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7.02350.22.00
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Application limits have now been abolished! Measuring error guaranteed to be less than 0.3% of the measured value Excellent noise rejection, better by a factor of 10 as compared to typical competitors signal converters ATEX and FM approvals
Variable area flowmeters Vortex flowmeters Flow controllers Electromagnetic flowmeters Ultrasonic flowmeters Mass flowmeters Level measuring instruments Communications technology Engineering systems & solutions Switches, counters, displays and recorders Heat metering Pressure and temperature
The modular KROHNE system will have the right electromagnetic flowmeter for your specific application right from both the flowmetering and the economic viewpoint.
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P-controlled signal converter digital signal processing and sequence control internal IMoCom interface (bus), allows modular retrofitting, e.g. with interfaces (RS 485/Profibus/Fieldbus or HART) outputs and inputs can be operated in the active or passive mode current and pulse outputs galvanically isolated status and/or control input rapid response time, real time constant of 0.2 s all systems delivered ready to operate; install flowmeter in the pipeline, connect up, its ready to go. low investment and follow-up costs, easy installation, low power consumption, high operational dependability, virtually maintenance-free
Many different (scaled) outputs and inputs, options e.g. HART and PROFIBUS
Extremely stable and accurate results with steady or pulsating flows, also with up to 5% solids content Large high-contrast LC display (option)
Calibrated on EN 17 025 accredited calibration rigs, accuracy of calibration better than 99.97% of the measured value
Pulsating flow measurement up to 200 pulses per minute Measuring error guaranteed to be less than 0.3% of the measured value
IFC 090
The modular KROHNE system with the IFC 090 signal converter
The IFC 090 signal converter is compatible with all KROHNE primary heads: Type code K Integral systems: F Remote systems: IFM ... Primary head and signal converter form a single unit and are solidly connected. Primary head and signal converter are remote units and electrically connected by signal and field current cables. IFS ... primary head IFC 090 Signal converter
Electromagnetic flowmeter
Full data of the primary heads (IFS ... .) are specified in the relevant Data Sheets: ALTOFLUX ... /AQUAFLUX ... / ECOFLUX ... / PROFIFLUX ... / VARIFLUX ... Integral systems
with regedly mounted IFC 090 K ECOFLUX AQUAFLUX IFM 1080 K 080 K
Remote systems
Primary heads ECOFLUX AQUAFLUX IFS 1000 F F System with IFC 090 F ECOFLUX AQUAFLUX IFM 1080 F 080 F
Flowtube / Connection Teflon-PFA liner, flangeless design Polypropylen and hard rubber liner, flanged design e.g. Teflon-PFA liner, flanged design fused aluminium oxide tube, flangeless design Teflon-PFA liner, food-grade and sterile connections for special applications, e.g. sanitary version, pressure ratings up to PN 1500 or 20 000 psig, and field replaceable electrodes WE
1)
DN 10-150 /8-6
1)
ALTOFLUX
IFM 3080 K
ALTOFLUX
IFS 3000 F
ALTOFLUX
IFM 3080 F
1)
1)
IFC 090
KEMA 01 ATEX 2200 X ALTOFLUX IFM 4080 K-EEx ALTOFLUX IFM 4080 K/i-EEx (outputs intrinsic safety)
KEMA 01 ATEX 2262 X PROFIFLUX IFM 5080 K-EEx PROFIFLUX IFM 5080 K/i-EEx (outputs intrinsic safety)
KEMA 01 ATEX 2021 X VARIFIFLUX IFM 6080 K-EEx VARIFIFLUX IFM 6080 K/i-EEx (outputs intrinsic safety)
IFC 090 F-EEx and IFC 090 F/i-EEx for separate flowmeters
G
KEMA 01 ATEX 2234 X IFC 090 F-EEx IFC 090 F/i-EEx (outputs intrinsic safety)
Type of protection
outputs / inputs housing signal converter terminal compartment of outputs, inputs, power supply power supply electrodes signal cable (only F version, remote) field power supply cable (only F version, remote)
intrinsic safety IFC 090 K / i-EEx IFC 090 F / i-EEx i d e (d, option for K) e i e e
e i d K
= increased safety = intrinsic safety = flameproof enclosure = integral units: characteristic and approval No. see data sheets Primary heads characteristic approval No. EEx de [ib] IIC T6 KEMA Ex-97.D.2241
Class III Div, 2 Groups A, B, C, D Class III Div, 2 Groups F, G Class III Div, 2 Groups
IFC 090
From the table obtain for v = 12 m/s the flow rate of 217.1 m3/h at DN 80.
3 v = 55 m /h x 12 m/s 217.1 m3/h v = 3.04 m/s
From the table obtain for v = 40 ft/s the flow rate of 955.9US Gal/min at 3 meter size. 200 US Gal/min x 40 ft/s 955.9 US Gal/min v = 8.37 ft/s v=
Flow tables v = flow velocity in m/s Meter size Full-scale range Q100% in m3/h DN v = 0.3 m/s v = 1 m/s mm inch (minimum) 1/10 0.0053 0.0177 2.5 1/8 4 0.0136 0.4520 1/4 6 0.0306 0.1018 3/8 10 0.0849 0.2827 1/2 15 0.1909 0.6362 3/4 20 0.3393 1.131 25 1 0.5302 1.767 32 0.8686 2.895 40 11/2 1.358 4.524 50 2 2.121 7.069 65 3.584 11.95 80 3 5.429 18.10 100 4 8.483 28.27 125 13.26 44.18 150 6 19.09 63.62 200 8 33.93 113.1 250 10 53.02 176.7 300 12 76.35 254.5 400 16 135.8 452.4 500 20 212.1 706.9 600 24 305.4 1018 700 28 415.6 1385 800 32 542.9 1810 900 36 662.8 2290 1000 40 848.2 2827 1200 48 1221 4072 1400 56 1663 5542 1600 64 2171 7238
v = 12 m/s (maximum) 0.2121 0.5429 1.222 3.392 7.634 13.57 21.20 34.74 54.28 84.82 143.3 217.1 339.2 530.1 763.4 1357 2120 3053 5428 8482 12215 16625 21714 26510 33929 48858 66501 86859
v = flow velocity in ft/s Meter size Full-scale range Q100% in gallons/min DN v = 1 ft/s v = 40 ft/s mm inch (minimum) (maximum) 1/10 0.0245 0.979 2.5 1/8 4 0.0383 1.530 1/2 6 0.1530 6.120 3/4 10 0.3735 14.93 1/2 15 0.8405 33.61 3/4 20 1.494 59.75 25 1 2.334 93.34 32 3.824 153.0 40 11/2 5.979 239.0 50 2 9.339 373.5 65 15.78 630.9 80 3 23.90 955.6 100 4 37.35 1493 125 58.38 2334 150 6 84.05 3361 200 8 149.43 5975 250 10 233.4 9334 300 12 336.2 13442 400 16 597.9 23899 500 20 933.9 37345 600 24 1345 53781 700 28 1919 76760 800 32 2507 100272 900 36 3173 126904 1000 40 3917 156672 1200 48 5640 225608 1400 56 7677 307080 1600 64 10027 401080
IFC 090
IFC 090
The standard
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1 Input amplifier
G
outstanding accuracy full set of standard equipment current and pulse outputs (galvanically isolated) status and/or control output, easy to set for numerous tasks: as trip point, to indicate flow direction, error messages, external initiation of functions, etc. IMoCom bus can be used for numerous internal and external tasks simplified, standard KROHNE operator control concept low power consum
overdrive-proof signal processing, processes flow peaks up to 20 m/s (65 ft/s) and more rapidly and accurately than competition moduls digital signal processing and sequence control patented, high-resolution A/D converter, digitally controlled and monitored high signal-to-noise ratio through low-loss field power supply with high frequencies and currents
G G
G G G
The low-loss field power supply generates the pulsed, electronically controlled DC current for the magnetic coils of the primary head The high field current ensures a high signal level
3 Current output
G G
galvanically isolated from all other groups converts the digital output signal from the P 3 microprocessor into a proportional current
galvanically isolated from other groups selectable input/output combinations pulse output (B1), passive FET optocouplers allow connection of electronic and electromechanical totalizers status output (B2) for limit value, error identification, or flow direction in forward/reverse flow mode (F/R) or measuring range identification in BA mode both outputs can also be used as control inputs
large-size illuminated LC display 3 keys for operator control of the signal converter connection to the internal IMoCom bus unit can be retrofitted to basic devices (B Version)
for connection of external control and test devices such as: HHT handheld terminal (option), display/operator control unit for operation of basic versions adapter and CONFIG software for operation via MS-DOS PC
IFC 090
water at 10 30 C/ 50 86 F > 300 S/cm UN ( 2 %) 20 22 C /68 71.6 F 60 min 10 x DN/2 x DN (DN = meter size) properly grounded and centered
Type/Meter size DN mm DN 2.5 6* (IFS 1000 F all meter size) DN 10 Current output Reproducibility and repeatability External influences Ambient temperature Pulse output Current output Power supply Load
Maximum error in % of measured value (MV) v 1 m/s / 3 ft/s v < 1 m/s / < 3 ft/s 0.5% of MV (0.4% MV + 1 mm/s) (0.4% MV + 0.04 inch/s) 0.3% of MV (0.2% MV + 1 mm/s) 3/8 (0.2% MV + 0.04 inch/s) same error limits as above, additionally 10 A inches 1/ 1/ * 10 4 0.1% of MV, minimum 1mm/s / 0.04inch/s at constant flow typical values maximum values
Curve B A
*IFS 6000 F (DN 2.5 4 and 1/ 1/ ) 10 6 additional error 0,3 % MV
} at 1 K /1.8 F variation
at 10% variation at max. permissible load, see pages 8 and 9
(1) All KROHNE signal converters undergo burn-in tests, duration minimum 20 hours at varying ambient temperatures 20 to + 60 C / 4 to + 140 F. The tests are controlled by computers.
IFC 090
The responsibility as to the suitability, intended use and corrosion-resistance of the materials used in their construction rests solely with the purchaser.
Ex version (nA) with approval for zone 2 Ex-e Ex version (e) increased safety Ex-i Ex version (i) intrinsic safety Output/Input FM Factory Mutual Ex-Div. 2 Add-on equipment (option)
Basic version = B without local display and control elements K = integral F = remote IFC 090 K/B IFC 090 F/B IFC 090 K/B/Ex-nA IFC 090 F/B/Ex-nA on request on request on request on request
Display version = D (option) with local display and control elements K = integral F = remote IFC 090 K/D IFC 090 F/D IFC 090 K/D/Ex-nA IFC 090 F/D/Ex-nA IFC 090 K/Ex IFC 090 K/i-EEx IFC 090 F/Ex IFC 090 F/i-EEx
IFC 090 K/B IFC 090 F/B IFC 090 K/D Ex-Div. 2 Ex-Div. 2 Ex-Div. 2 CONFIG software and adapter for operator control via MS-DOS PC, connection to internal IMoCom interface (equipment bus)
PLEASE NOTE
Current output Function Current: fixed ranges variable ranges
Electrical data Error identification Forward/reverse flow measurement Pulse output Function
all operating data configurable galvanically isolated from all input and output circuits digital pulse division, interpulse period non-uniform, therefore if frequency and cycle meters connected allow for minimum counting interval: gate time, totalizer P 10 0 % [Hz]
1000
Active mode Passive mode Electrical data Pulse width Forward/reverse flow measurement Status output (passive) Function Electrical data Control input (passive) Function Control signals
connection: electronic totalizers connection: electronic or electromechanical totalizers see Connection diagrams on Page 9 automatic: pulse duty cycle 1:1, max 1000 pulses/s = 1kHz (Ex-i: 10 kHz) variable: 10 ms 2 s P100% [pulses/s] = fmax [Hz] = flow direction identified via status output
1 2 x pulse width
configurable as measuring range identification for BA mode, indicator for flow direction, errors or trip point see Connection diagrams on Page 9 configurable for range change, totalizer reset, error reset, set outputs to min. values or hold actual output values initiate function by low or high control signals Umax: 24 V AC 32 V DC (any polarity) low: 1,4 V 2V high: 3V 4V 0.2 99.9 s, adjustable in increments of 0.1 second Cutoff on value: 1 19% of Q 100% , adjustable in 1% increments Cutoff off value: 2 20%
IFC 090
IFC 090
Units: Totalizer
Actual flowrate
Language of plain texts Display: Top field Middle field Bottom field Power supply IFC 090 1. Rated voltage Tolerance band 2. Rated voltage Tolerance band
3-field LCD actual flowrate, forward, reverse and sum totalizers (7-digit), or 25-character bar graph with percentage indication and status messages m3/h, liters., US gallons/min or user-defined unit, e. g. liters/day m3, liters, US gallons or user-defined unit, e. g. hecto-liters or US gallons/day (adjustable count duration up to overflow) English, German, French, others on request 8-character, 7-segment numeral and sign display, and symbols for key acknowledgement 10-character, 14-segment text display 4 markers to identify display in measuring mode 1. AC-Version 2. AC Version AC/DC Version Standard Option Option 230 / 240 V 200 V 24 V AC 24 V DC 2w 260 V 170 220 V 20 27 V AC 18 32 V DC 115 / 120 V 100 V 100 130 V 85 110 V 230/240 V 200 260 V 48 63Hz approx. 10 VA 24 V AC 20 24 V AC 48 63Hz approx. 10 VA 24 V DC 18 32 V DC approx. 8 W
IFC 090 Ex - i: Rated voltage (not Ex - i 3 /Ex - i 5) Tolerance band Frequency Power consumption (incl. primary head) Housing Material Ambient temperature Protection category (IEC 529/EN 60529)
When connected to functional extra-low voltage, 24 V, safety separation (PELV) is essential (to VDE 0100/VDE 0106 and IEC 364/IEC 536 or equivalent national standard).
IFC 090
B2 active or passive
D G
option option
passive
passive
5, 6, 8, 10 2
option
5, 6, 8, 10 1, 2, 4, 5, 6, 7, 8, 9, 10 1, 5, 6, 8, 10 2, 5, 6, 8, 10 2
Ex-nA operation in zone 2 Ex-e increased safety Ex-i1 intrinsic safety Ex-i2 intrinsic safety Ex-i3 intrinsic safety
with internal power source
active
passive active
yes
5, 6, 8, 10 4, 7, 9
Ex-i6 intrinsic safety Ex-i7 intrinsic safety Ex-i8 intrinsic safety Ex- FM Div. 2
passive
passive
passive
5, 6, 8, 10 2
active or passive
active or passive
5, 6, 8, 10 1, 2, 4, 5, 6, 7, 8, 9, 10
Bus connection Key, N/O contact External power source (Uext), DC or AC voltage, connection polarity arbitrary External power source (Uext), DC voltage, note connection polarity
Bus connection PA or FF
PE FE
If to be connected to a functional extra-low voltage source (24 V), protective separation in conformity with VDE 0100, Part 410, or equivalent national standard, must be ensured. Electrical connection in conformity with VDE 0100 Regulations governing heavy-current installations with mains voltages up to 1000 V or equivalent national standard.
Passive mode
External power source required for operation (selection) of the outputs and inputs.
10
IFC 090
IFC 090
Version: I = RL = Version: I = RL =
Current output Iactive A/D/ Ex-nA / Ex-e / Ex-Div. 2 0/4 20 mA < 500 Ex-i3 4 20 mA < 350 Current output Ipassive A/B/Ex-nA / Ex-Div. 2 15 20V DC 0 500 0/4 20 mA Ex-i1 / Ex-i2 8.1 30V DC Uext 8V 22mA 4 20mA
U ext
Pulse output Ppassive for EC or EMC A / Ex-nA / Ex-e / Ex-Div. 2 30 V DC / 24 V AC 150 mA Ex-i1 / Ex-i4 / Ex-i6 30V DC 110 mA
Status output Spassive (connection to B1 and/or B2) A/D/ Ex-nA / Ex-e / Ex-Div. 2 30 V DC / 24 V AC 150 mA Ex-i1 / Ex-i4 / Ex-i6 30 V DC 110 mA
Pulse output Ppassive for active EC A/D/ Ex-nA / Ex-e / Ex-Div. 2 30 V DC / 24 V AC 150 mA Ex-i1 / Ex-i4 / Ex-i6 30 V DC 110 mA
U ext
Control input Cactive (connection to B1 and/or B2) A / Ex-nA / Ex-Div. 2 15 V DC from current output I Ex-i5 20 V DC
24 V DC or AC for power supply, outputs and inputs B1 and B2 A / Ex-nA / Ex-e / Ex-Div. 2
18 30V DC 20 26V AC 150mA DC/AC e.g. totalizer, indication (load) or control elements B2 e.g. indication (load) or control elements Connection of outputs and inputs see diagrams 4, 7 and 9 outputs and inputs power supply
I max
I Con < 6 mA
Icon =
U ext
Version:
15 V DC from current output I 3 mA operation with current output I 23 mA operation without current Version: output I Uext Ex-i5
Control input Cpassive (connection to B1 and/or B2) A/D/ Ex-nA / Ex-e / Ex-Div. 2 30 V DC / 24 V AC
Version:
Uint = Ri = UL =
Uint 15 V DC from current output I Imax 03 mA operation with current output I Imax 23 mA operation without current output I Version: Uint = Ri = UL = Ex-i5 20 V DC 260 20 V x RL 260 + RL
Icon =
IFC 090
11
easy and time-saving connection method, as the shields are connected via stranded drain wires. suitable for underwater and underground installation insulating material flame-retardant to IEC 332.1/VDE 0472 low halogen content, unplasticized remains flexible at low temperatures also available with blue sheath for intrinsically safe electrode circuit
1 Stranded drain wire, 1st shield, 1.5 mm2 or AWG 14 2 Insulation 3 Stranded wire 0.5 mm2 or AWG 20 4 Special foil, 1st shield 5 Insulation 6 Mu metal foil, 2nd shield 7 Stranded drain wire, 2nd shield, 0.5 mm2 or AWG 20 8 Outer sheath Field power supply cable C Length 0 - 150 m 0 - 500 ft 150 - 300 m 500 - 1000 ft 300 - 600 m 1000 - 1900 ft
Type of cable, single shielding 2 x 0.75 mm2 Cu / 2 x 18 AWG 2 x 1.50 mm2 Cu / 2 x 14 AWG 2 x 2.50 mm2 Cu / 2 x 12 AWG
Primary head
Signal cable
10 25 10
1
3/8 3/8
A4 A3 A1 A2 A1 A4 A2 A4 A2 A1
10 200 -
8
1/10
PROFIFLUX IFS 5000 F 2.5 25 VARIFLUX IFS 6000 F ALTOFLUX M 900 2.5 25 10 -
1
1/10
1
3/8
12
IFC 090
G The figures in brackets refer to the stranded drain wires for the shields, see sectional drawing of signal cable A on page 12. G Electrical connection in conformity with VDE 0100 Regulations governing the installation of heavy-current systems with mains voltages up to 100 V or equivalent national standard. G Supply power 24 V AC/DC: functional extra-low voltage with protective separation to VDE 0100, Part 410 or equivalent national standard. FE functional ground
I
Product temperature below 150 C/302 F IFC 090 F
II
Product temperature above 150 C/302 F IFC 090 F
Primary heads
Primary heads
N 0L
IFC 090
13
14
IFC 090