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NGC - Unit 8 Manual and mechanical handling

06 January 2006

Licence details

R MS Pu b lis h in g Li mite d Vic to ri a H o us e , L o w e r H i gh Stre e t, Sto u rb r id ge D Y8 1 TA

NEBOSH National General Certificate

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 1 C n 4 60 60 5 46 06 05

AC T As s o ci ates L imi te d.

Th ird Ed itio n Octob e r 20 0 5 .

All rig h ts r e se r ve d . N o pa r t o f th is p re s en ta ti on may b e s to re d in a r e tr ie va l sy s te m, r e p ro d uc e d , o r tra n s mitted i n an y fo r m o r b y a n y me an s , e le c tro n ic , mec h a ni ca l, p ho toc o p yi ng , re c or d in g o r o th e rw i se w i th o ut e ith e r the p r io r w ritte n pe r mis si on o f th e Pub li sh e rs . Th is p re s e ntatio n may n o t b e l en t, re s o ld , h ir ed ou t or o th e rw is e d is p o se d o f b y w a y o f tra d e in a ny for m o th e r th an tha t in w h ic h it is p ub li sh e d , w itho u t th e pr io r co n s en t of th e Pu bl is he r s. Wh il st e v er y e ffo rt is ma d e to e n su r e th e co mp le te n e ss a n d a cc u ra c y o f the i nfor ma tio n c o ntai ne d h e re in , R MS/AC T c a n b ea r n o lia b ili ty fo r an y o mis s io n o r e r ro r.

Is s u ed to : Sin g le L ic e nc e L ic e nc e N o : 46 0 6 05

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 2 GC

Unit 8 NEBOSH National General Certificate

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 3 C n 4 60 60 5 C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 4 GC 46 06 05

Manual and mechanical handling hazards and control

Manual and mechanical handling Overall aims of unit Hazards involved in the movement of loads by physical and mechanical effort Risk reduction and preventive measures available Risks involved in the use of lifting and moving equipment

Manual and mechanical handling Contents of unit Manual handling hazards Mechanical handling Statutory examination of lifting equipment

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 5 C n 4 60 60 5

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 6 GC 46 06 05

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NGC - Unit 8 Manual and mechanical handling

06 January 2006

Manual and mechanical handling Contents of unit Manual handling hazards Mechanical handling Lifting operations and lifting equipment

Manual and mechanical handling

Manual handling hazards

Common types of manual handling injuries

Rupture of intervertebral discs Muscle strain and sprain Torn or stretched tendons / ligaments Rupture of the abdominal wall (hernia) Cuts from sharp edges Bruises, fractures and cuts from dropped loads

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 7 C n 4 60 60 5

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 8 GC 46 06 05

Manual and mechanical handling

Manual handling hazards

Manual and mechanical handling

Manual handling hazards

Common types of manual handling hazards

Stooping while lifting Holding the load away from the body Twisting movements Frequent or prolonged effort Heavy / bulky / unwieldy / unstable loads Sharp / hot / slippery surfaces of loads Space constraints Lack of capability of the individual

Assessment of manual handling risks

The L oad The I ndividual The T ask The E nvironment Remember LITE

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C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 10 GC 46 06 05

Manual and mechanical handling

Manual handling hazards

Manual and mechanical handling

Manual handling hazards

Assessment of manual handling risks

Manual handling operations include Lifting Carrying Pushing and pulling Handling while seated Twisting
Task

Minimising risks from manual handling

General approach
Load lighten, reduce in size, provide handles, eliminate sharp edges address individual factors, train, provide PPE and clothing redesign tasks, reduce manual handling tasks, mechanise, team lift, rotation improve floor conditions, temperature, lighting, space

Indiv idual

Environment

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C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 12 GC 46 06 05

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NGC - Unit 8 Manual and mechanical handling

06 January 2006

Manual and mechanical handling

Manual handling hazards

Manual and mechanical handling

Manual handling hazards

Minimising risks from manual handling

Methods used Mechanical assistance Ergonomic approach Involving the workforce Training

Minimising risks from manual handling

Mechanical assistance Levers Hoists Trolley or truck Chutes Hooks Suction pads Pallet trucks

Sou rc e: C re l Clip art o

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C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 14 GC 46 06 05

So ur ce : Cor el C pa rt li

Manual and mechanical handling

Manual handling hazards

Manual and mechanical handling

Manual handling hazards

Minimising risks from manual handling

Methods used Mechanical assistance Ergonomic approach Involving the workforce Training

Minimising risks from manual handling

Methods used Mechanical assistance Ergonomic approach Involving the workforce Training Training programme Recognise the hazard Assess unfamiliar loads Correct use of handling aids Choice of PPE Environmental factors Housekeeping Individual capability Correct handling techniques

Sou rce : Cor el C ipa rt l

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C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 16 GC 46 06 05

Manual and mechanical handling Contents of unit Manual handling hazards Mechanical handling Lifting operations and lifting equipment

Manual and mechanical handling

Mechanical handling

Fork lift trucks (FLT)

Fork lift truck hazards 20 deaths and 5000 injuries Injuries to driver Injuries to assistant Injuries to pedestrians 40% Fractures Injury to ankle & feet 40% 60%
Sou rc e: C re l Clip art o

40% 20%

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C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 18 GC 46 06 05

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NGC - Unit 8 Manual and mechanical handling

06 January 2006

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Fork lift trucks (FLT)

Fork lift truck hazards Overturning Speed Braking Slopes Elevated load Collisions Buildings Pedestrians Other vehicles
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Fork lift trucks (FLT)

Safe use and maintenance

Loss of load Insecure Floor conditions No passengers

Selection of equipment Manual handling equipment operators Selection of personnel Training

Overloading Exceeding S.W.L Failure Load bearing part

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 20 GC 46 06 05

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Fork lift trucks (FLT)

Traffic routes Separate routes, designated crossing points Sufficient overhead clearance Clear direction signs Avoid sharp bends and overhead obstructions Floor surfaces to be in good condition Keep gradients in the workplace to a minimum Parking areas Sufficient and suitable

Fork lift trucks (FLT)

Protection of personnel Signs Mirrors Barriers

Away from the main work area

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 21 C n 4 60 60 5

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 22 GC 46 06 05

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Fork lift trucks (FLT)

Summary of controls Make someone responsible for transport Select and train drivers thoroughly Daily vehicle checks Keep keys secure. Do not leave in the ignition Maintain and light gangways Separate vehicles and pedestrians

Manually operated load moving equipment

Sack truck Pallet truck

So urc e: C re l Clip ar t o

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C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 24 GC 46 06 05

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NGC - Unit 8 Manual and mechanical handling

06 January 2006

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Lifts and hoists

Hazards Overturn / collapse Strike persons Failure of ropes Fall of load Stranded at height Goods lifts and hoists Safety devices Holdback gears Overrun Guards Gates

Lifts and hoists

Additional controls for passenger lifts and hoists Controls in cage Interlocks on doors Shaft (in building) fireproof

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 25 C n 4 60 60 5

Sou rc e: H 1 50 , HSE Boo ks SG

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 26 GC 46 06 05

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Lifts and hoists

Safe use of lifts and hoists Adequate design Competent operation Sound construction Inspection Maintenance Installation Hazards Drawing in Contact Entanglement Striking Manual handling Noise -

Conveyors

clothing or limbs moving parts (abrasion) rolling, rotating parts falling overhead items loading or unloading mechanical movement

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 27 C n 4 60 60 5

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 28 GC 46 06 05

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Conveyors
Safe use and maintenance Fixed guards on drums Enclosure of conveyed items by side guards Trip wires, if necessary and sides un-guarded Emergency stop buttons Safe access at intervals Avoid loose clothing Restrict access Wearing bump caps Regular maintenance by competent person
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Cranes
Hazards Overturning Overturning Overloading Overloading Collision Failure Loss of load Loss of load weak ground support exceeding capabilities exceeding operating radii faulty safety devices overhead obstructions load bearing parts lift accessory failure incorrect slinging method

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NGC - Unit 8 Manual and mechanical handling

06 January 2006

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Cranes
Safe use and maintenance Selection Siting Stability Operating area Operation of equipment Correct and safe accessories Operator training and practices Rules for operation of a crane

Cranes
Safe use and maintenance Rules Always!! Ensure operators and slingers are trained and competent Select the right appliance and tackle for the job Ensure the appliance is stable when lifting (outriggers) Use the correct slinging methods Protect sling from sharp edges Ensure the sling is attached to the hook Ensure the load is moving at the right height and speed Use standard signals

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 31 C n 4 60 60 5

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 32 GC 46 06 05

Manual and mechanical handling

Mechanical handling

Manual and mechanical handling

Mechanical handling

Cranes
Safe use and maintenance - Rules Never!! Use equipment if damaged (check before use) Use equipment that is outside of inspection date Exceed the safe working load Lift with sling angles greater than 120 Lift a load over people Drag a load or allow sudden shock loading

Cranes
Control of lifting operations: LOLER Regulation 8 Planned by a competent person Appropriate supervision Work carried out in safe manner
People involved with lifting operations Competent person Load handler Authorised person Operator Responsible person Assistants Appointed to plan the operation Attaches and detaches the load Ensure the load is safely attached Appointed to operate the equipment Communicates position of load (banksman) Appointed to relay communications

Cop yri gh t RMS Pub lis hin g NG Th ird Edit ion - U it 8 - v. 1.0 - Sli de 33 C n 4 60 60 5

C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 34 GC 46 06 05

Manual and mechanical handling

Mechanical handling

Cranes
Control of lifting operations Planning Selection of equipment Competence of operators and signallers

Part only of the complete Unit 8 Manual and mechanical handling presentation
C py rig ht R S Pu bl ish in g o M N T hi rd Ed iti on - Uni t 8 - v .1 .0 - Slid e 36 GC 46 06 05

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