DP23K

PA

No. 0167
46F500

SERVICE MANUAL
NTSC
DP23K Chassis R/C: CLU-4321UG
This addendum includes all information necessary for the 46F500, except information that is the same as the 51UWX20B. All features/adjustments for 46F500 is the same as 51UWX20B. Please refer to model 51UWX20B Service Manual PA No. 0162 issued in June 2002 when servicing model 46F500. CONTENTS SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Updated 4/16/03 DCU PARAMETER SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CONVERGENCE JIG SCREEN SPECIFICATION . . . . . . . . . . . . . . . . . 4 Updated 4/16/03 FINAL WIRING DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 EXPLODED VIEW PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 PWB Parts List Added ............................................................................. 13 NOTE: The Disassemble Instruction for 46F500 is the same as 43FWX20B.

CAUTION:

These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

SAFETY NOTICE USE ISOLATION TRANSFORMER WHEN SERVICING Components having special safety characteristics are identified by a ! on the schematics and on the parts list in this Service Data and its supplements and bulletins. Before servicing the chassis, it is important that the service technicians read and follow the Safety Precautions and Product Safety Notices in the related Service Manual.

PROJECTION COLOR TELEVISION

SPECIFICATION AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT NOVEMBER 2002 HHEA-MANUFACTURING DIVISION
Version 0167.02

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SPECIFICATIONS (46F500)
46F500 Cathode-Ray Tube: R=P16LXS00RFA (B) G=P16LXS00HHA (B) B=P16LXS00BMB (B) Power Consumption: Stand-By Power: 0.96 W Power Consumption (operating): 205 W Power Consumption (maximum): 251 W Brightness: (white screen) Dimension: Height: Width: Depth: Weight: 46 240cd/m2.

38 1/4 (971 mm). 44 7/16 (1,128 mm). 24 3/8 (618.5 mm). 160 lbs (72.5 kg).

Raster Position Adjustment: 1 (red): = 25 mm, 2 (blue): = 35 mm. Vertical Size Adjustment: : = 505 mm. Horizontal Size Adjustment: : = 950 mm. Raster Distortion Check:
Item Top/Bottom pincushion distortion Right/Left pincushion distortion Vertical line Center line tilt Horizontal line Vertical line Center line winding Horizontal line Trapezoidal distortion Vertical line Skew distortion Horizontal line Symbol A, B C, D E F G H I, J K, L 46 5 4 5 5 3 3 4 5

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46F500 DCU PARAMETER SPECIFICATION

Parameter ADJ. DISP DEMO WAIT INT. START V. SQUEEZE INT STEP1 INT STEP2 INT BAR INT DELAY MGF STEP1 MGF STEP2 MGF BAR MGF DELAY SEL. STAT. LINE. WID. ADD. LINE SENSOR CK. PORT0 PORT1 PORT2 PORT3 PORT4 PORT5 PORT6 PORT7 AD LEVEL CENT. BAL. E. DISPLAY E. ADJTIMS E. ADLEVEL E. ADNOISE PHASE MOT H.BLK-RV H.BLK-GV H.BLK-BV H.BLK-H PON DELAY IR-CODE INITIAL 50 MGF 50 CENTER 50 STAT 50 DYNA 50 DP23K Normal 77 2F 03 F0 02 06 25 01 00 06 1B 01 00 1F 09 00 07 06 05 04 03 02 01 00 03 01 00 60 05 0A 60 00 01 00 00 0C 00 9E 96 FE FE 9F Pattern: Normal Mode: Position 0 1 RH 04 02 RV 03 01 GH 04 00 GV 04 01 BH 04 FE BV 06 01

2 FE 06 FE 05 FE 04

3 00 01 00 01 02 01

4 FE FC FE FD 00 FF

5 02 01 00 01 FE 01

6 04 FF 04 FD 04 FD

7 02 01 02 01 02 01

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DIGITAL CONVERGENCE OVERLAY DIMENSIONS

46F500 (P# H312275).

1018
18.2 81.8 27.5 37.0 74.0 74.0 74.0 74.0 74.0 74.0
H312275

81.8

81.8

81.8

81.8

H. SIZE 81.8 81.8

81.8

81.8

81.8

81.8

81.8 18.2

46 WIDE

R B

573

37.0 27.5

V. SIZE

CENTERING OFFSET

RED OFFSET = 25 BLUE OFFSET = 35 V. SIZE = 505 H. SIZE = 950 NOTE: 1) All units are in millimeter. 2) Aspect may not be correct but dimensions are correct.

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DP23K FINAL WIRING DRAWING

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DP23K FINAL WIRING DRAWING

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DP23K FINAL WIRING DRAWING

DP23K CHASSIS WIRING DRESS DRAWING.

EAS0 PIN#2 (ES1)P#EF02233 PH 9PIN P#FT00011 PIN#3 PIN#5

EAS1 PIN#6

P#FT00011

P#FT00011 PIN#8 PIN#9 EAS2 EAS6 SOLDERING (ES3)P#EF02253 P#:FT00011 CONNECTOR No.1 PIN (PRINTED WIRE SIDE) (COLOR BAND SIDE) CONNECTOR No.2 PIN PH 6PIN P#FT00011 P#FT00011 PIN#2 PIN#3 PIN#5 EAS7 PIN#6

PRESOLDERING EAS3 PIN#2 (ES2)P#EF02242 PH 10PIN P#FT00011 P#FT00011 PIN#3 PIN#5 EAS4 PIN#6

P#FT00011 FRONT SIDE BACK SIDE PIN#8 PIN#9 P#:FT00011 EAS5

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EXPLODED VIEW
46F500 FRONT VIEW

NOTE: Some parts may appear different than those shown in the exploded view. When ordering, refer to the replacement parts list for the correct part number. The circled numbers correspond to the parts list shown on page 10.

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EXPLODED VIEW
46F500 OPTICS AND CHASSIS VIEW

NOTE: Some parts may appear different than those shown in the exploded view. When ordering, refer to the replacement parts list for the correct part number. The circled numbers correspond to the parts list shown on pages 10.

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EXPLODED VIEW
LIGHT BOX AND TV STAND OBLIQUE VIEW

SP-46W (P# H530056), OPTIONAL.

NOTE: Some parts may appear different than those shown in the exploded view. When ordering, refer to the replacement parts list for the correct part number. The circled numbers correspond to the parts list shown on pages 10.

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EXPLODED VIEW PARTS LIST

Model
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No QD35411 KR02547 NA60061 NA60051 NA60781 NA60771 Not Avail. KS05782 NJ07072 NJ07071 QD35421 Not Avail. GK00971 52020112 PH32181 PH32201 PH32182 UE21681 H512322 UE21744 UE21745 UE21746 MF01101 Not Avail. Not Avail. Not Avail. Not Avail. Not Avail. Not Avail. Not Avail. Not Avail. Not Avail. Not Avail. QJ00673 KQ02333 KQ02333 KQ02333 BY01792 Not Avail.

46F500
Description SCREEN FRAME 46 F300 46W SCREEN ASSY SCRN SIDE MTL 46F300 SCREN T/B MTL 46F300 MIRROR LOW METAL 46G MIRROR TOP METAL 46G MIRROR BOARD SUB-ASSY 1ST MIRROR 46W D250 MIROR COVER HOLDER L MIROR COVER HOLDER R MIRROR COVER 46F500 46F500 CABINET ASSY SPEAKER SP-12CM C120RB506-10 FRONT DOOR ASSY DECO RAIL L 46FWX30B SP GRILL SASY 46F300 DECO RAIL R 46FWX30B CONTROL PANEL ASSY LOWER REAR BOARD 46F500 [RED] PRT ASSY [GREEN] PRT ASSY [BLUE] PRT ASSY BARRIER BOARD 46G500 IR PWB FIX MTL DP2X LC METAL 2002-51 SIDE DP3X FOCUS FIX METAL LC METAL 2002-43 FRONT LC METAL 2002-25 REAR CHASSIS SUPPORT 2002 SIDE METAL 46W R D250 DRIPPING HOLDER DP2X SIDE METAL 46W L D250 DP23K CHASSIS ASY FOOT LC52-SV1 DELTA 240 A/B ASSY DELTA 240 A/B ASSY DELTA 240 A/B ASSY DY-V80-7SS (0.59) CYL DP23K CPT PWB ASSY Qty. 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 3 1

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REPLACEMENT PARTS LIST

PRODUCT SERVICE NOTE: Components marked with a ! have special characteristics important to safety. Before replacing any of these components, read carefully, the PRODUCT SAFETY NOTICE of the referred Service Manual. Dont degrade the safety of the receiver through improper servicing. SYMBOL PART NO. CZ42 DH14 DH20 LH01 RH21 RH24 RH25 RH32 RL21 RL23 RL24 TH01 U301 U302 U303 UKDG # # # # # #020 #031 #043 #044 #110 #113 #113 #220 #300 #302 #310 #330 #415 #510 E999 ES2 ES3 ! UFPK PART DESCRIPTION ELECTRICAL PARTS 0893121R CAP 1608CHIP 39PFJCH 50V TAPE 2334324M ZENER DIODE RD36E TAPE (B3) SI 500MW 36V REMOVED REMOVED REMOVED REMOVED REMOVED REMOVED 0119642M RES.-MTL FLM 1/8W 30K-FB 0119633M RES.-MTL FLM 1/8W 12K-FB 0100117M RES.-CARBON FLM 1/8W 150K-JB 0100117M RES.-CARBON FLM 1/8W 150K-JB 0100127M RES.-CARBON FLM 1/8W 390K-JB 0100131M RES.-CARBON FLM 1/8W 560K-JB BW02822 FLYBACK TRANSFORMER HFL1735VP-RC ASS'Y HC00512 MAIN TUNER ENGE6106DR HC00463 PIP TUNER ENG36614GR CS00641 FLEX CONVERTER UNIT (HC5621T) CS00591 DCU ASSY (HC2171) KR02547 QG01581 UE21744 UE21745 UE21746 PH31535 NT03021 NJ07071 NJ07072 33010468 52020112 KS05782 3787485 PH32181 4519518 PH32182 4519518 H512322 PH32201 EV00557 EF02242 EF02253 AZ00006
H312275

MISCELLANEOUS DP2X SCREEN ASY 46WSCB 46F500 R. COVER ASY D250-LXS55 CRT B.ASY RED PRT ASSY D250-LXS55 CRT B.ASY GREEN PRT ASSY D250-LXS55 CRT B.ASY BLUE PRT ASSY CONTROL DOOR G500 46F500 FRAME ASY MIROR COVER HOLDER R MIROR COVER HOLDER L BARRIER BOARD 46F500 FRONT BOARD ASSY 46" 1ST MIRROR 46W D250 PWB HOLDER 4L DECO RAIL L 46FWX30B 4X30 B-TIGHT T NE BLACK STEEL DECO RAIL R 46FWX30B 4X30 B-TIGHT T NE BLACK STEEL LOWER REAR BOARD 46F500 SP GRILL SASY 46F300 AC CORD ASSY CO-10C-N2R0-262 (PH) CO-06C-N2R0-152 (PH) CRX FOCUS PACK
46 JIG SCREEN

N201 N202 N203 N211 N212 N214

QR54411 H462166 H462275 H463084 H463123 H463153

OWNER ACCESSORIES 46F500 INSTRUCTION BOOK PTV WARRANTY CARD W/ C/R/C 03 WARRANTY CARD (F) 02 DP23/23K EASY GRAPHIC GUIDE32 MAGIC FOCUS NOTICE #2 QUICK R/C GUIDE DP23/23G/DP24

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CS00591 CS00641 JT23801 JT23811 JT23821 JT23831 JT23841 JT23851 KR02547 UE21691 UE21744 UE21745 UE21746 DCU FLEX CONVERTER SIGNAL PWB TERMINAL PWB DEFL / CONV PWB POWER PWB CPT PWB DVI PWB SCREEN ASSEMBLY DP23K CHASSIS ASY RED CRT GREEN CRT BLUE CRT

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