Report On

A Report on Safety Locker and Leg operating Tube well.

Industrial and Production Engineering

Shahjalal University of Science and Technology, Sylhet

Third year, First Semester Group No: 02 Course No: IPE-314
Submitted by

Name 1. 2. 3. 4. 5. Md. Nur-Alam Siddique Sohrab Ahmed Md.Sifat Zaman Md. Zahidul Islam Ratnesh kumar Jha

Reg.No 2008334002 2008334022 2008334032 2008334043 2008334051

A Report on Safety Locker and Leg operating Tube well.

Abstract:
By using safety locker one can safe herself properly. In our project we use three part of a safety locker. One is locker handle, second locker holder, and third is locker holder resistor. Our second project is a leg operating tube well. By using this tube well one can get water easily by using only some pressure.

Keywords:
In safety locker, our main components are locker handle, locker holder, locker holder resistor. In leg operating tube well, the main components are tube well head, handle, basement plate, spring. Objectives:

To know about product To know about product development To know about Characteristics of successful product development To know about safety Importance of safety
To know about concept generation of a product To know about product design development process To design a safety locker To develop a safety locker product

To design a leg operating tube well To develop a leg operating tube well To gain practical knowledge to develop a product

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Table of Contents:

Topics

Page No.

1. What is product..4 2. What is product development?...................................................4 3. Characteristics of successful product development...4 4. Who designs and develops product....4 5. Concept generation.....4 6. Concept selection...4 7. Safety Locker....5 8. Introduction ...5 9. Importance of safety...5 10.Selection concepts by Concept screening..7 11.Product diagram of Safety Locker..8 12.Product material of Safety Locker..9 13.Advantages of Safety Locker..9 14.Cost analysis per product of Safety Locker....9 15.Durability of Safety Locker ..10 16.Discussion of Safety Locker.....10 17.Conclusion of Safety Locker.10 18.Leg operating Tube well..10 19.Introduction ..10 20.Prepare the selection matrix......10 21.Selection concepts by Concept screening..11 22.Product diagram....12 23.Cost analysis per product..13 24.Advantages....13 25.Disadvantages...14 26.Discussion.14 27.Gantt chart.14 28.Practical knowledge to develop a product.....15 29.Specific Contribution of Group Members....15 30.Conclusion.15
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What is product? A product is something sold by an enterprise to its customers. What is product development? Product development is a set of activities beginning with the production of a market opportunity and ending in the production, sale, and delivery of a product. Characteristics of successful product development: Product quality Product cost Development time Development cost Development capability

Who designs and develops product? Marketing Design Manufacturing Concept generation:
A product concept is an approximate description of the technology, working principles and form of the product. It is a concise description of how the product will satisfy the customer needs. A concept is usually expressed as a sketch or as a rough threedimensional model and is often accompanied by a brief textual description. A good concept is sometimes poorly implemented in subsequent development phases, but a poor concept can rarely be manipulated to achieve commercial success. Concept generation is relatively inexpensive and can be done relatively quickly in comparison to the rest of the development process. Concept generation is an important step to develop a product.

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Concept selection:
Early in the development process, the product development team identifies a set of customer needs. By using a variety of methods, the team then generates alternative solution concepts in response to these needs. Concept selection is the process of evaluating concepts with respect to customer needs and other criteria, comparing the relative strengths and weaknesses of the concepts, and selecting one or more concepts for further investigation, testing or development.

1.Safety Locker
Introduction:
Safety locker is an important material in our daily life. Without safety, we cannot safe our self. In our daily life robbery is a common event, which occur suddenly in a unexpected time in our flat building. So to safe human being and our goods, safety is a fundamental demand.

Importance of safety:
If we want to safe our self, we should think at first where we live. If we ensure to safe our self, we should ensure our living room at first.

Concept selection:
Concept screening and concept scoring follow a six step process, which leads the team through the concept selection activity. 1. 2. 3. 4. 5. 6. Prepare the selection matrix. Rate the concepts. Rank the concepts. Combine and improve the concepts. Selection one or more concepts. Reflect on the results and the process.

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Prepare the selection matrix. concepts

Selection criteria

A Hinge lever
0 0 0 0 0 + + 2 5 0 2 1 Yes

B Lever system
0 0 0 0 + 1 4 2 -1 6 No

C Steel

D E (Reference) Cast kobja iron

0 0 0 0 0 0 0 0 7 0 0 3 Combine 0 0 + 0 0 + 2 4 1 1 2 Yes

F Aluminum

Ease of handling Ease of use Readability of setting Material accuracy Durability Ease of manufacture Portability Sum +s Sum 0s Sum s Net score Rank Continue?

+ 0 0 0 1 3 3 -2 7 No

0 + 0 0 + 2 3 2 0 3 Combine

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Selection concepts by Concept screening

concepts A Hinge lever (Reference) Rating Weighte d score 3 0.15 3 2 3 2 3 3 2.75 3 No 0.45 0.20 0.75 0.30 0.60 0.30 E Cast iron Rating 4 4 5 2 4 2 3 3.10 2 No DF kobja Aluminum Weighted Rating Weighte score d score 0.2 3 0.15 0.6 0.5 0.5 0.6 0.4 0.3 4 3 3 5 3 3 3.45 1 Develop 0.60 0.30 0.75 0.75 0.60 0.30

Selection Weight criteria Ease of 5% handling Ease of use 15% Readability 10% of setting Material 25% accuracy Durability 15% Ease of 20% manufacture Portability 10% Total score Rank Continue ?

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Product diagram:

Fig: locker handle resistor

Fig: In Safety condition of door

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Product material: Component name

Cobja Locker handle Screw Locker holder Locker handle resistor

Material
Mild steel Mild steel Mild steel Mild steel Mild steel

Advantages:
We can ensure our safety when we are living in our room. We can safe our goods from robbers. We can reduce steal All components are user-friendly Cost analysis per product: 1. Cost analysis of our product Component name Cobja Locker handle Screw Locker holder Locker handle resistor Welding cost Number of component 1 1 2 4 1 Price component 5 140 00.50 12 25 per Total taka 5 140 1 48 25 10
=229TK

Total amount per product

Additional cost:
Wood cost=150 Rod =300 (88TK/kg)

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Labor cost=50 Total cost=729TK

Industrially cost analysis per product: Component name Cobja Locker handle Screw Locker holder Locker handle resistor Number of component 1 1 3 4 1 Price component 5 80 00.50 10 152 per Total taka 5 80 1.50 40 15
= 141.50TK

Total amount per product

Durability: Approximately 10 years.

Discussion :
By using this safety locker, we can safe ourselves.

Conclusion:
Safety is a very essential in our life and for our goods. So everybody should concern about this.

2. Leg operating Tube well

Introduction: Tube well is a very essential thing in our household works. In our rural area, of our country, majority of the people use tube well at present. So the village people never do anything without tube well.

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Prepare the selection matrix

concepts Selection criteria Ease of handling Ease of use Readability of setting Material accuracy Durability Ease of manufacture Portability Sum +s Sum 0s Sum s Net score Rank Continue? A Rod 0 0 0 0 0 + + 2 5 0 2 1 Yes B Lever system 0 0 0 0 + 1 4 2 -1 6 No C Steel + 0 0 0 1 3 3 -2 7 No D E F (Reference) Aluminum Cast iron Spring 0 0 0 0 0 0 0 0 0 0 7 0 0 3 Combine 0 + 0 0 + 2 4 1 1 2 Yes + 0 0 + 2 3 2 0 3 Combine

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Selection concepts by Concept screening concepts A Rod (Reference) Rating Weighte d score 3 0.15 3 2 3 2 3 3 2.75 3 No 0.45 0.20 0.75 0.30 0.60 0.30 E Aluminum Rating 4 4 5 2 4 2 3 3.10 2 No DF Spring, Cast iron Weighted Rating Weighte score d score 0.2 3 0.15 0.6 0.5 0.5 0.6 0.4 0.3 4 3 3 5 3 3 0.60 0.30 0.75 0.75 0.60 0.30 3.45 1 Develop

Selection Weight criteria Ease of 5% handling Ease of use 15 Readability 10 of setting Material 25 accuracy Durability 15 Ease of 20 manufacture Portability 10 Total score Rank Continue?

Product diagram:

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Fig: Leg operating Tube well

Cost analysis per product: 1. Cost analysis of our product Component name Main tube well Handle Spring Plan sheet Rod Number of component 1 1 1 2 Price per component 850 150 120 80(10inch*7inch) 76(inch) Total taka 850 150 120 160 220
=1500 TK

Total amount per product

Additional cost: 1. 2. 3. 4. Wood=200 Rod =560 Labor cost=600 Communication=400 Total cost=3260TK

2. Industrially cost analysis per product:

Component name Main tube well Handle Spring Plan sheet Basement Number of component 1 1 1 2 1 Price component 850 150 80 60 200 per Total taka 850 150 80 120 200
=1400TK

Total amount per product

Advantages: It will remove back pain. It will reduce hand slipping. It will reduce unexpected accident (teeth breaking, mouth pain, chest pain, hand breaking). It will use human body weight.
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 Components are user-friendly. Need low pressure than normal tube well pressure. Disadvantages: High initial cost. Leg slipping can occurs Need more space than normal tube well.

Discussion:
Tube well is a very fundamental element in our rural area. If we reduce the pressure of a tube well, it will be very beneficial for all classes of people.

Gantt chart:
Tasks

Concept generation Concept selection Materials Search

Proposal preparation Mechanical set up Project Presentation Report Preparation

Week>>>>>

12 3 45 6789
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Practical knowledge to develop a product: This is our first time to develop a product. As a result we have to face many problems to design a product. Beside this due to our busyness, we cannot together at a time quickly when we need.

Specific Contribution of Group Members:

Concept generation Concept selection Material search Mechanical setup Financial help Report writing Slide Design 2008-43 2008-02,32,43 2008-02,32,43 2008-02,22,32,43 2008-02,22,32,43,51 2008-43,51 2008-02,32,43

Conclusion:
Life is another name of water. But tube well is the fundamental source of pure water in rural area. So we cannot think one moment in our life without pure water that means tube well. So using simple and low pressure tube well, we can enjoy our life better than past life.

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