Académique Documents
Professionnel Documents
Culture Documents
cos
w r +
Fig. 5 Local element velocities and flow angles [8]
Based on actuator disc theory and Using dimensionless
axial and radial induction factor,
( )
0
0
V
u V
a
= and
r
w
' a
= and solidity,
R
Bc
\
| +
|
.
|
\
|
=
2
D L
sin
sin C cos C
r 8
R
a 1
a
(4)
( )
|
|
.
|
\
|
|
.
|
\
|
=
+
cos sin
cos C sin C
r 8
R
' a 1
' a
D L
(5)
Also we have
w r
u
tan
+
=
( )
( ) ' a 1 r
a 1 V
0
+
( )
( ) ' a 1 x
a 1
+
= (6)
where, x =
0
V
r
, is local speed ratio. At the end of the
blades, r become R, and we find the most important
parameter for wind turbine rotors, the tip-speed-ratio,
or
0
V
R
X
= , using X, we can
write,
( )
( )
(
|
.
|
\
|
=
' a 1
a 1
rX
R
tan , the two dimensional lift
and drag coefficients C
L
and C
D
are both function of angle
of attack and
L
D
C
C
= , Instead of using the average
solidity, its define a symbol called the blade loading
coefficient,
r . 8
Bcc
l
\
| +
=
sin
cot
a 1
a
(7)
And
( )
|
|
.
|
\
|
=
+
sin
tan
' a 1
' a
(8)
To obtain a single point optimum including the effect of
drag, deriving a local power coefficient [6],
3
0
D L
2
3
0 2
1
'
P
V 2
) cos C sin C ( Bc W
A V
P
C
= = (9)
International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 11 No: 01 20
115301-7474 IJMME-IJENS February 2011 IJENS
I J E N S
where,
| | dr Bc cos C sin C r V dQ dP
D L
2
total
2
1
= =
and dA =2 dr by using :
( ) ( )
2 2 2 2 2 2
total
a 1 r a 1 U V + + =
and equation 6, then
equation 9 can be write
( ) ( ) ( ) cos sin x 4 cot 1 a 1 C
2 2
p
+ + =
(10)
Then, eliminating using equation 7 and expanding 1/(cot
+ ) in a Taylors series of two terms, there results
( )( )( ) tan 1 tan a 1 xa 4 C
p
+ =
(11)
Since the optimum value of a is founded to be quite
insensitive to changes in , this implies that
p
C
decreases
monotonically as increases. By defining a local Froude
efficiency (Eq. 12), we can relate the performance of each
blade element to the ideal value of unity [6].
p F
C
16
27
|
.
|
\
|
= (12)
The correction factor for total losses can actually be quite
well represented by Prandtl and Xu represent the tip
losses and hub losses, the equation is quite simple but can
give the good matched on HWAT (Horizontal Axis Wind
Turbine) [10], the Prandtl tip correction factor is
( ) { }
1
2
cos exp 7
tip tip tip
Q f if f
=
1 7
tip tip
Q if f = >
(13)
( )
2 sin
tip
B R r
f
r
=
And for hub correction factor can be written as
( ) { }
1
2
cos exp 7
hub hub hub
Q f if f
=
1 7
hub hub
Q if f = >
(14)
( )
2 sin
hub
hub
hub
B r R
f
R
=
Early 2001, Xu proposed the correction factor on hub
losses by using the Prandtl correction factor as written
above and the Xu correction factor for hub can be written
as
( )
( )
0,85
0, 5 0, 5 0, 7 1
new
tip tip
r
Q Q if
R
= +
(15)
( )
/ 0,7
1
1 0.7
0, 7
tip
r R
new
tip
r Q
r
Q if
R
R
=
= <
Flowchart in figure 7 explained the complete procedures
of rotor turbine design. This flow chart refers to optimum
design procedure of rotor blade and the source program is
written in FORTRAN code, while XFOIL is used to
obtain the Lift coefficient and Drag coefficient of airfoil
data which is chosen for blade design. After obtaining the
Lift and Drag Coefficients an interpolation is performed
to justify Reynolds number and angle of attack (AOA) on
calculation XFOIL or two dimensional flow over the
airfoil by Fluent.
Fig. 7 Flowchart to calculate forces and power at the
optimum performance
Wind turbine rotor with three blade formed by several
airfoil profile with smaller chord length from hub to tip
every blade along the span. Figure 8 displayed graphic of
International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 11 No: 01 21
115301-7474 IJMME-IJENS February 2011 IJENS
I J E N S
Fig. 8 Graphic of distribution of chord length and twist
angle at rotor span
chord length and stagger angle in function of angle of
attack (AOA).
Figure 9 shown graphic of the torque and the efficiency
curve versus the rotational speed and the figure 10 shown
graphic of the torque and efficiency versus rotational
velocity results of the numerical simulation using the
FLUENT software. Figure 11 shown graphic of the
efficiency as functions of the velocity source calculated
manually and simulated three dimensional numerically
using the FLUENT.
Fig. 9 Graphic of torque versus rotational speed calculated
and simulated numerically
Figure 8 to 9 shown the graphics of chord length versus
span length of rotor, the torque versus rotational speed
and the efficiency versus rotational speed respectively,
these results has been calculated by PRANDTL-XU
correction equation and simulated numerically using the
FLUENT 6.3.26. We can concluded the optimum
performance is used the angle of attack with 6 , 0 to be
chosen with regard of
The Maximum efficiency is near of the working or
design point at the rated rotation
The produced torque has relatively high
The values of the efficiency of the wind speed
region (2 until 12 m/s) are always relatively high
and stable as shown at figure 11.
Fig. 10 Simulation result using the Blade Element
Momentum and Prandtl_Xu correction factor on efficiency
versus rotational speed
The optimum blade is NACA 6412, blade has thickness to
chord ratio of 12%, the camber to chord ratio is 6% and
the angle of attack is 6 , 0 multiplier.
International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 11 No: 01 22
115301-7474 IJMME-IJENS February 2011 IJENS
I J E N S
Fig. 11 The efficiency versus wind speed
V. DESIGN AND SIMULATION OF THE IWT
5.1 Design Procedures for Wind Turbine Rotor
Flowchart in figure 7 explained the complete
procedures of rotor turbine design. This flowchart refers
to optimum design procedure of rotor blade, and the
source program is written in EXCELL code, while the
XFOIL or FLUENT software is used to obtain lift
coefficient (C
L
) and drag coefficient (C
D
) of airfoil data
which is chosen for the blade design. After obtaining the
lift coefficient (C
L
) and drag coefficient (C
D
), an
interpolation is performed to justify Reynolds number and
angle of attack on calculation.
5.2 Simulation Procedures for Intelligent Wind
Turbine Front and Rear Rotors
The simulation of Intelligent Wind Turbine front and
rear rotors are using computational fluid dynamic (CFD)
method through Fluent software. The simulation process
consists in two parts, the two dimension model and three
dimension models. Two dimension model is using
FLUENT DDP to calculate lift coefficient (C
L
), drag
coefficient (C
D
), pressure coefficient and flow
characteristic through airfoil profile in two dimension,
while Fluent 3D is used to calculate force components
which rotor produced and flow characteristic in three
dimension, especially flow behind the rotor which shown
velocity decrease and wind energy, turbulence, and wake.
The two dimension simulation proposed to obtain airfoil
characteristics which will be used in blade design with
angle of attack variation and Reynolds number variations,
then served as an input on blade design by using
interpolation. The airfoil profile has been calculated and
simulated at section 4.
Two dimension simulation process is completed by
Gambit meshing around 66.000 cells and iteration using
FLUENT 2DDP with assumption of compressible flow
and coupled solver was used including energy calculation
using absolute velocity formulation in steady condition.
These assumptions are requisite in order to obtain
accurate current model on airfoil surface by showing
turbulence phenomenon, flow separation, boundary layer,
and reversed flow. This flow phenomenon is their natural
flow characteristic, where the decreasing of whole airfoil
performance and rotor efficiency in extreme situation [9].
The result of calculation for the front and rear rotor
can be shown as bellows:
Fig. 12 Result of distribution of chord length (c) of the
front and rear rotor span of IWT
Fig. 13 Result of distribution of pitch angle of the front
and rear rotor span of IWT
International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 11 No: 01 23
115301-7474 IJMME-IJENS February 2011 IJENS
I J E N S
Fig. 14 The front at the left figure and rear rotor at the right
5.3 The three Dimensional Model Simulation of the
IWT front and rear rotor.
The analyzed aerodynamic problem is flow detriment
including wake around rotor, distribution of velocity and
pressure decrease in axial direction. The first simulation is
made to a front rotor with 60 cm diameter which placed in
a cylinder wind tunnel with 150 cm diameter and 300 cm
length. Flow condition is steady, front rotor speed
constantly at 600 rpm and tip speed ratio of 3.142 wind
condition for rear rotor can show at figure 15.
Fig. 15 Position of the pickup velocities and pressures from
the front rotor blade
directions are assumed uniform velocity input before hits
the rotor. The second simulation is made a rear rotor with
60 cm diameter, the boundary condition of the input rear
blade are the velocity vectors output from the first
simulation of the front blade. The pickup boundary
Three dimension wind turbine rotor is produced using
3D Inventor modeling program (Inventor 2008) version.
Blade is made of several airfoil profiles along the span
using blend method to form blade with twist pattern,
previously these airfoil profiles were kept in *.sec format.
Afterwards, the blade making result that produced by
Inventor 2008 are exported to Gambit in *.igs format.
Fig. 16 Intelligent Wind Turbine, the front and rear blades
in isometric and front view
Modeling process in Gambit is making meshing
around 6.0 million cells (TGRID) and defining boundary
conditions. Modeling in Gambit taking the wind tunnel
analogy as boundary conditions, and there is only one
volume control around rotor as rotating frame. In Fluent,
the finishing process is using segregated solver model
Front rotor
Axis of rotor
Rotor axis
Blade 3
Blade 2
Blade 1
International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 11 No: 01 24
115301-7474 IJMME-IJENS February 2011 IJENS
I J E N S
with relative velocity formulation or multiple reference
frames (MRF) model and steady conditions. It is
important to do the relative velocity formulation because
the volume control that used is rotating frame (non
inertia) [2], in order to analyze relative velocity impact to
a rotor and exposed current flow behind the rotor (wake)
[9]. The expected result in 3D simulation is to get far flow
around rotor, not just only at the rotor surface. The
applied viscous model is the same model that applied in
2D simulation which is viscous k- model [8], [10].
VI. RESULT AND DISCUSSION
Two dimension and three dimension rotor turbine are
analysis using optimum blade design and calculated with
BET PRANDTL-XU methods or designed and simulated
by 3D Fluent indicates a good results and have same
similitude. If we compare both analyses result by fluent
and by BET PRANDTL-XU methods, it turned out that
there is only small difference on calculation results of
resultant velocity. It is showed by calculation result of
velocity resultant distribution along the blade shown at
figure 9 and 10, where the torque is 17 Nm and the
efficiency is 35% at 500 rpm and by using numerical
simulation Fluent, the torque is 0.14 Nm and the
efficiency is 30% at 500 rpm. The same way the
efficiencies calculated by both methods has a same tend.
Fig. 17 Simulation result of the torque and efficiency curve
of the front and rear rotor IWT
The BET-PRANDTL-XU method has been used for the
front and rear rotors optimum design condition and
produced the front and rear rotor blades as shown at
figure 14 above. The numerical simulation used FLUENT
to get the performance shown at figure 17 is the numerical
simulation result give the torque and the efficiency curves
in function of rotation speed of the both rotor, front and
rear rotor blades. The simulation is conducted by separate
the front rotor as a single wind turbine. To get the result
of rear rotor numerical simulation, the boundary condition
should be setup from the output of the front rotor
numerical simulation. The boundary condition for the rear
rotor has been taped as shown at figure 15, there are
several pick up datas in the radial direction and datas at
direction of flow in the upstream and downstream as we
can see at z
1
, z
2
and z
3
. The pickup data at radial direction
are indicated by raw r
1
until r
5
. The 3 dimensional IWT
design can be seen at figure 16, the front rotor has 3 blue
blades and the rear blade rotor has green color. The result
of numerical simulation using the FLUENT has results as
shown at figure18, the efficiency curve of IWT versus
wind velocity and figure 19 shown the characteristic of
the rotational velocity relative of the front and rear blades
depend on the wind velocity.
Fig. 18 Efficiency Curve of IWT
Fig. 19 IWT Rotational speed versus wind speed
International Journal of Mechanical & Mechatronics Engineering IJMME-IJENS Vol: 11 No: 01 25
115301-7474 IJMME-IJENS February 2011 IJENS
I J E N S
In the classical wind turbine, there are two ways in
controlling the output of wind turbine power, they are:
1. Blade pitch controlled wind turbine
2. Stall controlled wind turbines; passive stall controlled
wind turbines and active stall controlled
On the Intelligent Wind Turbine (IWT) with contra
rotation rotor blades has speed adjustment depend on the
wind speed as shown at figure 17. The IWT both rotors
start to rotate at low wind speed, namely cut in wind
speed, but the rear rotor contour rotates against the front
rotor. The increase of the wind speed make the both
rotational speeds increase, and the rotational speed rear
rotor become faster than that of the front rotor. At wind
speed of 4 m/s the rotational of front rotor is 400 rpm and
rotational speed of rear rotor is -400 rpm and until wind
speed of the 6 m/s, the rotational of front rotor is 600 rpm
and rotation of rear rotor is -500 rpm, that means the
relative rotational velocity is 1100 rpm and IWT has
maximum efficiency of 27%.
At the wind speed more than 7 m/s, the rotational speed of
rear rotor decreased until the wind speed 11.5 m/s, the
rotation speed direction of both rotor, front and rear rotors
has a same direction but the relative rotational speed
remain same is 1100 rpm.
VII. CONCLUSION
The IWT which composed of tandem rotors and
contra rotation has characteristic superior as the
conventional wind turbine, than no need pitch control or
stall control to controlling the rotational speed when wind
speed became too high. The IWT can start rotate on weak
wind speed. At moderate wind speed IWT can rotated
relatively on adequate rpm, because the IWT has contra
rotation rotor. When the wind speed increased, the
relative rotational speed remain constant, event at high
wind speed the relative rotational speed remain constant
about 1100 rpm, the rear rotor has been entrainment by
the front rotor and rotated at same direction.
The numerical simulation was demonstrated the
direction of the rotation of both front and rear rotor should
have a same order torque. The method to get the optimum
blade profile and the numerical simulation can be used as
preliminary design and to get the estimated characteristic
of contra rotation blade span.
ACKNOWLEGMENT
This works was supported by Riset Unggulan 2010 LPPM
(Research and Service to the Community Institute)
INSTITUT TEKNOLOGI BANDUNG.
REFERENCES
[1] Toshiaki Kanemoto. and Ahmed Mohamed Galal.
2006. Development of Intelligent Wind Turbine
Generator with Tandem Wind Rotor and Double
Rotational Armatures, Series B, Vol. 49 No 2, JSME
International Journal.
[2] Dahl K. S., et al., Experimental Verification of the
new RISO-Al Airfoil family for wind turbine, Proc of
EWEC99, 1999, pp 85-88
[3] Wilson, R.E., and Lissaman, P.B.S., Applied
Aerodynamics of Wind Power Machine, NTIS PB
238594, Oregon State University, 1974
[4] Afjeh, A.A., and Keith Jr. T.G. A Vortex Lifting Line
Method for the analysis of Horizontal Axis Wind
Turbine. Transaction of ASME, Journal of Solar
Energy Engineering, Vol. 108, 1986, pp. 303-309
[5] Hasegawa Y., et al., Numerical Analysis of Yawed
Inflow Effect on a HAWT Rotor. Proc. of 3
rd
ASME/JSME. Joint Fluid Engineering Conference
FEDSM 99-7820. 1999.
[6] Duque, E.P.N., et al., Navier-Stokes Analysis of Time
Dependent Flow about Wind Turbine, Proc. Of 3
rd
ASME/JSME Joint Fluid Engineering Conference,
FEDSM99-7814, 1999.
[7] Priyono Sutikno, Numerical Optimization of Wind
turbine blades. Proceedings of the International
Conference on Fluid and Thermal Energy
Conversion 2003.
[8] Verdy Kohuan, Priyono Sutikno., Aerodynamic
Design and Analysis of Wind Turbine Blade
Propeller Type with Power 500 kW, Proceedings of
the International Conference on Fluid and
Thermal Energy Conversion 2006, FTEC 2006,
Jakarta, Indonesia, December 10 14, 2006, ISSN
0854 9346
[9] Moriarty P., Hansen A., (2005). Aero Dynamic
Theory Manual, National Renewable Energy
Laboratory, NREL/TP-500-36881.
[10] Fluent 6.3.26 Documentation User Guide (2008)