Understanding Lubrication and Bearing failures in Oil & Gas Industry

8th-10th April 2012, Abu Dhabi 14th - 16th May 2012, Kuala Lumpur

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About your Trainer : S. Nade em Ahmed

S. Nadeem Ahmed has more than Twenty 20 years of industrial experience with career as a Mechanical Engineer with Manufacturing and Engineering MRO Industry. He in experienced in Maintenance Repair, Overhaul, Testing and Evaluation of Turbo Machinery including Aero and Aero derivative Gas Turbine Power Plants. Have worked with various concerns on life extension and evaluation of 1400 MW+, combined cycle power plants and 1600MW+, Thermal Power Plants . As an expert in Lean Six Sigma , Maintenance programs and Reliability Programs has Provisioned various companies ( Power Generation, Oil and Gas, aviation etc ) on Effective Reliability Improvement Programs, Maintenance Management Strategies and Programs optimization, Lean Maintenance and Six Sigma Process Improvement Strategies integrating the same with reliability solutions. As a Global Event Trainer has Trained Number of professionals in Reliability programs, GT Power Plants, Thermal Power Plants, Rotating equipment, Maintenance Management, lean Six Sigma within and outside organization. He is Masters in Mechanical Engineering with Major in Thermal Power Systems Engineering and Six Sigma Master Black Belt.

TEL: +65 9743 4606 FAX: +65 6271 9029 EMAIL: LINDA@TUN.SG ONLINE: WWW.TUN.SG

Understanding Lubrication & Bearing failures in Oil & Gas Industry

8th-10th April 2012, Abu Dhabi 14th - 16th May 2012, Kuala Lumpur

COURSE OVERVIEW
This course is designed for Industrial professionals to have a thorough understanding of Bearings and lubrication in Industrial Plant environment. Upon completion, audience will be able to evaluate and select appropriate lubricants for a wide variety of bearing applications. For greased applications, this includes choosing an appropriate grease base, stiffness, base oil and additives, if needed, for proper operation. The audience will be able to analyze the failures associated with design and operational issues of Bearings and Lubricants and also troubleshoot common lubrication problems and recommend corrective actions. A detailed understanding of bearing applications and Industrial lubrication applications with operational understanding will be delievered. The overall course objective is to provide pertinent information to improve the performance of rotating equipment and bearings through effective lubrication programs, focus on reliability improvement of these important elements as integrated with Lubrication system in plant equipment. The condition monitoring, Failure analysis and techniques will be covered in detailed and help understand the effectiveness of Maintenance program. Modern six Sigma Analysis tools for failure analysis, predictions will be delivered.

BENEFITS OF ATTENDING ThIS COURSE

Understanding the selection Application and Failure Analysis of bearings Lubricants selection Application and condition monitoring for Plant Equipment Higher reliability Lubrication system performance and its effect on Rotating equipment Bearing maintenance best practices Performance stability for Lubricants Failure Analysis techniques.

WhO ShOULD ATTEND

Maintenance Technicans , Managers , Engineers Rotating Equipment Engineers , Performance Analyst Reliability Engineers Condition Monitoring Staff Plant Managers Operation / maintenance

COURSE MATERIALS
Each participant will receive a comprehensive training manual.

T.U.N International was formed with the objective of truly understanding the needs of each individual organizations training requirements. Our strength lies in our ability to listen to oUr clients, understand their unique business issues and assisting them to deliver the appropriate training solution based on the business challenges in the current market situation.

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We deeply value our working relationship with our clients and constantly dedicate ourselves to exceed your expectations of us. Besides customizing in-house training solutions for corporate companies, we also offer public courses and conferences in various industries. T.U.N In-house Training Solutions Save up to 40% when you use T.U.N In house Training Solutions to customize inhouse training programmes for your Our vision is to be the No. 1 preferred training organization. Tailor-made training courses, at a venue provider for all corporate companies by providing an of your choice and a time convenient to you and at innovative approach to your training requirements. a fraction of the cost. For more information on T.U.N We facilitate a training solution that is not only cost In-house Training Solutions, please contact Ms.Linda effective, but tailored to yield maximum benefits. Teo at +65 6376 3178 or email: linda@tun.sg

TEL: +65 9743 4606 FAX: +65 6271 9029 EMAIL: LINDA@TUN.SG ONLINE: WWW.TUN.SG

Understanding Lubrication & Bearing failures in Oil & Gas Industry

8th-10th April 2012, Abu Dhabi 14th - 16th May 2012, Kuala Lumpur

COURSE OUTLINE
DAy 1
Understanding Plant Environment Types of Plants / Equipment Classifications, Categories Rotating Equipment Design requirements for Performance & Reliability Reliability Standards & programs Machinery & Equipment failures Plant Life Cycle Analysis Design Materials Used Wear Mechanism in Different machines Types of Failures , Design Failures Bath Tub Curve , understanding Operational / Functional Failures Root Cause Failure Analysis Weibull Analysis Use of Six Sigma Tools Bearings and Their Importance in Machinery & Equipment Types of Bearings Bearing Requirements and their Limitations Roller / Ball Bearings / Plain Bearings Classifications Selections for Applications, meeting the specs. Bearing Installation procedures Bearings Maintenance Practices Fits and Tolerances, Charts Maintenance Practices for bearings Lubrication Standards for bearings Operating Environment and its Impact Types of Materials Used Design Failures, Operational Failures Root Cause Failure Analysis

DAy 2
Shafts, Housing & Bearings Seals in Rotating Equipment Design Limits, Applications High Performance Critical Machines Gas turbines Lubrication system Power Generation Trains LNG Trains , Compressors Motors , Pumps Bearing Requirements Gear boxes Hydraulic and Transmission fluids Roller / Ball Bearings / Plain Bearings Lubrication Standards for Applications Root Cause Failure Analysis Understanding Lubrication Why Lubrication Understanding Tribology in Types of Plants / Equipment Classifications, Categories Rotating Equipment Lubrication system Lubrication System design Lubrication system reliability Gas Turbine Case study Types of Lubricants and applications Lubricant composition, selection and specifications Mineral based Oils Synthetic and Biological Base stocks Greases in Industrial Applications Lubricant performance monitoring Lubrication Standards for bearings Additives used for High temp performance Understanding Lubrications Failure

DAy 3
Condition Monitoring for Machinery & Equipment Lubricant Parameters Monitoring. Filters and Filtration Types of Oil Analysis Programs / Schedules Interpretation of reports Correlating Conditioned monitored parameters Analyzing the Parameters for Failure forecasting, trends Temperatures, pressures, Vibration and debris Understanding the wear rates for Rotating Assemblies Best Industrial Maintenance Practices Creative Disassembly Pre- Strip down, During Strip down Assembly Procedures Accuracy control requirements Engineering Standards Maintenance Program and Lubrication Lubricant Parameters Monitoring. Proactive Maintenance practices to ensure zero breakdown targets Conclusion

TEL: +65 9743 4606 FAX: +65 6271 9029 EMAIL: LINDA@TUN.SG ONLINE: WWW.TUN.SG TEL: +65 9743 4606 FAX: +65 6271 9029 EMAIL: LINDA@TUN.SG ONLINE: WWW.TUN.SG

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Understanding LUbrication & bearing faiLUres in oiL & gas indUstry

8th-10th April 2012, Abu Dhabi 14th - 16th May 2012, Kuala Lumpur 4 EASY WAYS TO REGISTER Phone : +65 9743 4606 Fax : +65 6271 9029 Email : linda@tun.sg Online : www.tun.sg VENUE & ACCOMMODATION
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Understanding Lubrication & Bearing Failures In Oil & Gas Industry
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TEL: +65 9743 4606 FAX: +65 6271 9029 EMAIL: LINDA@TUN.SG ONLINE: WWW.TUN.SG