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JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT
KATA GENERAL ENGINEERING SDN. BHD. SABAH AMMONIA UREA PROJECT MOHD ADZLEY ALAM PROJECT ENGINEER LAND CLEARING, GRUBBING AND STRIPING 26 Feb 2012

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Prepared By HSE SPV. AZMI FAUZI

Company Project Person In Charge Name Position / Title of Job Job Activity

: : : : : :

Review By HSE MGR AGUS. S

CM/GSI

Approved By Owner Reps.

NAME SIGNATU RE DATE

Date

26 Feb 2012

26 Feb 2012

26 Feb 2012

NO 1

Sequence of Basic Job Steps


Prepare PTW

Hazard
1.1 Failure will cause damage to equipment and personnel. a)

Risk
Unauthorized and incompetent personnel to do work. Unorganized and unplanned work will
Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

Consequence
Fatality and lost of property.

Risk Assessment PR SV RR 3 5 15

Recommended Action

Result of Risk PR 2 SV 2 RR 4

1.1.1 1.1.2

b)

Applicant, authorizing, approval signatories be familiar with the job Competent personnel to perform the task being identified

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT
expose personnel to hazard

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a) Personnel
hit by moving traffic. b) Equipment and machineri es hit personnel while positionin g. a) Slow movemen t of machineri es. b) Obstructio

2.1.1 2.1.2 Disrupted and ceased of operation.

Mobilizing and positioning of machineries to work site.

2.1 Collision with other


vehicles/equipment

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2.1.3

Provide signalman to control the flow of traffic Temporary road closing for other vehicles to allow smooth movement of machineries Make sure only Competent operator operating the machineries. Ensure the access way to clearing area is accessible for the machineries prior to mobilization. Remove any objects obstructing the path (if
Controling

2.2 Road obstruction

Temporary disrupted of operation flow

2.2.1

2.2.2

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Hierarchy of Control E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT
n on machineri es path. c) Crossing in between high tension power line. Personnel hit by moving machineries. Operator has no visual contact due to object obstruction or blind spot.

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2.2.3

applicable) Put up signage to warn other vehicles of moving machinery

a)

2.3.1 2.3.2 Fatality and disrupted of daily operation

2.3 Collision with personnel

b)

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2.3.3

Put up signage to warn nearby personnel of moving machinery Barricade along the path of excavator to avoid trespassing Brief nearby personnel not to enter the path of moving excavator

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT
a) Excavator
moving on uneven and lose ground. Excavator fall in unbarica dde / unmark existing open trench. Incompete nt driver. Exposing other personnel in site to danger. Fail to follow

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2.4.1
Fatality and loss of property.

2.4 Excavator toppled

b)

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2.4.2

Make sure the excavator is positioned on uneven ground Make sure excavator is operated by competent operator

Induction to drivers at entrance, operating the machinery.

3.1 Drivers fail to comply the PPE requirement

a) b)

Expose to injury

3.1.1

3.1.2

Safety induction to lorry drivers prior to start work. Mandatory PPE requirement to SAMUR site

c)

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT
safety requirem ent. Fail to follow speed limit instruction. Expose other personnel and property to danger. Hit personnel in site. Harm other personnel and property. Machineries expose to accident due to poor maintain.

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a)

3.2 Road accident

b)

3.2.1 Fatality and loss of property.

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3.2.2

Follow speed limit Follow instruction from traffic controller / signalman.

c)

4.1.1 a) Commencing with tree, shrub and bushes clearing , grubbing and earth striping 4.1 Machineries break down / failure

4.1.2
Temporary disrupted of operation flow

b)

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4.1.3

To do inspection of machineries prior to commencing of work Make sure excavator is operated by competent operator. Availability of on site mechanic.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

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4.2.1 a) 4.2 Tree falling on road, machinery, people etc. Struck other personnel and machineries. Damage to service line (electricity, water and drainage) 4.2.3 Traffic control if working adjacent to road or access way Adhere to Work Method Statement. High visibility Work Vests, safety boots, and hard hats. Keep persons clear or minimize personnel access to clearing area. Machineries movement from one point to others should be at slow pace Temporary barricade to work area if necessary to prevent unnecessary access Establish good line of communication between operators. Put up signage to warn nearby personnel of moving machinery

b)

Fatality and loss of property.

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4.2.3 4.2.4

4.3.1 a) 4.3 Collision with other vehicles/equipment b) Fire and explosion. Machineries / equipment damage.

Fatality and loss of property.

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4.3.1

4.3.2
Fatality and disrupted of daily operation

4.4 Collision with personnel

a)

Personnel hit by machineries.

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4.4.1

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

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4.4.2 b) Personnel in the swing area of excavator. Personnel standing in blind spot. 4.4.3 Barricade along the path of excavator to avoid trespassing Brief nearby personnel not to enter the path of moving excavator High visibility Work Vests, safety boots, and hard hats for authorized personnel to enter clearing site Operator which machinery equip with air conditioning unit are to keep windows closed. Operator which machinery NOT equip with air conditioning unit are to wear approved dust mask Operators are to wear appropriate protective clothing such as long sleeve shirt / jacket and long pants or coverall and safety boots.
Controling Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5

c)

4.4.4

4.5 Biological and dust hazard

b)

a) Expose to cancer risk for long hours of exposure. Expose to poisonous critter and insect bite.

Temporary disrupted of operation

4.5.1

4.5.2

4.5.3

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR)

Recommended Action Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

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4.5.4 5.1.1 Fatality and loss of property. Fatality and ceased of Operation. First aid kit to be made available at all time in work site. No naked light or flammable material during refueling. Fire extinguisher to be standby during refueling Personnel to be vigilant and alert during work. Walk on even ground or path. Vision of sight must not be blocked by carried materials. Do not walk on wet And slippery surface While carrying materials First aid kit to be available at all time.

a) Static
Refueling Activity 5 5.2 Slip and trip 5.1 Fire and explosion discharge / sparking from metal surface. a) Personnel knocked on object. b) Personnel walking on slippery surface c) Sight is blocked by carried materials.

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5.1.2 2.1.1

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2.1.2 2.1.3

2.1.4

2.1.5

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE

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5.2.1 a) 5.2 Environmental Pollution of waterway / bodies Fuel spill while refueling or transporting. Personnel dumping excess fuel to water bodies.

b)

Disruption on the surrounding eco- system

5.2.2 5.2.3

No refueling near to water bodies such as drainage or retention pond. Provide catch pan during refueling Personnel to maintain good housekeeping after refueling.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry. X Severity Index 5 Catastrophic 4 Major 3 Moderate 2 Minor 1 Insignificant

SEVERITY / CONSEQUENCE (SV) = Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations. Significant impact of the achievement of the companys strategic objectives and targets relating to its business plans Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the companys business plan No material impact on the achievement of the companys business objectives or strategies Negligible impact

Risk Ranking (RR) Score 18-25 13-18 6-12 1-5 Level Extreme High High Medium Low

Recommended Action Controling E=1+2+3+ 4+5 H=3+4+5 M=4+5 L=5 Hierarchy of Control 1 = Elimination 2 = Substitusion 3 = Engineering 4 = Admin Control 5 = PPE