Ins-1 967

04.
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Start-Up of HMI Advanced (IM4)
SINUMERIK 840D/810D MMC Installation and Start-Up Guide Start-Up of HMI Advanced (IM4)
SW Replacement 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.2 1.2.1. 1.2.2. 1.2.3. 1.2.4. 1.2.5. 1.2.6. 1.2.7. 1.3 1.4 1.5 Index PCU: Basic software Windows NT 4.0 General Basic PCU software Hard disk partitioning Boot Manager Installation SW installation/update First runup for initial start-up Installation via a parallel link with a FAT16 file structure Installation via a parallel link with a FAT32 file structure Installation via a network link Back up/restore hard disk contents via parallel link Back up/restore hard disk contents via network link Back up/restore partitions Network operation with Windows NT 4.0 Adding Windows NT components Special features with SW 6.0 of HMI Advanced
1-3 1-4 1-4 1-4 1-5 1-6 1-6 1-10 1-10 1-11 1-12 1-12 1-16 1-21 1-29 1-32 1-32 1-32 1-33
Siemens AG 2000. All rights reserved SINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - 04.00 Edition
IM4/0-1
04.00
IM4/0-2
SW Replacement
1.1 PCU: Basic software Windows NT 4.0 .................................................................... 1-4 1.1.1 General .................................................................................... 1-4 1.1.2 Basic PCU software .................................................................................... 1-4 1.1.3 Hard disk partitioning .................................................................................... 1-5 1.1.4 Boot Manager .................................................................................... 1-6 1.1.5 Installation .................................................................................... 1-6 1.2 SW installation/update .......................................................................................... 1-10 1.2.1. First runup for initial start-up................................................................................. 1-10 1.2.2. Installation via a parallel link with a FAT16 file structure ...................................... 1-11 1.2.3. Installation via a parallel link with a FAT32 file structure ...................................... 1-12 1.2.4. Installation via a network link................................................................................ 1-12 1.2.5. Back up/restore hard disk contents via parallel link ............................................. 1-16 1.2.6. Back up/restore hard disk contents via network link ............................................ 1-21 1.2.7. Back up/restore partitions .................................................................................... 1-29 1.3 1.4 1.5 Network operation with Windows NT 4.0 ................................................................ 1-32 Adding Windows NT components ........................................................................... 1-32 Special features with SW 6.0 of HMI Advanced...................................................... 1-32
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1.1
1.1.1
PCU: Basic software Windows NT 4.0

General
This section describes how to install or update additional software and back up data on PCUs on which the "Basic PCU Software with Windows NT 4.0" is preinstalled. "PCU" is the abbreviation for the PC (hardware) on which the HMI (Human Machine Interface) software (HMI SW 6.0 and later) is installed.
HW
SINUMERIK 840D/810D PCU 50: PENTIUM II 333MHz, with min. 64 MB D-RAM, 24VDC, without system software for Open Architecture (Windows NT 4.0 pre-installed) Order number: 6FC5210-0DF01-0AA0, available from 02.00 Note Instructions on how to replace the PCU or OP012 or OP015 can be found in: /BH/ Operator Components Manual.
1.1.2
Basic PCU software

The basic software installed on the PCU at the factory comprises the following SW components MS Windows NT 4.0, English version Internet Explorer 5.0, English version MS-DOS, SW 6.21 and later MPI driver, SW 5 and later Norton Ghost, SW 6 and later Norton Ghost Walker, SW 6 and later Note A guide to using the basic software can be found in file C:\Siemensd.rtf. File C:\BaseVers.txt lists the versions of the system components of the Service menu (and of Win NT) contained in the basic software.
Basic principle
The Service menu is implemented in DOS. The OEM customer starts the installation/updating of software via the Service menu. The process is completed by Win NT (after a reboot). Data are backed up (Backup/Restore) via the Service menu.
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Start-Up of HMI Advanced (IM4) 1 SW Replacement
1.1.3
Hard disk partitioning

The hard disk is partitioned as required to install the HMI system software on the PCU under WinNT4.0. The partitioning is selected such that it divides the hard disk into 4 partitions (3 primary partitions and 1 extended partition) (hard disks smaller than 4.8 GB are not supported), DOS (Service menu) can be booted in addition to WinNT4.0 (HMI system software) (dual booting), the HMI system software (pre-installed on delivery or installed later as additional SW by the OEM customer) operates on one NTFS partition and the HMI system software, the WinNT system software and DOS with the Service menu all run on different partitions to ensure data integrity.
The following diagram shows how the partitions are utilized when the HMI system software is installed (the partition names are typed in italics).
PC U
Hard disk
FAT16
F AT16
NTFS
NTFS
DOS Tools Prim ary partition active
TMP, Im ages, Install, Updates Extended partition w ith logic drive
W inNT Prim ary partition
840D System HM I, Further applications Primary partition
Fig. 8-1 Utilizatin of hard disk partitions for installation of HMI system software
Partition C contains DOS 6.2 with the tools and scripts which implement the Service menu (e.g. Ghost tools). Partition D is used to store Ghost images, i.e. of predefined images e.g. configured in delivery state) and of local backup images. The WinNT system software is stored on the adjacent partition so that it is readily transferable, e.g. as an update or for driver installation. Partition D also contains the installation directory into which software to be installed is first copied from a remote PG/PC before the actual installation operation is started. Partition E is reserved for the WinNT system software. Partition F is the application partition for the execution of applications such as the HMI system software (including data management and temporary data) and HMI-OEM applications, STEP7 or customer-specific applications (e.g. Protool). Note The size of the partitions shown in Fig. 8-1 depends on the size of the hard disk. The following free space is guaranteed: On partition D: 500 MB for storing local backup images. On partition F: 1 GB for copying applications (HMI-OEM applications, STEP7, customer applications, data e.g part programs...)
Siemens AG 2000. All rights reserved SINUMERIK 840D/810D MMC/HMI Installation and Start-Up Guide (IAM) - Edition 04.00
IM4/1-5
04.00
1 SW Replacement
1.1.4
Boot Manager
When the PCU is running up, you can choose between the SINUMERK System and Service menu in the Boot Manager menu. SINUMERIK : SINUMERIK System Select this option to go to the start level of the HMI system software or (for servicing) to the desktop of Windows NT. [concealed menu item]: Service menu The Service menu in Windows NT is used to transfer software to be installed (where no network is available) and to back up data.
1.1.5
Installation
Windows NT 4.0 is pre-installed on the PCU. Windows NT 4.0 and the Service menu described below are the two main elements of the "Basic Software Windows NT 4.0" package: SINUMERIK Desktop (Windows NT): The Windows area is intended for servicing operations, i.e. it provides Windows functionality for start-up of the control system. In this area you can - install the HMI system software via a network, - install additional software (e.g. extra languages) and - edit INI files/HW configuration (e.g. install drivers). [concealed menu item]: Service menu (DOS) The menu options enable you to transfer installation software from an external source to D:\INSTALL. The software is actually installed by Windows NT when the PCU is next booted provided it contains an exe-file, e.g. "setup.exe". In this menu you can - transfer/expand the HMI system software, - backup/restore the data on the hard disk and - install the HMI system software via a network.
Caution: Please check that there is sufficient free memory space on partition D of the hard disk before installing new software.
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Call the SINUMERIK Desktop
1. While the PCU is booting, press key "3" after you have selected the "SINUMERIK" menu in the Boot Manager and the SINUMERIK 840D background display has appeared. 2. Enter the password. 3. Select the first menu option "SINUMERIK Desktop" and confirm your choice with the Input key. The SINUMERIK Desktop will then appear on your screen. The following functions are available in the form of script files (you can also select them via the Service menu): Original SINUMERIK HMI Environ. The contents of directories - ADD_ON - USER - OEM will be saved. The directories are then emptied, i.e. the original delivery state is restored. Actual SINUMERIK HMI Environ. This function "undoes" the restoration of the original delivery state, i.e. the saved directory contents are copied back to the directories. Check SINUMERIK System. This function checks all partitions (C, D, E, F). It runs only in NT, but not in DOS. Step7 Authorizing. If the SW SIMATIC Step7 (order No. ...................) package is installed, it must be authorized here. SIEMENS D/E
You can display explanatory text, information and supplementary conditions relating to the currently installed basic software.
Call the Service menu
1. Select the second concealed menu item under the "SINUMERIK" menu in the Boot Manager when the PCU is booting. The basic Service menu display appears. 2. Enter the password (if applicable). The following menus then appear:
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Basic menu
PLEASE SELECT: 1 Install/Update SINUMERIK System 2 SINUMERIK Tools and Options 3 DOS Shell 4 Start Windows NT (Service Mode) 5 SINUMERIK System Check 7 Backup/Restore 8 Start PC Link 9 Reboot (Warmboot) Your Choice [1,2,3,4,5,7,8,9] ?
Step 1
SINUMERIK Tools and Options 1 Activate STEP7 9 Return to MainMenu Your Choice [1,9] ?
DOS Shell DOS command Interpreter is executed
Reboot System is rebooted
Start PC Link PC Link software is executed
SINUMERIK System Check System check is executed during start of Windows NT
Start Windows NT 1 Standard NT (without starting SINUMERIK HMI) 4 Original HMI Environment 5 Actual HMI Environment 9 Return to Main Menu Your Choice [1,4,5,9] ?
Install / Update SINUMERIK System 1 2 3 5 9 Install from Floppy Disk (not supported) Install via Serial/Parallel Line Install from Network Drive REBOOT Return to Main Menu
Backup/Restore 1 Harddisk Backup/Restore with GHOST 4 Partitions Backup/Restore with GHOST (locally) 9 Return to Main Menu
Your Choice [1,2,3,5,9] ?
Your Choice [1,4,9] ?
Step 2
Harddisk Backup/Restore with GHOST 1 2 3 9 Configure GHOST Parameters Harddisk Backup to ... Mode ... Harddisk Restore from ... Mode ... Back to previous Menu
Your Choice [1,2,3,9] ? Partitions Backup/Restore with GHOST (local) 1 2 3 4 9 Configure GHOST Parameters Partitions Backup, Mode Local Partitions Restore, Mode Local Delete Image Back to previous Menu
Your Choice [1,2,3,4,9] ?
Fig. 8.2 Service menu for software installation and data backup
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The menu offers the following functions:

Table 81 Functions in Service menu Basic menu Function 1 Install/Update SINUMERIK System: Installation and extension or updating of the SINUMERIK system 1 Install from Floppy Disk (not supported) 2 Install via Serial/Parallel Line: Serial V.24/parallel link 3 Install from network drive: Network link 5 REBOOT: Restart the system 9 Return to Main Menu: Go back to main menu 2 SINUMERIK Tools and Options: Load additional tools and enable options. 1 Activate STEP7 for PCU 9 Return to Main Menu: Go back to main menu 3 DOS Shell: Call the DOS command interpreter, drive C:\ is displayed; press "exit" to close the DOS Shell. 4 Start Windows NT: Access to WinNT functionality 1 Standard Windows NT (without starting SINUMERIK HMI) 4 Original SINUMERIK HMI Environment will be started when the PCU next runs up 5 Actual SINUMERIK HMI Environment will be started when the PCU next runs up 9 Return to Main Menu: Go back to main menu 5 SINUMERIK System Check: Test the file system for consistency, restore consistency with SCANDISK if necessary. 7 Backup/Restore with GHOST: 1 Harddisk Backup/Restore with GHOST 1 Configure GHOST Parameters: Set parameters (interface, path, network link) for the Norton Ghost program 2 Harddisk Backup: Back up hard disk contents 3 Harddisk Restore: Restore backup to hard disk 9 Back to previous Menu: Return to previous menu 4 Partitions Backup/Restore: Back up contents of drives C:\, E:\, F:\ to D:\ or copy from D:\ back to C:\, E:\, F:\. 1 Configure GHOST Parameters 2 Partitions Backup, Mode LOCAL 3 Partitions Restore, Mode LOCAL 4 Delete Image 9 Return to Main Menu: Go back to main menu 8 Start PC Link: Install SW using a CD-ROM (Interlink/Interserve) 9 Reboot: Restart the system
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1.2
1.2.1.
SW installation/update
First runup for initial start-up
The initial start-up operation copies the SINUMERIK 840Di system software and Windows NT onto the hard disk of the PCU. The PCU is shipped with its hard disk appropriately partitioned for operation of a SINUMERIK 840Di and other SINUMERIK applications if required. The basic start-up software is also installed: The boot software and other necessary start-up programs are stored on C: The disk image with the SINUMERIK 840D system software and Windows NT are stored on D:\Images Drives E: and F: are empty.
Basic principle
PC U
Hard disk
FAT16
F AT16
NTFS
NTFS
DOS Tools Prim ary partition active
TMP, Im ages, Install, Updates Extended partition w ith logic drive
W inNT Prim ary partition
840D System HM I, Further applications Primary partition
Fig. 8-2 Partitioning for installation
Version selection
The following menu is displayed when the PCU runs up for the first time:
PLEASE SELECT SINUMERIK HMI Version to install:
1 SINUMERIK 840D Software <version> 9 Servicemenu Your Choice [1,9]? Select the version that you wish to install by selecting a key between "1" and "8" and acknowledge the subsequent system prompt with "Y". When you have acknowledged your choice, the corresponding disk image is transferred to the hard disk (drives C:, E: and F:).
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1.2.2.
Installation via a parallel link with a FAT16 file structure
Prerequisites for PG/PC Note The parallel interface is the only suitable link for installing the HMI software. The Intersvr/Interlink SW is not a WinNT application. Procedure 1. INTERSVR is used on the external PG/PC to transfer the software to the PCU. INTERSVR must be executed in DOS / Win3.11 / Win95 / Win98 if the PG/PC has a hard disk partition with a FAT16 file structure (not FAT32 !). Switch off the PCU Use the parallel transmission cable (PC-Link cable, LapLink cable) to connect parallel port LPT on the PG/PC to LPT on the PCU.
Transmission mode Parallel PC/PG LPT1 PCU LPT (25-pin)
2. 3.
4.
Copy directory HMI_Advanced from the CD to drive C:\ on the hard disk of your PG/PC and change the directory name to "MMC102". If you do not have enough free space on drive C:\ or the file structure on your PG/PC is not FAT16, then you can choose another local hard disk drive (e.g. D:\). You cannot install the software directly from the CD. You can start the installation of the HMI software by entering Intersvr C: (or the drive on which directory MMC102 is stored) in the Run screen of the Windows Start menu. IMPORTANT: If your PC/PG is in this state, the PCU MUST be switched off (if it is still switched on, switch it off now).
5.
6. 7. 8. 9.
SWITCH ON the PCU, select the "Service menu" in the Boot Manager. Press key 1 Install/Update SINUMERIK System and enter the password if requested (access level 1 or 2). Press key 2 Install via Serial/Parallel Line. Data transfer in progress. The system boots in Windows NT and the installation is started automatically.
10. Select language (in Win NT only). 11. Select technology: Milling or turning (in Win NT only). 12. The system lists all entries made (in Win NT only). 13. The PCU is rebooted again on completion of the installation. 14. Close PC/PG server mode by pressing Alt + F4.
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1.2.3.
Installation via a parallel link with a FAT32 file structure

Note The parallel interface is the only suitable link for installing the HMI software. The Interserve/Interlink SW is not a Win NT application. 1. You must use this method if your PC has only partitions with a FAT32 file structure. To install the package, you will need the supplied CD-ROM with the system SW. You will also need a full keyboard on your PC. Copy INTERLNK.EXE from the HMI directory on the CD to WINDOWS\COMMAND on the PC. Enter the following line in CONFIG.SYS: device=c:\windows\command\interlink.exe /AUTO Use the parallel transmission cable (PC-Link cable, LapLink cable) to connect parallel port LPT on the PC to LPT on the PCU. SWITCH ON the PCU, select the "Service" menu in the Boot Manager. Select key 8 Start PC Link and type in the password (access level 1 or 2) when the prompt appears. Now copy the entire contents of directory HMI_Advanced on the CD into directory D:\INSTALL on the PCU. When all the data have been transferred, exit INTERSVR on the PCU by pressing Alt + F4. The system then runs up in Windows NT. In Win NT: The SW is now automatically installed by the InstallShield application on the PCU. You can make inputs in the prompt boxes of InstallShield using the TAB and Cursor keys (TAB corresponds to the END key on the OP031). The system runs up after the PCU has rebooted.
2. 3. 4. 5.
6.
7.
1.2.4.
Installation via a network link

Windows NT 4.0 or Windows 95 or Windows 98 Set protocol NETBEUI (this can be loaded via the Control Panel: Start->Settings->Control Panel->Icon:Network:"Add" Protocols: NETBEUI.) Computer name of PG/PC (displayable via Control Panel: Start->Settings->Control Panel->Icon:Network:Identification "Computer Name" e.g. r3344) Enable the directory in which the SW to be installed is stored. Windows NT4: Assign an enable name (e.g. HMINEW). Type in authorization (e.g. User_1 [local user] or "anyone" with "read" access authorization). Windows 95: Assign enable names (e.g. HMINEW). Type in access authorization. Assign a password if applicable. Cable for point-to-point link at Ethernet port: Ethernet cable of type "Converted Twisted Pair Cable". Windows 95/98: Select Start->Settings->Control Panel->Icon:Network: Select "Enable level" access control.
Prerequisites for PG/PC
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Procedure
While the PCU is booting (after control Power ON): 1. Select the "Service menu" [concealed menu option] in the Boot Manager. The following menu is displayed:
PLEASE SELECT:
1 Install/Update SINUMERIK System 2 SINUMERIK Tools and Options 3 DOS Shell 4 Start Windows NT (Service Mode) 5 SINUMERIK System Check 7 Backup/Restore 8 Start PLC Link 9 End (Warmboot) Your Choice [1,2,3,4,5,7,8,9]? 2. Press key 1.
The system requests you to enter a password with: passwd: 3. Enter one of the passwords for levels 0 - 2. - System - Manufacturer - Service The following menu is displayed:
PLEASE SELECT MEDIUM:
1 Install from Floppy Disk 2 Install via Serial/Parallel Line 3 Install from Network Drive 5 REBOOT 9 Return to Main Menu Your Choice [1,2,3,5,9]? 4. Press key 3.
The following menu is displayed:

PLEASE SELECT:
1 Connect to Network Drive 2 Show connected Network Drives 3 Disconnect from all Network Drives 4 Change Install Directory 5 Install from F:\INSTALL 9 Back to previous Menu Your Choice [1,2,3,4,5,9]?
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5. Press key 1. - Enter the user name and the password with which the SW may be fetched from the enabled directory on the PG/PC linked via the network. Windows NT4: User name and password of local user of the PG/PC. Windows 95: User name optional, password matches the password which you specified (if applicable) when enabling the directory . - You can confirm acceptance of the password. - Enter the ID letter of the drive on the PCU on which the link must be addressed (e.g. "H"). - DIRECTORY TO BE MOUNTED: Type in the computer name of the PG/PC and the directory name (=enable name) which needs to be accessed, e.g. \\r3344\HMINEW. The following network information is displayed on the PCU:
Connected Network Drive (last) Install Directory H: (\\r3344\HMINEW) F:\Install
CHANGE the installation You can change the installation directory on the connected computer: directory of the connected drive: PLEASE SELECT: 1 Connect to Network Drive 2 Show connected Network Drives 3 Disconnect from all Network Drives 4 Change Install Directory 5 Install from F:\INSTALL 9 Back to previous Menu Your Choice [1,2,3,4,5,9]? 6. Press key 4.
An input screenform is displayed in which you can enter the new installation directory (e.g. HMI_INST):
Old Install Directory: New Install Directory: F:\INSTALL H:\HMI_INST
You can now start the transmission:

PLEASE SELECT:
1 Connect to Network Drive 2 Show connected Network Drives 3 Disconnect from all Network Drives 4 Change Install Directory 5 Install from H:\HMI_INST 9 Back to previous Menu Your Choice [1,2,3,4,5,9]?
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7.
Press key 5.
- The system starts the data transmission from the external computer to the
PCU. The PCU is automatically rebooted at the end of the transmission. - Select "SINUMERIK" in the Boot Manager. The SW you have just transferred is installed in Windows NT, possibly with menu-assistance. The system checks whether directory D:\INSTALL already contains files. Note If the SW cannot be copied into directory D:\INSTALL, then the system cannot start the installation. DISPLAY connected drives: You can display all the links to the PG/PC:
PLEASE SELECT:
1 Connect to Network Drive 2 Show connected Network Drives 3 Disconnect from all Network Drives 4 Change Install Directory 5 Install from F:\INSTALL 9 Back to previous Menu Your Choice [1,2,3,4,5,9]? 8. Press key 2.
The current status of the connected drives is displayed:

Status OK OK Local Name H: J: Remote Name \\r3344\HMI_INST \\r3344\HMI_P1
DISCONNECT connected drives:
You can disconnect the PCU from all links to the PG/PC:
PLEASE SELECT:
1 Connect to Network Drive 2 Show connected Network Drives 3 Disconnect from all Network Drives 4 Change Install Directory 5 Install from F:\INSTALL 9 Back to previous Menu Your Choice [1,2,3,4,5,9]? 9. Press key 3.
The current status of the last connected drive is displayed:

Connected Network Drive (last): Install Directory: -noneH:\HMI_INST
EXIT menu
When you exit the menu, a prompt will appear asking whether you wish to save the parameter settings for the network connection.
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1.2.5.
Back up/restore hard disk contents via parallel link

Ghost program, version 6.x, is installed on the PCU and the PG/PC. Directory in which the image file is to be stored is on the PG/PC. Sufficient free memory is available on the PG/PC One of the operating systems MS-DOS 6.X, Windows 3.x, Windows 95 or Windows 98 is installed on the PG/PC. PCU are PG/PC are linked via the parallel cable (6FX2002- 1AA02- 1AD0) or a Laplink cable. The parallel interface must be set to EPP or ECP in the BIOS of the PCU and PG/PC.
Prerequisites
Back up the hard disk

LPT1: LPT:
PCU
PG/PC
CD writer
CD
Fig. 8.3 Backing up the hard disk
1. 2. 3.
Switch the PCU off and on again and select "Service menu" [concealed menu option] in the Boot Manager Select menu option 7: "Backup/Restore" Type in password

PLEASE SELECT:
1 Harddisk Backup/Restore with GHOST 4 Partitions Backup/Restore with GHOST 9 Back to Main Menu Your Choice [1,4,9]? 4. Select menu option "1 Harddisk Backup/Restore with GHOST".

PLEASE SELECT:
1 Configure GHOST Parameters 2 Harddisk Backup to <Pfad>, Mode ... 3 Harddisk Restore from <Pfad>, Mode ... 9 Back to previous Menu Your Choice [1,2,3,9]? 5. < only if the default is not appropriate > Set parameters for the Norton Ghost program:
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< 1 > Configure GHOST Parameters:

PLEASE SELECT:
1 Set Connection Mode PARALLEL (LPT1) 2 Set Connection Mode LOCAL 3 Change Backup Image Filename 4 Change Restore Image Filename 5 Change machine name 6 Manage Network Drives 9 Back to previous Menu Your Choice [1,2,3,4,5,6,9]?
Select menu option 1 if you wish to alter the preset directory path or type of interface: Change interface (Set Connection Mode): <1> PARALLEL (default setting) <2> LOCAL Select appropriate option and confirm. <1> PARALLEL must always be selected for the parallel link described in this Guide. Change path: <3> Change Backup Image Filename (enter complete path name for backup file on PG/PC, e.g. C:\SINUBACK\PCU\HMI.GHO) <4> Change Restore Image Filename (enter complete path name for restore file "HMI.GHO" on PG/PC e.g. D:\SINUBACK\PCU\HMI.GHO) Select the appropriate option, type in path and confirm Select Yes for prompt: save GHOST parameters? . <9> Back to previous Menu Go back to preceding menu Note The path data are default settings and dependent on the drive. You can change these path data if necessary.
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6. Back up contents of hard disk < 2 > Harddisk Backup to <path name>, Mode PARALLEL When you select this menu option, the following screen is displayed if local partition images (see Section 12.5.7) exist:
PLEASE SELECT:
1 Backup WITHOUT Local Images 2 Backup WITH Local Images Your Choice [1,2]? If you do NOT wish to back up the local partition images with the other data (to significantly reduce transmission time and memory space), select 1, but otherwise 2. * A message window then appears: You will be asked to check whether a link has been made between the PCU and PG/PC. The target path for the directory in which the backup image will be stored on the PG/PC is displayed. You will be asked to check whether this directory actually exists on the PG/PC. * PCU: Start backup operation by entering "Y" in the message window. * PCU: The message window for the Norton Ghost SW is displayed: Display of current transmission status Display of paths used Details about data quantities to be transferred PCU
7.
After abortion of backup/restore, the prompt: Do you want to try to backup again [Y,N] ? is displayed. If you acknowledge with N, you return to the main menu. Backup is started again if you enter "Y". < 9 > Back to previous Menu Return to preceding menu.
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Restore hard disk contents

LPT1: LPT:
PCU
PG/PC
CD
Fig. 8.4 Restoring hard disk contents
1. 2. 3. 4. 5. 6. 7.
Switch on the PG/PC, insert CD in drive. Switch the PCU off and on again and select "Service menu" [concealed menu option] in the Boot Manager Select menu option "7: Backup/Restore" Type in password Select menu option "1 Harddisk Backup/Restore with GHOST" Set parameters for the Norton Ghost program:
-
<1> Configure GHOST Parameters: see above <3> Harddisk Restore from <path name>, Mode PARALLEL
Restore hard disk contents

-
* When you select this option, the following menu is displayed:

PLEASE SELECT:
1 Windows NT 2 Win95 3 WfW3.11 4 DOS (sparepart) 9 Back to previous Menu Your Choice [1,2,3,4,9]? Select the appropriate operating system for the image to be restored. This choice will determine which method of hard disk partitioning is used. Another menu appears once you have selected the appropriate operating system:
What kind of disk partitioning do you want?
1 Standard Partitioning (default) 2 User-defined Partitioning Your Choice [1,2]? Select an option depending on whether you want standard partitioning, i.e. with a fixed number and size of partitions (depending on operating system), or whether you wish to freely define your own hard disk partitions. While the Norton Ghost SW is automatically set to the appropriate partition parameters with the first option, you will need to enter the partition parameters in the Norton Ghost SW yourself with the second.
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* When you select this menu, a message window appears: You will be asked to check whether a link has been made between the PCU and PG/PC. Path on the PG/PC from which the Restore image will be copied back is displayed. You will be asked to check whether the file with the Restore image is actually stored on the PG/PC. * PG/PC: Open a DOS window or go into DOS to enter command ghost -Ips to start the Norton Ghost program. * PCU: Start restore operation by entering "Y" in the message window. * PCU: The message window for the Norton Ghost SW is displayed: Display of current transmission status Display of paths used Details about data quantities to be transferred * Abort transmission PG/PC: Press keys "Control" + "C" Boot the PCU. You will need a boot floppy disk to run up the PCU. <9>Back to previous Menu Go back to preceding menu The PCU is automatically booted after a successful restore operation.
8.
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1.2.6.
Back up/restore hard disk contents via network link

Ghost program, version 6.x, is installed on the PCU and the PG/PC. Directory in which the image file is to be stored is on the PG/PC. Sufficient free memory is available on the PG/PC One of the operating systems MS-DOS 6.X, Windows 3.x, Windows 95 or Windows 98 is installed on the PG/PC. PCU and PG/PC are connected via the Ethernet cable.
Prerequisites
a) Back up the hard disk

Ethernet Ethernet
PCU
PG/PC
Fig. 8.5 Backing up the hard disk
1. Switch the PCU off and on again and select "Service menu" [concealed menu option] in the Boot Manager 2. Select menu option 7:"Backup/Restore" 3. Type in password The following menu is displayed:
PLEASE SELECT:
1 Harddisk Backup/Restore with GHOST 4 Partitions Backup/Restore with GHOST 9 Back to Main Menu Your Choice [1,4,9]? 4. Select menu option "1 Harddisk Backup/Restore with GHOST". The following menu is displayed:
PLEASE SELECT:
1 Configure GHOST Parameters 2 Harddisk Backup to <Pfad>, Mode ... 3 Harddisk Restore from <Pfad>, Mode ... 9 Back to previous Menu Your Choice [1,2,3,9]?
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5. Set parameters for the Norton Ghost program < only if the default is not appropriate > < 1 > Configure GHOST Parameters: The following menu is displayed:
PLEASE SELECT:
1 Set Connection Mode PARALLEL 2 Set Connection Mode LOCAL 3 Change Backup Image Filename 4 Change Restore Image Filename 5 Change Machine Name 6 Manage Network Drives 9 Back to previous Menu Your Choice [1,2,3,4,5,6,9]? Set up/alter network link: Select option "2: Set Connection Mode LOCAL". < 6 > Manage Network Drives:

PLEASE SELECT:
1 Connect to Network Drive 2 Show connected Network Drives 3 Disconnect from all Network Drives 9 Back to previous Menu
Your Choice [1,2,3,9]? 6. Press key 1.

-
Enter the user name and the password with which the enabled directory may be accessed on the PG/PC linked via the network. Windows NT4: User name and password of a local user of the PG/PC. Windows 95: User name optional, password matches the password which you specified (if applicable) when enabling the directory.
You can confirm acceptance of the password. Enter the ID letter of the drive on the PCU on which the link must be addressed (e.g. "H") DIRECTORY TO BE MOUNTED: Type in the computer name of the PG/PC and the directory name (=enable name) which needs to be accessed, e.g. \\r3344\HMISAVE.
Network information is displayed on the PCU:

Connected Network Drive (last) H:(\\r3344\HMISAVE)
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DISPLAY connected drives:
You can display all the links to the PG/PC:

PLEASE SELECT:
Your Choice [1,2,3,9]? Press key 2.

Status OK OK Local Name H: J: Remote Name r3344\HMISAVE r3344\HMI_P1
Change path:
-
< 3 > Change backup Image Filename: Set up complete path name for backup file on the PG/PC, e.g. C:\SINUBACK\PCU\HMI.gho
< 4 > Change restore Image Filename: Set up complete path name for restore file HMI.gho on the PG/PC, e.g. D:\SINUBACK\PCU\HMI.gho Select the appropriate option, type in path and confirm. Select Yes for prompt: save GHOST parameters? .
<9> Back to previous Menu Return to preceding menu.
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7. Back up contents of hard disk < 2 > Harddisk Backup to <path name>, Mode LOCAL When you select this menu option, the following screen is displayed if local data backups (images) exist:
PLEASE SELECT:
1 Backup WHITOUT Local Images 2 Backup WITH Local Images Your Choice [1,2]? If you do NOT wish to back up the local partition data images with the other data (to significantly reduce transmission time and memory space), select 1, but otherwise 2. * A message window then appears: You will be asked to check whether a link has been made between the PCU and PG/PC. The target path for the directory in which the backup image will be stored on the PG/PC is displayed. You will be asked to check whether this directory actually exists on the PG/PC. * PCU: Start backup operation by entering "Y" in the message window. * PCU: The message window for the Norton Ghost SW is displayed: Display of current transmission status Display of paths used Details about data quantities to be transferred 8. PCU After abortion of backup/restore, the prompt: Do you want to try to backup again [Y,N] ? is displayed. If you acknowledge with N, you return to the main menu. Backup is started again if you enter "Y". < 9 > Back to previous Menu Go back to preceding menu
DISCONNECT connected drives:
You can disconnect the PCU from all links to the PG/PC:
PLEASE SELECT:
Your Choice [1,2,3,9]?
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9. Press key 3. The current status of the last connected drive is displayed:
Connected network drive (last): -none-
EXIT menu
When you exit the menu, a prompt will appear asking whether you wish to save the parameter settings for the network connection.
b) Restore hard disk contents

Ethernet Ethernet
PCU
PG/PC
Fig. 8.6 Restoring hard disk contents
1. 2. 3. 4. 5. 6.
-
Switch on the PG/PC, insert CD in drive. Switch the PCU off and on again and select "Service menu" [concealed menu option] in the Boot Manager Select menu option 7: "Backup/Restore" Type in password Select menu option "1 Harddisk Backup/Restore with GHOST" Set parameters for the Norton Ghost program: <1> Configure GHOST Parameters: see above < 6 > Manage Network Drives:
Set up/alter network link:
A description of how to set up the network link is described above. The following menu is displayed:
PLEASE SELECT:
Your Choice [1,2,3,9]?
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7.
-
Press key 1. Enter the user name and the password with which the enabled directory may be accessed on the PG/PC linked via the network. Windows NT4: User name and password of a local user of the PG/PC. Windows 95: User name optional, password matches the password which you specified (if applicable) when enabling the directory. You can confirm acceptance of the password. Enter the ID letter of the drive on the PCU on which the link must be addressed.(e.g. "H") DIRECTORY TO BE MOUNTED: Type in the computer name of the PG/PC and the directory name (=enable name) which needs to be accessed, e.g. \\r3344\HMISAVE
The following network information is displayed on the PCU:

Connected Network Drive (last) H (\\r3344\HMISAVE)
DISPLAY connected drives
You can display all the links to the PG/PC:

PLEASE SELECT:
Your Choice [1,2,3,9]? Press key 2.

Status OK OK Local Name H: J: Remote Name r3344\HMISAVE r3344\HMI_P1
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8. -
Restore hard disk contents <3> Harddisk Restore from <path name>, Mode LOCAL
* When you select this option, the following menu is displayed:

PLEASE SELECT:
1 Windows NT 2 Win95 3 WfW3.11 4 DOS (sparepart) 9 Back to previous Menu Your Choice [1,2,3,4,9]?
Select the appropriate operating system for the image to be restored. This choice will determine which method of hard disk partitioning is used. Another menu appears once you have selected the appropriate operating system:
What kind of disk partitioning do you want?
1 Standard Partitioning (default) 2 User-defined Partitioning Your Choice [1,2]?
Select an option depending on whether you want standard partitioning, i.e. with a fixed number and size of partitions (depending on operating system), or whether you wish to freely define your own hard disk partitions. While the Norton Ghost SW is automatically set to the appropriate partition parameters with the first option, you will need to enter the partition parameters in the Norton Ghost SW yourself with the second. * PCU: The message window for the Norton Ghost SW is displayed: Display of current transmission status Display of paths used Details about data quantities to be transferred <9>Back to previous Menu Go back to preceding menu
Set network name of the PCU
During initial start-up or restore operation only (automatic for Ghost mode or restore): In menu "1 Configure GHOST Parameters" select option < 5 > Change Machine Name: The following menu is displayed:
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PLEASE SELECT:
1 Input Machine Name MANUALLY 2 Input Machine Name RANDOMLY 9 Back to previous Menu Your Choice [1,2,9]? You have the choice of entering a computer name for the PCU yourself or allowing a name to be assigned automatically: * Enter name manually: < 1 > Input Machine Name MANUALLY An input window appears in which you can type a new, 10-character name. When you press the Input key to confirm, the name is changed in the system. Default name: PCUxxxxxxx [10 characters]. * Enter name automatically: < 2 > Input Machine Name RANDOMLY A name is automatically generated and accepted in the system. If you need to, you can display the name in Windows NT in the Control Panel window Start->Settings->ControlPanel->Icon:Network:Identification. Select Yes for prompt: save GHOST? . The new computer name and the new system ID (SID) on the PCU are assigned via the Ghostwalker tool. When the Ghostwalker has finished running, you will have the opportunity to repeat the assignment transfer again. This may be necessary if the first run did not work correctly (e.g. connection problems, abort request by user,...). If you do not make an input within 5 seconds, the PCU will be restarted automatically. You can change the computer name in WinNT as required.
Ghost Restore seems to have worked. But if there was no connection or you cancelled the restore operation, Ghost reports NO Errors! So you have the chance to: PLEASE SELECT:
1 Reboot the System (default after 5 Seconds) 2 Try the Harddisk Restore again 9 Back to previous Menu Your Choice [1,2,9]? If you wish to change the computer name again at a later point in time, you can do so by selecting option 5 "Change Machine Name" in sub-menu Backup/Restore-> Harddisk Backup/ Restore with GHOST->Configure GHOST Parameters. The change is also implemented via the Ghostwalker tool. 9. The PCU is automatically booted after a successful restore operation.
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Note If the restore operation has been aborted, the hard disk will be in a nonconsistent state. In this case, you will need a boot floppy disk containing the Norton Ghost SW and network SW. You can obtain the boot floppy disk from eSupport.
1.2.7.
Back up/restore partitions

In addition to creating a complete backup of the hard disk contents on an external drive, you can also back up partitions C:\, E:\ and F:\ locally on partition D:\ (partition image).
PCU hard disk

C E F D
Partition im age backup to partition D:
Fig. 8.7 Partition image backup
1. 2. 3.
Switch the PCU off and on again and select "Service menu" [concealed menu option] in the Boot Manager Select menu option 7: "Backup/Restore" Type in password
PLEASE SELECT:
1 Harddisk Backup/Restore with GHOST 4 Partitions Backup/Restore with GHOST (locally) 9 Back to Main Menu Your Choice [1,4,9]? 4. Select menu option "4 Partitions Backup/Restore with GHOST"
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PLEASE SELECT:
1 Configure GHOST Parameters 2 Partitions Backup, Mode LOCAL 3 Partitions Restore, Mode LOCAL 4 Delete Image 9 Back to previous Menu Your Choice [1,2,3,4,9]? 5. < only if the default is not appropriate > You can set the number of partition backups here, max. 7. < 1 > Configure GHOST Parameters:
CHANGE the number of partition backups
PLEASE SELECT:
1 Change Maximum Backup Images 9 Back to previous Menu Your Choice [1,9]? Select menu option 1 if you wish to change the preset maximum possible number of partition backups: Enter a new number (max. 7). Select Yes for prompt: save GHOST parameters? . <9> Back to previous menu Go back to preceding menu MAKE a partition image backup: 6. Press key 2. < 2 > Partitions Backup Mode LOCAL You will be asked to enter the name of a partition backup under which you wish to store the image backup, e.g. BACKUP1. Name length: max. 7 characters. You will be asked whether you wish to enter an additional description of the image backup under "Description", e.g. Backup1. This additional description will be included as a selection text in the list of available partition backups during image restore operations (if there is no such description, the list will show the name of the partition image backup instead). When you confirm the operation, the partition backup to D will be started. A file, e.g. BACKUP 1.gh1, BACKUP 1.gh3, BACKUP 1.gh4, will be set up for each partition in the IMAGES directory in D:\. These are read as 1 partition image backup during restore operations. The message "Backup finished" is displayed once the partition has been backed up.
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RESTORE a partition image backup
7. Press key 3. < 3 > Partitions Restore Mode LOCAL You will be asked to enter the partition backup that you wish to restore, e.g. Backup1.
PLEASE SELECT IMAGE: 1 2 9 PCU Base Software V06.00.02 Win NT 4.0 [02.01.2000; 05.32.32pm] Backup 1 [02-03-2000; 04:53:24pm] Back to previous Menu
Your Choice [1,2,9]? Select the partition backup that you wish to restore. After you confirm your selection, the warning message "All data will be overwritten" will appear and the operation to restore the backup to C:\, E:\ and F:\ then started. The message "Restore finished" is displayed on completion of the operation. Every time a backup is restored, partitions E and F are scanned by check program CHKDSK. The PCU is rebooted between the checks on E and F. 8. Press key 4. < 4 > Delete Image Select the partition image backup that you wish to delete from the list of stored backups. After you have selected one, a prompt asking confirmation of the delete operation will be displayed. If you confirm with "Y" the partition image backup will be deleted.
DELETE a partition image backup
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1.3
Network operation with Windows NT 4.0

Most of the network connection is already installed on delivery. Once you have connected the Ethernet cable, you need only enter the IP address of the PCU or select use of a DHCP server in order to set up a TCP/IP communication link. To make these settings, select Start-> Settings-> Control Panel-> Network and select the TCP/IP protocol properties on the Protocol card. The PCU must also have a unique computer name throughout the network (in Start-> Settings-> Control Panel-> Network on Identification card) before you set the protocol properties. In addition to the TCP/IP protocol, the NETBEUI protocol is also preinstalled for network operation.
1.4
Adding Windows NT components

Directory I386 from the WinNT CD is stored in D:\Updates\WinNT\I386 in case, for example, you wish to add drivers. Software is also available in D:\Updates\WINNT which may be needed for installation purposes after you have loaded external applications: 1. MDAC21.SP2: Data Access Components V2.1 SP2 (year 2000-capable) 2. SP6a: Windows NT 4.0 Service Pack 6a 3. DRIVERS\SYSTEM.INI Keyboard table (may need to be copied to E:\WINNT.40) 4. SP6a\DDEFIX The installation path to be entered for "Install New Fix" is: D:\UPDATES\WINNT\SP6a\DDEFIX\hotfix.inf You must execute the 4 steps above in the order given to obtain an up-to-date basic system after the installation of external applications.
1.5
Special features with SW 6.0 of HMI Advanced

In SW version 6.0 and later, a new directory "HMI_ADV" is set up for area applications. The new directory structure (in ascending order of priority) is: HMI_ADV MMC2 ADD_ON OEM USER
Software HMI_ADV contains the area applications with INI files, DLLs and HMI-specific data. MMC2 contains: the servers and COM objects, the master control and the associated INI and NSK files with MMC.INI from HMI base. ADD_ON, OEM and USER are used as in earlier versions.
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Start-up of HMI Advanced (IM4) I Index
Index
I
Installation via a parallel link with a FAT32 file structure ................................................... 1-12
A
Adding Windows NT components ................1-32
N
Network link Installation................................................ 1-12 Network operation with Windows NT 4.0..... 1-32
B
Back up/restore hard disk contents Network link ..............................................1-21 Parallel link ...............................................1-16 Back up/restore partitions ............................1-29 Basic PCU software .......................................1-4 Boot Manager.................................................1-6
P
Parallel link FAT32 file structure.................................. 1-12 Parallel link with FAT16 file structure.................................. 1-11 PCU Basic software Windows NT 4.0 ................ 1-4
F
First runup ....................................................1-10
S H
Hard disk partitioning .....................................1-5 HMI Advanced..............................................1-32 Service menu................................................. 1-6 Call............................................................. 1-7 Functions ................................................... 1-9 Overview .................................................... 1-8 Set network name of the PCU ..................... 1-27 SINUMERIK Desktop..................................... 1-6 Call............................................................. 1-7 Special features HMI Advanced.......................................... 1-32 SW components Basic PCU software ................................... 1-4 SW/ HW Replacement .................................. 1-3
I
Initial start-up................................................1-10 Installation Basic PCU software....................................1-6 Installation via a parallel link with a FAT16 file structure....................................................1-11
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IM4/I-34

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04.

Start-Up of HMI Advanced (IM4)

Start-Up of HMI Advanced (IM4)

Start-Up of HMI Advanced (IM4)

PCU: Basic software Windows NT 4.0

Basic PCU software

Start-Up of HMI Advanced (IM4) 1 SW Replacement

Hard disk partitioning

DOS Tools Prim ary partition active

TMP, Im ages, Install, Updates Extended partition w ith logic drive

W inNT Prim ary partition

840D System HM I, Further applications Primary partition

Start-Up of HMI Advanced (IM4)

Start-Up of HMI Advanced (IM4) 1 SW Replacement

Call the SINUMERIK Desktop

Call the Service menu

Start-Up of HMI Advanced (IM4)

DOS Shell DOS command Interpreter is executed

Reboot System is rebooted

Start PC Link PC Link software is executed

SINUMERIK System Check System check is executed during start of Windows NT

Your Choice [1,2,3,5,9] ?

Your Choice [1,4,9] ?

Your Choice [1,2,3,4,9] ?

Start-Up of HMI Advanced (IM4) 1 SW Replacement

The menu offers the following functions:

Start-Up of HMI Advanced (IM4)

DOS Tools Prim ary partition active

TMP, Im ages, Install, Updates Extended partition w ith logic drive

W inNT Prim ary partition

840D System HM I, Further applications Primary partition

Fig. 8-2 Partitioning for installation

Start-Up of HMI Advanced (IM4) 1 SW Replacement

Installation via a parallel link with a FAT16 file structure

Start-Up of HMI Advanced (IM4)

Installation via a parallel link with a FAT32 file structure

Installation via a network link

Prerequisites for PG/PC

Start-Up of HMI Advanced (IM4) 1 SW Replacement

The following menu is displayed:

Start-Up of HMI Advanced (IM4)

You can now start the transmission:

Start-Up of HMI Advanced (IM4) 1 SW Replacement

The current status of the connected drives is displayed:

DISCONNECT connected drives:

The current status of the last connected drive is displayed:

Start-Up of HMI Advanced (IM4)

Back up/restore hard disk contents via parallel link

Back up the hard disk

Fig. 8.3 Backing up the hard disk

The following menu is displayed:

The following menu is displayed:

Start-Up of HMI Advanced (IM4) 1 SW Replacement

< 1 > Configure GHOST Parameters:

The following menu is displayed:

Start-Up of HMI Advanced (IM4)

Start-Up of HMI Advanced (IM4) 1 SW Replacement

Restore hard disk contents

Fig. 8.4 Restoring hard disk contents

Restore hard disk contents

* When you select this option, the following menu is displayed:

What kind of disk partitioning do you want?