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July, 2011

Company Highlights
CADE is an expert provider of advanced and specialized engineering, technology and R&D services focused on process and mechanical engineering, serving as a technical partner to its clients. Since the beginning of its activities, CADEs philosophy has been focused on developing close collaborative relationships with its clients. This objective is achieved by becoming an extension of our clients engineering and technical staff, working together to face any challenge. In order to meet all of the clients requests, CADE takes on each and every project guided by the companys three main principles: Specialization, Flexibility and Adaptation.

Profile
Founded: 2003 Current Staff: 14 employees

Staffs Structure
Mechanical Engineers Process engineers Draughman Bussines Development

International Activity
Since the foundation of the company in 2003, CADE has been involved in international projects working together with Spanish clients and partners. Since 2010, CADE has been developing its international operations with a principal focus on Europe (United Kingdom, Benelux, France, Romania and Turkey among others). The company estimates that foreign markets will comprise nearly 25 percent of the companys total revenue in 2011. International operations are focused on creating value by establishing strong business to business relationships with clients and partners that are involved in all stages of industrial production. This value consists of acquiring a deep knowledge of different markets, industrial fields and technologies in order to detect new business opportunities and technological needs.

WHAT DOES CADE DO?


Nowadays, it is essential to face any complex problems associated with the development, design, operation and upgrade of existing or new technologies and the related equipment by applying multiple engineering and technology approaches. With the goal of obtaining the best solution available and maximizing effectiveness and efficiency, it is necessary to understand the implicit problems of these technologies and the related equipment during all stages. This task can only be achieved by applying all the engineering disciplines involved in the design, fabrication, start-up and operation phases together with a comprehensive knowledge and vast experience in numerous industrial fields. CADE combines advanced capabilities in mechanical and process engineering working collectively with its clients to achieve these objectives. CADE supports its clients by providing custom-made engineering solutions adjusted to suit the nature of the clients projects and technical capabilities. This support consists of the application of some or all the following disciplines:
PROCESS SIMULATION DYNAMIC SIMULATION FINITE ELEMENT ANALYSIS

HEAT TRANSFER

COMPUTATIONAL FLUID DYNAMICS

SCOPE OF WORKS
INDUSTRIES SERVED Power Generation (Conventional, non Conventional) Renewable Energy Refinery Plants Petrochemical Industry Waste Treatment Plants Chemistry and Pharmacy Food Industry CUSTOMERS Plant Owners Technology Licensors EPC Contractors Package Unit Suppliers Manufacturing Companies Engineering Companies Technologies, Applications and Scopes Technology Development R&D Integration, assessment and upgrade of technologies and equipment Troubleshooting Basic engineering Process Equipment Design and upgrade Heat Transfer Refrigeration and Cooling Waste Heat Recovery Steam Generation Cleaning of gases Collection and use of Biogas Biodiesel production technology Drying Technologies Mixing equipment and processes

R&D Philosophy
Due to the specialized nature of CADEs activities, new applications, potential upgrades and transfers of technology from one sector to another are commonly required in order to take on our clients most challenging projects. CADE actively integrates internal R&D activities within its business structure in order to face these challenges and generate knowledge that allows us to develop new technologies, applications and products. CADE takes advantage of being integrated in the ALBACETE SCIENTIFIC AND TECHNOLOGICAL PARK in order to count on the most significant institutions in technology and R&D for support and collaborative work.

R&D Activities Equipment CLIENT / PARTNER Technology

Business Development

Advanced Engineering Services

Know-How B2B NETWORK

Ongoing R&D Projects


Design and development of innovative SPRAY DRYER CDTI Design and development of hydrogen production technology from humid biomass waste Lnea Inncorpora Torres Quevedo Ministry of Education HTF System optimization of CSP plants (Concentrated Solar Power). CADE

Strategic R&D Activities


SOLAR WASTE TREATMENT AND ENVIROMENTAL TECHNOLOGIES BIOMASS / BIOGAS WASTE HEAT

SERVICES
Advanced Mechanical Engineering
Advanced Mechanical Engineering for industrial equipment based on FEA (Finite Element Analysis) R&D. Fitness for Service assessment for industrial equipment Operational Life expectancy analysis Structural analysis, linear, non-linear, buckling Thermal-Mechanical Analysis Thermal Transient Analysis Fatigue analyses and evaluation, for short&long term thermal / pressure loading cycles. Full Dynamic Response, Spectrum, Harmonic, Modal Analysis CFD Analysis (computational fluid dynamics)

Complementary services
Conventional Process and Mechanical Equipment Engineering. Pressure vessel design Thermal, hydraulic and mechanical design Process design Data sheet issue Dimensional, Layout and Detailed manufacturing drawings Piping Engineering (Piping specifications, Piping design, Pipe Stress Analysis and Support Design)

SERVICES
Advanced energy, thermal and process engineering
Advanced Energy, Thermal and Process Engineering. Technology Development. R&D. Integration, evaluation and improvement of technologies and equipment Dynamic simulation of process & equipment and integration Energy efficiency and thermo-economic optimization Safety engineering (ATEX-HAZOP-SIL)

Complementary services
Conventional Plant & Process Engineering Basic and detail engineering review and supervision FEL analysis Process Engineering (P&IDs, PFD, etc.) Engineering specifications review Definition and calculation of main process equipment (pumps, heat exchangers, filters, vacuum groups, vessels, etc.) Definition and calculation of auxiliary services (steam, HTF, blanketing/inertization, compress air, etc.) Purchasing Engineering

Case Study
Validation research for desing modifications in flare gas recovery
Objective: Analysis of flare substitution needs Tasks to be carried out: Validation research of flare system with new K.O. drum and liquid seal including: Inlet gas temperature calculation at the flare base by Modeling of gas cooling across PSVs and along lines (alkylation MHC/ALE) Vacuum phenomenon analysis in flare collectors Temperature profile calculation at flare shaft in stationary and transient conditions HAZOP study Mechanical research of flare including: Stationary CFD analysis + Structural FEM analysis based on process data obtained

Case Study
PRESSURE EQUIPMENT ANALYSIS Study of thermal - structural response at critical parts. Fatigue analysis Dynamic / Static performance Design criteria / code compliance Thicknesses optimization Nozzle to Shell junctions Nozzle allowable stress Skirt to shell to head junctions Shell Transitions Internal pipes and supports

Case Study
PRESSURE EQUIPMENT Study of thermal - structural response at critical parts. Fatigue analysis Dynamic / Static performance Design criteria / code compliance Thicknesses optimization Nozzle to Shell junctions Nozzle analysis Skirt to shell to head junctions Shell Transitions Internal pipes and supports Saddles Lifting Trunnions and Lugs

Case Study
HEAT EXCHANGERS Thermal design as per TEMA Mechanical Design Fatigue analysis Performance analysis Exergetic analysis Dynamic / Static performance Thicknesses optimization Nozzle to Shell junctions Nozzle allowable stress

Case Study
WASTE HEAT BOILER Thermal & Process design Mechanical Design Tubeside lining Wind shields Fatigue analysis Performance analysis Exergetic analysis Dynamic / Static performance

Case Study
WASTE HEAT BOILERS Thermal & Process design Mechanical Design Tubeside lining Wind shields Fatigue analysis Performance analysis Exergetic analysis Dynamic / Static performance

Case Study
SILOS AND TANKS Structural / Mechanical Design FEM analysis Validation of Design not covered by standard codes Thicknesses optimization Dynamic response for agitators / external loads

Case Study
FLARES AND STACKS Thermal & Process design Mechanical Design Fatigue analysis Dynamic / Static performance Self supported Guyed Derrick supported KO drums Molecular seals

Case Study
FLUE GAS Analysis and optimization in non-conventional structures and equipment FEA/CFD Seismic and Dynamic Analysis Fatigue Analysis Troubleshooting By-Pass Systems Ducts Stacks Dampers

Case Study
FLUE GAS Analysis and optimization in non-conventional structures and equipment Seismic and Dynamic Analysis Fatigue Analysis By-Pass Systems Ducts Stacks Dampers

Case Study
BIODIESEL PRODUCTION PLANTS Owners Engineering Process and Detail Engineering. Purchasing and Construction Management

PROJECT REFERENCES
Flares & Stacks Client / Final Client Prematecnica ACS - COBRA ENEL METKA CERNEY Description
Castor Project. FEM Analysis of Vent Stack Marcinelle CCGT Power Plant BELGIUM. FEM Analysis of Steam Boiler Stack Brazi CCGT Power Plant ROMANIA. FEM Analysis of Steam Boiler Stack Centre de Traitment Multifilires de Dchets Mnagers avec Valorisation Energtique Marsella FRANCE. FEM Analysis of Steam Boiler Stack

Date 2010 2010 2010 2010

Pressure Vessels and Heat Exchangers Client / Final Client Technip Iberia Tecnicas Reunidas Welders Degussa GEA Batignolles BP Oil Felguera Conoco Phillips Tecnicas Reunidas Bachiller Foster Wheeler Description
FEM analysis for pressure re-rating in reactor Mercury Removal Reactor FEM analysis (Repsol Bolivia) Mechanical design of BEM Type Heat Exchanger Mechanical Design of Heat Exchanger CFD transient analysis and FEA structural-fatigue analysis of air cooler FEM analysis and internal steam pipes flexibility stress analysis for process reactor. Castellon Refinery Fatigue FEM Analysis for Coke Drums. Wilhelmsshaven ugrader project FEM Analysis for Flexicoker Regenerator Elefsis Refinery Upgrade Project (Greece) Fitness for service assesment. FEM analysis of Poland Molten Salt Reactor according to AD2000. Poland FEM Analysis for vacuum distillation column

Date 2011 2011 2011 2011 2011 2011 2010 2010 2010 2010

Client / Final Client TICONA Conoco Phillips Technip Hellenic Petroleum GALP Repsol Saudi Aramco Saudi Aramco Repsol Petronor Repsol Saudi Aramco PEMEX

Description
Fatigue FEM Analysis "Reactor 301B1040" according to AD2000 - S2 (TiGer) Ticona Kelsterbach Relocation Project (Germany) Wilhelmshavener Raffineriegesellschaft (Germany) Fatigue FEM Analysis COKE DRUMS D-6130 A/B according to ASME VIII Div. 2 Validation FEM analysis for new connection of aero -refrigerator 644-E-3 Tarragona Refinery FEM analysis of skirt-to-shell junction at item 32-v- 007 Bed Silo Coke Elefsis Refinery Upgrade Project (Greece) Reconversao da refinara de Sines Portugal FEM Analysis of skirt-to-shell joint at Item HIGH TEMPERATURE SHIFT REACTOR - HR-R-4 according to ASME VIII Div.2 Thermal - Structural FEM Analysis accordint to ASME VIII Div. 2 of Skirt to Shell junction for process reactors. Cartagena Refinery (11 items) Hawiyah Plant Expansion (Saudi Arabia) Thermal Structural FEM Analysis of top head to shell and tray support to shell junction (3 items) Gas Treating Facility Hawiyah Plant Expansion (Saudi Arabia) FEDD GAS K.O. DRUM Thermal Structural FEM Analysis Thermal-Structural FEM analysis of process reactor in post welding heat treating Cartagena Refinery FEM analysis of Skirt to Shell junctiont in fuel-oil reduction unit (coker blowdown) according to ASME VIII Div. 2. Murkiz - Spain Cartagena Refinery. Hydrocracking Unit. Stripper Detail engineering Juaymah Gas Plant Project (Saudi Arabia) Fatigue FEM Analysis Butane Dehiydrator according to ASME VIII Div. 2 Refinery General Lzaro Cardenas Ninatitlan Veracruz (Mexico) Thermal-Structural FEM Analysis of skirt-to Shell junction in process column

Date 2010 2010 2009 2009 2009 2009 2008 2008 2007 2007 2007 2007 2007

Client / Final Client PETROVIETNAM REPSOL

Description
Dung Quat Refinery Project (Vietnam) FEM analysis of Trunnions-to-shell junction for elevation operation in Process Column Thermal-Structural FEM Analysis of Skirt to Shell and catalyst tray support to shell junction in reactor HDS-NCX according to ASME VIII Div. 2

Date 2006 2006

Process Equipment Client / Final Client ROMPETROL ROMPETROL Feedwater Heaters Client / Final Client Therco Schelde Exotech ESB Endesa TNB Description Thermal design of LP heaters and Bypass Condenser Thermal design review of LP Feedwater Heater Thermal design of LP and HP feedwater heaters Thermal design of LP Feedwater Heater Thermal design of HP Feedwater Heaters Date 2010 2009 2006 2006 2003 Description Deaerator Thermal & Process Design Steam Dryer Thermal & Process Design Date 2011 2011

FLUE GAS Systems


Client / Final Client
National Petrochemical Co./ TECHNIP KTI S.p.A. Niger Delta Power Holding Company of Nigeria ENEL Tecnicas Reunidas GE Energy PETROBRAS Alstom UK CEPSA Wingas GmbH Abu Dhabi Water and Electricity Company (ADWEC) Iberdrola Iran Power Development Management Co. MAPNA Iran Power Development Management Co. MAPNA Iran Power Development Management Co. MAPNA Iran Power Development Management Co. MAPNA

Description
Ilam Petrochemical Complex .IRAN BY PASS System FEM Analysis. Detail engineering Gas Turbine Open Cycle Plant .Port Harcourt, NIGERIA BY PASS System FEM Analysis. Detail engineering Puente Nuevo Combined Cycle Plant Crdoba-Spain Ducts and Racks FEM Analysis Escatron Combined Cycle Plant. Spain BY PASS System FEM Analysis. Detail engineering Vasilikos Combined Cycle Plant. Cyprus BY PASS System FEM Analysis. Detail engineering T-Box Dumper Oil Platform P-53 Marlim Leste - BRAZIL FEM Analysis. Detail Engineering N-S Gas Ducts (General Furnace Fumes) Gibraltar Refinery Spain FEM Analysis Gas Distributor FEM analysis VD-Station Mallnow Germany Umm Al-Nar Independent Power and Water Project UAE Diverter FEM Analysis Escombreras Combined Cycle Plant Murcia - Spain BY PASS System FEM Analysis. Detail engineering Kerman Combined Cycle Plant Kerman IRAN Diverter and Flue Gas Valves Kazeroun Combined Cycle Plant Fars - IRAN Diverter and Flue Gas Valves YAZD Combined Cycle Plant - Yazd - IRAN BY PASS System FEM Analysis. Detail engineering NEKA combined cycle Plant Mazandaran - IRAN BY PASS System FEM Analysis. Detail engineering

Date 2009 2009 2008 2008 2007 2006 2006 2006 2004 2004 2004 2004 2003 2003

Waste Heat Boilers Client / Final Client ROMPETROL ROMPETROL EBL Takreer ABB Lummus SAFCO Sasol Steam Generators Client / Final Client Invista Textiles Enwesa ME Engineering Siemens CCGT Boiler Room Client / Final Client ENEL METKA Description Process and detail engineering Process and detail engineering Date 2009 2009 Description Design review for Kettle Steam Generators Design review of Steam Generator for Solar Power Plant Thermal design of Rotor Air Cooling Kettle Boilers Thermal design of Rotor Air Cooling Kettle Boilers Date 2008 2006 2005 2001 Description Thermal design of Waste Heat Boiler. FEM Analysis Thermal design of Waste Heat Boiler. FEM Analysis Troubleshooting WHB for Biomass Power Plant Writing maintenance and repair procedures Thermal design of Waste Heat Boiler Thermal design of Reformer Waste Heat Boiler Troubleshooting Gasifier Waste Heat Boiler Date 2011 2010 2008 2005 2005 2004 2001

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