SJD (CEP) Vertical Condensate Extraction Pumps

Sulzer Pumps

The Heart of Your Process

SJD (CEP) Vertical Condensate Extraction Pumps

Introduction The SJD (CEP) pumps are vertically suspended, double casing (canned), bowl diffuser pumps. These pumps are specially designed for condensate extraction service in power plants to meet the low NPSHa criteria (API requirements are not applicable). There are two distinct designs for the CEP pumps. Pumps designed for 50Hz combined cycle plants and Pumps designed for 60Hz coal fired plants

Sulzer Pumps

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SJD (CEP) Vertical Condensate Extraction Pumps

Available Designs: Single Suction & Double Suction First Stage

Sulzer Pumps

Single Suction First Stage Design These CEP pumps are intended for application in 50Hz combined cycle power plants. The pump is designed with a single suction, high NSS, first stage impeller. Thus resulting in a flat NPSHr characteristic curve which helps to minimize the barrel and pump length.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 3

SJD (CEP) Vertical Condensate Extraction Pumps

Available Designs: Single Suction & Double Suction First Stage

Sulzer Pumps

Double Suction First Stage Design These CEP pumps are intended for application 60Hz coal fired power plants. Designed with a double suction, low NSS, first stage impeller. Thus resulting in a steeper NPSHr characteristic curve to comply with NSS limitation (< 11,000). This requirement is normally present in NAM specifications. This results in acceptable overall barrel and pump length.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 4

SJD (CEP) Vertical Condensate Extraction Pumps

Pump Designation & Sizes - 50 Hz Example of Pump Designation SJD 18DHC-BKC 290-4s SJD 18DHC BKC 290 4s vertical condensate pump series stage, nominal diameter of bowl [in] suction stage (single entry), nominal diameter of impeller [mm] number of stages, (1) suction stage & (3) series stages

Sulzer Pumps

Standard Configurations SJD 18DHC-BKC 290-4s SJD 18DHC-BKC 290-5s SJD 20DHC-BKC 350-5s SJD 20DHC-BKC 360-6s
SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 5

SJD (CEP) Vertical Condensate Extraction Pumps

Operating Data - 50 Hz Pumps

Sulzer Pumps

Capacity................................ Q = 300 800 m3/hr Head ..................................... up to H = 280m Suction Pressure .................. 4 bar (58 psi) Max Operating Pressure....... up to 42.7 bar (619 psi) Temperature ......................... 0C to 100C (32F to 212F) Speed ................................... 1480 RPM Direction of Rotation ............. Counterclockwise as seen from drive end

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 6

SJD (CEP) Vertical Condensate Extraction Pumps

Performance Range - 50 Hz, 1480 rpm

Sulzer Pumps

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SJD (CEP) Vertical Condensate Extraction Pumps

Materials of Construction 50Hz Pumps
Component
Bowls

Sulzer Pumps

S-1 Mod (Opt 1 & 2)

Cast Iron Cast Iron 12% Chrome 12% Chrome Cast Iron, 12% Chrome Cast Iron, 12% Chrome 416 St. Steel Carbon Steel

S-5 Mod (Opt 1& 2)

Carbon Steel Cast Iron 12% Chrome 12% Chrome Cast Iron, 12% Chrome Cast Iron, 12% Chrome 416 St. Steel Carbon Steel

S-6 Mod
12% Chrome 12% Chrome 12% Chrome 12% Chrome 12% Chrome 12% Chrome 416 St. Steel Carbon Steel

Stationary Ring

Suction Impeller

Impeller Ring (Suction Impeller)

Series Impellers

Impeller Ring (Series Impeller)

Shafts

Suction Barrel

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 8

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 50Hz Pumps

Sulzer Pumps

Cast suction and discharge head available with 150# suction and 300# discharge flange as standard execution. Fabricated option also available. Separate fabricated driver stand. Allows the use of one suction and discharge head per pump size independently of motor frame or coupling spacer. Removable seal housing. Allows servicing the throttle bush without removing the head.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 9

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 50Hz Pumps

Sulzer Pumps

Thrust bearing located in the pump. It is sized to take the axial thrust produced by the pump during normal operation and start-up. Flexible coupling with spacer between driver and pump shaft. Allows servicing thrust bearing and mechanical seals as needed.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 10

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 50Hz Pumps (Cont.)

Sulzer Pumps

Flanged fabricated column pipes. Bolted joint flange o-ring sealed. Provides adequate sealing without over stressing bolts. Drop in bearing spider housing. Designed with an offset to allow re-use the same shaft by flipping the bearing spider. Product lubricated Carbon Graphite bearing bushes. Provides longer maintenance free periods. Threaded intermediate coupling for the smaller pump sizes with shaft diameter up 68 mm. Sleeve intermediate coupling (thrust stud) for larger shaft diameters.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 11

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 50Hz Pumps (Cont.)

Sulzer Pumps

First stage single suction impeller with splitter vanes. The high suction specific speed impeller provides low and flat NPSHr curve and high first stage head. Overhung impeller on first stage. Suction bell with no ribs or tail bearing. Fabricated barrel with bottom and lateral anti-rotation ribs. Provides uniform and adequate velocity approach downstream along the barrel length.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 12

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 50Hz Pumps (Cont.) Dual wear ring surfaces. Provides replaceable wear rings for impeller and bowl. Product lubricated Carbon Graphite bearing bushes on all bowls. Provides longer maintenance free periods. Bolted joint flange and o-ring sealed pump bowls.

Sulzer Pumps

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SJD (CEP) Vertical Condensate Extraction Pumps

Detail of Thrust Bearing in Pump 50Hz Pumps

Sulzer Pumps

Note 1: Values given are calculated for full diameter impellers. If impellers are trimmed, the L10 rating life will be increased.
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SJD (CEP) Vertical Condensate Extraction Pumps

Shaft Sealing 50Hz Pumps Shaft sealing by dual mechanical seal in back-to-back configuration.

Sulzer Pumps

Dual seals are used to avoid air inlet through the seal due to low suction pressure. Burgmann or John Crane cartridge seals are available (seal housing compliant with API 682). See below for piping diagram.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 15

SJD (CEP) Vertical Condensate Extraction Pumps

Available Options 50Hz Pumps

Sulzer Pumps

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 16

SJD (CEP) Vertical Condensate Extraction Pumps

Standardized Pump Lengths 50Hz Pumps
Flange Size Discharge Suction (1) (2) 8" 8" 10" 10" 10" 12" 12" 14" 14" 14" A B (5) C D (4) E F G H I

Sulzer Pumps

Pump Size
18DHC-BKC290-4s 18DHC-BKC290-5s 20DHC-BKC350-5s (a) (7) 20DHC-BKC350-5s (b) (7) 20DLC-BKC350-6s

(4) (4) 840 840 910 910 910 795 795 834 834 834 460 460 580 580 580

609.6 1920 40 381 1680 457 457 1626 609.6 3060 40 381 1680 457 457 2765 680 3655 45 390 1768 550 550 3303 680 4255 45 390 1768 550 550 3903 680 3255 45 390 1768 550 550 2911

NOTES: (1) Discharge flange ratings are ANSI B16.5 Class 300 R.F. (2) Suction flange ratings are ANSI B16.5 Class 150 R.F. (3) For driver dimensions contact your local representative. (4) Nozzle location tolerance 3 mm. (5) Suction can tolerance 6 mm. (6) All dimensions are in mm unless otherwise noted and are for guidance only. A certified drawing will be provided in all cases of actual construction. (7) (a) and (b) correspond to different standardized Pump lengths.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 17

SJD (CEP) Vertical Condensate Extraction Pumps

Pump Designation & Sizes - 60 Hz Example of Pump Designation SJD 24DHC-22AA VCRD-3s SJD 24DHC 22AA VCRD 3s vertical condensate pump series stage, n diameter of bowl [in] suction stage (double entry) number of stages, (1) suction stage & (2) series stages

Sulzer Pumps

Standard Configurations SJD 20DHC-22A VCRDA-4s SJD 20DHC-22A VCRDB-4s SJD 24DHC-22AA VCRD-3s SJD 24DHL-22AA VCRD-3s SJD 24DHL-22AA VCRD-4s
SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 18

SJD (CEP) Vertical Condensate Extraction Pumps

Operating Data - 60 Hz

Sulzer Pumps

Capacity................................ Q = 3,000 to 7,000 GPM Head ..................................... up to H = 1275 ft Suction Pressure .................. 58 psi (4 bar) Max Operating Pressure....... up to 680 psi (46.9) bar Temperature ......................... 32F to 212F (0C to 100C) Speed ................................... 1780 RPM Direction of Rotation ............. Counterclockwise as seen from drive end

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 19

SJD (CEP) Vertical Condensate Extraction Pumps

Performance Range - 60 Hz, 1780 rpm

Sulzer Pumps

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 20

SJD (CEP) Vertical Condensate Extraction Pumps

Materials of Construction 60Hz Pumps

Sulzer Pumps

Component
Bowls / Volute Case

S-1 Mod (Opt 1 & 2)

Cast Iron, Ductile Iron 12% Chrome 12% Chrome 12% Chrome 12% Chrome 416 St. Steel Carbon Steel

S-5 Mod
Carbon Steel 12% Chrome 12% Chrome 12% Chrome 12% Chrome 416 St. Steel Carbon Steel

S-6 Mod
12% Chrome 12% Chrome 12% Chrome 12% Chrome 12% Chrome 416 St. Steel Carbon Steel

Stationary Ring

Suction Impeller

Series Impellers

Impeller Ring

Shafts

Suction Barrel

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 21

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 60Hz Pumps

Sulzer Pumps

Cast suction and discharge head available with 150# suction and 300# / 400# discharge flange as standard execution. Fabricated option also available. Separate fabricated driver stand. Allows the use of one suction and discharge head per pump size independently of motor frame or coupling spacer. Thrust bearing located in the electric motor. It shall be sized by motor manufacturer to take the axial thrust produced by the pump during normal operation and start-up.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 22

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 60Hz Pumps

Sulzer Pumps

Rigid (flanged adjustable) coupling with spacer between driver and pump shaft. Allows servicing mechanical seals as needed. Removable seal housing. Allows servicing the throttle bush without removing the head.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 23

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 60Hz Pumps (Cont.)

Sulzer Pumps

Flanged fabricated column pipes. Bolted joint flange o-ring sealed. Provides adequate sealing without over stressing bolts. Drop in bearing spider housing. Designed with an offset for allowing re-use the same shaft by flipping the bearing spider. Product lubricated Carbon Graphite bearing bushes. Provides longer maintenance free periods. Sleeve intermediate coupling (thrust stud) for all shaft diameters.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 24

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 60Hz Pumps (Cont.)

Sulzer Pumps

First stage double suction impeller provides low suction specific speed (< 11,000) with adequate NPSHr curve. Between bearings double suction impeller on first stage provides high head for first stage. Dual wear ring surfaces. Provides replaceable wear rings for all impellers, bowls and volute case.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 25

SJD (CEP) Vertical Condensate Extraction Pumps

Design Features & Benefits 60Hz Pumps (Cont.) Product lubricated Carbon Graphite bearing bushes on all bowls and also on volute casing / tail bearing.

Sulzer Pumps

Fabricated barrel (without anti-rotation ribs). Provides uniform and adequate velocity approach downstream along the barrel length. Swirl is avoided by the volute case outer contour and the ribs in the suction bell. Bolted joint flange and O-ring sealed pump bowls. Provides adequate sealing w/o over stressing bolts.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 26

SJD (CEP) Vertical Condensate Extraction Pumps

Shaft Sealing 60Hz Pumps Shaft sealing by Single Mechanical Seal.

Sulzer Pumps

Burgmann or John Crane Cartridge Seals are available (seal housing compliant with API 682). Seal piping according to API plan 13 and Plan 32. See below for piping diagram.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 27

SJD (CEP) Vertical Condensate Extraction Pumps

Available Options 60Hz Pumps

Sulzer Pumps

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 28

SJD (CEP) Vertical Condensate Extraction Pumps

Standardized Pump Lengths 60Hz Pumps

Sulzer Pumps

Pump Size
20DHC-22AVCRDA-4s 20DHC-22AVCRDB-4s 24DHC-22AAVCRD-3s 24DLC-22AAVCRD-3s 24DLC-22AAVCRD-4s

Flange Size Suction Discharge (3) 12 12 12 12 12

(1)

B (6)

D (5)

F (5)

G (5)

18 18 20 20 20

30 346.7 1.77 17.32 67.76 21.65 21.65 329.8 38.74 35.98 26.77 30 246.3 1.77 17.32 67.76 21.65 21.65 229.4 38.74 35.98 26.77 34 309.1 1.97 18.50 71.46 23.62 23.62 287.3 42.52 40.16 28.35 34 350.4 1.97 18.50 71.46 23.62 23.62 328.7 42.52 40.16 28.35 34 297.2 1.97 18.50 71.46 23.62 23.62 275.7 42.52 40.16 28.35

(1)

(2)

(2)

(2)

NOTES: (1) Discharge flange ratings are ANSI B16.5 Class 300# R.F. (2) Discharge flange ratings are ANSI B16.5 Class 400# R.F. (3) Suction flange ratings are ANSI B16.5 Class 150# R.F. (4) For driver dimensions contact your local representative. (5) Nozzle location tolerance 0.125". (6) Suction can tolerance 0.250". (7) All dimensions are in inches and are for guidance only. A certified drawing will be provided in all cases of actual construction.

SJD (CEP) Presentation <Copyright Sulzer Pumps> | slide 29