PROJECT SUMMARY

Condition Monitoring g
Vertical Turbine Pump

PT. IMPROVIA ENERGI 2011

Cooling Water Pump

Driver manufacture Power Speed Driven Manufacture Discharge Press Fl rate Flow t
: : : : : : : : Electric Motor US Motor 260 HP 1785 RPM Vertical Turbine Pump Byron Jackson 40 psi 1430 GPM

System Layout

Point Identification
1. 1 2. 3. 3 4. 5. 5 6. 7. 8. Motor NDE - X Motor NDE - Y Motor M t NDE - Z Motor DE - X Motor DE - Y M Motor DE - Z Pump DE - X Pump DE - Y

Vibration Analysis y

Vibration Analysis ( y (contd) ) This work is scheduled periodic condition monitoring

activity as a part of predictive maintenance program Measurement was performed using CSI-2120, Machinery Analyzer and accelerometer with magnet and stinger mounting The analysis was refered to ISO 10816-7 and ISO 10816 7 10816-3, where pump is classified as critical equipment with continous operation mode and rigid support. The standard recommended that for continuous operation, the vibration level should not excedd 0 28 IPS Peak for the pump and 0 25 IPS 0.28 0.25 Peak for the motor.

Result : Level (IPS Peak)

Measurement Point Direction

Alarm (IPS Peak) 0.25 0.25 0.25 0.25 0.25 0.25 0.28 0.28

Level (IPS Peak) 0.2182 0.1036 0.0331 0.0672 0.0528 0.0363 0.0387 0.0393

Motor NDE Motor NDE Motor NDE Motor DE Motor DE Motor DE Pump DE Pump DE

X Y Z X Y Z Y Y

Findings : Vibration level is still acceptable Dominant frequency is 1xRPM followed by

subharmonic frequencies. No significant change from previous measurement, indicating unbalance and some recirculation At motor NDE X direction (perpendicular to discharge line) vibration level tend to increase, the other remains constant

Recommendations : C ti monitoring Continue it i

Vibration Spectrum p
Motor NDE X Velocity

Motor NDE Y Velocity

Vibration Spectrum p
Motor NDE Z Velocity

Motor DE X Velocity

Vibration Spectrum p
Motor DE Y Velocity

Motor DE Z Velocity

Vibration Spectrum p
Pump DE X Velocity

Pump DE Y Velocity

Thermography
Real Image g Thermography Image g p y g

Thermography
Real Image g Thermography Image g p y g

Thermography
Real Image g Thermography Image g p y g

For further information, Please contact us

PT. IMPROVIA ENERGI

Jl. Kalibata Tengah No. 35C Jakarta 12740 Telp : +6221-79198450 Fax : +6221-7997907 Email : info@improvia.co @ p