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SF6 insulated test transformers are especially designed for testing metal-clad switchgear (GIS) in the factory and on-site, and for testing on-site substation equipment. The conventional transformers can be flanged directly to the GIS. This makes testing of such GIS installations possible without feeding them through an air-SF6 bushing. Therefore, the merits of the encapsulation remains effective also during the testing which is of importance for Partial Discharge tests. These systems are particularly suited for on-site tests of GIS after assembly. In the factory, they allow to test sub-assemblies and components directly in the manufacturing line, thus avoiding transportation to a central test facility, and extra handling.

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Small and compact dimensions resulting in minimum space requirements Light-weight components Rugged construction to withstand transportation stresses Direct flanging to the test object High safety for operating personnel because of encapsulation of all HV carrying parts Large range of application in conjunction with test bushing for testing of open equipment Built-in HV measuring capacitor

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Haefely quality assurance complies with ISO 9001. The electronic measurement and control devices are designed and manufactured in-house. Our many years of experience in dealing with EMC is therefore an important asset. The design of the test system complies with the VDE 0104 standard for optimal protection of the operating personnel. The test system is shut-down in case of over-voltage, over-current and fast voltage transients. Damage at the fault is minimised.

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SF6 - air bushing

3 way-flange LV Protection unit

Insulating transformer

Regulating transformer

Power line filter

Compensating reactor

HV test transformer

Coupling capacitor

Stand ard capacitor

Control cables Power connections Measuring cables

kV

Control unit

Partia l discharge detector

Capacitance and tan delta bridge

Tests with bushing Tests with flanged test object

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C 9 D @AB 8

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Test object

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LV Protection unit Insulating transformer Regulating transformer
kV

SF6 - air bushing

Encapsulated components

3 way-flange

Power line filter

HV test transformer

Coupling capacitor

Standard capacitor

Control unit Control cables Power connections Measuring cables Partial discharge detector Capacitance and tan delta bridge

Tests with bushing Tests with flanged test object

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The test system includes following main components: Regulating transformer type STL (only with factory test system TSS) Power line filter type NLFA Compensating reactor type KDL (only with factory test system TSS) Low voltage protection unit (included in systems rated 510 kV or higher) type NSP Test transformer type TES Control system type OT 247 for factory tests (TSS) or Regulating cubicle with control panel, type TKMT, for on-site tests (TSSV)

$YDLODEOH 2SWLRQV Encapsulated coupling capacitor type KKS SF6-air bushing type DFS and various connection or adaptation flanges between test transformer & bushing & coupling capacitor & test object. Specific base frames or containers for on-site testing. Encapsulated standard capacitor type NKS Control system type OT 257 instead of the OT 247 HV and grounding connections if bushing is used. The connection to test object is usually not included. Partial Discharge detectors Capacitance and power loss factor measuring bridges Other devices upon request.

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Test object

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TSS 230-45 TSS 325-30 TSS 510-90 TSS 750-250 TSS 1000-375

TES 230-45 TES 325-30 TES 510-90 TES 750-250 TES 1000-375

STL 25 STL 25 STL 50 STL 150 STL 200

KDL 180 KDL 120 KDL 360 KDL 900 KDL 1800

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TSSV 230-45 TSSV 325-30 TSSV 510-90 TSSV 750-25

TES 230-45 TES 325-30 TES 510-90 TES 750-250

TKMT 45 TKMT 30 TKMT 90 TKMT 250

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The encapsulated test transformer TES is a conventional transformer and steps-up the voltage coming from the regulating transformer. The controls act on the regulating transformer to adjust precisely the input voltage of the TES and thus the test voltage. A compensating reactor KDL is connected between the regulating and the test transformers and compensates the capacitive power required for the test object. This way, the STL and power line filter ratings can be kept small. For on-site tests, the controls (relay technique & push buttons) are integrated into the regulating transformer rack. The latter transformer is dimensioned to avoid a separate compensation reactor. This gives a most compact equipment with a minimum number of components to be transported and connected for testing.

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Height above sea level Relative humidity in main hall under non condensing conditions - Temperature averaged over 24 h for H.V. components - Extreme temperatures for H.V. components - Temperature for electronic controls and measuring (equipment to operate with the specified measuring errors) not limited for the HV parts not limited for the HV parts min. 0 max. + 30 C, C min. - 5 max. + 40 C, C min. + 15 max. + 25 C, C

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'HVFULSWLRQ With this air-insulated column-type regulating transformer, the input voltage of the test transformer can be varied smoothly & continuously. The unit is for indoor operation. The active part is air insulated and built into a cubicle. The primary winding is galvanically separated from the secondary winding. The driving motor allows a slow and a fast regulating speed (40-240 s from 0-100 % of the voltage). The zero start interlock forces the operator to start always from zero. The primary breaker and secondary contactor are placed in the regulator cabinet. The power line filter can be built-in the regulating transformer cubicle.

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STL 25 STL 50 STL 150 STL 200

25 50 150 200

400 400 1000 1000

1.2 x 0.5 x 1.8 1.6 x 0.6 x 2.0 1.0 x 1.8 x 1.5 1.2 x 2.0 x 1.7

380 570 1540 1700

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'HVFULSWLRQ For the reduction of line carried noise from the mains. The NLFA filters both phase and is connected to ground. Typical insertion loss per phase measured at 50 / 50 , MIL-STD 220 A in the following frequency range of > 80 dB

14 kHz...10 MHz

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'HVFULSWLRQ For the compensation of the reactive power of capacitive test objects. The air-insulated compensating reactor is connected between the regulating transformer and the test transformer. Therefore, the power rating of the regulating transformer and of a possibly preconnected power filter can be kept small. The compensating reactor comprises 3 inductances which can be combined to achieve up to 7 different power combinations. The reconnection is basically done manually. Upon request (option), a remote re-connection with switches, actuated from the controls, can be offered.

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KDL 120 KDL 180 KDL 360 KDL 900 KDL 1800

120 180 360 900 1800

400 400 400 1000 1000

1.0 x 0.8 x 1.0 1.1 x 1.2 x 1.0 1.2 x 1.2 x 1.0 1.6 x 1.3 x 1.4 2.5 x 1.3 x 1.5

400 550 850 1800 3200

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'HVFULSWLRQ Is used to prevent inadmissible high recovery over-voltages on the test transformer in case of disruptive discharges on the test object. The low-voltage protection device NSP acts by opening the power supply and by short-circuiting of the test transformer primary winding within a few hundred microseconds. This avoids repetitive flashovers in the GIS.
Regulating transformer STL Opening switch for disconnecting the power supply Closing switch for short-circuiting the primary winding
6

Test transformer TES

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'HVFULSWLRQ The test transformer is the heart of any SF6 insulated test system. It is housed in a special tank and is terminated on its HV side by a GIS spacer. All LV terminals are brought out insulated and housed in a connection box. The exciter winding is divided into 2 groups to allow better flexibility in function of the test voltage & load and enhances the compensating reactor efficiency. The spacer type (standard ABB) is chosen acc. to the transformer voltage. Special design are available upon request. A high voltage capacitor is incorporated in the TES tank. The capacitor is used as the high voltage arm of a capacitive divider to perform voltage measurements according to IEC 60060-1.

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A secondary part for voltage measurement with a Haefely control unit or measuring instrument is fixed on the transformer housing. A platin-foil thermometer is built in the low voltage winding. The temperature is checked and switches the system off should it be over-loaded. 7HFKQLFDO GDWD RI WKH 7(6 WUDQVIRUPHU VHULHV DW  +]
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TES 230-45 TES 325-30 TES 510-90 TES 750-250 TES 1000-375

230 325 510 750 1000

45 30 90 250 375

100 70 200 600 1000

12 8 25 70 105

2600 5900 800 970 2000 2300

620 140 210 300 230

25 17 17 17 19

2 x 400 2 x 400 2 x 400 2 x 1000 2 x 1000

1260 3200 950 2950

10 10

Other voltage ratings are possible! Please contact us. The given power rating is valid at the output of the test transformer. If other components like a coupling capacitor, bushing or connecting flange are added, their internal capacitance reduce the available power available for the test object.

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TES 230-45 TES 325-30 TES 510-90 TES 750-250 TES 1000-375 3' PHDVXUHPHQWV

230 325 510 750 1000

0.7 0.7 1.0 1.4 1.5

1.0 1.0 1.1 1.8 2.6

350 350 1050 2500 4150

The indicated PD level is inherent to the test system itself, without considering possible external radiated interference or interference from the power supply. The PD level will be checked during the system test in our works. The above specified PD level presumes that the test system will be equipped with adequate filtering (low voltage filter) and earthing (< 2 ). The mains must fulfil the following requirements (according to IEC): Disturbances of supply voltage, peaks phase to ground Harmonics of supply: Ratio of peak to RMS value 7\SLFDO DFRXVWLF QRLVH OHYHO measured based on IEC 60551 max. 4 V 2 5 % < 75 dBA

The actual noise level on site depends to a large extent on the on-site conditions, such as type of walls and the geometrical configuration. :RUN WHVWV High voltage withstand test at 1.2 Un PD measurement Short circuit impedance measurement Measurement of the voltage ratio JDV FRQQHFWLRQ

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Usually, the test transformers are shipped assembled and are therefore ready for immediate use. For transportation, the SF6 gas pressure should be reduced to 1.2 bar. The standard filling valve is compatible with DILO treatment equipment. Other valves are available under request. The SF6 gas treatment equipment is not included in our scope of supply.

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'HVFULSWLRQ The Operating Terminal OT 247 provides a safe and easy computer-aided operation of transformer-type AC high voltage test systems. The unit is built into a standard 19" desktop housing. It has a high electromagnetic compatibility and does not need additional screening. Due to the built-in safety interlocks the operator can fully concentrate on the test object. As an option, the more sophisticated OT 257 can be offered. 6RIWZDUH The program allows the following operations: Switching On/Off of the primary circuit breaker Switching On/Off of the contactor (High Voltage On/Off) Manual variation of the output high voltage, two speed levels Automatic zero start-up after switching off the high voltage Automatic setting of the output high voltage to a preset value with a pre-set speed (kV/s) Timer for switching off the high voltage after a preset time

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At any time and in addition to the output high voltage a selection of four of the following information can be displayed: Status of the protection system Status of the safety circuit and the emergency trip Output voltage and current of the regulating transformer Timer

+LJK 9ROWDJH PHDVXUHPHQW The measuring signal is derived from the built-in HV divider of the TES transformer. The value of the high voltage is permanently displayed, either as peak value/2 or as RMS value. In case of flashover at the test object the control unit automatically stores the last voltage measurement as well as the polarity of the high voltage during the discharge. Measuring error of the electronic Measuring error of the complete measuring system (divider/coupling quadripole, electronic system) at 50/60 Hz. 0.5 % of the measured value between 10 % and 100 % of the system output voltage 1 % of the measured value between 10 % and 100 % of the output voltage

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'HVFULSWLRQ RI WKH FRQWUROV 7.07 The controls TKMT house the control panel with push buttons, the HV-meter DMI 551 and the regulating transformer. Upon request, the power cables can be fitted with Multicontact plugs. 'HVFULSWLRQ RI WKH FRQWUROV SDUW This push button controls allow the following functions and indications: Emergency stop Primary breaker On - Off Secondary contactor On - Off Horn Setting of voltage variation speed Max. current setting Key-switch Indication of test transformer temperature Indication of Primary current and voltage Indication of test transformer current on HV side.

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Warning lamps (one green, one red) are mounted on the TKMT cabinet. Plugs are provided for a safety circuit (Interlock). 'HVFULSWLRQ RI WKH UHJXODWLQJ WUDQVIRUPHU SDUW With this air insulated regulating transformer the input voltage of the test transformer can be varied smoothly & continuously. The unit is for indoor operation, air-cooled. The primary winding is galvanically separated from the secondary winding. The zero start interlock forces the operator to start always from zero. 7HFKQLFDO GDWD RI WKH 7.07 FRQWUROV VHULHV
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TKMT 30 TKMT 45 TKMT 90 TKMT 250

30 45 90 250

400 400 400 1000

1.3 x 0.8 x 2.2 1.3 x 0.8 x 2.2 1.3 x 0.8 x 2.2 1.3 x 0.8 x 2.2

270 370 570 680

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The DMI 551 has 3 separate analogue measuring channels and is available in all combinations. E.g. as a pure impulse measuring device up to a multi purpose AC, DC, IMP measuring device. Due to its modular system a later upgrade can be performed easily on-site without sending the device back to the Haefely works. +DUG DQG 6RIWZDUH Are based on Haefely in house developments especially adapted to the demanding high voltage test environment. 3 individual measuring channels allow for better performance and higher reliability. Microprocessor control is based on PC 104 industrial standard and built with high quality industrial strength components. The illuminated LCD CFL screen has a size of 120 x 64 mm and offer a resolution of 240 x 128 dots. Software is stored on an EPROM and can be updated if required. 7HFKQLFDO GDWD Technical data are listed for a DMI equipped with only the AC measuring channel. $& 9ROWDJH 0HDVXULQJ &KDQQHO Measured values Display Accuracy Input voltage Measuring range Range setting Input impedance Frequency of the measured voltage 16 2/3...40 Hz, Flash detection Peak / 2 (capacitor), RMS (fast A/D conversion) kV, 4 Digits 0,5 %, 3 Counts max 150 V RMS 5...100 % automatic 1 M, 60 pF 40...400 Hz, +/- 0.5 % Accuracy +/- 1 % Accuracy polarity and last Peak / 2

 P X

Used in conjunction with the TKMT controls for on-site tests, the DMI 551 is a multi purpose measuring instrument for all kind of voltages present in high voltage test laboratories. The instrument has a high EMC compatibility and does not need additional screening. It is built into a 19" standard housing, 3 units in height.

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'HVFULSWLRQ With an adapted coupling quadripole, the coupling capacitor is used for sensitive partial discharge measurements. Its capacitance is determined depending of the test object capacitance. The pre-tested active part is installed in an insulating tube, which is in turn installed in the coupling capacitor tube. This type of coupling capacitor has a high capacitance value, a good partial discharge behaviour and a high reliability. The capacitor vessel is equipped with a pressure gauge and filling valve. 7HFKQLFDO GDWD RI WKH FRXSOLQJ FDSDFLWRUV ..6
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KKS 230-0.5 KKS 325-0.5 KKS 510-0.5 KKS 750-0.5

230 325 510 750

0.5 0.5 0.5 0.5

0.9 0.9 0.6 0.9

1.5 1.5 2.0 2.7

350 350 500 750

Other voltage ratings are possible. Please contact us.

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'HVFULSWLRQ The SF6-air bushings are SF6 insulated, for outdoor use in any mounting position, with: Cylindrical FRP - insulator with silicone ribs Metal housing flange with gas fitting, spacer and lifting lugs. An aluminium top electrode is mounted on the top bushing to allow PD free testing. A pressure indicator is available as an option.
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t pPPc3D35m r qVp c Ec s p m c 3t r z 2 cp5 V d  q y55 z

DFS 230 DFS 325 DFS 510 DFS 750

230 325 510 750

0.5 0.6 0.7 1.0

2.2 3.0 4.4 7.5

220 450 600 1660

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'HVFULSWLRQ A multitude of connection flanges can be realised to connect: coupling capacitors SF6-air bushings test object test transformer

These flanges can be equipped with a switch for separating a coupling capacitor from the test transformer for example. This helps to increase the capacitive load range of the test system. Earthing or PD calibration studs can be integrated too.

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Special base frames for the test transformer, coupling capacitor, SF6-air bushing can be realised.

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7HVW DFURVV RSHQ VZLWFK Some customers require special tests on the breakers or disconnecting switches. This is a test across open switch on the open breaker. Each of its contacts is energised separately. One of the voltage is phase shifted by 180 degrees, which allows to reach test voltage levels higher than the single test transformer nominal rating. The manufacturer thus needs 2 test transformers in his works. 37 WHVWV DW  +] In order to keep the instruments transformers in the circuit, tests have to be carried-out with a higher frequency, for example 180 Hz. A frequency converter (FU) is required for this test. %ORFNGLDJUDP IRU WHVW DFURVV RSHQ VZLWFK
Regulating transformer STL Test transformer 400 kV TES 1

Partial discharge Detector TE 571

Test object at works

kV

Control unit OT 247

Test transformer 400 kV TES 2 Frequency Converter FU Coupling Capacitor KKS

Dielectric & PD tests Tests at 180 Hz Test across open switch"

7HVW DFURVV RSHQ VZLWFK ZLWK ERWK 7(6 RXWSXWV SKDVH VKLIWHG E\  GHJUHHV Output TES 1 Effective test voltage across test object is the sum of the outputs of the TES 1 and the TES 2.

Output TES 2

14

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'HVFULSWLRQ For storage and transportation of the AC test system test system including the high voltage transformer TES. If possible, the container is subdivided by a partition in a "control room" and a "storage room". If not enough space is available, a separate container serves as control room. The regulating transformer TKMT with controls is installed inside the control room. The feeding voltage is transferred via special cables to the HV transformer. A desk with drawers can also be installed in the control room, which is lighted. Provision for a safety circuit connection is given. The container is usually equipped with a power distribution panel, including protection system and main circuit breaker. An opening is provided for the power and control cables which can be closed with a hinged door. All pieces of equipment are earthed at a central point, accessible from the outside of the container. The test transformer, eventual bushing with HV electrode as well as base frames are arranged inside the storage room / container. These elements are secured by adapted fastenings during transportation. Haefely uses the following standard steel container which are specially customised for the test equipment arrangement. A special double component paint, standard light grey RAL 9002, is used and the centre of gravity is clearly indicated. They can be transported by ship, train and lorry.

Dimensions Length x Width x Height

Control room container 10 feet 3.0 x 2.5 x 2.6 m

Storage container 20 feet 6.1 x 2.5 x 2.6 m

 IHHW FRQWURO URRP FRQWDLQHU ZLWK 7.07 FRQWUROV

15

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'HVFULSWLRQ This generator allows to test GIS with oscillating switching impulses (OSI). It is fully independent from the AC components of the whole test system. It generates an OSI impulse of a few kV which is amplified by the test transformer TES itself. The system charges a bank of impulse capacitors which are discharged through the TES windings. The DMI 551 Imp (with options DC and Imp), with a special software displays the charging and the OSI test voltages. The OSI measurement signal is taken from the secondary part on the TES transformer.

400 V

OSI generator

Test transformer

Test object

,QFOXGHV WKH IROORZLQJ PDLQ FRPSRQHQWV Impulse capacitors with connection circuit DC Charging and measuring circuits Polarity change circuit Integrated command panel Digital measuring instrument DMI 551 IMP

7\SLFDO RXWSXW YROWDJH

26, UDFN

Max. output OSI voltage with test transformer TES 600 kV Max. output OSI voltage with test transformer TES 750 kV The value depends of the test object load.

approx. 900 kV approx. 1250 kV

16

7HFKQLFDO VHUYLFHV
'HVFULSWLRQ Haefely Test AG has a dedicated Technical Services dept. with an experienced team of engineers doing the internal tests as well as the commissioning on-site and final testing of the test installations. Our Technical Services dept. does also preventive maintenance, repairs and calibrations if required. This responsive team allows to minimise eventual down-times and assures the shortest possible reaction time should any question arise. The full coverage of the warranty is granted only if Haefely Test AG has carried out the Technical Services. The charges for the delegation of our personnel are based on the terms and conditions of the Swiss Association of Machinery Manufacturers. ,QVWDOODWLRQ Big installations require our experienced team of mechanical erectors for supervising the assembly the test systems. 6\VWHP DQG $FFHSWDQFH 7HVWV RQ 6LWH Once the system is erected, we delegate our engineers for doing the systems tests at the customers. The system test shall proof that the system works according to the specification at customers site and gives a first training to the operating staff. These tests can also be done with a real test object. 7UDLQLQJ RI 2SHUDWLQJ 3HUVRQQHO The training is carried out by the Haefely senior engineer immediately after the systems tests. Detailed explanations about the use of the system, controls and measuring instruments are given, in addition to the operating manuals. 3UHYHQWLYH 0DLQWHQDQFH 6HUYLFH YLVLWV

Haefely Test AG can offer a regular service & maintenance visit on-site for checking the system condition & proposing necessary works. This is particularly appreciated for production line equipment. This visit can also be combined with the system re-calibration.

17

$FFHVVRULHV 0HDVXULQJ RI 3DUWLDO 'LVFKDUJHV

By adding a coupling quadripole (option), the encapsulated coupling capacitor type KKS can be used for measuring partial discharges. Various coupling quadripoles can be used. Digital or analogue PD detectors can then be used depending of the customers needs. Please consult the Tettex General Catalogue for more information.

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The encapsulated standard capacitors type NKS are used in conjunction with C and tan bridges for measuring capacitance and tan values. Digital or analogue bridges can then be used depending of the customers needs. For more details, see the Tettex General Catalogue.

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18

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7\SH 766 IRU IDFWRU\ WHVWLQJ 7\SH 7669 IRU RQVLWH WHVWLQJ

'HVFULSWLRQ - Complete basic system - SF6 - insulated HV transformer with a built-in HV measuring capacitor - Switching and regulating cubicle - Compensating reactor - Control unit with set of control and measuring cables, 20 m - Voltage measurement - Power line filter - Low voltage protection device (only included for systems 510 kV and above) - One set of operating instructions and test reports in English or German) 2SWLRQV - Computerised control unit with set of control and measuring cables, 20 m - Encapsulated coupling capacitor - SF6 - air bushing - Connection flanges - Container for storage, transportation & test room - OSI generation rack - Technical services - Partial Discharge detectors & - C & tan measuring bridges

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TSS ... kV, ... kVA TES ... kV, ... kVA STL ... kVA KDL ... kVA OT 247 in desk top housing incl. in OT 247 NLFA NSP

TSSV ... kV, ... kVA TES ... kV, ... kVA TKMT ... kVA incl. in TKMT incl. in TKMT DMI 551 incl. in TKMT as option as option

OT 257 with desk and mini-rack KKS ... kV, ... nF DFS ... kV ZF... --TES OSI ... kV DEL several models available, please see the Tettex General Catalogue please contact us

--KKS ... kV, ... nF DFS ... kV ZF... CONT AC TES OSI ... kV DEL several models available, please see the Tettex General Catalogue please contact us

- Other possibilities

19

/LVW RI OHDIOHWV
Modular AC test systems up to 300 kV, 0.25 A AC voltage test systems up to 1800 kV, 40 A Instrumentation for Partial Discharge, C and tan , accuracy and resistance Haefely Test AG offers also a complete range of impulse test systems for both impulse voltage and impulse current applications. E 151.30 E 152.51 Tettex General Catalogue

7HVW WUDQVIRUPHU W\SH 7(6  IODQJHG RQ D *,6

Haefely Test AG Lehenmattstrasse 353 CH - 4052 Basel Switzerland Tel. Fax. e-mail +41 61 373 41 11 +41 61 373 49 12 sales@haefely.com www.haefely.com

12.2003 Subject to technical modifications without notice.

20