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MORGOIL BEARING SYMPOSIUM


India April 2007

WELCOME!!!
Gabriel Royo Vice President & GM Morgoil Bearing Division

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A family business since 1888

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Morgan History Company founded in 1888 Over 450 Morgan continuous mills worldwide Invented MORGOIL oil film bearing in the 1930s MORGOIL bearing technology improvements Recognized as the world leader in metal rolling technology Revolutionized the wire rod industry with the introduction of the No-Twist mill, Stelmor, RSM, etc.

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Long products: Rod and Bar Mills

450+ MORGAN Rod / Bar Mills Installations Worldwide

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Flat Products: Morgoil Bearings

Morgoil Bearings: 421 Hot Mills operating 1623 stands 1046 Cold Mills operating 1930 Stands 6 continents

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History - 1930s Oil Film Bearing Application

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History Original MORGOIL Bearings

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Major Morgoil Developments


Morgoil oil film bearing invented Morgoil oil film bearing applied to production mill Orifices introduced to regulate oil supply Straight neck (loose sleeve) Morgoils discontinued TR - Oil film thrust replaced by roller bearing thrust X type neck seal introduced Hydrostatic introduced QC locking arrangement introduced 2-pad hydrostatic DF neck seal introduced KL Morgoil introduced

1929 1932 1937 1937 1950 1958 1961 1964 1966 1980 1980

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Major Morgoil Developments (cont)

1982 1982 1987 1990 1991 2000 2003 2004 2004

Dual durometer coolant guard introduced Mechanical and hydraulic bayonet locking arrangements SN bearing applied Morgoil machining cell on line Spherical pad hydrostatic KLX Bearing Design LD Locks conversions HM / HL locks conversions HD Seals

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Leaders in Technology: MORGOIL Test Stand

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Construction of MORGOIL Bearing Test Stand

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MORGOIL Test Stand

Designed for the development of the KLX bearing


Full size HAGC cylinder for loading (900 tons) Speed up to 1000 RPM 120 channels of instrumentation for pressure, temperature, strain, flow, torque, and RPM Oil film measurement (+/-2.4 microns) Highly controllable lubrication system (90F to 120F temperature and 0 to 25 gpm flow Hydrostatic assist up to 30,000 psi with variable flow

Allows testing of a full size 28-76 KLX bearing. Cantilever design so the bearing can be an exact duplicate of what would be installed in a mill.

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Morgoil Service Morgan Worldwide locations

Morgan Worcester Morgoil Pittsburgh MORGOIL Chicago Morgan-Europe Morgan do Brasil Morgan-India Morgoil-Japan Morgan-China

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Morgan Worcester - USA

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Morgan Shanghai - China

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Morgan Shanghai - China

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Morgan Europe Sheffield U.K.

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Morgan India Bombay - India

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Morgan do Brasil

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MORGOIL KLX Bearing

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History KL Keyless Bearing

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KLX Sleeve Technology


The thickness has been reduced and the internal flange removed
This sleeve has a more consistent cross section, making the loading on the sleeve more uniform

New design allows the sleeve to better conform to the pressure field produced by the oil film
Distributes the load over a larger area The result is a higher average bearing pressure: 4000 psi (27.6 MPa) under normal operational conditions and 4351 psi (30 MPa) under optimum conditions
KL is 3556 (24.5 MPa)

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KLX Bearing

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KLX Operating Envelope

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KL vs KLX - Rating Comparison

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KLX KL Comparison for New Hot Strip Mill Case Study: 7 stand HSM
7 Finishers (1 future)

Stands F1 to F7 Total Separating Force: 5 200 tonnes max Avoid need for hydrostatics Maximum MORGOIL Speed: 66.7 RPM Bearing choices:
54-75 KL Too small 54-76 KLX 56-84 KL - Marginal

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HSM Bearing Comparison

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54 KLX to 56-KL Rating Comparison

54-76 KLX
2,755 M. tons Max Hydrodynamic Rating

56-84 KL
2,611 M. tons Max Hydrodynamic Rating

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54 KLX vs 56 KL Chock Comparison

54-76 KLX

56-84 KL

29 mm narrower chock 123 mm shorter chock

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54 KLX vs 56 KL Roll Neck Comparison

54-76 KLX

56-84 KL

58 mm shorter from roll barrel to bearing centerline 26 mm greater roll turndown

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KLX vs KL Stand Size Comparison

54-76 KLX

56-84 KL

116 mm narrower stand centerline 150 mm narrower overall

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54-76 KLX vs 56-84 KL Comparison

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KLX Bearing Design Summary


Highest capacity of any mill back up bearing Smaller any other bearing of same capacity
Less space requirements Stiffer

Reduced Initial Cost


Smaller parts, smaller mill Reduced size lubrication system

Lower operating Cost


Reduced parts count Reduced lubrication requirements

Can be easily applied to existing mill designs

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KLX Reference Mills


46-66DLZ 46-88 28 70-86 80-76 74-76 48-76 70-80 38-86 58-76 80-76 56 & 58 52-76 52 & 44-76 50-76 DLZ 80-76 52-76 58-76 Z 54-76 52-76 Germany Germany France PRC PRC Korea PRC PRC PRC PRC PRC PRC PRC PRC Austria PRC PRC Poland India Turkey VAI SMS BWG VAI SMS MH DHI CFHI CE SMS VAI SMS CE CE VAI SMS CE VAI SMS M&H

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20)

Salzgitter 2-Std Skin Pass Rasselstein 2-Stand DCR Ugine 2-High Skin Pass Nanjing Plate/Steckel Mill Baoshan 5 m Rev. Plate Mill POSCO #2 Plate Mill Laiwu 7-Stand HSM Tianjin 2-Std Rev Plate Chongquing 2-Hi Rougher MaAnshan Rev. Rougher Shagang 5 m Plate Mill Taiyuan Iron & Steel HSM Tangshan Xinfeng HSM Tiante HSM Voest-Alpine 5-Std TCM Angang Steel 5 m Plate Shangdong Rizhao HSM Mittal Polska HSM Bhushan R2 Iskenderun I&S HSM

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KLX Reference Mills


74-76 74-86 74-86 54 & 52 48-76 58-76 54-76 58-86 54 & 52 82-72 52-76 48-76 1450-76 48-86 80-86 80-86 80-76 54-76 74-86 52 & 48-76 PRC PRC India USA South Korea PRC Austria Korea Korea India Germany PRC PRC PRC Russia PRC PRC India PRC PRC SMS VAI VAI SMS SMS SMS VAI VAI M&H VAI SMS DHI CFHI SMS SMS SMS SMS CFHI CE

21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) 33) 34) 35) 36) 37) 38) 39) 40)

Pudong 4.3 m Plate Mill Laiwu 4.3 m Plate Mill JSPL 4.3 m Plate Mill SeverCorr HSM INI Steel 2-Hi Rougher Handan HSM Rougher Voest-Alpine HSM Upgrade POSCO KH-3; New R2 Stand POSCO KH-3; Finishing Mill Essar 5-m Plate Mill Thyssen HSM Upgrade Haixin Hot Strip Mill TaiShan 2-Std Plate Mill Changsu YiCheng Plate Mill MMMK 5.0 m Plate Mill Minmetals Yinkou 5.0m Plate Baoshan #2 5.0 m Plate Mill Essar CSP Mill #1 HeNan HanYe Plate Mill Tangshan Guofeng #2 HSM

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Morgoil Bearings Symposium


Morgoil Bearing HSM Video Review Seminar Technical Agenda

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