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DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDE THE BOLT CIRCLE - PLAIN LOOSE TYPE FLANGE & BLIND FLANGE WITH SELF-SEALING GASKET REFERENCE DRAWINGS: DESIGN CONDITIONS: DESIGN CODE =
ASME BPVC SECT. VIII - DIV. 1 [2010] [CLASS 3 ASSEMBLY / CATEGORY 3 FLANGE] C MPa
DESIGN TEMPERATURE DESIGN PRESSURE NON-REDUCING FLANGE MATERIAL DATA: PLATE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BLIND FLANGE MATERIAL DATA: PLATE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BOLT/STUD DATA: MATERIAL PROOF STRENGTH DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. NOMINAL DIAMETER AREA NO. OF THREADED ENDS (BOLT = 1 STUD = 2) FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION): PIPE OUTSIDE DIAMETER OUTSIDE DIAMETER INSIDE DIAMETER BOLT CIRCLE DIAMETER NO. OF BOLTS BOLT HOLE DIAMETER OUTSIDE DIAMETER OF SPACER (=A, IF NONE) GASKET DATA: MATERIAL DIAMETER GASKET FACTOR MIN DESIGN SEATING STRESS OUTSIDE DIAMETER INSIDE DIAMETER DIA. @ LOCATION OF GASKET LOAD REACTION BOLT-FORCES / MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION): HYDROSTATIC END-FORCE H'STATIC END FORCE ON AREA I/S OF FLANGE GASKET LOAD HYDROSTATIC END FORCE MOMENT ARM MOMENT ARM MOMENT ARM FLANGE MOMENTS: MOMENT MOMENT MOMENT MOMENT
= P=
= Sf = Sf = EI =
= Sf = Sf = EII =
Fy Sa Sb E db Ab/n
= = = = = = = =
A B C n D
= = = = = = =
mm mm mm mm mm mm
= = m= y= = = G=
F (Y-3.2)
H= HD HG HT hD hG hT = = = = = =
MD = MG = MT = MP=
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SUGGESTED TRIAL VALUES: B1 = FLANGE THICKNESS FLANGE THICKNESS FLANGE THICKNESS BOLT AREA SUGGESTED SUGGESTED SUGGESTED SUGGESTED TRIAL FLANGE THICKNESS TRIAL BLIND FLANGE THICKNESS TOTAL AREA OF BOLTS AREA OF BOLT ta = tb = tc = A b' = tI tII Ab Ab/n = = = = #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0 mm mm mm mm mm mm mm mm 0 mm C Y.3(a) E (39) E (40) C Y.9(b)) E (42) T T T T (Y-9.1) (Y-9.1) (Y-9.1) (Y-9.1)
RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE SELECTED VALUES: SELECTED FLANGE THICKNESS SELECTED BLIND FLANGE THICKNESS SELECTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE
hC =
C Y-4(a)(2)
mm mm 0 mm mm 0 mm mm
C (Y.3(a))
THICKNESS OF WASHERS, ETC MISCELLANEOUS CALCULATIONS: SHAPE FACTOR SHAPE FACTOR BOLT HOLE ASPECT RATIO
a AR rB
= = = =
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.0 mm #DIV/0! #DIV/0! #DIV/0! 0 0 0
C C C C
Jp = Js = CALCULATED STRAIN LENGTH OF BOLT ELASTICITY FACTOR FACTOR FACTOR FACTOR FACTOR l= rEI = C1 C2 C3 C4 = = = =
F I' = RIGID BODY ROTATION OF FLANGES TIMES E*: FACTOR FACTOR FACTOR
TOTAL FLANGE MOMENT AT DIAMETER B 1: MSI = MSII = UNBALANCED FLANGE MOMENT AT DIAMETER B 1: MuI = MuII = BALANCED FLANGE MOMENT AT DIAMETER B 1: MbI = MbII = SLOPE OF FLANGE AT DIAMETER B 1 TIMES E: FLANGE I: SLOPE #DIV/0! #DIV/0! N.mm N.mm E (23) E (24) #DIV/0! #DIV/0! N.mm N.mm E (21) E (22) #DIV/0! #DIV/0! N.mm N.mm E (19) E (20)
EIBI =
E (25)
BI = =
EIIBII =
E (26)
BII = =
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CONTACT FORCE BETWEEN FLANGES AT h C: HC = BOLT LOAD AT OPERATING CONDITIONS: W m1 = BOLT AREAS: REQUIRED BOLT-AREA TOTAL BOLT-AREA OPERATING BOLT STRESS: #DIV/0! N E (28) #DIV/0! N E (27)
Am = Ab =
#DIV/0!
mm2 0 mm2
C (Y-4(b))
b =
DESIGN PRESTRESS IN BOLTS: Si = % OF BOLT PROOF STRESS TYPE OF LUBRICANT NUT FACTOR (TORQUE CO-EFFICIENT) BOLT PRELOAD BOLT TORQUE RADIAL STRESS IN FLANGE I AT BOLT CIRCLE: SRI = RADIAL STRESS IN FLANGE I AT INSIDE DIAMETER: SRI = TANGENTIAL STRESS IN FLANGE I AT INSIDE DIAMETER: STI = LONGITUDINAL HUB STRESS IN FLANGE I : SHI = RADIAL STRESS IN FLANGE II AT BOLT CIRCLE: SRII = RADIAL STRESS IN FLANGE II AT DIAMETER B 1: SRII = TANGENTIAL STRESS IN FLANGE II AT DIAMETER B 1: STII = RADIAL & TANGENTIAL STRESS AT CENTRE OF FLANGE II: SRII = STII = ALLOWABLE FLANGE DESIGN STRESSES: BOLTS: Sb FLANGE I: SR ST FLANGE II: SR ST DESIGN SUMMARY: FLANGE I STRESSES FLANGE II STRESSES BOLT STRESS = = = = = = = = = =
#DIV/0!
MPa
E (29)
#DIV/0! #DIV/0!
MPa %
E (30)
#DIV/0! #DIV/0!
kN N.m
#DIV/0!
MPa
E (31)
0.0 MPa
E (32c)
#DIV/0!
MPa
E (33c)
0.0 MPa
E (34c)
#DIV/0!
MPa
E (35)
#DIV/0!
MPa
E (36)
#DIV/0!
MPa
E (37)
#DIV/0!
MPa
E (38)
0.0 MPa
C (Y-7(a))
C (Y-7(c)) C (Y-7(d))
C (Y-7(c)) C (Y-7(d))
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