Aquacon SMARTPRO 8967P

Aquacon SMARTPro 8967P HART Smart 2-Wire Conductivity Transmitter
Instruction Manual
CENG:IM:CONDP:0906:000:00 Software Release V2.1.X
Copyright2009 All rights reserved Forbes Marshall group of companies
FORBES MARSHALL PVT LTD
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SMARTPro 8967P
Preface
This manual serves to explain the use and operation of Aquacon SMARTPro instruments. The manual is a step-wise guide to help the user operate the instrument and also is a reference guide for preliminary trouble shooting. This instruction manual is written to cover as many anticipated applications of the SMARTPro as possible. If you have any doubts concerning the use of the instrument, please do not hesitate to contact the nearest office of Forbes Marshall Pvt. Ltd. The information presented in this manual is subject to change without notice as improvements are made, and does not represent any commitment whatsoever on the part of Forbes Marshall Pvt. Ltd. Forbes Marshall Pvt. Ltd. cannot accept any responsibility for damage or malfunction of the unit resulting due to an improper use of the instrument
Copyright2009 All rights reserved Forbes Marshall group of companies
The phrases Aquacon SMARTPro 8967P SMARTPro 8967P SMARTPro Are used interchangeably in this manual and point to the same instrument Aquacon SMARTPro 8967P
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SMARTPro 8967P
Preface Index Safety Information 1.0 Introduction 1.1 1.2 General description Specifications Dimensional details Display Operating Principle 2 3-4 5-6
Index
1.3 2.0
7 8-10 11 12 13-14
Installation 2.1 2.2 2.3 Unpacking and Inspection Tools required for installation Location and Mounting Panel Cutout Mounting clamps 2.4 Cabling 2.5 Power Supply requirements 2.6 Power Supply and Sensor wiring locations 2.7 Power supply wiring 2.8 Power supply wiring precautions Earthing Sensor wiring 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Sensor wiring Sensor cable Temperature sensor Terminations Cable terminals Cable terminations on board I- FM83XX Cable terminations on board II- FMHT01 Cable terminations on board III- CS40/52 Calibration and Commissioning 15 16 17-19 18 19 20 20 21 22-24 25 26 27 28 29 30 30 31 32 33 34
3.0
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SMARTPro 8967P
Index
4.0
Operation Index
How to use Conductivity meter as TDS meter?
35-36 69
5.0
HART Communication 5.1 5.2 HART communication configurations
HART Communication
70 71-72
6.0
Maintenance 6.1 6.2 6.3 6.4 6.5 Probe care and Maintenance How to store the electrode for long time Storage after use in process How to clean the electrode Dos and Donts for conductivity electrodes 73 73 73 74 75
7.0
Trouble Shooting 7.0 7.1 7.2 7.3 7.4 7.5 I II III IV V Trouble Shooting Causes and solution to problems Problem in temperature measurement and calibration Conductivity reading not matching with lab reading Is the transmitter working OK (Cond. input) Is the transmitter working OK (Temp Input) Conductivity of various aqueous solutions
Temperature in C versus resistance in ohms Cell constant and Measurement Range Cable length and range of measurement Temperature dependency of conductivity
76-77 78 79 80 81 82 83 84 85 86 87
Annexure
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SMARTPro 8967P
Safety Information
The Forbes Marshall SMARTPro transmitter shall be installed and operated only in a manner, only as specified in the Instruction Manual. Only skilled, Trained and authorized person should carry out installation, set up and operation of the transmitter. Before powering up the unit, make sure that power source it is connected to, and the polarity of the source is as specified on the transmitter. Failure to do so may result in permanent damage to the transmitter.
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SMARTPro 8967P
Safety Information
Thank you for purchasing the SMARTPro Transmitter. To maximize the benefits of this instrument we request you to read this manual thoroughly before installing. The instruction manual identifies safety instructions and additional information by means of the following symbols: This symbol draws attention to safety instructions and warning of potential danger which, if neglected, could result in injury to persons and /or damage the property and /or damage to the instrument itself. This symbol identifies additional information and instructions which, if neglected, could lead to inefficient operation and possible loss of production This symbol identifies the information which is necessary for the trouble free operation of the instrument
Please store the instruction manual at such a place where it is easily available to the persons working on SMARTPro If you have any query please do not hesitate to contact nearest office of Forbes Marshall Pvt Ltd, our engineer will be glad to assist you.
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SMARTPro 8967P
Introduction Section 1.0
1.1 General Description

The SMARTPro 8967P is HART compatible Microcontroller based two wire transmitter. It accepts inputs from Conductivity sensor and transmits it in terms of 4-20mA HART output. This transmitter is capable of measuring Conductivity and temperature. Thus Conductivity sensor in combination with inbuilt temperature sensor is used for measurement. The measurement results are displayed on LCD display.
All dimensions are in mm
FRONT VIEW SIDE VIEW
For Conductivity, automatic temperature compensation through PT100/PT1000 sensor is provided
The output of this transmitter is fully scalable over the total range of sensor. During fault conditions the output can be programmed for 3.55mA or 22mA as per need.
96
96 121
91
20.7
140.4 170
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SMARTPro 8967P
1.2 Specifications
Product Specifications Supply Type Supply voltage Load Resistance Accuracy Display Conductivity Display Temperature Output Current Outputs Current Display 4-20mA HART
1.linear 2.Bilinear 3.Log
2 wire 12-36VDC 600 @24VDC
NOTE1
0.5% of Full Scale 0.5% of Full Scale 0.1mA
2 Line 10 Character per line LCD
Inputs Primary Sensors Secondary sensors Data Input Conductivity PT100/PT1000 3 Button Keypad
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SMARTPro 8967P
RangesNOTE4 Conductivity Range1 Range2 Range3 Range4 Range5 Temperature SpansNOTE4 Conductivity Minimum Compensation Temperature Range Calibration Conductivity 0.005 0.01 0.1 1.0 10.0 Auto switching range S/cm S/cm S/cm S/cm S/cm 0.05 0.1 1.0 10.0 100.0 mS/cm mS/cm mS/cm mS/cm mS/cm
-20C to +200C 5% of selected range Auto/Manual -20C to 200C Single point
Notes 1.Load Calculation Method: Load(in ) =(Supply Voltage-12V)/0.02
For 30V supply Load is Load=(30V-12V)/0.02 = 900
Also refer section 2.5 for power supply requirements
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SMARTPro 8967P
1.2 Specifications
Product Specifications Approvals ImmunityNOTE5 EmissionNOTE5 Enclosure Material Protection Operating Conditions Temperature Relative Humidity -20 to 60 C 0 to 90% (non condensing) MS Powder coated Front IP54 , Other IP20 EN61000-6-2 EN61000-6-4
Notes 5.EMC directive 2004/108/EEC 4. Display Auto ranging 0.01 S/cm to 0.1 mS/cm for K=0.01, Current output is user defined To elaborate the point ,
User can set the current output range as 1 S/cm = 4mA and 10 S/cm =20mA So the current output will saturate and will show 20mA for all the values above 10 S/cm The display will continue to show readings above 10 S/cm and below 1 S/cm without any error
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SMARTPro 8967P
1.2 Specifications
Dimensional details
FRONT VIEW
SIDE VIEW
96
91
20.7
96 121
140.4 170
REAR VIEW
All dimensions are in mm

106
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SMARTPro 8967P
1.2 Specifications
Display
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SMARTPro 8967P
1.3 Operating Principle
The SMARTPro 8967P is a two wire transmitter with nominal working voltage of 24VDC. In two wire configuration the transmitter draws power from the loop itself. The transmitter draws current of 4-20mA from supply. This current is proportional to the measured variable. The measuring cell is powered by a sinusoidal voltage of known amplitude. The frequency of this excitation signal can be selected as either 70Hz or 1100Hz by a jumper setting on CPU card. This signal is delivered by an oscillator of low output impedance to minimize cable capacitance effect. The amplifier converts the current going through the probe in voltage by means of detector circuit, which eliminates the effect of external interferences and capacities. A special ADC digitizes the analog voltage, suppresses the noise on the signal and gives accurate conductivity and temperature measurements. The digital data is further processed by a dedicated Microcontroller. The Microcontroller further processes the data, displays the results on LCD display and generates retransmission current output with HART protocol. The Microcontroller accepts the inputs from keyboard during programming and calibration. The application specific parameters such as measuring range, temperature compensation are user programmable through keyboard.
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SMARTPro 8967P
Block Diagram
I+ with HART Galvanic Isolation LCD Display

0V 4.5V +3.3V 0V -3.3V
Power Supply
Microcontroller + EEPROM
Opto Coupler Optical Optical Transmitter Receiver
output Signal 4.20 mA I- with HART
Keyboard
A/D Converter
Preamplifier
Autorange
Impedence Matching Temperature sensor Oscillator 70 Hz/1KHz
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SMARTPro 8967P
Installation Section 2.0
2.1 Unpacking and Inspection
The packing list is as below Inspect the shipping carton for any damages. If there are no visual damages open the carton. Check all the items as per packing list. If any of the items are missing please inform the same to Forbes Marshall local representative. If it is damaged then, inform the damages to the transporter for further action. It is recommended to take photographs in case of any insurance claims. 1. SMARTPro 8967P -1No 2. Instruction Manual -1No 3. Panel Mounting Clamps-2No 4.Sensor connector 1No
(Plugged to transmitter)
5.Power Supply connector-1No

(Plugged to transmitter)
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SMARTPro 8967P
2.2 Tools required for installation
1.Multimeter 3 digit 2.Conductivity standard solutionNOTE1 for sensor calibration 3.Screw Driver with blade width 3mm 4.Screw Driver with blade width 8mm 5.Calibrated reference thermometer
NOTE1
To be arranged by the purchaser
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SMARTPro 8967P
2.3 Location and Mounting
For best results install the transmitter in area where temperature extremes, vibrations, electromagnetic and Radio frequency interference are at its minimum. Mount the transmitter on the totally enclosed panel. The panel should protect the transmitter from dust and water. The instrument housing is rated for IP20 class of Ingress protection only. With help of the panel clamps provided, mount the transmitter on control panel.
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SMARTPro 8967P
2.3 Location and Mounting Panel cutout
All dimensions are in mm (Inch)
92 + 0.5 (3.62 + .02)
Panel cut out
92 + 0.5 (3.62 + .02)
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SMARTPro 8967P
2.3 Location and Mounting Mounting Clamps

All dimensions are in mm (Inch)
PANEL
Max. 21 (0.82)
68 (2.68)
22.6 (0.89)
91 (3.60)
Max. 140 (5.50) Max. 170 (6.70)
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SMARTPro 8967P
2.4 Cabling
Supply cable wires should be clearly marked/color coded for +24V and ground to avoid polarity reversal If conduit is used, ensure the conduit end is properly terminated on transmitter side. The cable used for 24V DC supply to transmitter should be routed properly The supply cable should be routed away from the power cabling. Use proper size of lug suitable for 0.5 to 1 sq mm wire with length of 6-8 mm for terminations on transmitter side.
2.5 Power Supply requirements

The SMARTPro 8967P works on wide range of supply voltage from 12VDC to 36VDC. The supply voltage at the transmitter input terminals must be at least 12VDC. The power supply should be capable of taking the loads (minimum 250 Ohms for HART ) and the cable resistance. For HART communication the minimum load resistance of 250 Ohms is a must. To supply 12VDC at Transmitter end the power supply voltage must be at least 17.5VDC The power supply should be capable of supplying the surge current at start up.
FORBES MARSHALL PVT LTD Page 20
SMARTPro 8967P
2.6 POWER SUPPLY AND SENSOR WITRING LOCATIONS
WIRING LOCATIONS
SMARTPro
REAR VIEW
1 2 - IOUT
....
POWER SUPPLY 12-36 VDC SENSOR CONNECTIONS EARTHING
REAR VIEW
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SMARTPro 8967P
2.7 Power Supply wiring
Access the connectors for wiring of power supply as shown on page 21 Use 2 core cable. Terminate th e wires at power supply side. Measure the supply at the transmitter side with the help of multimeter. It should be within 12VDC to 36VDC. (Refer section 2.5 for more details) Mark, color code, Ferrule the wires with +ve and ground. Switch OFF the supply before connecting it to transmitter. Route the cable through conduit to avoid mechanical damages to cable.
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SMARTPro 8967P
2.7 Power Supply wiringcontd.. Connect the power supply wire +ve to Terminal 1 (T1) and ground to Terminal 2 (T2) as shown. Type I- Common power supply for group of transmitters
SMARTPro
SMARTPro
REAR VIEW
POWER SUPPLY WIRING

CHANNEL 1
PLC CHANNEL
CHANNEL 2
1 2 - IOUT
CHANNEL 3
E ....
12-36VDC
CHANNEL 7
2 CORE X 0.5 SQ MM CABLE
POWER SUPPLY VOLTAGE 24VDC
WHERE COMMON POWER SUPPLY IS USED FOR MULTIPLE CHANNELS CONNECT "SUPPLY GROUND" TO EARTH AT POWER SUPPLY END
Switch ON the power Supply. Measure the voltage across T1 with T2 as ground. It should be 12VDC to 36 VDC. The display on transmitter turns ON. Switch OFF the supply. Now proceed for sensor wiring.
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SMARTPro 8967P
2.7Power Supply wiring contd.. Connect the power supply wire +ve to Terminal 1 (T1) and ground to Terminal 2 (T2) as shown. Type II- Dedicated power supply for SMARTPro
SMARTPro
SMARTPro
BACK SIDE VIEW
POWER SUPPLY WIRING
1 2 - IOUT
E ....
12-36VDC
DEDICATED POWER SUPPLY
+
2 CORE X 0.5 SQ MM CABLE CONNECT "SUPPLY GROUND" TO EARTH AT TRANSMITTER END
SUPPLY VOLTAGE 12-36VDC @ 100mA
Switch ON the power Supply. Measure the voltage across T1 with T2 as ground. It should be 12VDC to 36 VDC. The display on transmitter turns ON. Switch OFF the supply. Now proceed for sensor wiring.
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SMARTPro 8967P
2.8 Power Supply wiring precautions
Please follow the transmitter grounding guidelines as shown in the diagram 1. Use 2 core 0.5 sq mm wire. 2. Earth the power supply ground as per application. 3. Do not run signal wire nearby high voltage wire. 4. Use separate cable trays and conduits for signal and power cables. 5. Keep power supply and signals wire at least 2meter away from motor cable, VFD cables and heavy electrical cables.
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SMARTPro 8967P
2.8 Power Supply wiring precautions - Earthing
POWER SUPPLY WIRING PRECAUTIONS
EARTHING
SMARTPro
REAR VIEW
1 2 - IOUT
E ....
12-36VDC
TO ENSURE STABLE AND CORRECT READINGS 1. CONNECT THE "TRANSMITTER" EARTH TO THE "PIPE LINE/FLOW THRU CHAMBER" ON WHICH THE SENSOR IS MOUNTED 2. DO THE POWER SUPPLY EARTHING AS PER TYPE 1 AND TYPE2
SENSOR
EARTH WIRE
PIPE LINE FLOW THRU CHAMBER
PROCESS FLOW
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SMARTPro 8967P
Sensor Wiring
Section 3.0
3.1 Sensor Wiring

The model SMARTPro 8967P is configured at factory to work with standard Forbes Marshall Conductivity sensors. The sensor wiring for the same is as below. In most of the cases the conductivity sensors are provided as part of a routine conductivity measuring system. Sr No 1 2 3 Sensor Model FM 8310 FM 8311 FM 8312 Cell Constant (cm-1) 0.01 0.1 1.0 Inbuilt Temp Sensor PT 100 PT 100 PT 100
The cells contain male connector as part of the cell body. Hence these cells are provided with a cable having mating female connector at one end. The other end of the cells contains wires to be connected to transmitter. Some other models for which wiring diagrams are given are Sr No 1 2 3 4 Sensor Model FMEC01S FMHT01S CS52 CS40 Cell Constant (cm-1) 0.1 0.1 10 XX Inbuilt Temp Sensor PT 100 PT 100 PT 100 PT 100
If you are using any other make of sensor, please refer its sensor manual.
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SMARTPro 8967P
Sensor Wiring
Section 3.0
3.2 Sensor cable
BLUE BLACK WHITE RED
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SMARTPro 8967P
Sensor Wiring Section 3.0
3.3 Temperature sensor (2 wire PT100)
Not applicable if you are using inbuilt temperature sensors It necessary to use temperature sensor for the auto temperature correction of the conductivity values. SMARTPro 8967P accepts the input from RTD sensor. The typical cable for the RTD is shown below.
RTD 2 CORE CABLE
CONDUCTOR1 LUG T1 T2
SHEATH
CONDUCTOR2
Temperature sensor is used as temperature input during conductivity sensor calibration with buffer. Put this temperature sensor in buffer solution while calibrating the conductivity electrode.
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SMARTPro 8967P
3.4 Terminations
Use lugs suitable for 0.5-1mm wire and length 6-8mm
8
3.5 Cable terminals
Access the terminal blocks on back side of transmitter for sensor connection. Route the sensor cable properly away from high voltage lines. Clamp the cable with cable ties etc. to avoid direct weight of cable on the connector terminals. 1.Connect the WHITE wire to the transmitter terminal marked as CONDT_1 2. Connect the RED wire to the transmitter terminal marked as CONDT_2 3.Connect the BLACK wire to the transmitter terminal marked as PT_1 4.Connect the BLUE wire to the transmitter terminal marked as PT_2 Mandatory to calibrate every time you change the sensor
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SMARTPro 8967P
3.6 Cable termination on Board I - FM83XX
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SMARTPro 8967P
3.7 Cable termination on Board II-FMEC01S/FMHT01S
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SMARTPro 8967P
3.8 Cable termination on Board III- CS40/CS52
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SMARTPro 8967P
3.9 Calibration and commissioning.
We have mounted and wired up the transmitter. Now we are ready to calibrate the sensor. Power ON the transmitter Calibrate the temperature sensor with standard thermometer. Refer section 4.0, Menu 3.5.4 for calibration process. Calibrate the sensor with the help of buffer solution. Refer section 4.0, Menu 3.6.2 to set cell constant Refer section 4.0, Menu 3.6.1 for calibration process. Check and set transmitter range as required by the process. Refer section 4.0 Range setting. Mount the sensor carefully in the process pipe, flow through chamber or tank as per the requirement. Transmitter + Sensor combination is ready for use.
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SMARTPro 8967P
Operation Section 4.0
SMARTPro series of transmitters allows the user to set different parameters. The user menu available is as follows
NO 1.1.1 1.1.2 1.1.4 1.1.5 1.2.3 1.2.6 1.3.2 1.3.3 MENU MEAS. UNIT1 TEMP UNIT TIMECON CYCLE DISP ERROR MSG. FORCE OP I RANGE I DESCRIPTION To change the conductivity unit To change the temperature units To set the time constant To set cyclic display ON Not applicable To set error messages ON To Enable current output To set the current output range DEFAULT S/cm C 1.00 OFF ON ON 4-20mA
NO 2.1.1 2.1.2 2.1.3 2.1.4

1
MENU TEST DISP. TEST I DAT. RESIS.
DESCRIPTION To test the display To test the Loop current Not applicable To check the sensor resistance after sensor calibration.
DEFAULT OFF OFF *
To select CONT.UNIT/ RESIS. UNIT/ TDS UNIT
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SMARTPro 8967P
NO 3.1.1 3.2.2 3.2.4 3.2.7 3.5.4 3.6.1 3.6.2 3.6.3 4.1.1 4.1.2
MENU CONDT MA CODE1 LOCATION POLL ADDR. T SEN CALB SENS CALB CELL CONST TEMP COMP EXIT FCT CNFG *
DESCRIPTION To set the range for 4-20mA output as per Conductivity value To set user menu password To set the location of transmitter To set the polling address of Transmitter To calibrate temperature sensor TO calibrate the sensor To enter cell constant To select temp compensation To EXIT form menu To set factory default
DEFAULT * OFF 00 00 * * * LINEAR -
To be done during installation
To go to user menus 1.1.1 to 3.6.3 press up arrow key on display keyboard. Use combination of Up key, Right Key and Enter key to move through the menus. Refer display diagram in section 1.2 of this manual to see the key layout.
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SMARTPro 8967P
NO
1.1.1
MENU
CONDT UNIT
DESCRIPTION
To change the Conductivity unit
DEFAULT
S/cm
FLOW CHART FOR DISPLAY UNIT SELECTION A 1.1.1 CONDT UNIT
SPECIAL UNIT
US/CM UNIT
MS/CM UNIT
US/CM MS/CM OHM CM kOHM CM
OHM CM UNIT
K. OHMCM UNIT
M. OHM CM UNIT
M.OHM CM TDS VALUE MAMP
TDS VALUE UNIT
MAMP UNIT
DISPLAYS IN ms/cm DISPLAYS IN ms/cm DISPLAYS in ohm-cm DISPLAYS in kohm-cm
DISPLAYS IN Mohm-cm DISPLAYS TDS VALUE DISPLAYS CURRENT IN mA
XXXXXXXXX UNIT
US/CM UNIT
MS/CM UNIT
OHM CM UNIT
K.OHM CM UNIT
M.OHM CM UNIT
TDS VALUE UNIT
MAMP UNIT
MENU CONT. NO
MENU CONT. YES
SPECIAL UNIT
SAVE PARM. NO
SAVE PARM. YES
US/CM UNIT
XS UNIT
1.1.1 CONDT UNIT
00001.0000 A1 COEFF.
00000.5000 A1 COEFF.
XXXXXXXX DISP. ON
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SMARTPro 8967P
NO
1.1.1
MENU
CONDT UNIT
DESCRIPTION
Continued
DEFAULT
S/cm
This menu is used to set the measuring unit. We can select the units S/cm, ms/cm, mA, Kohm-cm, Mohm-cm, ohm-cm and Special. It is necessary to save the parameters after the selection. The special unit is very rarely used. We can select the coefficient and display the value in user defined units
S/cm ms/cm
CONT UNIT- Conductivity Unit Displays the measured value in terms of micro Siemens/centimeter mili Siemens/centimeter RESIS.UNIT-Resistivity unit Displays the measured value in terms of Ohm-cm Kilo-ohm-cm Mega-ohm-cm TDS UNIT- TDS unit selection Displays the measured value in terms of Parts per thousands Parts per million
Ohm- cm Kohm-cm Mohm-cm
ppt ppm
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SMARTPro 8967P
NO
1.1.1
MENU
CONDT UNIT
DESCRIPTION
Continued
DEFAULT
S/cm
mA
Displays the measured value in terms of mili Amps. The value shown depends on the mA range set by the menu 3.1.1 CONDT MA This is the actual loop current flowing through the Transmitter
Special
Displays the measured value in user defined units. User can apply the coefficient if required If coefficient of 0.5 is applied the measured value is multiplied by the factor of 0.5
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SMARTPro 8967P
NO
1.1.2
MENU
TEMP UNIT
DESCRIPTION
To change the Temperature unit
DEFAULT
C
FLOW CHART FOR TEMPERATURE UNIT SELECTION A 1.1.2 TEMP UNIT
MANUAL AUTO
USER SET TEMPERATURE INPUT GETS THE INPUT FROM THE TEMP SENSOR
1.1.2 MANNUAL
1.1.2 AUTO
DEG. C DEG. F KELVIN SPECIAL
DISPLAYS IN DEG CENTIGRADE DISPLAYS IN DEG FARANHITE DISPLAYS IN KELVIN DISPLAYS IN SPCIAL UNIT
DEG C UNIT
DEG. F UNIT
KELVIN UNIT
SPECIAL UNIT
DEG.C DISP.ON
AUTO MANUAL
DEG.C DISP. OFF

ON OFF DISPLAYS ON SCREEN NO DISPLAY ON SCREEN
C
SEE NEXT PAGE
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SMARTPro 8967P
NO
1.1.2
MENU
TEMP UNIT
DESCRIPTION
Continued
DEFAULT
C
D MANUAL 0000025.00 DEG.. C
AUTO
SPECIAL UNIT
MENU CONT. NO
MENU CONT. YES
DEG. C UNIT
XEG. C UNIT
SAVE PARM. NO
SAVE PARM. YES
00001.0000 AO OFFSET
00000.5000 AO OFFSET
1.1.1 CONDT UNIT
XXXXXXXX DISP. ON
This menu is used to set the temperature unit. We can set the temperature value input to either manual or auto mode.
In auto mode the temperature input is taken from the temperature sensor and is displayed on the screen. This temperature is used for temperature compensation. In manual mode user feeds the temperature and same temperature is used for temperature compensation.
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SMARTPro 8967P
NO
1.1.4
MENU
TIMECON
DESCRIPTION
To Set the Time constant
DEFAULT
2.00
FLOW CHART FOR TIME CONSTANT SELECTION A 1.1.4 TIME CONST Set the counts with up and right key to shift decimal point -Take the cursor to decimal point and then use up key
02.0000000 SEC
12.0000000 SEC
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT Low pass filter time constant in sec. It decides instrument response time to process inputs Increase if you observe abnormal fluctuations on display.
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SMARTPro 8967P
NO
1.1.4
MENU
TIMECON
DESCRIPTION
Continued
DEFAULT
2.00
Enter a low pass filter value in seconds to be applied to process input. A value of zero indicates that the low pass filter is bypassed. With this variable, it is possible to achieve balance between a steady indication (on display and current output) and the response time (process changes). It is factory set to 2.0.You may increase it if you observe abnormal fluctuations on display.
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SMARTPro 8967P
NO
1.1.5
MENU
CYCLE DISP
DESCRIPTION
To Set cyclic display ON
DEFAULT
NO
FLOW CHART FOR CYCLIC DISPLAY SELECTION 1.1.5 CYCLIC DISP
CYCLIC DISP NO
CYCLIC DISP YES
IF "YES" THE DISPLAY SHOWS "CONDUCTIVITY VALUE" AND "TEMPERATURE" ALTERNATELY A
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
UNIT COMES TO 1.1.1 NORMAL MODE CONDT UNIT
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SMARTPro 8967P
NO
1.1.5
MENU
CYCLE DISP
DESCRIPTION
To Set cyclic display ON
DEFAULT
NO
If we select YES, It means display will cycle automatically. This means a measured parameter is shown in the selected units for about 6 seconds and then the next parameter is shown for 6 seconds and so on. If NO, It means display shows last selected measured parameter. To toggle from one parameter to other press Up arrow key.
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SMARTPro 8967P
NO
1.2.6
MENU
ERROR MSG.
DESCRIPTION
To set the error messages ON
DEFAULT
YES
FLOW CHART FOR ERROR MESSAGES SELECTION 1.2.6 ERROR MSG.
ERROR MSG NO
ERROR MSG NO
DISPLAYS ERROR MESSAGES DURING NORMAL MEASURING MODE
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
UNIT COMES TO NORMAL MODE
1.1.1 CONDT MODE
Choose YES so that the error messages are displayed in measurement mode If NO then no error messages are displayed ,even in error conditions
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SMARTPro 8967P
NO
1.3.2
MENU
FORCE OP I
DESCRIPTION
To enable current output
DEFAULT
NO
FLOW CHART FOR FORCE OUTPUT I SELECTION 1.3.2 FORCE OP I
FORCE OP I NO
FORCE OP I YES
ENABLES THE OUTPUT CURRENT AS PER THE SET VALUE
MENU CONT. NO
MENU CONT. YES
SAVE PARM NO
SAVE PARM YES
UNIT COMES TO NORMAL MODE
1.1.1 CONDT UNIT
If set to YES the output current is enabled as per the process variable value. The actual value of the output current depends on the settings in 3.1.1 CONDT MA See also 1.3.3 RANGE I
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SMARTPro 8967P
NO
1.3.3
MENU
RANGE I
DESCRIPTION
To set the output current range
DEFAULT
4-20mA
FLOW CHART FOR RANGE I SELECTION A 1.3.3 RANGE I
1.3.3 4-20mA
1.3.3 4-20/22E
1.3.3 4-20/3.55E
4-20mA RANGE 4-20mA WITHOUT ERROR INDICATION 4-20/22E OUTPUT IS FORCED 22mA ON FAULT 4-20/3.55E OUTPUT IS FORCED TO 3.55mA ON FAULT
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
UNIT COMES TO 1.1.1 NORMAL MODE CONDT UNIT
We can select out of three ranges. When range with suffix of 22E or 3.55E is selected the current output is forced to 22mA and 3.55mA in case of fault respectively. Range 4-20mA is without any error detection on current output.
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SMARTPro 8967P
NO
2.1.1
MENU
TEST DISP.
DESCRIPTION
To test the display
DEFAULT
NO
FLOW CHART FOR TEST DISP. SELECTION A 2.1.1 TEST DISP
2.1.1 YES
2.1.1 NO
8888888888 8888888888
MENU CONT. NO
MENU CONT. YES
1.1.1 CONDT UNIT
To test the display. If all digits are shown as 8. The display is OK.
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SMARTPro 8967P
NO
2.1.2
MENU
TEST I
DESCRIPTION
To test the output current
DEFAULT
OFF
FLOW CHART FOR TEST I SELECTION A 2.1.2 TEST I
TEST I 4 MA NOTE METER READING TEST I 8 MA TEST I CONT YES TEST I 12 MA A TEST I 16 MA 1.1.1 COND UNIT TEST I 20 MA MENU CONT YES MENU CONT NO TEST I CONT NO
This menu is used to test the loop current. To check the current, break the loop and put mA meter in series. Use accurate current meter with resolution of 00.00 mA. The displayed current values should be in range of 0.1mA. This menu can be used to check the control panel side instruments such as signal isolators/repeaters.
Page 50
SMARTPro 8967P
NO
2.1.4
MENU
DATE SLOPE
DESCRIPTION
Shows the sensor slope after calibration
DEFAULT
NA
FLOW CHART FOR DATE RESISTANCE SELECTION A 2.1.4 DATE RESIS.
DISPLAY DD MM YY
DISPLAY M OHM RES.
02/11/07 DD MM YY
XXX.XXXX M OHM RES.
DISPLAY CONT. NO
DISPLAY CONT. YES
MENU CONT. NO
MENU CONT. YES
1.1.1 CONDT. UNIT SHOWS DATE OF SENSOR CALIBRATION, SENSOR RESISTANCE AT THE TIME OF CALIBRATION
The date and sensor resistance are shown as per earlier calibration done through menu 3.6.1 SEN. CALB
Page 51
SMARTPro 8967P
NO 3.1.1
MENU CONDT MA
DESCRIPTION To set the range for 4-20mA output as per conductivity value
DEFAULT LINEAR I
FLOW CHART FOR COND MA VALUE SELECTION A 3.1.1 CONDT MA
3.1.1 LOG I
3.1.1 LINEAR I
3.1.1 BILINEAR
ENT US/CM FOR 4MA
ENT US/CM FOR 20MA
000000.0500 US/CM
01000.0000 US/CM
ENTER CONDT VALUE FOR 20 mA CURRENT OUTPUT ENTER CONDT VALUE FOR 4 mA CURRENT OUTPUT B
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT
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SMARTPro 8967P
NO 3.1.1
MENU CONDT MA
DEFAULT LINEAR I
FLOW CHART FOR COND MA VAL SELECTION A 3.1.1 CONDT MA
OTHER OPTIONS NOT SHOWN FOR CLARITY
3.1.1 BILINEAR
ENT US/CM FOR 4MA
ENT US/CM FOR 20MA ON PREVIOUS PAGE
000000.0500 US/CM
01000.0000 US/CM
ENTER CONDT VALUE FOR 20 mA CURRENT OUTPUT 00012.001 ENTER CONDT VALUE FOR MID RANGE CURRENT OUTPUT
MENU ENT US/CM
00050.0000 US/CM
Set the current output as per conductivity values.
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SMARTPro 8967P
NO 3.1.1
MENU CONDT MA
DEFAULT LINEAR I
mA LOG
LINEAR BILINEAR
US/CM
Three types of current outputs are available 1 Linear Follows a linear equation between the conductivity and the current output. e.g. 4mA @0.05 S/cm, 20mA @10S/cm then we will get 12mA @ 5.0 S/cm Output CM CRMIN CRMAX Output = [16 x (CM-CRMIN) / (CRMAX- CRMIN)] + 4 Measured value of conductivity Conductivity range Minimum Conductivity range Maximum =[16 x (5.0-0.05) / (10.0- 0.05)] + 4 =[16 x (4.95) / (9.95)] + 4 =[16 x 0.49] + 4 ~12mA
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SMARTPro 8967P
NO 3.1.1
MENU CONDT MA
DESCRIPTION Contd
DEFAULT
Bi linear
Follows a two linear equations between the conductivity and the current output. e.g. 4mA@0.05S/cm, 10mA @5S/cm one linear equation 10mA@5S/cm, 20mA@20S/cm second linear equation
Log Output CM CRMIN CRMAX Output
Follows a log equation between the conductivity and the current output. = [ 8 x log {(CM) / (CRMAX /100)} ] + 4 Measured value of conductivity Conductivity range Minimum Conductivity range Maximum =[ 8x log {(5.0) / (10/100)} ] + 4 =[8 x log {(5.0) / (0.1)}] + 4 =[8 x log {50}] + 4 =[8 x 1.69] + 4 =17.59 mA
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SMARTPro 8967P
NO 3.2.2
MENU CODE1
DESCRIPTION To enable user menu password
DEFAULT NO
FLOW CHART FOR CODE 1 SELECTION A 3.2.2 CODE 1
3.2.2 NO
3.2.2 YES
PASSWORD IS ACTIVATED FOR USER MENU
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT
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SMARTPro 8967P
NO 3.2.4
MENU LOCATION
DESCRIPTION To set the location of the transmitter
DEFAULT 000
FLOW CHART FOR LOCATION SELECTION A 3.2.4 LOCATION
0000000000 0000NPT001 LOCATION LOCATION

USE UP ARROW AND RIGHT ARROW ENTER ALPHANUMERIC INSTRUMENT LOCATION
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT
This is the location referred by HART communication.
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SMARTPro 8967P
NO 3.2.7
MENU POLL ADDR.
DESCRIPTION To set the polling address of the transmitter
DEFAULT 000-015
FLOW CHART FOR POLL ADDR. SELECTION A 3.2.7 POLL ADDR.
000 0 TO 15
010 0 TO 15
USE UP ARROW AND RIGHT ARROW ENTER ALPHANUMERIC INSTRUMENT POLL ADDR
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT
This is the address referred by HART communication. By default it is set to 00 for single point operation. It is set in the range of 00-15 in multi drop configuration. See section 5.0 for HART Communication
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SMARTPro 8967P
NO 3.5.4
MENU T SEN CALB
DESCRIPTION To calibrate temperature sensor
DEFAULT DISABLE
3.5.4 T SEN CALB
3.5.4 DISABLE
3.5.4 ENABLE
0000025.00 ENT. TEMP
XX.XX
ACT. TEMP
MENU CONT. NO
MENU
CONT. YES
SAVE PARM. NO
SAVE PARM.
YES
1.1.1
CONDT UNIT
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SMARTPro 8967P
NO 3.5.4
MENU T SEN CALB
DESCRIPTION Contd...
DEFAULT
This menu is used to calibrate the temperature sensor. SMARTPro uses 2 wire RTD PT100/PT1000 as temperature sensor. This sensor gives temperature in terms of resistance. (See Annex 2). As the sensor cable length increases, the resistance of the cable adds up in the RTD resistance. If the resistance of the sensor cable is say 1.0 Ohms the reading shown on the transmitter is 2 to 3 C more than the actual temperature. For small cable lengths this can be neglected and no need for calibration. To calibrate the sensor, dip the temperature sensor and standard thermometer in water at ambient temperature. Ensure that the temperature sensor and the standard thermometer are completely submerged. Allow the system to stabilize for about 20 minutes. Follow the procedure as indicated in the flow chart. Also see section 7.2 Check that the standard thermometer, RTD, thermistor that is used for reference is calibrated and accurate.
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SMARTPro 8967P
NO 3.6.1
MENU SEN CALB
DESCRIPTION To calibrate the sensor
DEFAULT *
Conductivity cell calibration The design of the conductivity cell such as size, shape, position and cell condition determines the conductivity measured and is reflected in cell constant K. Any minor change in any of these parameters such as size, shape, position and condition of the cell changes the cell constant. Variations are also seen from one sensor to other even if the design cell constant is the same. In these practical conditions it is necessary to calibrate the conductivity cell regularly with the help of standard conductivity solutions. During the process of calibration we find out the exact cell constant. The transmitter notes down this value and uses this during further calculations. This procedure is to be followed every time the sensor is changed or to be recalibrated. In this procedure, the sensor is dipped in buffer solutions of known conductivity value.
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SMARTPro 8967P
NO 3.6.1
MENU SEN CALB
DESCRIPTION CONTINUED
DEFAULT *
FLOW CHART FOR SENSOR CALIBRATION SELECTION A 3.6.1 SEN. CALB
DIP SEN STD. SOLU.
DIP THE SENSOR IN KNOWN CONDUCTIVITY SOLUTION
DEG. C
25.00 SOLUTION TEMPERATURE IS SHOWN
01.0000000 CELL VALUE
ENTER CELL CONSTANT
00100.0000 ENT US/CM
ENTER THE CONDUCTIVITY OF THE SOLUTION
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SMARTPro 8967P
NO 3.6.1
MENU SEN CALB
DESCRIPTION CONTINUED
DEFAULT *
FLOW CHART FOR SENSOR CALIBRATION SELECTION CONTD B 100.000 US/CM DISPLAYS ACTUAL MEASURED VALUE OF SOLUTION
XXXXXXXX CELL VALUE
DISPLAYS CALCULATED CELL CONSTANT
12/11/07 ENTER DATE
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT
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SMARTPro 8967P
NO 3.6.2
MENU CELL CONST
DESCRIPTION To enter the cell constant
DEFAULT 1.00
FLOW CHART FOR CELL CONSTANT SELECTION A 3.6.2 CELL CONST
XXXXXXXX CELL VALUE
SET THE CELL CONSTANT VALUE
00000.6500 TDS K FACT
FACTOR TO CALCULATE TDS VALUE
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT
Enter the value of cell constant (K) written on the cell body. The actual calculated value of the cell constant is shown after sensor calibration.
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SMARTPro 8967P
NO 3.6.2
MENU CELL CONST
DESCRIPTION Contd..
DEFAULT 1.00
It is necessary to set this constant at every sensor calibration. Before calibrating the sensor, set this constant to the value which is written on the sensor body. Failing to do so may show wrong reading. Let us suppose that after first sensor calibration the cell constant shown is k=0.995. Before next recalibration set this value to k=1.00 as written on sensor, save this value and then proceed for sensor calibration.
Page 65
SMARTPro 8967P
NO 3.6.3
MENU TEMP COMP
DESCRIPTION To select temperature compensation method
DEFAULT LINEAR
FLOW CHART FOR TEMPERATURE COMPENSATION SELECTION A 3.6.3 TEMP COMP
COMP. METH. COMP. METH. LINEAR I BYPASS
0000025.00 ENT REF T.
ENTER REFERENCE TEMPERATURE READINGS ARE NORMALISED TO THIS TEMPERATURE
0000000.02 ENT T. CODE
ENTER TEMPERATURE COEFFICIENT, DEFAULT VALUE IS 0.02
MENU CONT. NO
MENU CONT. YES
SAVE PARM. NO
SAVE PARM. YES
1.1.1 CONDT UNIT
Select temperature compensation method. Recommended to keep always linear.
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SMARTPro 8967P
NO 4.1.1
MENU EXIT
DESCRIPTION EXIT from menu
DEFAULT --
This menu is used to come out of user Menu.
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SMARTPro 8967P
NO 4.1.2
MENU FCT CNFG
DESCRIPTION Default factory settings
DEFAULT --
If this key is pressed, The transmitter is initialized to the factory default settings. All the user parameters and values are RESET. User must initialize/set the parameters as per the specific range and sensor to make the transmitter functional again. The main parameters to be set by user are
NO 1.1.1 1.1.2 Set the
MENU COND UNIT TEMP UNIT COND unit and
DESCRIPTION To change the COND unit To change the temperature units Temp Unit as per Requirement
DEFAULT S/cm C
1.3.2 ENABLE I To enable the output current Set the ENABLE I to YES to enable Current output. 3.1.1 3.6.1 3.6.2 COND MA SENS CALB CELL CONST To set the range for 4-20mA output as per COND value TO calibrate the sensor To set Cell Constant
YES
Set the COND values for which you want to range 4-20mA. Set cell constant as written on cell. Do sensor calibration and start using the transmitter again.
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SMARTPro 8967P
How to use Conductivity meter as TDS meter? The conductivity transmitter can be configured to work as TDS meter. The main parameters to be set by user are NO 1.1.1 1.1.2 Set the MENU DESCRIPTION TDS UNIT To change the TDS unit TEMP UNIT To change the temperature units TDS unit and Temp Unit as per Requirement DEFAULT ppm C
1.3.2 ENABLE I To enable the output current Set the ENABLE I to YES to enable Current output. 3.1.1 3.6.1 3.6.2 COND MA SENS CALB CELL CONST To set the range for 4-20mA output as per TDS value TO calibrate the sensor To set Cell Constant and TDS factor
YES
ppm -
Set the TDS values for which you want to range 4-20mA. Set cell constant as written on cell and desired TDS constant. Do sensor calibration and start using the transmitter again. The sensor calibration is as shown in menu 3.6.1 and is applicable to TDS meter also
Page 69
SMARTPro 8967P
HART Communication Section 5.0
5.1 HART communication configurations The SMARTPro 8967P is equipped with HART communication. The transmitter can be used in multi drop configuration or as a Single HART instrument. Following configuration is used to set the SMARTPro 8967P transmitter
SMARTPro
REAR VIEW
1 2 - IOUT
12-36VDC
HART COMMUNICATOR MINIMUM LOAD 250 Ohms
+
4/20mA + DIGITAL SUPPLY VOLTAGE 18-36VDC
Connect the HART communicator across 250 resistor in series with power supply to configure /monitor the transmitter parameters.
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SMARTPro 8967P
5.2 HART Communication

Single point configuration is shown below. This configuration is used to set and check the transmitters locally
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SMARTPro 8967P
5.2 HART Communication

Multipoint configuration is shown below. This configuration is used to set and check up to 15 transmitters. The cables carry only digital signals, The loop current is set to 4mA. Monitoring data is available on control system/ PC as shown.
MULTIDROP CONFIGURATION
SMARTPro
+
DIGITAL SIGNALS ONLY
MINIMUM LOAD 250 Ohms UPTO 15 TRANSMITTERS
SUPPLY VOLTAGE 12-36VDC BRIDGE
HART COMMUNICATOR
PC / CONTORL SYSTEM
Notes
Use HART communicator to set up SMARTPro 8967P For trouble free and effective communication ensure loop load to be 250 Ohms minimum. The Connection to HART is optional SMARTPro 8967P can also be configured using keypad. Refer section 4.0
Page 72
SMARTPro 8967P
Maintenance Section 6.0
6.1 Probe Care and Maintenance

Conductivity cell requires maintenance at regular intervals. This interval is decided by the user depending on the process fluid in which the electrode is used. Typically in the range of one to three months. It is necessary to check for useful tips on electrode care in Instruction manual provided with the electrode.
6.2 How to store the electrode for long time

No special care is required for the conductivity cell. Store the electrode in the packing which was sent along with the electrode. Keep the electrode in dry area. Avoid extreme temperature and whether conditions.
6.3 Storage after use in process

Make sure that conductivity sensor is clean, dry and no deposition is observed. Clean the sensor in case of deposition, clean the electrode with Iso Propyl Alcohol (IPA) before storing.
If required keep the electrode in IPA overnight
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SMARTPro 8967P
6.4 How to clean the electrode

Clean the sensor in case of deposition, clean the electrode with Iso Propyl Alcohol (IPA) before using. If required keep the electrode in IPA overnight It recommended to clean the electrode before each calibration.
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SMARTPro 8967P
6.5 Dos and Donts for Conductivity electrodes

Read the operating manual provided if any with the electrode carefully. Before actually putting the electrode in to work, remove the special transportation cover(If any) provided inside the transportation box Clean the conductivity cell under low pressure tap water or any suggested cleaning solution. Calibrate the transmitter with conductivity electrode as a system. Use this calibrated system to measure conductivity values. If you change/replace transmitter and/or electrode it is necessary to recalibrate as a system.
Calibrate the sensor at regular intervals
Page 75
SMARTPro 8967P
Trouble Shooting Section 7.0
7.0 Trouble shooting The SMARTPro 8967P is a Microcontroller based transmitter which gives out error messages on the display. User can identify the possible causes of the problems and take the corrective actions. The error messages and their meanings are given below Error Message Temp sen open Action Check the temperature sensor wires for open or loose connection. Reconnect the wires Check the sensor connection at connector male /female joint is proper. Check link JP1 short for PT100/Open for PT1000 Check the resistance of the RTD element , It should be 109.73 Ohms @ 25 deg C for PT100 1097.3 Ohms @ 25 deg C for PT1000 If open then replace the Temperature sensor Check the temperature sensor wires for short circuit on terminals in junction box Check the sensor connection at connector male /female joint is proper. Check link JP1 short for PT100/Open for PT1000 Check the resistance of the RTD element , It should be 109.73 Ohms @ 25 deg C for PT100 1097.3 Ohms @ 25 deg C for PT1000 If short then replace the Temperature sensor
Temp sen short
In case of conductivity sensor with inbuilt temperature sensor, it is necessary to replace the conductivity sensor.
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SMARTPro 8967P
Error Message Cond sen open
Cond sen short
Action Check the sensor wires for open or loose connection. Reconnect the wires Check the sensor connection at connector male /female joint is proper. Check the sensor wires for short circuit on terminals in junction box Check the sensor connection at connector male /female joint is proper. Disconnect the cable from the sensor, check the resistance between the two conductivity sensor terminals. It should show open. If short , remove the sensor from the process, clean , dry and check again.
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SMARTPro 8967P
7.1 Causes and solution to problems Problem No display Causes No power Less power Solutions Apply power Ensure power on transmitter terminals to be within 12-36VDC Correct the polarity Tighten the power supply wires Recalibrate the sensor Replace the sensor Clean the sensor as per the procedure Ensure that process fluid entirely covers the sensor properly. Follow proper grounding and shielding procedures as discussed in section 2.0
Power reverse polarity Loose connection In correct Conductivity Value Sensor not calibrated for long time. Sensor mechanically damaged dirty process fluid Sensor not dipped properly in process External noise pick up
Page 78
SMARTPro 8967P
7.2 Problem in temperature measurement and calibration Temperature shown by the instrument does not match with the reading from standard thermometer. (Difference more than 1 C) Check the following Check that the standard thermometer, RTD, thermistor that is used for reference is calibrated and accurate. General purpose liquid in glass thermometers can have large errors. Are the measurements done at the same point ? Is standard thermometer dipped up to correct level? It is necessary to calibrate the temperature sensor during installation and commissioning.
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SMARTPro 8967P
7.3 Conductivity reading does not match with lab reading
It is normal to have difference in conductivity readings made on online instrument and lab instrument. This phenomenon is still amplified on ultrapure water conductivity measurements (conductivity < 10S/cm). The lab reading and the on line instrument reading will never match in this case. The online instrument is subjected to the actual process conditions such as process temperature, stray voltages, process pressure, supply voltage variations etc. The lab instrument works at set standard conditions. Some impurities are added, the temperature of the lab sample changes and the differences are seen between both readings. How to minimize the gap in readings? You can check both the Lab and On-line instruments by using the same standard solution and comparing the readings If not matching , calibrate both the instruments using the same standard solution Ensure both the instrument use cells with same constant Different cell constants give different accuracy levels Use single point calibration method to match the readings. See section 4.0, menu 3.6.1
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SMARTPro 8967P
7.4 Is the transmitter working OK?

In case of any problems it is necessary first to isolate the problem areas. Sensor or the transmitter is giving problem?
To Simulate Conductivity inputs

To check this, disconnect the sensor wires from transmitter end. Connect a Decade Box to transmitter. If the transmitter is working properly it will show the accurate conductivity readings. Follow the procedure below to check the transmitter 1 Turn off the transmitter supply. Disconnect the sensor wires from the transmitter side by removing the junction box cover. 2 Connect the Decade Box to the transmitter in place of sensor 3 Turn ON the transmitter, Turn Off auto temperature compensation and set 25C manually. 4 Simulate Resistance from Decade box and check the results. 5 Note down the cell constant and then Set Cell constant as 1.0 in menu 3.6.2 Cell Const (Refer section 4 for more details) 6 Save and come out of the menu 7 Check the readings as per the table.(0.5%) Resistance Reading Resistance Reading 1M 1.00mS/cm 100K 10.00mS/cm 2.00mS/cm 50K 500K 20.00mS/cm 4.00mS/cm 25K 250K 40.00mS/cm 8.00mS/cm 10K 125K 100.00mS/cm 8 If the above readings are OK. It is necessary to clean and recalibrate the sensor. 9 You can use the earlier noted down cell constant as per point 5
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SMARTPro 8967P
7.5 Is the transmitter working OK?

In case of problems it is necessary first to isolate the problem areas. Sensor or the transmitter is giving problem?
To Simulate temperature inputs

To check this, disconnect the temperature sensor wires from transmitter end. Connect resistance decade box to transmitter Temperature input terminals. If the transmitter is working properly it shows the accurate temperature readings. Follow the procedure below to check the transmitter 1 Turn off the transmitter supply. Disconnect the sensor wires from the transmitter side by removing the junction box cover. 2 Connect the decade box to transmitter in place of temperature sensor 3 Turn ON the transmitter 4 Simulate 109.73 from decade box. 5 The secondary display will show 25.00C 6 You can check this for different set of Decade box inputs 7 The measured temperature may not exactly match with the table values. This is because of the offset of temperature value added or subtracted during the temperature sensor calibration. 8 The same offset is applied to these simulated inputs. The controller is measuring the temperature correctly if the difference between the two table readings and same two transmitter readings is within +/- 0.5 C. 9 If offset of 2 C is added during calibration. The transmitter will read the value 115.54 as 40 C, but display as 42C. 10 Refer Annexure II for Pt 100 resistance table
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SMARTPro 8967P
Annexure
Annexure I Conductivity of various aqueous solutions at 25C
Solution Ultra pure Water Power plant boiler water Distilled water De-ionized water De-mineralized water Mountain water Drinking water Waste water Potable water Maximum Brackish water Industrial Process water Ocean Water
Conductivity 0.055 S/cm 0.05-1 S/cm 0.5 S/cm 0.1-10 S/cm 1-80 S/cm 10 S/cm 0.5-1 mS/cm 0.9-9 mS/cm 1.5 mS/cm 1-80 mS/cm 7-140 mS/cm 53 mS/cm
Resistivity 18.18 M-cm 1-18 M-cm 2 M-cm 0.1-10 M-cm 0.01-1 M-cm 0.1 M-cm 1-2 K-cm 0.1-1 K-cm 0.7 K-cm 0.01-1 K-cm -
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SMARTPro 8967P
Annexure
Annexure II Temperature in C versus resistance in ohms Temperature Pt100 Pt 1000 Temperature Pt100 Pt 1000 -20 92.16 921.6 65 125.16 1251.6 -10 96.09 960.9 70 127.07 1270.7 0 100.00 1000.0 80 130.89 1308.9 5 101.95 1019.5 90 134.70 1347.0 10 103.90 1039.0 100 138.50 1385.0 15 105.85 1058.5 110 142.29 1422.9 20 107.79 1077.9 120 146.06 1460.6 25 109.73 1097.3 130 149.82 1498.2 30 111.67 1116.7 140 153.58 1535.8 35 113.61 1136.1 150 157.31 1573.1 40 115.54 1155.4 160 161.04 1610.4 45 117.47 1174.7 170 164.76 1647.6 50 119.40 1194.0 180 168.46 1684.6 55 121.32 1213.2 190 172.16 1721.6 60 123.24 1232.4 200 175.84 1758.4
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SMARTPro 8967P
Annexure
Annexure III Cell constant and measurement range
Cell constant K/cm Range 0.005 Min Max 0.01 Min Max 0.10 Min Max 1.00 Min Max 10.0 Min Max
Measuring range limits Conductivity Resistivity 0.005 S/cm 200 M.cm 50.0 S/cm 20 K.cm 0.01 S/cm 100 M.cm 100 S/cm 10 K.cm 0.10 S/cm 10 M.cm 1.00 mS/cm 1 K.cm 1.0 S/cm 1 M.cm 10.0 mS/cm 0.1 K.cm 10.0 100.0 S/cm mS/cm 0.1 0.01 M.cm K.cm
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SMARTPro 8967P
Annexure
Annexure IV Cable length and range of measurement Cell constant K/cm Range 0.005 Min Max Measuring range limits Conductivity Resistivity 0.005 50.0 S/cm S/cm 200 20 M.cm K.cm Signal Frequency Hz 70 1100 0.01 Min Max 0.01 100 S/cm S/cm 100 10 M.cm K.cm 70 1100 0.10 Min Max 0.10 1.00 S/cm mS/cm 10 1 M.cm K.cm 70 1100 1.00 Min Max 1.0 10.0 S/cm mS/cm 1 0.1 M.cm K.cm 70 1100 10.0 Min Max 10.0 100.0 S/cm mS/cm 0.1 0.01 M.cm K.cm 70 1100 *Cable Length meters 3 NA 10 5 10 5 10 5 10 5
*Conductivity Accuracy of 0.5% of Full scale.
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SMARTPro 8967P
Annexure
Annexure V Temperature dependency of Conductivity The measured conductivity is temperature dependent. Conductivity as function of temperature is given as
Ct=C25(1+a(t-25)) Ct
a t Conductivity at temperature t Temperature coefficient expressed in %/C Process temperature in C
To explain it in more detail, let us consider some numerical values
Ct=C25(1+a(t-25))
If we consider following values of the parameters 100S/cm @ 30C Ct a 2%/C t 30 C The transmitter will show the normalized value as below
C25=C30 /(1+a(t-25) C25=100 /(1+0.02(30-25)) C25=100 /(1.1) C25=90.90 S/cm @ 25C
Page 87

Aquacon SMARTPRO 8967P

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Aquacon SMARTPRO 8967P

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Aquacon SMARTPro 8967P HART Smart 2-Wire Conductivity Transmitter

Copyright2009 All rights reserved Forbes Marshall group of companies

FORBES MARSHALL PVT LTD

Copyright2009 All rights reserved Forbes Marshall group of companies

FORBES MARSHALL PVT LTD

FORBES MARSHALL PVT LTD

HART Communication 5.1 5.2 HART communication configurations

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Introduction Section 1.0

1.1 General Description

For Conductivity, automatic temperature compensation through PT100/PT1000 sensor is provided

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Introduction Section 1.0

2 wire 12-36VDC 600 @24VDC

0.5% of Full Scale 0.5% of Full Scale 0.1mA

2 Line 10 Character per line LCD

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Introduction Section 1.0

-20C to +200C 5% of selected range Auto/Manual -20C to 200C Single point

Notes 1.Load Calculation Method: Load(in ) =(Supply Voltage-12V)/0.02

For 30V supply Load is Load=(30V-12V)/0.02 = 900

Also refer section 2.5 for power supply requirements

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Introduction Section 1.0

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Introduction Section 1.0

All dimensions are in mm

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Introduction Section 1.0

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Introduction Section 1.0

1.3 Operating Principle

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Introduction Section 1.0

I+ with HART Galvanic Isolation LCD Display

Opto Coupler Optical Optical Transmitter Receiver

output Signal 4.20 mA I- with HART

Impedence Matching Temperature sensor Oscillator 70 Hz/1KHz

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Installation Section 2.0

2.1 Unpacking and Inspection

5.Power Supply connector-1No

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Installation Section 2.0

2.2 Tools required for installation

To be arranged by the purchaser

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Installation Section 2.0

2.3 Location and Mounting

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Installation Section 2.0

2.3 Location and Mounting Panel cutout

All dimensions are in mm (Inch)

92 + 0.5 (3.62 + .02)

Panel cut out

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92 + 0.5 (3.62 + .02)

Installation Section 2.0

2.3 Location and Mounting Mounting Clamps

Max. 140 (5.50) Max. 170 (6.70)

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