromAISchulze,Ger rmany. Meeting

BIRKOSITsealingcompoundhasbeenusedfor50yearsonSiemensturbines.[product development1952withSiemens] WithouttheadditionalsealingofindividualpressureareasusingBIRKOSITsealingcompound theproductionimprecisionsorthedistortionunderloadsarenolongerevenedout,whichmeans thattheturbineareasintheindividualpressureareasbecomepermeableunderpressure.This meanstheturbinelosespower,andcanevenleadtounplannedreconditioning. Application/Costs/SummaryatSiemensAGPowerGenerationMlheimlocationinsteamandgas turbinesTurbineoutputfrom1150MW Everywherethat: >metalonmetalistobesealedtotheSTEAMSPACE! Individualareasofapplication: >Sealingsurfaces(buttjoints)inthepressureareaturbinehalves. [consumption:onaverage3to5tins] [Timerequired:usuallyapprox.4060minutes] >Sealingsurfaces(buttjoints)insidethepressureareaturbinehalves. [casingguidebladecarriers] [consumption:onaverage1to2tins] [Timerequired:usuallyapprox.2030minutes] >Highpressurestageoftheturbines. >Mediumpressurestageoftheturbines. >Lowpressurestageoftheturbines.[notused] Workingrecommendations Design/qualityofthemetalsurfaces(buttjoints): >Smooth/structuredsurfaces. >Dry,fatfreeworkingsurface. >Withthroughboringsmaybealsostayrods. >precision[Ra=0.8to1.2m]. >Aftermechanicalprocessing[milling]geschwabelt[notcompulsory!] >MetalonmetalistobesealedtotheSTEAMSPACE. >Productionparts(casing,coveretc.)mustbescreweddown. OnlyBIRKOSITsealingcompoundisusedasasealingmaterial.(noadditionalseals) Usagetime/storagelife: >BIRKOSITisdesignedfortheusualreconditioningintervals inconstantuseforbetween3000050000hours.

LeadingturbinemanufacturersworldwideandinIndiaprefertouseBIRKOSITforsealingparting planeflangesofturbinecasings.CustomersinIndiaincludeBHEL,Siemens,Triveni,MANTurbo, KirloskarEbaraandseveralotherOEs.ItisalsousedbyNTPC Anta/Dadri/Unchahar/KayamKulum/soonDeepshika;NuclearPowerCorp,Tata Powerandmore.. Doyouknowwhy?Hererethekeyreasons: BIRKOSITistheonlyproductWORLDWIDEdesignedexclusivelyforsealingturbineflanges. BIRKOSITDichtungskitthasbeenusedfor50yearsonSiemensturbines(productdevelopment 1952withSiemens). BIRKOSITistheonlyproductthatGUARANTEESaservicelifeof10years Whenusedinaccordancewithinstructionsandwithregularservicingasrequiredforsteamandgas turbines,weguaranteeaservicelifeforuseonmachinedsealingsurfaces(buttjoints),of10years BIRKOSIThastheHIGHESTtemperatureandpressureresistance WithstandsHotsteamandair,hotandcoldwater,lightfueloilsandlubricants,crudeoilandnatural gasatupto900C.Theexcellentadhesiononsealingsurfacesandbuttjointsguaranteesaperfect sealupto250bar.Thepressureresistanceforflangeswithoutsealingringsisupto450barand evenupto550barforscrewjoints BIRKOSIThasbetterSPREADABILITYontheturbineflanges Comparedtootherjointingandsealingcompoundsavailable,itseasiertoapplyBirkositsealing compoundontheflangesasitcontainslinseedoil.Linseedoilalsoimprovesthesealingduetoits polymerizationproperties.Thesurfaceareacoverageoftheproductisalsomoreascomparedto solventbasedsealingmaterials.Itcanbespreadonthedrysurfacesusingaputtyknifeorrubber spatula.Astheproductdoesntcurebutslightlychangesitsconsistency,stayingflexibleandelastic, applicationonbuttjointswithouttimepressureispossible.Andtheproductcanbesubjected immediatelytoworkingloads!Asmallamountoflinseedoilvarnishmaybeaddedtoimprovethe spreadingproperties. BIRKOSIThasalongerSTORAGElife UnlimitedstoragelifewhenisBIRKOSITcorrectlystored.Itspropertiesarestableanditisflexiblein use.Thetinshouldbeproperlyclosedifonlypartofthecontentsisused. Birkositguaranteesthefollowing:InUnopenedtinsWhencorrectlystoredintheoriginalpacking,a storagelifeof5yearsfrommanufacturedate. BIRKOSITprovidescompleteinformationonitsWEBSITESandinternet Youcangetalltheaboveinformationandmore,includingproductdatasheets,safetydatasheets andcontactinformationintheglobalwebsitewww.birkosit.com;Indiawebsite http://india.birkosit.comand Facebooksitehttp://www.facebook.com/birkosit

Availableinnew1kgpacksSoldinIndiabyProjectSalesCorporation Orderstosales@projectsalescorp.com ProjectSalesCorporation,GeneralAgencyofA.I.Schulze,formarketingBIRKOSITDichtungskittin India;28FountaPlaza,Suryabagh,Visakhapatnam530020,AP,India;Phone:+918912564393;Fax: +918912590482;Technicalhelpline+919885149412 AboutProjectSalesCorp: WeareImporters,MarketersandIndiaDistributorsforahostofhighperformancegasketingbrands likeMarston,Birkosit,Arexons,etc.usedinpowerplantturbines/compressorsandcountamongour customersoriginalequipmentmanufacturerslikeBharatHeavyElectricalsLimited,Siemens,MAN Turbo,MarutiUdyog,Alstom,GKNDriveline,RenkBearings,Kirloskar,Bombardier,DresserRand, andpowerstationsincludingLanco,TataPower,Torrent,SuratLignite,NTPCs,NPCIL,APGENCO, OPGC,EssarPower,JSW,TataSteelCaptive,NalcoCPP,GVK,GMR,SEPCO,etc

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