The

C A S E L M A N

Homemade Air-Powered
Light Machine Gun







The History,
My Quest,
And
the Complete Construction Plans
On Guns Magazine, December 1991, page 93, "Gun Market Classifieds", "Survival", there was an
advertisement:

"Awesome .30 cal. Air Machine Gun design, 30 shot clip, selective fire, 32 ACP power, hand held
rifle size, detachable tank. For survival and defense. Don t be disarmed. Home built proven plans
reveal system. $ 19.95, with video $ 59.95. Caselman Explorations, Box 348, Cameron, MO 64429".
Since that time I am after those Plans & Video to no avail.
I advertised in several publications and websites, send messages to airguns collectors all over the
World, also created Communities at Orkut.com about airguns to try to find information on this gun
to no avail.
In the early years of 21
St
. Century I managed to stay in contact with Mr. Jeff Caselman, the
inventor of this amazing weapon.
We talked over the phone a few times, exchanged e-mails and fax notes, and he said to me that
later he ll search for the original plans and send me a copy.
But since that day I can not found him anymore.
E-Mail changed, Phone disconnected, Letters returned as if he vanished on thin air!
But I stay after those Plans & Video to no avail - till August, 2006.
In August 4
th
., 2006, my dear good friend Dr. Robert Beeman (www.beemans.net) found a copy of
the plans and send it to me as a gift.
Now, after 15 years and several thousand Dollars after the initial search, I am givin it for free to
anyone who want to download it.
I hope that this humble contribution ll help fight the crazy global war against legal firearms and
civilian ownership of legal guns this guns is an AIRGUN, not a firearm, but really awesome as a
combat weapon and I m sure anyone under infantry combat conditions on urban, jungle, or woods
environements ll find to be not undergunned.
Have fun, be safe, and never give away your FREEDOM.

Mad Abe - Brazil, August 2006.
'[J [}{] rn: ~ [}{] ~ @ un ~ [L '[J
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~ ~ ~
MACHINE GUN
SELF SUFFICENT
DELIVERS 32 ACP POWER
DESIGN - HAND HELD SELECTI VE FI RE AUTOMATIC
SYSTEM OF OPERATION - BLOW BACK
CAUBER -30(.311 BOnOM GROOVE)
BARAEllENGTH 20" to 24"
MAGAZINE CAPACITY -30 BULLETS (8510 100 gr.)
OVERALL LENGTH APPROX. 45"
WEIGHT tOto 12 LBS.
BY ClliSELM!IIR EXPLORATIOnS

THE 30 CAL. AIR MACHINE GUN
Copytlqht 1990 by Cbselman ExplOtations
Ptinted i n the United States of Ame tica
All tights tesetved. No pottion of this
book may be r eptoduced 1n any fotm vith-
ou t the express wtitte n permission ftom
Caselman Explorations. DitBct all inqu i t_
ies and Ot o tdets to the add tess listed
belo v.
Casel man Explotations
P.O. aox 348
Cameton, Mo. 64429
Casel.an Explotations a ssume s no tespon-
$ibi lity fot the use or mi suse of the
information contained In thi s book.
I
FOWARD
t stOlrted working on the concept of ol high powered pneuma t ic
rifle in 1919. ( ll.lthough the idea started cooking as II young
boy . ) I started vith II small lathe Olnd just a fev toolS. located
on a back porch s hop. I've made a lot of progress. with added
tooling. and a better place to work. but it has been slov going,
OlS I had to make a living to support ~ y family. build up my tool s.
and be creative with virtually no I!Oney to spend on the project.
The break-through is finally here, and after several prototypes,
I have something to share and hopefully in time to beat gun pro-
hibition and share these plans with you.
With the gun prohibition staring us in the face ... it's nice to
\(noll you don't have to be without protection. This gun was de-
signed with the idea that any and all guns could be bOlnned. Ammo
could also become illegal or unavaililble . ThOlt's why we strongly
urge you to save these plans. Having the security of knowing you
can make a high-powered automatic with high pressure air. and
mold your own bullets. .
This weapon lias developed as ol self-sufficeint. pneumatic al-
ternative for hOlle protection'" defense. and also inexpensive
machine gun shooting Olnd enjoyment. It can be e xtremely poverful
for 30 shots. or tuned down to 150 shots for shooting pleasure.
This al ternative weapon can be built on ol lathe with a milling
a ttachment with basic shop tools.
If extreme pressure is to be used with thh gun. specific steel s
professional workma nship and tank selection are Of the upmost
importance.
Illproper handeling. or construction of this weapon can be dan-
gerous. Caution shOUld always be applied as with any powerful
gun. Keep in mind a modern high pressure gun such as a 30-06
develops 50,000 lbs. of pressure on tidng. it improperly handel -
ed is extremely dangerous also .
This weapon wa s indiv;dually handmad ... although .. ny and ,, 11
parts may be ordered at an hourly shop rate from; Caselman
Explorations, P.O. Box 348, Cameron. Mo . 64429
PARTS LIST
1. Firing Valve-CR
2. Firing Valve Ste.-Dowel Pin
CR-Cold Roll Steel
MW-Husic Wire
Ol-Oil lIarden Tool Steel
3. Firing Valve Seat_Oltra high density plastic
4. Firing Valve Body-CR
5. Firing Valve lIolding Area-CR
6. Firing V,Uve Spring-HW
1. Firing Valve SprinQ Guide-22 gao CR
8. Firing Valve 0 Ring
9. Striker-Ol or CR
10. Cocking Pin-Concrete Natl etc.
11. Cocking Pin Retaining Roll Pin
12. Striker Screw. 6-32
13. Striker Fol lower_D.O. H. Mechanical Tube
14. Striker Follower Sear-Ol
15. Spring-HW
16. Striker Buffer-Plastic
11. Bolt-Ol or CR
18. Bolt Body-D.O.M. Mechanical Tube
19. Bolt 0 Ring-5/16 by 3/16 by 1/16
20. Bolt Pins-3/32 ROll Pins 1/2 long
21. BOlt Spring-KW
22. Spring Follower -CR
23. Breech Plug-CN
24. Breech Plug Screw-I/4 28
25. Rece iver -D.O. M. Mechanical Tube
26. Barrel-Select 311 Botto. Groove
21. Barrel Screw-I/'! 28
28. Trigger Housing-I by 1 1/8 by 1/8 Rectangul.ar Tube
29. Trigger Housing Haunting BlOCk Rear-CR
30. Trigger Housing Haunting BloCk Front-CR
31. Trigger Housing Screws-IO-32
32. Trigger Guard-CR
33. Trigger-CR
34. Trigger Fr
35. Trigger Stop Screw Adjust-IO-32 by 1/2
36. Trigger Stop Screw Setnut-IO-32
37. Trigger Pivot Pin-Dovel Pin 1/8 by 1
38. E-Clip Spacers
39_ Sprlng-Tor.lon-HW
40 . Full Auto Sear Trip_Ol
41. Full Auto Sear Trip Pin-Dovel Pin 1/8 by 5/8
42. Full Auto Sear Trip Spacer-CR
43. Sear Spdng-HW
44. Dtsconnector_Ol
45. Sear_OI
46. Sear Spring-MW
47. Sear Stop Screw" Set Nuts-6-32
48. Magazine Housing-CR
49. Magazine Release-eR
SO. Release Pin-Dowel Pin I/B by S/8
51. Magazine Releaae Sprinq-MW
PARTS LIST (CaNT.)
52. TanK Mount Shader
53. Tank Hount - CR
54. Tank Mount a ring - X 9/16 X 3/32
55. Tank Mount To Firing Valve Fittings
56. Airline - 1/4 X 3/16 Tube
57 . Tan!!:
58. Tank Valve - CR
59. Tan!!: Valve a ring
60. Tan!\: Va lve Body - CR
61. Rell r Grip Body - CR
62. Rear Gr ips - Plastic
63 . F.t ont Gdp Body - CR
64. F.tont Gdp Body Ring - Tube
65 . F.ton t Gdp Body Stnp - CR
66 . F.tont Grips - Plastic
67. Gdp Screws Ma le & Female
68. Hagazine - CR
69. Magazine Reill .t Plate - CR
70 . Magaz ine Bu ll et Holders Left & Right - 01
71 . Magazine Follower - Plastic
72. MilI9il1zine Follower Spring _ HW
CALIBER CHANGE FORMULA to shoot simiur ballistic bullets. Se lect
telescopi c D.O.H. tubes tor receiver. bol t and striker asse mbly .;}
for these appr ox. weights. Bolt weigh t '-"to . X bUllet
(varies wi th barrel l ength.) Stdker assembly 85" of bolt weight.
Cross section area through tiring valve and ita oritice should
equal -'J cross section of bore. Try to k eep lengths approx. the
same, however lay the acti on ou t to allow tor a change in the dis -
tance the bolt 1II0ves be fore the 0 rin'ij" reaches the loadi ng port,
i t shOUld be approx. 2. 4 X bore cHao Al so incr e ase & decrease
s triker spri ng tension with hor e c ross secti on.
RAW MATERIAL KITS - consis t s at the lIIe talS & tubes to be machi ned
with one s tamped l'Iagazine , l ess barreL tII.nk, springs. ect. $75.66
COMPLETE MACHINED KITS - unassembled fireable gun. l e ss grip scu lp-
tu ri ng, exter ior finish, tank. - P.O.H.
MAGAZINES - Stamped blanks .$7.50 - Complet e magazine $59 10 F.o.fC
BULLET HOLDS - 2 cavity Lyman 85 gr .. 311 $45 . 00 _ 2 cavity Lee
100 !iiI' .. 311 $30.00
LIGHT WEIGHT TANKS _ We are seeking cost efficient s upplier. P.O.R .
CONSTRUCTION & PERFORMANCE VIDEO _ $40.00
NEWSLETTER OF THINGS TO COME _ Purchasers ot plans will receive the
late st inforlZlation on our work and n." products.
Prices subject t o change without notice. Add $5.00 shippi ng cha r ge.
HOW THE GUN WORKS
This gun is a basic blow back system designed to operate (rom
tl1c peak pressure o( a pre_pumped detachable tank of appro:x. 100
cuhic in. capacity vhich is the shoulder stock.
The gun has a 30 round detachable magazine that when it snal;lS
in the magazine housing releases all its bullets to flov (reely
into the loading port. The bullet mold was selected to cast a
I in 40 parts tin bUllet, that would strip 0(( each other vith_
out hanging up.
Pressure drops Slightly from shot to shot. but the valve tends
to compensate for it sOme. as the valve is harder to strike open
at higher pressure and lets more air out at lover pressure. A
good polish of receiver tube ID., bolt & striker are very import-
ant because it over a 150 lb. blov to open the firing valve,
vhich has to recock on momentUm of the bolt.
Manual cocking is done by (arcing the cocking pin on the striker
into the bolt so it viII come back with the striker, Upon letting
go, the sear holds the striker, the cocking pin spring releases
the bolt, letting it pick a bullet out of the loading port shoving
it into the firing chamber past the air inlet from the (iring
valve. The bolt being in the proper place (or (iring allovs the
disconnector to come forvard by going into the smal l of ( - set slot
in the bottom at the bolt body. This lets the dlsconnector pull
down the sear upon pulling the trigger letting the hit the
firing valve. In the tir!Jt stage of the trigger the striker fol-
lover will recall vith the bOlt and bit the disconnector releasing
the sear, vhich semi-auto (ire, as you pullan down to
the next the auto trip comes up to trip the sear for
the next shot vhen the bolt .

. .
I
I
CONSTRUCTION TIPS
,
Drilling the firing valve outlet is done a tter welding it to the
receiver. First place barrel 11'1 receiver in proper place. Drill
and tap 1/4-28 h ole 1/2 inch trom tront at receiver on the bottom.
install allen screw t o hold in place . Next mill out loading port
and drill vent holes . Roll receiver 90 degrees and put 3/4 reund
bottem greeve 1/16 deep ter firing v<llve body. yeu also cut 3/4
reund through barrel shoulder at same tillle. Nev pesition <ln d drill
7/32 hole ter air inlet in receiver and h<llfv<lY through barrel <It
Slime til.e. Pull out barrel and in sa.e setting drill on thr ough
receiver. Next line up tiring valve body and veld In place 3/4
Inch velds top <lnd bot tom. Be c <lr eful not te weld to clese te
threads. Nell firing valve can be drilled through receivers 7/32
hOles. Next screw firing valve holding area on tight and loc<lte
hole for 1/8 NPT in the end e t holding area so that it is down.
This hole plullls te t he t<lnk mount wi th 90 degree 1/8 NPT to 1/4
brake line fitting.
H8king bolt start with 3/4 steck and locate lIhere large dia. is .
cut this area devn .020 on lathe then build up with br lles
over size ( appr ox . ten-theusandths.) Turn down and polish .002
under receiver tube ID. Then finish bolt dilllenlJien. Cut 0 ring
groeve with 1/16 wide cutter with a nose radius of 1/32 go .060
deep .
Trigger housing is made out of rectangulllr tube with tep milled
oft lind cut te dimension. The frent meunt ( p .. rt 30 ) i"l welded 11'1
plllCe. flush with the frent, with radius up. The rear ""aunt screws
under receiver at 9 3/16 & 9 11/16 lIitl1 two sl10uldered 10_32 screws
with front ""ount 1n place. put in front screv. this viII lecate
10-32 hele inside o f rear lIIOunt through oJ 10 hole in trigger hous ing.
Study trigger lind sear asselllbly befere cutting out. HlInd tit to
your gun the relationship between the hook on the dlscennecter with
the sear. also the .. ute-sear trip with tll e bolt. If the disconnec-
tor swings down to tar before it hits t.he sear, just as the sellr is
going te catch the striker .. ssembly. the dovnvllrd 1II0velllent of the
disconnector will knock t he sear down. not catching the
thus allowing the stl'iker to be 5lowed dQ"n by the bolts tunction
geing heme. The result. a "eak strike on the firing valve. A small
wedge ef 01 teo 1 steel lIIay be added to sear above where the aute-
s e ar tTip sets te make the sear catch point 1/4 inch vide by bra:zing
bef e r e hardening. The trigger .. ssembly plltts must be poUstled and
.. Ilewed te meve freely in trigger housing . E-clips may be used as
spacers en trigger . The sea r <lnd full auto sear trip share
line in the triqger heusing. The full auto se .. r trip sets on the
left in the I/B Inch slet. i n the .,<lgll:zine housing.
t
CONSTRUCTION TIPS (CONT.)
The sear is held in place by a 3/16 dowel peessed In the triggee
housing vith ~ 1/4 inch long spacer holding it on its half of cen-
toe line. A torsion spring vraps around the spacer lIIade of .041
music wire with a 1 3/8 inch leg on the outside with a 90 dogeee
bend 3/8 l ong, On the floo r at the trigger housing. On it's
thied revOlution coming up, at approx. 90 degrees it extends 1 5/16
vith a U shaped cup 90 degrees away from the call to hook under
the sear.
The disconnector pivots on a dowel pressed In the trigger frame
block, lIttee the full-auto sear has slid On center line with the
sear. It's spring torsion that vraps around 1/8 dovel that the
dlsconnector pivots on. It ' s lIIado at .026 music vire vith a 9/16
leg on the outside with a 90 degree bend 1/8 long leg. I t goes
in the tiny hOl e in the trigger fnme blOCk. After its third rev-
Olution coming up at approx. 90 degrees It extends 7/16 f rom center
of coils with a U shaped hook away from the calls to go into the
disconnector.
The trigger pivots on a 1/6 by 1 dove I pin peessed into the trig-
ger housing. Trlggee spring tara ion vraps around its pivot pin on
the lett side. It is Dlade ot .04\ music vire "ith a 1 inch leg on
the outside wi th a 90 degree bend 3/8 long leg on the floor of the
trigger housing. Aftee its 1st revolution it comes around 300 de-
grees and extends .700 with a U shaped cup, 90 degrees away from
coil to hOOK under thin paction of trigger frame block.
Video show t!1ese springs teing made
CONSTRUCTION TIPS (CONT. )
The following springs wound around there pin sizes in a
vise, as tight as possible. They were forilled with pliers and
baked in t he oven at 550 degrees to 625 for 35 to 45 lUinutes.
Compression springs vere s tretched around a .. andreI. The lead
screw was set for the pitch. made vi th closed and ground ends.
then baked in oven.
The magazine s pring vas str e t ched around an oval bar 1/4 in.
by 1/2 in. about 14 in. long at 1/4 pitch vound off by hand.
then reset by han d wi th small pliers and Note; Spring
viII c rawl forward in oven.
The magazine was made by milling out a punCh and dye vith a
3/8 round end .. ill and a 5/32 r adius corner rounding mill. After
formed. spot braze together, and a 5/16 button forced thr ough it
\lith shims to insure proper inside dia. a .400 by 1/8 notches
were cut in the sides of the opening for the lugs on the bullet
holders to reccess in, then b raze on bullet hOlders 1 in. back
tram end. Allov a little clearance then heat to deep r ed ( not
bright.) Dip in oi l then draw back to spring hard. Hake catch
assembly as shOwn in magazine follover, put spring in, then fOl -
lover. This magazine will hold lead allay bullets vhile loading
and handling. When magazine locks in magazine housing the receiv-
er spreads the bUllet hOlders, letting the bullets flow treely in-
t o loading port. The m(!lgazine catch is cut into magazine by put-
ting layout blue o r black magic .. arker on .agazine sliding it in
magazine housing. The maga zine release viII scratch the blue and
shov whe re to cut retaining groove. '
Tan'" selection is importan t. Be careful in finding or building
a tank .that it 10'111 handle the pressure . You may pressure test a
tank with a por t_a_power pump to 1000 over pressure requi r ed. This
WOUld be the s afes t way. Not e part 53 thllt veldl); to trigger hous-
i ng is .illed o f t at an angle, so the tank viII clea r the receiver
approJ<. II 10 degree angle. Ou r tank wa s 3 5/16 in. dia. by 13 3/8
long vith 1/2 NPT fitting. It usi ng a different size tank check
layout for clearance and adjust angle for fit.
Tunning the weapon is done by adjusting the s pring t ension on the
striker, at the br e ech in the rear of the receiver . while
mainti"lning just enough spr i ng tension to force the bolt home. (Shim-
ing the inllide bolt spring .. ay be neccesary.) Lower pressures may
require vinding a softer s tri ker spri ng.
The tiring V(!llve s t em protrusion distance is critical, it it is
to short it will not let out enough atr. If it is to long it will
Cause eJ<cessive Chamber pressure, which viII .hock load t he maga-
zine spring (!Ind collapse it. I suggest .125.
PRESSURE & PERfORMANCE
Ther. lire lIIany sources of air. Dive shops. divers tankS, sl:'Ial l
DC compressors frolll roilitary surplus. aircraft strut pumps and
shop built hand and IIIOtor driven, two & three stage pumps.
A good starting pressure is 3000 Ibs., although I alii sure the
gun "ill operate as 10" as 1000 lbs. with some tuning. Keep in
mind that liquid C02 is 1000 Ibs. at 83 degrees , and as l ong as
t here is a liquid portion in the tanK the pressure would remain
the same at tha t temperature. This would give several hundred
shots per tank and it COUld be filled from a fire extingui sher.
Our velocity formula is Take the cross sec tion Of the
.311 bore (.0759) by the air pressure ( 3000 x the t of
100 gr. bUllets per lb. (701z15939 gives acceleration in g's
X 32.2 513235.8 X twice the barrel length in feet (4)
equals 1432.B ideal Velocity.
Our goal ia to operate 70% effirient which would give 1000 lps.
TROUBLE SHOOTING
I. Weapon Won't Recock
2.
A. To much spring tension
B. Weak strike on valve
C. St rike r or bOlt aaselllbly binding
Quits
A.
,.
Firing Atter Weak Second Shot
Sear not ca t ching striker
Spring tension wrong
3. Jamming
A. Check allignmen t of magazine to loading port
B. Spring to "eale: in magazine
C. Bad bullet design
D. Bullet to soft
E. Heed radius trolll loading port t o bore axia &. polished
4. Semi-Auto Function Fails
A. Sear binding or lack of upward tension
B. Tr igger spring to weale:
C. Disconnector to sear r el a tionship off
,.
Excessiv& Loading Port Pressure
A. :;ear bind ina or lack of up"ard
tension
B. Bullets t o hard
c. Valve stem to long
6 . Low Po"er
A. Weal\" st r i ke on valve
B. Valve stell to short
C. Binding in striker assembly
D. Barrel needs lapped
E. BOlt 0 ring blown
1
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With gun prohlbltfon staring us in the face .. .l t's nice to know you don't have to be
without protection. Thi s gun was designed with the idea that any and all guns coul d bI3
banned, ammo could be illegal or unavallalbe. That 's why we st rongly urge you to have
the plans. To have the security of knowing you can make a high powered automallc wi t h
high pressure air, and mold your own bullets. It Is a selfsufflcient alternative for home
protection" defense, and al so Inexpensive machine gun shootlllg and enjoyment.
Thi s gun Is a basic blow back system designed t o operate from a pre-pumped detach
able tank of approx. 100 cu. in capacity, which Is the shoulder stock. II can be extremely
powerful for 30 shot s, or tuned down to 150 shot s for shooting pleasure. Pressure drops
slightly from shot to shot, but our valve design tends to compensata for it. There are
many sources of air: dive shops, divers tanks, small DC compressors from military
surplus, air craft strut pumps and shop built hand and mot or driven two and three stage
pumps. LIquid C02 is 1000 Ibs. of pressure at 83 degrees, and as long as there Is a liquid
portion In the tank the pressure would remain the same at 83 degrees. (Although 1000
Ibs. of pressure would be low for higher velocity' s.) This would gIve several hundred
shots per tank and It could be refilled from a fire extinguisher. The gun has a 30 round
detachable magazine, with a bullet mold selected to cast a 1 In 40 parts tin bullet. It is a
selective fire with a two stage trlgger. The first stage Is semlauto and the second stage
Is fullauto. This alternative weapon can be built on a lathe with a milling attachment
and basic shop t ools, and will saw off a 2x4 at 25 yards I
Although the engineering has becn long in the making, we now have a totally new
concept in airgun shoot i ng. The complete detailed plans reveal this awesome new
design for $19.95 with the Instruction and performance video only $59.95.
The 30 caliber air machine gun was Individually handmade, although any and all parts
may be ordered at an hourly shop rate from:
CASELMAN EXPLORATIONS, BOX 348, CAMERON, MO 64429
A recent reply we received writes: " I found your design very simple and powerfuL"
PLANS OFFER:
OUR MACHINE SHOP ASSISTANCE ON ANY OR ALL PARTS
RAW MATERIAL KITS
COMPLETE MACHINED KITS
MAGAZINES
BULLETS AND BULLET MOLDS
LIGHTWEI GHT TITANIUM TANKS
CALI BER CHANGE FORMULAS
VELOCITY FORMULAS
CONSTRUCTION AND PERFORMANCE VIDEO
NEWSLETIER OF THINGS TO COME
CASEL"A. arlORATIO.S
BOX34S
CAMERON, M064429
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1 de 3 21/8/2006 02:52

This file is distributed for FREE and under COPYLEFT
(www.gnu.org/copyleft/) and CREATIVE COMMONS
(www.creativecommons.org) Licenses.

DO NOT SELL IT - DO NOT BUY IT - KEEP IT FOR FREE TO ALL
AND EVERYONE WHO MAY NEED IT OR JUST WANT TO KNOW
IT!

It is for FREE, and I worked hard and spent 15 years and several
hundred Dollars to give it for FREE.

Please, distribute it among your friends, fellow citizens, other
survivalists, pro-gun civilians and police and military people,
place it for FREE to be downloaded on websites all over the WEB,
WARNING file:///C:/Documents%20and%20Settings/ab/Desktop/indexwarning.htm
2 de 3 21/8/2006 02:52
keep it surfing the information highway.

Only one who can SELL this Book & Blueprints is the sole Author
and Inventor Mr. JEFF CASELMAN.

This work is being distributed under the spirit of helping people to
have easy access to combat weapons by building it, even when
under siege by any criminal Government or Tyrant.

THE RIGHT TO HAVE GUNS IS THE RIGHT TO BE FREE - AND
NEVER GIVE AWAY YOUR FREEDOM!!!

The CopyRights of this Electronic Edition is by Mad Abe, that is,
myself and Im givin it away for FREE please, keep it so
forever.

WARNING file:///C:/Documents%20and%20Settings/ab/Desktop/indexwarning.htm
3 de 3 21/8/2006 02:52
Mad Abe
Website: www.bioark.com.br,
E-Mail: brazilian.contractor@gmail.com,
So Paulo, SP, Brazil,
02:33:11 AM local time,
Moonday, August 21St., 2006.