Fan c!

utch
Corporation (JAPAN)
No. 150-3, Handa, Kawanishi-cho, Shiki-gun, Nara 636-0295
Tel. 81-745-1911 / Fax. 81-745-44-1930
North America lnc. (U.S.A)
West Office(Califonia)
2725 EL Presidio Street, Carson, CA90810
Tel. 1-310-631-7555 / Fax. 1-310-631-5795
East Office(New Jersey)
200 Herrod Blvd. Dayton, NJ08810
Tel. 1-609-655-2422 / Fax. 1-609-655-2257
Korea Corporation
#53, Sungsan- dong, Changwon- city,
Kyungnam- do (641-315)
Tel. 82- 55-279-1313 / Fax. 82-55-261-1615
http://www.gmb.co.kr
FAN CLUTCH !NFORMAT!ON
Fan clutches
Design for parts
Funtions & Overview of design
Definitions
Troubleshooting
GMB Auto Fan Clutch Type
FAN CLUTCH APPL!CAT!ON
HYUNDAI
KIA
GM DAEWOO(DAEWOO)
SSANGYOUNG
!ndex
JJj ]
JJj /
4
5
6
6
7
8
10
15
17
17
FAN CLUTCH !NFORMAT!ON
Fan c!utches
Oes!gn for parts
Funt!ons & Overv!ew of des!gn
Oef!n!t!ons
Troub!eshoot!ng
GMB Auto Fan C!utch Type
Fan c!utches
Fan C!utch
+
Fan clutches reduce the drain of
engine horsepower and improve the
effi ci ency of a vehi cl e' s cool i ng
system. Fan clutches are fluid coupling
devices which provide air flow through
the radiator by using the water pump
shaft to power a rigid fan blade. Fan
clutches are available in thermal and
non-thermal designs.
Fan cl utch repl acement may be
required when any of the following
conditions exist:
Engine overheating
Silicone leaking from the fan clutch unit
Fan spins with little or no resistance
(free wheels)
Greasy build up at thermal spring or
where shaft exits rear housing
Fan clutch vibrates on shaft or will not turn
Squealing noises from the bearing
Note: The fan cl utch shoul d be
checked for possible replacement
when a water pump is installed.
THERMAL FAN CLUTCHES
Thermal fan clutches have a built-in
thermostatic coil spring that detects
the air temperature passing through
the radi ator and ai r condi ti oni ng
condenser. The fan clutch engages
and provi des ai r fl ow onl y when
cooling is needed. When disengaged,
the fan clutch "powers down" reducing
horsepower drain and increasing fuel
economy.
When engaged, the standard duty
fan clutch spins at approximately 75%
of the water pump speed. The heavy
duty and severe duty clutches provide
addi ti onal ai r fl ow, spi nni ng at
approximately 90% of the water pump
speed.
All thermal fan clutches disengage
and spin at about 33% of the water
pump's speed when cooling is not
required. This results in:
MORE EFFICIENT USE OF ENGINE
POWER
IMPROVED FUEL ECONOMY
LESS FAN NOISE
EXTENDED BELT AND WATER PUMP
LIFE
NON~THERMAL FAN CLUTCHES
Non-thermal fan cl utches are
constantly engaged and have a limited
maximun spin rate. A non-thermal fan
clutch achieves proper fan rotation
speeds for necessary cool i ng;
however, the constant engagement of
the fan cl utch decreases engi ne
efficiency in comparision to a thermal
fan clutch.
!MPORT}COMPACT FAN CLUTCHES
These newly designed 5 & 6 inch fan
clutches offer the look and fit of O.E.
The sl i m desi gn and the use of
mounting studs (like O.E.) instead of
bolts make installation much easier.
HEAVY OUTY FAN CLUTCHES
Heavy Duty fan cl utches are
designed specifically for light trucks,
motorhomes and towing vehicles.
SEVERE OUTY FAN CLUTCHES
Severe Duty fan clutches feature the
look and if of O.E. and are designed to
meet the severe driving conditions of
today's sport utility vechicles, light
trucks and motorhomes.
All our fan cluthces are designed and
built to the highest quality standards
and provide performance that meets or
exceeds the O.E. specifications.
Oes!gn for parts
Fan C!utch
5
@ GMB Auto Fan C!utch ` Features
]o!e
For mounting fan
Cove;
Rotated with case and
driven by a rotor
Va!ve
For controlling viscous oil
between activating chamber
and storage chamber
{)eIa!
For detection of air temp.
through a radiator
SIo;aqe c]ahe;
For storing viscous oil while
the fan speed is disengaged
cI)vaI)q c]ahe;
In which viscous oil act while
the fan speed is engaged
Case
Rotated with cover and
driven by a rotor
JoIo;
disk for driving
case & cover
Ju!!ey s]aJI
For mounting water
pump hub or fan pulley
{ea;)q
Of high speed &
high heat-resistant
JeIu; ]o!e Jo; o)!
Through which viscous oil
returned from activating
chamber to storage chamber
Funt!ons & Overv!ew of des!gn
Fan C!utch
6
Funct!ons
@Auto Fan Clutch plays most important role in the engine cooling system.
@Auto Fan Clutch, driven by the water pump pulley(or fan pulley), controls fan speed automatically according to the temperature
change of coolant.
@Auto Fan Clutch reduces noise and increase fuel-air ratio keeping the temperature of coolant constant.
Overv!ew of des!gn
@Auto Fan Clutch must keep fan R.P.M uniform at specified operating temperature in order to satisfy cooling requirements
for each vehicle.
@Auto Fan Clutch must not cause NVH & engine overcooling due to excessive fan R.P.M, and must not overheat engine
because of insufficient fan R.P.M.
@Auto Fan Clutch has the durability tantamount to the vehicle life.
A typ!ca! Auto Fan C!utch !n eng!ne room !ayout
: Generally, it is located at the rear of a radiator controlling fan speed according to the temperature change of coolant
Oef!n!t!ons
Fan C!utch
Fan & c!utch
Rad!ator
!nter coo!er
Shroud
Troub!eshoot!ng
Fan C!utch
7
Ja C!uIc] Qve;v)ev
1) No!se. Fan noise is sometimes evident under the following normal conditions:
- When clutch is engaged for maximum cooling.
- During First few minutes after start-up until the clutch can redistribute the silicone fluid back to its normal Disengaged
operating condition after overnight settling.
Fan noise or an excessive roar will generally occur continuously, however, under all high engine speed conditions (2500 rpm
and up) if the clutch assembly is locked up due to an internal failure. If the fan cannot be rotated by hand or it here is a rough
grating feel as the fan is turned, the clutch should be replaced.
2) Looseness. Under various temperature conditions, there is a visible lateral movement that can be observed at the tip of
the fan blade. This is a normal condition due to the type of bearing used. Approximately 1/4"(6.5mm) maximum ateral
movement measured at the fan tip is allowable. This is not cause for replacement.
3) S!!!cone F!u!d !eak. The operation of the unit is generally not affected by small fluid leaks which may occur in the area
around the bearing assembly.
4) Eng!ne Overheat!ng. If the fan and clutch assembly free- wheels with no drag(revolves over five times when spun by
hand), the clutch should be replaced.
]QW jQ j])) TJ J] C)!jC] TS J]J]CjTV]
1) Check for o!! streaks {or dust co!!ected on o!! streaks) on the fan c!utch. It's a sure sign that the intenral fluid
that provides the clutch actions is leaking.
2) Check for a worn bear!ng. Grasp the fan blade on either end, with the engine off, and check for lateral movement. If
there's more than 1/4" of side-to-side movement, the bearing is worn and the unit needs replacement.
3) Check for proper fan c!utch operat!on. First, run the engine until operating temperature is reached. Next, with the
engine off, give the fan blade a gentle spin. If it rotates more than twice, the clutch is worn and needs replacing. If fan
rotation is rough or noisy, or the fan fails to turn, the unit is worn out and needs replacement.
Types
Fan C!utch
8
GMB Auto Fan C!utch ` Type (onnerial vehile`11oh351oh)
HMC PORTER 4000 3300150 )430x8P
GRACE
GALLOPER
STAREX
HMC MIGHTY 4000 3600150 )430x8P
CHORUS
COUNTY
KMC BONGO
TOPIC 4200 3000 )410x8P
BESTA
TITAN
SPORTAGE
PREGIO 5000 3750
FRONTIER
DWMC MUSSO 4000 3750150 )400x6P
ISTANA 4000 3700150 )460x9P
GMB Auto Fan C!utch ` Type (onnerial vehile`451oh51oh)
HMC 4.5-5Ton 3200 3000100 ,520x6P
TRUCK
KMC RHINO 3500 3150150 ,480x6P
TRUCK
GMB Auto Fan C!utch ` Type (onnerial vehile`380HP430HP)
HMC BUS 2400 2150100 ,640x8P
TRUCK ,700x8P
DWMC BUS 2400 2100150 ,650x8P
TRUCK ,700x10P
FAN CLUTCH APPL!CAT!ON
HYUNOA!
K ! A
GM OAEWOO{OAEWOO)
SSANGYOUNG
GWHY-01F
GWHY-02F
GWHY-08F
GWHY-09F
GWHY-10F
GWHY-12F
GWHY-13F
GWHY-15F
,57,081041
,5,3793110
,57,043600
,5,397,1,0
,5,3941301
X,5,3,36001
,57,055010
,57,043660
[6AE, [6Av,
[6Az, [8AE,
[8AY
[6EJ, [6EP
MP
[6AE, [8Av,
[8AY
[4AF, [4A[(1),
[4A|(1i)
v6
[6EP
MP
11149
16031
7545
,400
16031
3,98 l 3567
3000
7545
,400
A[PO 1Y, A[PO SPA[,
A[PO [XPP[SS Mooel All
451ON, 51ON 1PUK, EUS
POP1[P, PA[([xporl [ exlusioh)
101,1ON 1PUK, APO, [UMP
,5, 351ON MH1Y, HOPUS Mooel All
A||OP[P
A[PO 1OWN
POP1[P, PA[
([onesli, [xporl [ zohe Ohly)
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
HYUNDAI
]0
09M 89Y-
1,M 0,Y
01M 88Y-
01M 97Y
06M 90Y-
1,M 0,Y
01M 98Y-
1,M 01Y
01M 9,Y-
1,M 97Y
08M 91Y-
03M 00Y
0,M 95Y-
04M 00Y
03M 97Y-
1,M 0,Y
GWHY-17F
GWHY-19F
GWHY-19F-01
GWHY-20F
GWHY-20F-01
GWHY-20F-02
GWHY-21F
GWHY-22F
,5,3970010
,5,374,560
,5,374,561
,5,374,9,0
,5,374,9,1
,5,374,9,,
,5,3793,00
,5,3945001
[8AY(1ropial),
[8AE, [8AX
([onesli)
[4EA, [4EE
[4EA, [4EE
[4EE, [4EF
[4EE, [4EF
[4EE, [4EF
[6EP
[4AF, [4A[(1),
[4A|(1i)
16031
,500
,600
,500
,600
,500
,600
,500
,600
,500
,600
7545
3,98
3567
151ON over APO, [UMP, 1ANK |OPPY
A||OP[P, POP1[P, PA[
A||OP[P, POP1[P, PA[
S1AP[X
S1AP[X
S1AP[X, PE[PO
81ON 1PUK
OUN1Y, HOPUS Mooel All
(1ropial exlusioh)
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
HYUNDAI
]]
01M 98Y-
1,M 01Y
09M 96Y-
05M 00Y
06M 00Y-
07M 03Y
09M 96Y-
05M 00Y
06M 00Y-
07M 03Y
08M 03Y-
Now
0,M 97Y-
04M 00Y
01M 98Y-
04M 03Y
GWHY-23F
GWHY-26F
GWHY-27F
GWHY-28F
GWHY-29F
GWHY-30F-01
GWHY-30F-02
GWHY-31F
,5,3945101
,5,374,,00
,57,08A800
,5,374A000
,57,055,00
,5,374,101
,5,374,10,
,5,3984410
[4[A, [4[E
4[56, v6
|
A
KK 1
4[56 1
4[56 1
|
3,98
3567
,500
3000
1,900
,500
6600
,500
,500
1,900
MH1Y Mooel All(1ropial exlusioh)
1[PPAAN
A[PO 1Y, A[PO SPA[, A[PO [XPP[SS
Mooel All
S1AP[X, PE[PO, SOP[N1O, POP1[P
A[PO 1OWN
S1AP[X, PE[PO, POP1[P
S1AP[X, PE[PO, POP1[P
151ON over 1PUK, APO, [UMP,
1ANK |OPPY
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
HYUNDAI
]/
01M 98Y-
04M 03Y
04M 00Y-
Now
01M 00Y-
11M 03Y
03M 0,Y-
Now
05M 00Y-
Now
06M 00Y-
07M 03Y
08M 03Y-
Now
1,M 03Y-
Now
GWHY-32F
GWHY-33F
GWHY-35F
GWHY-36F
GWHY-37F
GWHY-38F
GWHY-39F
GWHY-43F
,5,374,610
,57,08300
,5,3945010
,5,3945500
,5,39450,0
,5,374,750
,57,08800
,57,05[100
4[56 1
[6AE, [6Av,
[6Az, [8AE,
[8AY
[4AF, [4A[,
[4[A,[4[E
W
[4A|
4[56 1
|
KKN
,500
11149
16031
3,98
3567
3907
3567
,500
1,900
6606
PP[O, FPON1[P
A[PO 1Y, A[PO SPA[, A[PO [XPP[SS
Mooel All
OUN1Y, MH1Y([4A| exlusioh)
MH1Y Mooel All
MH1Y ([4A| Ohly)
FPON1[P
A[PO 1Y, A[PO SPA[, A[PO [XPP[SS
Mooel All
A[PO 1OWN
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
HYUNDAI
]3
01M 01Y-
07M 03Y
01M 03Y-
10M 03Y
05M 03Y-
1,M 03Y
01M 04Y-
Now
05M 03Y-
1,M 03Y
04M 03Y-
Now
1,M 03Y-
Now
09M 03Y-
Now
GWHY- 45F
GWHY- 48F
,5,374,650
,5,3945550
4[56 1
W
,500
3907
S1AP[X, PE[PO, POP1[P
ouhly Mooel All
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
HYUNDAI
]+
09M 04Y-
Now
01M 04Y-
Now
GWK-02F
GWK-03F
GWK-05F
GWK-06F-01
GWK-06F-03
GWK-11F
GWK-14F-01
GWK-14F-03
0K410 15 140
0K758 15 150[
0K770 15 140
0K0,8 15 140
0K048 15 140A
0K65A 15 140[
0K01W 15 140
0K038 15 140A
SH
S|
SS
S
SF
MAMA
P,
F[[
F[[
J,
JS
F[[
F[[
3581
3000
,700
,367
,400
,,00
,,00
,000
,000
,665
,700
,000
,000
1PA[[ l 11AN(,51ON)
11AN(141ON), 1OP
[P[S
O|[ POW[P EONO
SPOP1A[([S|)
POS1A, E[S1A
SPOP1A[(Norlh Aneria)
SPOP1A[(Norlh Aneria)
FPON1[P, PP[O, 1OP
W[[ EONO
SPOP1A[([,Mioole [asl,[onesli)
SPOP1A[([,Mioole [asl,[onesli)
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
KIA
]5
0,M 9,Y-
06M 94Y
01M90Y-
06M 94Y
04M 89Y-
06M 9,Y
07M 96Y-
0,M 01Y
1,M 0,Y-
07M 04Y
07M 94Y-
10M 96Y
07M 96Y-
0,M 01Y
1,M 0,Y-
07M 04Y
PHO1O NO1
AvA|AE|[- A1
1M[ OF PPN1N
GWK-15F
GWK-17F
GWK-19F
GWK-20F-01
GWK-22F
GWK-23F
GWK-24F
0K77J 15 140
0K77M 15 140
,5,154X100
,5,154z,00
,5,30,W100
,5,154z100
,5,154X600
J,, J1
J,, J1
J3
J1
PF 1
J,, J1
J3
,665
,957
,665
,957
,90,
,957
1998
,665
,957
,90,
FPON1[P, PP[O
FPON1[P, PP[O(lhe Mioole [asl)
1[PPAAN
PP[O(Erazil [xporl, ,4 Persoh)
SPOP1A[
FPON1[P, PP[O
FPON1[P, PP[O
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
KIA
]6
11M 96Y-
04M 99Y
05M 99Y-
10M 0,Y
06M 01Y-
04M 03Y
11M 0,Y-
05M 05Y
11M 0,Y-
07M 04Y
11M 0,Y-
10M 03Y
11M 03Y-
Now
MUSSO, KOPAN[O
S1ANA
GWDW-02F 65 066506010
65 066506007
[1146 [N
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
GM DAEWOO
]7
GWSY- 04F
GWSY- 05F
,1,3,05000
A661 ,00 30 ,,
A661 ,00 3, ,,
OM 601l60, [N
OM60, [N
,,99
,874
,874
GMB No. OEM No. ENG!NE ENG.S!ZE MOOEL
App!!cat!on
year
}N (J((
SSANGYOUNG
10M 94Y-
1,M 00Y
09M 96Y-
1,M 0,Y
MEMO
MEMO
MEMO