IS 15801:2008

w-?rR7w-mF

Indian Standard POLYPROPYLENE-RANDOM COPOLYMER PIPES FOR HOT AND COLD WATER SUPPLIES

SPECIFICATION

ICS 23.040.20

@ BIS 2008

BUREAU
MANAK

OF
BHAVAN,

INDIAN

STANDARDS
ZAFAR MARG

9 BAHADUR SHAH NEW DELHI 110002

April 2008

Price Group 4

Plas[ic Piping Systems Sectional

Committee.

CED 50

FOREWORD Tl~is Imdiim Stondard was adopted by the Bureau ot lndian Standards, after the draft finalized by the Plastic Pipin: Systems Sectional Committee had been approved by the Civil Engineering Division Council. This standard specifies the requirements for pipes manufactured from Polypropylene-Random Copolymer (PPR), intended to be used for conveyance of hot and cold water piping system for inside and outside buildings and solar ~vater heating piping systems. In the formulation of this standard, considerable assistance has been derived from 1S0 15874-1 :2003 Plastic piping system for hot and cold water installation Polypropylene Part 1: General and 1S0 15874-2: ?003 Plastic piping system for hot and cold water installation Polypropylene (PP) Part 2: Pipes. The sizes of pipes, however, have been kept as per rnanufacluring practices being followed in India and have been derived from DIN 8077 ; 1999 07 Polypropylene (PP) pipes. Allowable maximum operating pressures for pipes at difftmm[ temperatures have also been derived from DIN 8077 : 1999 - 07 by considering 25 years of service.

FtJt- the purpose of deciding whether a ptirticular requirement of this standard is complied with, the final Y3]11c, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS ? : 1960 Rules for rounding off numerical values (mi,scd). The number of significant places retained in the roL(nded off value should be the same as that of the specified value in this standard.

IS 15801:2008

Indian Standard POLYPROPYLENE-RANDOM COPOLYMER PIPES FOR HOT AND COLD WATER SUPPLIES SPECIFICATION
1 SCOPE This standard specifies requirements for polypro[]ylcnc-r:~~lc!on~ copolymer pipes from 16 to 200 mm nominal diameter of SDR 11, 7.4, 6 and 5 for: a) wall concealed hot and cold water conveyance pipelines for inside and outside buildings (pt-opcrly UV stabilized), and pipelines for the solar heating system inside and outside the buildings. IS No. Title hydrostatic pressure at constant internal water pressure (Part 14) :2004 Determination of density/relative density (specific gravity) 13360 Plastics methods of testing: (Part 3/See 1) : Physical and dimensional properties, ]995 Section 1 Determination of density and relative density of non-cellular plastics (Part 4/See 1) : Theological properties, Section 1 2000 Determination of melt mass flow rate (MFR) and the melt volume flow rate (MVR) of thermoplastics (Part 5/See 5) : Mechanical properties, Section 5 Determination of charpy impact 1996 strength DEFIN1TIONS, 3 ABBREVIATIONS SYMBOLS AND

b)

2 REFERENCES D)~I fo])owjng ,sfandmis contain provisions which through reterencc in this tex~, constitute provisions of this stfindard. At dle time of publication, the editions indiclted were valid. All standards are subject to revision and parties to agreements based on this s[andard are encouraged to investigate the possibility of applying the most recent editions of the standards ii]dicatcd below: IS N(), 2530: 1963 Title

3.1 Nominal Siiie, DN/OD Nominal size, related to the outside diameter, in millimetres. 3.2 Nominal Outside Diameter (dn) Specified outside diameter, in millimetres, assigned to a nominal size, DN/OD. 3.3 Outside Diameter at Any Point (d,) Value of the measurement of the outside diameter through its cross-section at any point of the pipe, rounded to the nearest 0.1 mm. 3.4 Mean Outside Diameter (d,J Value of the measfirement of the outer circumference of the pipe or spigot end of a fitting in any cross section divided by rc (3. 142), rounded to the nearest 0.1 mm. 3.5 Minimum Mean Outside Diameter (d,~, ~in) Minimum value of the mean outside diameter as specified for a given nominal size. 3.6 Maximum Mean Outside Diameter (d,~, ~n,) Maximum value of the mean outside diameter as specified for a given nominal size. 3.7 Out-of-Roundness (Ovality) Difference between the measured maximum outside diameter and the measured minimum outside diameter in the same cross-section of the pipe or spigot end of a fitting. 3.8 Nominal Wall Thickness (en) Numerical designation of the wall thickness of a component, 1

Methods of test for polyethylene mou]ding materials and polyethylene compounds 9S45 : 199s Method of analysis for determination of overall migration of constituents of plastic materials and articles intended to come into contact with foodstuffs 10909:2001 Positive list 01 constituents of polypropylene and its copolymers in contact with fOOd StLlffS, pharmaceuticals and drinking water 10910:1984 Specification for polypropylene and its copolymers for its safe use in contact with foodstuffs, pharmaceuticals and drinking water 1095 I :2002 Polypropylene materials for moulding and extrusion 12235 Thermoplastic pipes and fittings Methods of tests: Test for opacity (Part 3) :2004 reversion, Section 1 (Part 5/See 1): Longitudinal Determination methods 2004 (Pwt 8/See 1) : Resistance to internal hydrostatic pre2004 ssure, Section 1 Resistance to internal

IS 15801:2008 which is a convenient round number, approximately equal m the manufacturing dimension in millimetres. 3.9 Wall Thickness at Any Point (e) Value of the measurement of the wall thickness at any point around the circumference of a component. 3.10 Minimum Wall Thickness at Any Point (eki,,,) - Minimum value of the wail thickness at any point around the circumference of a component as specified. 3,] I Maximum Wall Thickness at Any Point (ekl,,) -- Maximum value of the wall thickness at any point around the circumference of a component as specified. 3.12 Mean Wall Thickness (em) Arithmetic mean of a number of n~easurements reguIarIy spaced around [he circumference of the component in the same cross-section of the component, including the measllred minimum and the measured maximum values of the ivail thickness. 3.13 Standard Dimension Ratio (SDR) - Ratio of k n<>s]linaioutside diameter do of a pipe to its l~olnillal With thickness e,,. 3.14 Tolerance Permissible vmiatio]l of the specified value of a quantity expressed as the difference between the permissible maximum and permissible minimum values. 3.15 Nominal Pressure (PN) Numerical designation used for reference purposes related to the mechanical characteristics of the component of a piping system. 3.16 Maximum Operating Pressure (MOP) Maximun~ effective pressure of the fluid in the piping system, expressed in MPa, which is allowed in continuous use. It takes into account the physical and the mechanical characteristics of the components of a piping system. 3.17 Hydrostatic (Hoop) Stress (o) The stress induced in the wall of a pipe when a pressure is applied using water as a medium. The hydrostatic stress is wlatcd to the applied pressure, P, the wall thickness at any point, e, and the mean outside diameter, dC,,,,of a pipe and calculated using the following equation: C = P(d,~ e) [ 2e 3.18 Melt Mass-Flow Rate (MFR) Value in grams per time unit (g/ 10 rein) relating to the viscosity of the molten material at a specified temperature and load. 3.19 Colorants Colorants include color pigments that are concentrated in the master batch. 3.20 Master Batch Master batch is a homogeneous mix~urc of a natural polypropylene resin as the carrier resin and concentrated colorants. The master batch 2 suppIier will add sufficient quantity of colorants in the carrier resin and then recommend certain quantity of master batch to be added in the resin to get proper colour of the pipe. The master batch may also contain anti-oxidants, UV stabilizers or other such additives that are specified by the customer for specific performance requirements. 3.21 Tests 3.21.1 Tvpe Tests Tests carried out whenever a change is made in the poiymer, or master batcb, or colour composition or any new size is introduced in order to establish the suitability and performance capability of the pipes. 3.21.2 Acceptance Tests

Tests carried out on samples taken from a lot for the purpose of acceptance of the lot. 4 DESIGNATION 4.1 Pipes shall be designated according to the grade of material (see 4.2) followed by SDR and nominal diameter (see 4.4). For example W-R, SDR 7.4 DN 20 indicates a pipe pertaining to material grade PP-R, SDR 7.4 and nominaI outside diameter 20 mm. 4.2 Grade of Material Material used as base resin/compound for manufacture of pipes shall be designated-as Polypropylene Random copolymer Grade PP-R-P-H-N- 10-35-003/006 or PP-R-P-H-C- 10-35-003/006 as per IS 10951. The material grading shall be given by the raw material suppiier and in case of compound by the compound manufacturer. 4.3 Pressure Rating a) b) Pipes shall be designated with respect to SDR. Annex A gives the allowable maximum operating pressure (MPa) for conveying water at various temperatures and SDRS for information. PPR pipes are recommended for a maximum water temperature up to 95C.

c)

4.4 Nominal Diameter The nominal diameters of pipes covered in this standard are: 16 mm, 20 mm, 25 mm, 32 mm, 40 mm, 50 mm, 63 mm, 75 mm, 90 mm, 110 mm, 125 mm, 140 mm, 160 mm, 180 mm and 200 mm. 5 COLOUR The colour of the pipes shall be as agreed between the buyer and the seller with suitable UV stabilizer.

IS 15801:2008 6 !tlATERiAL 6.1 (;eneral Me mmxial used for the manufxture of pipes shall not crmtitutc toxic hazard, shall not support microbial ~rolvt]l ~llld ~halJ not give rise (O unp[eusan[ taste or od{)ur, clouciincss or diwoloration of water. Pipe manutacturcrs shall obtain a ccr(ificate to this ctfeet Irolrl tl)e manufacturers of raw material. 6.2 1ol\~]ropylene-Random Copolymer consumption, shall not adversely affect the quality of drinking water. When tested from a composite sample of minimum 3 pipes as per IS 9845, the overall migration of constituents shall be within the limits stipulated in IS 10910. 7 DIMENSIONS OF PIPES

7.1 Outside Diameter The outside diameters of pipes, tolerance on the same and ovality of pipes sha]] be as given in Table 1. Table 1 Outside Diameter, Tolerance and Ovality of Pipes
S1 No.

P(}lypropyletle-R:~ ncloln copolymer (FP-R) used for the mun LIfac[LINJ pipes shall conform to the requirements of ,>[ 1S 10951 and IS 10910. MFR and density, however, $hal! bc .N pcr 6.2.1 and 6.2.2. 6.2.1 The specified base density shall bc between 900 Ay/lll~~nd ~ 1f) kg/m3 ((~o(h inclusive) when determined a[ 27CC :iccording to procedure ( Part 3/See i). ~vhe)r tcs[cd dctcrmincd SCC \ ). The +20 percent prescribed in IS 13360

Nominal
Size [IN

Outside Diameter
mm

Tolerance (Only Positive Tolerance)

mm

Ovatity

mm (5)

(1) i)
ii) iii) iv)

(2) 16

(3) 16.0

(4)

~.z.~ lh~MFR of the nlaterial shall bc < f),s g/1 O min at 2300c with nolninii[ load of 2.16 kg as by method prescribed in IS 13360 (Part 4/ MFR of the matwi:d sbail also bc within OFthe Val Ll(5 cleclared by the Inanur%turcr.

20
25

20.0 25.0
32.0

32

v)
vi) vii) viii) ix)

40 50
63

40.0 50.0
63.0

0.3 0.3 0.3 0.3 0.4 ().5

().6

I.2
I

,2

l,? [,3 1.4 1.4

1.6

6.2.3 The resin shall be nlixed with sulficicnt quantity of colour master balches. The colour master batch dispersion shall be uniform throughout the pipe surface. 6,3 Outer Layer (Optional) The bwe resin used for outer layer compounds shall Ix a base resin certi ficd by the supplier to be compatible to [Ile PPR resin/masler batch that is used to produce lhc pipes. Coloured outer Iaycr compound shall be LTVstabilized with minimum of 0.2 percent of a hindered amine light stabilizer (H AL S). Alternatively, the outer layer cotnpound shall meet the requirement of 6.2.1 and 6.2.2. 6A hti-oxiclant W percentage of anti-oxidant used shall not bc mom thw] O.?Ipcrccn~ by mass of finished resin. The antioxidant used shall be physiologically harmless and shall IN selected from the list given in IS 10909. 6.5 Reworked Material

x)
xi)
xii) xiii) xiv)

75 90 110
125
140 160 180

75,0 90.0 I 10.0 125.0 140.0 160.0

180.0

0,7 ().9 0.9 1.2 1.3 1.5

1.7

1.6 1.8 2.? 2.5 2.8 3.2

3.6

xv}
NOTFS

200

200,0

1,8

4,0

1 1he values calculated minimum

speciiied

for tolerance

on outside

diameter

have been

as 0.009 DN. rounded off to the next higher 0.1 mm subject to of 0.3 m!m. No negative tolerances for ovality are allowed. is:

21 he basis for the values specified a) For nominal outside diameters< value of I.2 min. b) For nominal outside diameters> equals 0.02 DN, rounded c)

75 mm, the tolemnce equal. (0.008

DN +1 .0) mm. roumled to the next higher 0.1 mm, with a minimum

75 mm ands 250 !mm, the tolerance 0.1 Imm.

to the next higher >250

For nominal outside diameters DN, rounded

mm, Ibe tolerance equals 0.35

to the next higher O. I mm.

7.2 Wail Thickness The minimum and maximum shall bc as given in Table 2. 7.3 Method of Measurements wall thickness of pipes

The addition of not more than 10 percent of the manufticturers own rework material from the manufacture of pipes is permissible. No other reworked or recycled material shall be used. 6.6 Influence Consumption on Water Intended for Human

The PPR pipes, when in permanent or temporary contact with water, which is intended for human 3

7.3.1 The outside diameter of the pipe shall be taken as the average of two measurements taken at right angles for pipes up to 110 mm diameter. Above 110 mm diameter measurement has to be taken by circometer. The wall thickness shall be measured by a dial vernier or ball ended micrometer. The measurements shall be at a minimum of 300 mm away from the cut end of pipe. The resulting dimensions shall

Is 15s01 :2008 Table 2 Wall Thickness (e) for Pipes (C[ausf 7.2) Si
No. Nominal DN
Size

St)R 11 mm

SDR 7.4
Ill 111

SDR 6 mm

SDR 5

lmm ~

~ (1)
II !11 1!11
i\ i

~ (3)
I .90 2.30
~()()

~
(5) ~,~(1 2,so 3.50 4.40 (6) 2.70 3.; () 4.10 5.10 (7) 2.70 3.40 (8) 3,20 4.00

(2)
It) 2() ~~
~~

(4)
2.30 2.80
3.40

(9) 3.30 4.1(1

(lo) j,c)() 4.80

4.20
5.40

\)
ii) \!i) \iii) ix)

40
5()

3.70
4,60 5.80 6.80 8.20 10.00 1 I .40 12.70

4,30
5.30 6.60 7.70 9.30 I 1.20 12.80 14.20

5,50
6.90 8.60 10.30 12.30 15.10 17.10 I,),~()

(,.30
7.80 9.70 I 1.60 13.80 16.90 19.10 2 I .40

6.70
X.30 10.50 12.50 I 5,00 18,30 20,80 2:1.30

4.90 6.20 7,60

9.40 11.80 14.00 16.70 20,40 23.10 25.90

5.10 6.50 8.10

10.10 12.70 15.10 18.10 22.10 25.10 28.10

5.90 7.40 9,20

I I .40 14.20 16.90 20.20 24.60 27.90 31.20

63
75

x)
xi) x]i)

90 110
1~~

xiii)
\i\ )

\\)
0) h)

40 160 I 80 200
I L.,mitdcviatiml ,1 kwa[
inmme

14.60
I

16.30
18.30 20,30
0.2 Imm. rc]undcd t]plotlle otLIp CO 40.2(

~\ .90
24,60 27.40
]le:lre\llJ I Imm

24,30
27.30 30.40

26,60
29.00 33,20

29.50
32.10 36.80

32.10
36.10

35.60
40,00

6,40 18.20
Ie+

N(IIF .-TIIc

wall thickness [ule, anccs IIave hccn calc!)lated 011the lhllo\v Inp, h~~)s, O in w?.(lthlckress i. lpcm[ssiblc tiII-. UF 10 10!zmu :m,l 0.15< fo!-cgrmtcrthan 10mrn. rhcmeajl of the

LIP

nlt<\sulenxnl

shall, Imwe, ev, still lie widlin (I1c gi~cll lin]l~ dcii:u[<ms.

twcxpressed tothcnearesto. i mm. lncaseofdispotc ctJn(litioning shoLtldbedc~ne:l[ 27C for4h. 7.3.2 ovality shall be measured as the ditlcrcoce twtwccn maximum outside diameter and minimu]]] outside diameter measured at tbe same cross-section of tbc pipe. The measurement should be (aken minimum 300 mm away from the cut end. 7.4 I,ength ot Straight Pipe 1hclength ofthe straight pipe shall bc 3 to 6 m or us ;lgrecd between the manufacturer and the purcbascr ;an~ia toleronce of +10 mm is allowed on total Icngth of lhc pipe. 8 VISUAL APPEARANCE The internal md external surfaces of the pipes shall be sm(~otb, clean and free from grooving and other defects. The ends shall bc cleanly cut and shall be squ~re with axis of the pipes. Slight shallow Ion, gituclinal ~roovcs or irregularities in (he wall thickness shall be pe]-missihlc provided that die wall thickness remains within the permissible limits. 9 PERFORMANCE 9.1 Hydr:iulic Rupture) REQUIREMENTS (Internal Creep

burst during the prescribed test duration. The temperature, duration of test and hydrostatic stresses for the test shall conform to T~ble 3. Table 3 Requirements of Pipes for Internal Hydrostatic Pressure Test SI
No.

rest Exposure
Medium

Test Temperature c

Test Duration h (Min Holding Time) (5) I 22 165 I 000

Hydrostatic (Hoop) Stress MPa

(3) (1) (2) i) Acceptance Water test ii) Acceptance Water tcs~
iii) iv) Type test Type test

(4) 20 95 95 95

(6) 16.0 4.3 3.8 3.5

Water Air or water

9.2 Fusion Compatibility The manufacturer shall demonstrate that the pipe and the fittings are fusible by testing strength of a socket fusion joint of pipes for hydraulic characteristics in accordance with 9.1, and Table 3, S1 No. (iii). 9.3 Reversion Test When tested in accordance with the procedure given in IS 12235 (Part 5/See 1) at 135 * 2C for 120 * 2 min in an air oven, the value of the longitudinal reversion shall not be >2 percent.

Characteristics

When subjected to internal hydrostatic pressure test in accor(iancc with the procedure given in IS 12235 (Part MScc 1). ihe pipes under test shall show no signs of localized swelling, leakage or weeping and shall not

IS 15801:2008 9.4 Impact Strength Whcn tested il] accordance with the procedure given Annex B, the total number of failures \hall not exceed i () percent of ~he specimens tested. 10.1.2 Three samples of the same size, same pressure rating and same grade selected at random shall be tested for compliance with the requirements of the test. 10.1.3 If all the samples pass the requirements of the type test, the type of the pipe under consideration shall be considered eligible for type approval. 10.1.4 tn case if any of the samples fails in the test, the testing authority, at its discretion, may ca]l for fresh samples not exceeding the original number and subject them to the type test again. [f in repeat test, no single hilure occurs, the type of pipe under consideration shall be considered eligible for type approval. If any of the samples fails in the repeat tests, the type of pipe shall not be approved. The manufacturer maybe asked to resubmit the product for type approval. 10.1.5 At the end of validity period (normally two years) or earlier as may be necessary, the testing authority may call for fresh samples for type test for the purpose of type approval. 10.1.6 The records of the type tests shall be made available during external inspection of lots for the acceptance tests. 10.2 Acceptance Tests

in

9.5 Density from composite sample of minimum (hI-eC according to IS 12235 (Part 14), it ihall rncct the lrcqlulrcmenti as :ivcn in 6.2.1 t_or (I1Cpipe> used in II(J1and cold Water sLlpply pipes (except black pipes), lfhcrea~ in C:IW01bl{Ick pipes the density of the pipes \hall bc 900-925 kg/tn~.
WhCII [ested
pipes

9.6 Melt F1OWRate (MFR) Wlwn tested from a composite sample of minimum three pipes according to IS 13360 (Part 4/See 1) at - .1 310(CWith J1OII1IIW] load of 2.16 kgf, MFR shall Iws ().5 ,g/10min, and also shun not differ by more thail 30 percent ot the MFR of the material used in nlallut;lcturing of pipes (see 6.2.2). 9.7 (arhon
This Ulack

Content and Dispersion

[cft is:~pplic:ll~leotlly tothebliick pipes. When tc~[cd in :Lccordance with IS 2530, the carbon bktck ct~n[cnt shall be witl)in 2,5 ~ 0.5 percent and the dispersion ofcarbon black shall bc satisfactory.

9.8 Thermal 1esting

Stability

by IIydrostatic

Pressure

10.2.1 Acceptance tests are carried out on samples sclcctcd from a lot for the purpose of acceptance of the lot. 10.2.2 Lot AII pipes of the szme size, same pressure rating and same grwie and also manufactured essentially under similar cond~tions of manufacturer, shall constitute a lot. For ascertaining conformity of the lot to the requirements of this specification, samples shall be selected in accordance with the provisions as mentioned under 10.2.3 and 10.2.4 and tested for compliance. 10.2.3 Dimensional and Visual Requirements shall be in

1hc pipe, when iubjected to internal bydrosta[ic! prei~ure tes~ accordingto IS 12235 (Part WSec l). at 1 IOC for 8 760 h by applying u hoop stress of l. OMPaWItb water asthcprcssurizing fluid and air :ls the outer medium shall not burst during the test period. 9.9 opacity PVhcn tcsuxi according to IS 12235 (part 3) tbc wali of (he plain pipe shall not transmit more than ().2 percent 01[hc \isible ligb(. 10 SAllll)I,ING. FREQUENCY OF TESTS .4NI) CRITERIA FOR CONFORMITY 10.1 Type Tests 10.1.1 Type tests arc intended to prove (be suitability an(i pertormdnce of a new composition, a ncw technique or a new size of a pipe. SLIC1lests, therefore, t need be applied only when a change is made in polymer composition c)r meLhoci of lmanufacture, or when a new size of pi]pe is to be introduced. Even if no change is envisaged, type test shall be done at least once in two years on each pressure rating and grade of pipe of the during the period. hi~hcst size ]ll:l[lLlf~CtLIICd

10.2.3.1 The number of test samples accordance with Table 4.

10.2.3.2 These pipes shall be selected at rdndom from the lot tind in order to ensure the randomness of selection, a mndom number table shall be used. 10.2.3.3 The number of pipes given for the first sample in COI4 of Table 4 shall be examined for dimensional and visual recluirements given in 7 and 8. A pipe failing to satisfy any of these requirements shall be considered as defective. The lot shall be deemed to have satisfied these requirements, if the number of defective found in the first sample is less than or equal to the corresponding acceptance number given in co] 6 of

1s15s01

:2008 shall be considered to have met the requirements these tests, if none of the sampies tested fails. fbble 5 Scale of Sarnpling for Requirements Hydraulic Characteristics, Reversion, Carbon Black Content and Dispersion, Density, Influence on Water Intended for Human Consumption (Overall Migration), Thermal Stability, Fusion Compatibility and MFR
S1 N(). (1} i) ii)
iii) i~)

Titblt -1.The lot shall be deemed not to have met these requirements, ifthenumbcro fdefectives found inthc ilrs~ sample is greater than or equal to the corresponding \cjcc{iorll lLltl~tlei-givell inco170f Table4. n,however. [Ilc number of cielcctives found in the first sample lies tw[u(cn the corresp{)ndi[lg acceptance and rejection ilu]~lbcrs .yven in CO16 and 7 ot Table 4, the second wn}plc of the siz,e given in COI 4 of ~~ble 4 shall be (akcn :md cxan}ined for these requirements. The lot shall },C~t]n~l(icred to h~lve satisiled these requirement.s. ii the nUmbeI-ofdcfcctivcs fount! in the cumulative sampie i< lc~~ than or equal to the corrcsponciirtg acceptance t~~li]]ber:i~t11in coi (>oitile1:tbie 4;~}ther\vise not. 10.2.4 Hydra l(lic Clluracterisfics, F[l.s ion totjf/)(tli[>ilitv, R(n,er,si(}tf, Density, hfFI<arl([C{xr[)6jtt [ll(Ic1, <(]iltellt/Di.s/ler.vi{)l~ T(wt, [nfluellce 071 Whtcr il)lg}l~i(tljijl lfl~~]l(lflC{Jrisfinijlfi(}lt (Qvercfll Migft4/i(/ii), T/1(tt?l(llSt(T/~ilit~,Op(i(ity
dimensional :md 10.2.4.1 The lot h:)v]ng satisfied viiu:li rcq~lircmenl.s shaii bc (.cstcd for hydraulic cl~:wxcterisks. reversion. dtmsity and IvWR and up~ici{y. il) CISC t~fsolarilcating systcn~s ;Inclothcrprc)l(>ilgeci {lut<ioor applications, the carbon black contcn[/ ~iispersion req~lircmelltstlrc:liso to beconsiciered.

of

of

No. of Pipes in the Lot (2)

Sample Size for Tests (3) 3 3 5 8

(Jp to 150
151 K) 500 501 to 3200 >3 ~oo

11 FREQUENCY

OF TESTING

Hydri~uiic characteristics ~Tabie 3, S1 No. (iii) and (iv)], fusion compatibility, influence on water intended for hunmn cotlsu~nption (overall migration) and thermal stabiiity tests are type tests. Rest of ali are acceptance tests, for the acceptance of the lot. 12 MARKING 12.1 Each straight iength of pipe shall be clearly marked with any one of the foiiowing methods. 12.1.1 Straight iength pipe at one end with indeiibic in!dpaint in black/white colour. 12.1.2 Hot embossed on biacidwhite base on every meter throughout the length of pipe in black/white coioLlr. 12.1.3 Indelible inkjet print on every meter throughout the length of pipe in black/white coiour.

10.2.4.2A separxtc sample size for each of the tests sh:di he takenas stipulated in T~ble5 and seiected at alrciidy examined for random from [hc sampie ciimcnsional andvisuai inspection .Allti~e pipes in each [)1(I1c si~tnpie size sll:lli l>ettisted fc)rcompii:lnce t(~tilc rcyuiremen{s for Hydraulic cll:tracteris[ics (9.1), iJ~l<ion c(~mi~titibility (9.2), Reversion (9.3), Impact s~rcngth {9.4), Density (9.5), NIFR (9.6), C@city (9.9}, Carbon biack content/dispersion (9.7), influence on iv:itcr in~ended for human consumption (overztil migra(ion) (6.6), and Thermai stability (9.8). TIN lot

Table 4 Scale of Sampling for Visual and Dimensional (Ctf/uSe.s iO.2.3. 1 and 10.2.3.3)
Si No. (1) i) ii) Iii) IV) v) vi) vii) No. of Pipes in the Lot (~) Up [0 150 Is! (0 Sample No. (~) First Second First ,Sec(md t.i,-st Second 501 101200 i %smple Size (4) 13 13 20 20 32 32 50 50 80 80 125 \ 25 Cilmulative Sample Size (5) 13 26 20 40 32 64

Requirements

Acceptance No. (6) 0 1 0 3 I 4 2 6 3 8 5 12

Rejection No. (7) 2 2 3 4 4 5 5 7 7 9 9 13

280

28 I 10500

F&3
Secomi First Second First Second First Second

50
100

20 I 103 ?0(1

80
160 125 25t)

3 ?() 1 to I 0000 10001 and above

200
200

zoo 400

7 18

II 19

.---
--------

,<, _._. .-. .=:- .---= =

:-

.b.

1----1

..
N o 0 03

ls 15801 :2008
Tab]e 7 Dimensions of Specimen (( lw(.s(K I ) \]
Y(). r! pe of Sperimen ~~ ( htlsidc
Diamxcr

Pipe ~
Wall llicl<nci~ 1, l.cn@

Specimen

Width

I [eight

J
mln

Distance Elctween Supports mm + 0.5

-(!

)11111

mm

Ill [11

Ill Ill

(1)

(2) I ? .;

(3)

(4)

(5)
l)ipescction

(6)
loo~? mm

(7)
long

(8) 70 40 70

1) !11 1}1)

<, 25 > ~~ ;. ~j

= > s 4.2 >4.2

50+1 ]~()+~

6 i 0.2 15 i 0.5

=e 10.5 MUX

[[Ic In(crnal aIId cxtemalsurfaces of the specimens \l]all nt~[bc m:tchineci if [he wail thickness, c,dtws not ,CXCrc,.i(),5 nm~. (J[herwi se, [hc extcrrra] surfaces shall I ilcili:lc]liiled Litl[i] t\lesl?ccilllcn ttlickIlcssis ]oto,5 iiIm. The machined surfaces shall then [m smoothed Ici]gihtvisc with fine emery paper (o fgzrainsize No. 220 or liner).

energy of 15 J and striking the specimcil flatwise with a vclocity of 3.8 m/s, wi[h the impac[ applied either [o [he external surfiace or the machined face of the specimen. Testing shall be carried out at O & 2C. It shun be established whether the specimens fails. If lmorc than one specimen fails in this test, the test shall be repeated on further 20 specimens taken from the same pipe. In this case, the total number of failures from the first and second tests shall be evaluated (ogethe[-.

Bureau of Indian Standards BIS is a statutory institution established under the Bureuu harmonious development of the activities of standardization, :}nd :;tr.;v[iinp, to connected matters in the country. of Indian Standards Act, 1986 to promote marking and quality certification of goods

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from Doc : No. CED 50 (7338).

Amendments Amend No.

Issued Since Publication Date of Issue Text Affected

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