Académique Documents
Professionnel Documents
Culture Documents
: 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 V-8421 Number required: OPERATING/MECHANICAL DATA Produced Water Storage vessel Produced Water 30 59 19.9 0.03 0.05 Atm. NA NA 82 5 7 F.V. As per code Refer Sheet 5 Refer Sheet 5 Refer Sheet 5 Refer Sheet 5 Refer Sheet 5 Refer Sheet 5 N/A N/A VTA 12000 N/A N/A N/A N/A N/A 2:1 Ellipsoidal VTA 3 / 0 / PCS-7b (Note 4) N/A N/A N/A N/A : 127 : * : * : 168 kmph speed (refer SP-2069) 3500
page:
Description Contents Working temperature, max./normal/min. Working pressure - max./normal/min. - normal/min.vac. conditions Design temperature, upper/lower Design pressure, internal/external Test pressure, hydrostatic/pneumatic Liquid - quantity - density at 15C - density at working temperature Vapour - quantity - molecular weight - density at working temperature Heating/cooling medium - max. quantity required Diameter of shell OD/ID Length between tangent lines Total packed height Height per bed Size and type of packing Number of packed sections Number of redistributors Height of skirt to bottom tangent line Type of heads Wall thickness - shell/head Corrosion allowance/lining/cladding Insulation thickness Trays - spacing/number required - type - lay-out in accordance with sheet(s)
Units C bar ga mbar abs C bar ga bar ga kg/s kg/m3 kg/m3 kg/s kg/m3 kg/s mm mm mm mm
mm VTA mm mm mm mm pcs
Total volume Normal liquid volume Volume range required for level control Wind pressure
42 * There will not be any normal operating level in the vessel as the vessel is not 43 in continuous operation and level is not controlled.
2H3 (HOLD) - Type/size : Conventional m3 Relief valve(s) 7 - Set pressure : bar ga m3 - Number required : 1 Note-14 m3 : N/m2 Earthquake factor INFORMATION TO BE SUBMITTED WITH THE TENDER Refer Section 7.1 and Appendix-3 (RED form) of SP-2069.
44 The operation is On/Off. The vessel is filled to its high level and emptied to Low level. 45 46 VTA = Vendor To Advise 47 VTC = Vendor To Confirm 48 49 REMARKS ON REVISIONS 50 R01- Issued for IDC 51 R02- Issued for Comments (IFC) 52 A01 - Issued for Use 53 54 Made by: UEP122S Chk'd by: UEP12S Appr'd by: UEP12S Date
14/09/11
Rev. letter
R01
R02
A01
Date
14/09/11
Date
14/09/11
Sheet No. 1
Eng. by : PDO FEED OFFICE Principal : Petroleum Development Oman LLC. DEP 31.22.00.94-Gen., sheet 1/5, dated 09/98
Data / requisition sheet for PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part Shell Cladding/lining of shell Heads Caldding/lining of heads Reinforcing rings Skirt, base plate, etc. Saddles Jacket Shell flanges Nozzles (line pipe/plate/forged) Liner of nozzles and manholes Flanges (ASME) Flanges (Non- (ASME) Welding fittings Stiffening rings Insulation support rings External attachments / Cleats Internals (welded / removable) Construction in accordance with: MATERIAL SPECIFICATION (Note-2,12) ASTM No. Part SA 516 Gr.60N/70N Downcomers Note-4) Baffles SA 516 Gr.60N/70N Internal pipe fittings Note-4) Stud bolts, external SA 516 Gr.60N/70N Nuts, external Bolts, internal SA 516 Gr.60/70N / SA 285 Gr.C / SA 36 Nuts, internal Gaskets, external Gaskets, internal SA 106 Gr.B Dip pipe / Stilling Well Note-4) SA 105N SA 234 Gr.WPB SA 516 Gr.60N/70N SA 516 Gr.60N/70N FABRICATION AND INSPECTION REQUIREMENTS ASME Section VIII Div-1, SP-2069 & DEP 31.22.20.31-Gen and "U" stamped.
No. : No. : No. : ASTM No. ASTM A193 Gr.B7 ASTM A194 Gr.2H (Note-5) SS316L spiral wound graphite filled -
page:
Inspection Inspection authority Stress relieving Special heat treatment Radiography Other non-destructive testing Chemical analysis Manufacturer's certificate - chemical analysis - mechanical data
Full as per code and DEP 31.22.20.31-Gen.& U stamped. Authorized inspector appointed by Vendor (Vendor to specify the name of the agency in the offer)+TPIA appointed by Purchaser. As per code As per DEP 31.22.20.31-Gen and as per code 100% DEP 31.22.20.31-Gen and as per code. As per ISO 10474 - 3.1B / BS EN 10204 - 3.1 As per ISO 10474 - 3.1B / BS EN 10204 - 3.1 WEIGHTS kg Weight of internals kg Weight of insulation kg Weight of fireproofing
35 Erection weight (shipping weight) 36 Total weight, operating 37 Total weight, full of water 38 39 40 41 Arrangement - construction - outline 42 Standard vessel 43 Additional drawings 45 46 47 48 49 50 51 52 53 54 General remarks for vessels Flanged pipe nozzles Thermowell nozzles Carbon steel flanges Vortex breaker Skirt/saddles/brackets Sliding plate for saddles Pipe flanges inside vessel Stilling Well : : : : : : : : :
: : :
: : :
kg kg kg
REFERENCE DRAWINGS/LIST : : : Anchor bolt ring and base plate Lifting lug / trunnion Name plate Support ring for insulation Inspection hole/hand hole/ manhole/davits, etc. Earthing Boss Thermowell : : : : : : :
44 Welding electrodes, rods, etc.: See DEP 30.10.60.18-Gen. S 10.101 By Vendor S 10.114
S 10.070 STD-4-0304-001
The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition and/or drawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the design conditions indicated on the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer are for information and tendering purposes only. The manufacturer shall make his own calculations for which he is fully responsible. The manufacturer shall ensure that the equipment supplied conforms to all applicable codes and national statutory regulations, and he shall obtain all necessary approvals from statutory authorities. Sheet No. 2 continued on sheet No. 3
Eng. by : PDO FEED OFFICE Principal : Petroleum Development Oman LLC. DEP 31.22.00.94-Gen., sheet 2/5, dated 09/98
Data / requisition sheet for PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 MW 1-3 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 3 Manway Mark N1 N2 N3 N4 N5 N6 N7 N8 Number 1 1 1 1 1 1 1 1 Service Liquid Inlet Liquid Outlet Nitrogen gas inlet Nitrogen gas outlet Utility Connection Relief valve Drain Vent NOZZLE DATA Nom. dia. and flange rating DN 50 ASME B16.5, 150 # DN 150 ASME B16.5, 150 # DN 50 ASME B16.5, 150 # DN 100 ASME B16.5, 150 # DN 100 ASME B16.5, 150 # DN 100 ASME B16.5, 150 # DN 50 ASME B16.5, 150 # DN 100 ASME B16.5, 150 # Remarks with Vortex Breaker
: : :
page:
1 2 2 2 2
INSTRUMENT CONNECTIONS DN 50 ASME B16.5, 150 # DN 80 ASME B16.5, 150 # DN 80 ASME B16.5, 150 # DN 80 ASME B16.5, 150 # DN 50 ASME B16.5, 150 #
MANHOLES ETC. DN 600 ASME B16.5, 150 # with B/F & Davit
NOTES:- (MECHANICAL) 1) All material shall comply with the requirements of DEPs 30.10.02.11-Gen, 30.10.02.31-Gen, 39.01.10.11-Gen. 2) For all carbon steel material including ASTM A-36 material, the carbon content shall be limited to 0.23% and to be killed or semi-killed. All carbon steel material for pressure parts shall be normalised. 3) External attachment/stiffeners of SA 36 material shall NOT be welded directly to pressure containing parts. A pad of the same material as that of shell / dished ends shall be provided between SA 36 attachments and the pressure containing parts. If pads are not provided, then external attachments shall be of the same material as that of the pressure retaining part. 4) The equipment shall be externally coated with PCS-1 and internally coated with PCS-7b as per SP-1246 (based on maximum operating temperature). 5) The nuts shall be of heavy hexagonal type for all external pressure bolting. 6) Lifting lugs/trunnions shall be provided with pads. Lifting lugs/ trunnions shall be designed for a minimum load of 2 times the empty weight of the equipment to allow for dynamic effects. 7) Vendor shall propose the tentative location and orientation of the nozzles on the vessels. Actual location/orientation shall be provided during detail engineering and Vendor to follow the same. 8) Vendor shall indicate the weight (empty, operation & water filled) and foundation loading details in the fabrication drawing. 9) Instrument level nozzle pairs C2A/B, C3A/B, C4A/B and C5A/B shall be in the same orientation and their flange faces shall be in the same vertical plane. 10) Vendor shall submit detailed mechanical design calculation of the equipment and submit the same for Purchaser's approval. Vendor shall be responsible for the design. 11) The vessel mechanical design shall be according to the requirements of SP-2069. 12) The material grade specified in the datasheet is tentative only. Vendor may propose alternative more suitable materials for the service conditions.
49 13) All nozzles shall be fabricated from seamless pipe material. 50 14) Supply of relief valve is by others and not included in vessel Vendor's scope. 51 15) The level gauge to cover full range of level instruments. 52 16)The Level Controller (C3A/B) range shall also cover the High High Alarm LAHH2. 53 54 55 56 57 58 59 60 Eng. by : PDO FEED OFFICE Principal : Petroleum Development Oman LLC. DEP 31.22.00.94-Gen., sheet 3/5, dated 09/98 Equipment No. V-8421 Datasheet No. ZAU-256-MS-2105-00003-0001 Sheet No. 3 continued on sheet 4
Data / requisition sheet for PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 ADDITIONAL DATA FOR SKETCH:
page:
N3
N8
C1
MW3
N4
N6
C3A
C5A
MW1
LZAHH2 LAHH1
MW2
C4B 2025 *
C2B
C3B
C5B N5
N7
SADDLE SLIDING FIXED SADDLE
TL 875* 875
12000
The below data should be read with sketch. Maximum Allowable Liquid Height LZAHH2 LZAHH1 LAH LAL LZALL
3.200 3.150 3.000 0.850 0.350 0.200 m m m m m m
54 - All dimensions are in mm unless otherwise specified. 55 - All elevations of Liquid level are marked from the reference level from shell inside bottom. 56 - TL = Tan Line. 57 - * Marked dimensions shall be advised and confirmed during detail engineering by the Contractor. 58 59 Eng. by : PDO FEED OFFICE Principal : Petroleum Development Oman LLC. DEP 31.22.00.94-Gen., sheet 4/5, dated 09/98 Equipment No. V-8421 Datasheet No. ZAU-256-MS-2105-00003-0001 Sheet No. 4
Data / requisition sheet for PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Eng. By : PDO FEED OFFICE
page:
Mole Fraction
0.000037 0.000041 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0 000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.000000 0.999922 1.000000
Sheet No. 5
Concluding sheet
Principal : Petroleum Development Oman LLC. DEP 31.22.00.94-Gen., sheet 5/5, dated 09/98