K-Series Torques & Specs

SPECIFICATIONS & TOLERANCES
TORQUE VALUE & SEQUENCES
SPECS & TORQUES
Table of Contents
Standard Application Torque Recommendations ..................................................................................................3
KSeries Single Cylinder Engine Specifications & Tolerances ........................................................................ 4-5
KSeries Twin Cylinder Engine Specification & Tolerances ............................................................................. 6-7
KSeries Single Cylinder Torque Values & Sequences for Fasteners .................................................................8
KSeries Twin Cylinder Torque Values & Sequences for Fasteners....................................................................9
Magnum Single Cylinder Engine Specifications & Tolerances ...................................................................... 10-11
Magnum Twin Cylinder Engine Specifications & Tolerances ......................................................................... 12-13
Magnum Single Cylinder Torque Values & Sequences for Fasteners ............................................................... 14
Magnum Twin Cylinder Torque Values & Sequences for Fasteners .................................................................. 15
Command Single Cylinder Engine Specifications & Tolerances ................................................................... 16-21
Command Twin Cylinder Engine Specification & Tolerances ....................................................................... 22-25
Command Single Cylinder Torque Values & Sequences for Fasteners ....................................................... 26-27
Command Twin Cylinder Torque Values & Sequences for Fasteners .......................................................... 28-29
Conversion Factors............................................................................................................................................. 30
Standard Application Torque Recommendations

Torque values are in Nm. Values in parenthesis ( ) are English equivalents.
English Fastener
Metric Fastener
Tightening Torque: Nm (in. lb.) + or 10%
Property Class
4.8
Size
M4
M5
M6
M8
1.2 (11)
2.5 (22)
4.3 (38)
10.5 (93)
5.8
1.7
3.2
5.7
13.6
(15)
(28)
(50)
(120)
8.8
2.9
5.8
9.9
24.4
(26)
(51)
(88)
(216)
10.9
4.1
8.1
14.0
33.9
(36)
(72)
(124)
(300)
12.9
5.0
9.7
16.5
40.7
(44)
(86)
(146)
(360)
Noncritical
Fasteners
Into
Aluminum
2.0
4.0
6.8
17.0
(18)
(35)
(60)
(150)
Tightening Torque: Nm (ft. lb.) + or 10%

Property Class
M10
M12
M14
4.8
5.8
8.8
21.7 (16)
36.6 (27)
58.3 (43)
27.1 (20)
47.5 (35)
76.4 (55)
47.5 (35)
82.7 (61)
131.5 (97)
10.9
66.4 (49)
81.4 (60)
116.6 (86) 139.7 (103)
184.4 (136) 219.7 (162)
Oil Drain Plugs (All Models)

Into Cast Iron
Size
Into Aluminum
1/8" NPT
4.5 (40 in. lb.)
17.0 (150 in. lb.)
1/4"
11.3 (100 in. lb.)
20.3 (180 in. lb.)
3/8"
13.6 (120 in. lb.)
27.1 (20 ft. lb.)
1/2"
17.6 (13 ft. lb.)
33.9 (25 ft. lb.)
3/4"
21.7 (16 ft. lb.)
X-708-11 27.1/33.9 (20/25 ft. lb.) 27.1/33.9 (20/25 ft. lb.)
12.9
Noncritical
Fasteners
Into
Aluminum
33.9 (25)
61.0 (45)
94.9 (70)
Torque
Conversions
Nm = in. lb. x 0.113
Nm = ft. lb. x 1.356
in. lb. = Nm x 8.85
ft. lb. = Nm x 0.737
Tightening Torque: Nm (in. lb.) + or 20%

Bolts, Screws, Nuts and Fasteners
Assembled Into Cast Iron or Steel
Grade 2
Size
8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
2.3
3.6
3.6
7.9
9.6
17.0
18.7
29.4
33.9
(20)
(32)
(32)
(70)
(85)
(150)
(165)
(260)
(300)
Grade 5
2.8 (25)
4.5 (40)
4.5 (40)
13.0 (115)
15.8 (140)
28.3 (250)
30.5 (270)
-----------------
Grade 2 or 5
Fasteners Into
Aluminum
Grade 8
------------------------18.7 (165)
22.6 (200)
39.6 (350)
-------------------------
2.3 (20)
3.6 (32)
--------7.9 (70)
--------17.0 (150)
-------------------------
40.7 (30)
67.8 (50)
81.4 (60)
108.5 (80)
142.4 (105)
155.9 (115)
223.7 (165)
237.3 (175)
311.9 (230)
352.6 (260)
447.5 (330)
474.6 (350)
637.3 (470)
---------------------------------------------------------------------------------------------------------
Tightening Torque: Nm (ft. lb.) + or 20%

Size
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
------------------------47.5 (35)
61.0 (45)
67.8 (50)
94.9 (70)
101.7 (75)
135.6 (100)
149.2 (110)
189.8 (140)
199.3 (150)
271.2 (200)
---------47.5 (35)
54.2 (40)
74.6 (55)
101.7 (75)
108.5 (80)
142.4 (105)
169.5 (125)
223.7 (165)
244.1 (180)
311.9 (230)
332.2 (245)
440.7 (325)
3/8-16 thread with hex. head nut and fiber gasket.
K-SeriesSingle Cylinder Engine Specifications & Tolerances

All dimensions in inches.
Model (Horsepower)
Bore x Stroke
General
Displacement Cu. In.

Max. Operating RPM
Balance
Gear
Shaft O.D.
Camshaft
New
Max. Wear Limit
End Play
End Play
K301 (12)
K321 (14)
K341 (16)
2.375 x 2.000
2.938 x 2.500
2.938 x 2.750
3.251 x 2.875
3.375 x 3.250
3.500 x 3.250
3.750 x 3.250
8.86
4000
16.94
3600
18.64
3600
23.85
3600
0.4998/0.5001
29.07
3600
0.4998/0.5001
31.27
3600
0.4998/0.5001
35.90
3600
0.4998/0.5001
0.4996
0.4996
0.4996
0.4996
0.002/0.010
0.002/0.010
0.002/0.010
0.002/0.010
0.005/0.010
0.005/0.010
0.005/0.010
0.005/0.010
0.005/0.010
0.001/0.0025
0.001/0.002
0.001/0.002
0.001/0.002
0.001/0.002
0.001/0.002
0.001/0.002
Rod to Crankpin
Wear Limit
0.003
0.0025
0.0025
0.0025
0.0025
0.0025
0.0025
Rod to Piston Pin

(New)
0.0007/0.0008
0.0006/0.0011
0.0006/0.0011
0.0003/0.0008
0.0003/0.0008
0.0003/0.0008
0.0003/0.0008
0.5630/0.5633
0.6255/0.6258
0.6255/0.6258
0.8596/0.8599
0.8757/0.8760
0.8757/0.8760
0.8757/0.8760
0.9841/0.9844
1.1811/1.1814
1.1811/1.1814
1.5745/1.5749
1.5745/1.5749
1.5745/1.5749
1.5745/1.5749
0.9841
1.1811
1.1811
1.5745
1.5745
1.5745
1.5745
0.9360/0.9355
1.1860/1.1855
1.1860/1.1855
1.5000/1.4995
1.5000/1.4995
1.5000/1.4995
1.5000/1.4995
0.9350
1.1850
1.1850
1.4990
1.4990
1.4990
1.4990
0.0005
0.0005
0.0005
0.0005
0.0005
0.0005
0.0005
0.001
0.004/0.023
0.001
0.002/0.023
0.001
0.002/0.023
0.001
0.003/0.020
0.001
0.003/0.020
0.001
0.003/0.020
0.001
0.003/0.020
2.3755/2.3745
2.378
0.003
2.9380/2.9370
2.941
0.003
2.9380/2.9370
2.941
0.003
3.2515/3.2505
3.254
0.003
3.3755/3.3745
3.378
0.003
3.5005/3.4995
3.503
0.003
3.7505/3.7495
3.753
0.003
Max. Taper
0.003
0.003
0.003
0.002
0.002
0.002
0.002
Max. Out of Flatness
0.003
0.003
0.003
0.003
0.003
0.003
0.003
RCJ-8
RCJ-8
RCJ-8
RH-10
RH-10
RH-10
RH-10
Spark Plug
Battery
Type & Gap
Magneto
Gaseous Fuels
0.025
0.025
0.018
0.025
0.025
0.018
0.025
0.025
0.018
0.035
0.025
0.018
0.035
0.025
0.018
0.035
0.025
0.018
0.035
0.025
0.018
Nominal Point Gap
0.020
0.020
0.020
0.020
0.020
0.020
0.020
Crankshaft
New
Max. Wear Limit
Max. Out of Round
Inside
Diameter
Type (Champion or
equivalent)
K241 (10)
0.005/0.010
Small End I.D. (New)

Main PTO & New
Flywheel
End O.D.
Max. Wear Limit
C
R New
A
N Max. Wear Limit
K
P Max. Out of Round
I
N Max. Taper
End Play
Ignition
K181 (8)
0.005/0.020
Connecting
Rod
Cylinder
Head
K161 (7)
Rod to Crankpin
(New)
Running
Clearance
Cylinder
Bore
K91 (4)
Model (Horsepower)
All Pistons
1/2"
Piston
Piston
K321 (14)
K341 (16)
2.9297/2.9281
2.925
2.9297/2.9281
2.925
3.2432/3.2413
3.238
3.368/3.365
3.363
3.4941/3.4925
3.491
3.7425/3.7410
3.738
Thrust Face to Bore Clearance

(New)1
0.0035/0.006
0.007/0.010
0.007/0.010
0.007/0.010
0.007/0.010
0.007/0.010
0.007/0.010
0.007/0.017
0.007/0.017
0.007/0.017
0.010/0.020
0.010/0.020
0.010/0.020
0.010/0.020
Used Bore (Max.)

Max. Ring Side Clearance
0.027
0.006
0.027
0.006
0.027
0.006
0.030
0.006
0.030
0.006
0.030
0.006
0.030
0.006
Thrust Face New

O.D.4
Max. Wear Limits
3.7465/3.7455
3.744
0.0030/0.0050
0.010/0.020
0.030
New Bore

(New)1
New Bore

Thrust Face New
2.9329/2.9336
3.3700/3.3693
3.4945/3.4938
0.004
3.7433/3.7426
O.D.4
Max. Wear Limits
2.931
3.367
3.492
3.7406

(New)1
0.0034/0.0051
0.0045/0.0062
0.0050/0.0067
0.0062/0.0079
0.010/0.023
0.010/0.020
0.010/0.020
0.013/0.025
0.032
0.030
0.030
0.033
0.006
0.006
0.006
0.004
0.5623/0.5625
0.250
0.6247/0.6249
0.3125
0.6247/0.6249
0.3125
0.8591/0.8593
0.3125
0.8752/0.8754
0.3125
0.8752/0.8754
0.3125
0.8752/0.8754
0.3125
Intake
0.005/0.009
0.006/0.008
0.006/0.008
0.008/0.010
0.008/0.010
0.008/0.010
0.008/0.010
Exhaust
0.011/0.015
0.017/0.019
0.017/0.019
0.017/0.019
0.017/0.019
0.017/0.019
0.017/0.019
Minimum
Intake
Lift
(Zero Lash) Exhaust
0.2035
0.2718
0.2718
0.318
0.318
0.318
0.318
0.1768
0.2482
0.2482
0.318
0.318
0.318
0.318
Minimum
Valve Stem
O.D.
Intake
0.2478
0.3103
0.3103
0.3103
0.3103
0.3103
0.3103
Exhaust
0.2458
0.3088
0.3088
0.3074
0.3074
0.3074
0.3074
45
45
45
45
45
45
45
Intake
0.005
0.005
0.005
0.006
0.006
0.006
0.006
Exhaust
0.007
0.007
0.007
0.008
0.008
0.008
0.008
Ring End
Gap
Used Bore (Max.)
New Bore5
Used Bore (Max.)
Outside Diameter
Guide Reamer Size
Tappet
Clearance
(Cold)
Valves
K301 (12)
0.003 0.010 0.020 0.030
Piston Pin
K241 (10)
2.371/2.369
2.366
Ring End
Gap
1/2"
K181 (8)
New
Max. Wear Limits
Ring End
Gap
Piston
K161 (7)
Service Replacement Sizes

Thrust
Face O.D.2
K91 (4)
Nominal Angle Valve Seat

Guide I.D.
Max. Wear
Limit1
Subtract O.D. of inner part from I.D. of outer part.

Measure just below oil ring groove and at right angles to piston pin.
3
1800 RPM generator sets .005/.007.
1
Measure 1/2" above the bottom of the piston skirt.

Top and center compression rings.
K-SeriesTwin Cylinder Engine Specifications & Tolerances

Model (Horsepower)
KT17 (17)
KT19 (19)
K582 (23)
3.125 x 2.750
3.125 x 3.063
3.500 x 3.000

Max. Operating RPM
42.18
3600
47.0
3600
Sleeve I.D. Installed
57.73
3600
Rear 1.251/1.252
0.003/0.013
0.003/0.013
0.003/0.024
Rod to Crankpin (New)

Rod to Crankpin Wear Limit
0.0012/0.0024
0.0012/0.0024
0.001/0.002
0.0029
0.0029
0.0025
Rod to Piston Pin (New)
0.0006/0.0011
0.6255/0.6258
0.0006/0.0011
0.7507/0.7510
0.0003/0.0008
0.8757/0.8760
1.7412/1.7422
1.7412/1.7422
1.7495/1.7500
1.7407
1.7407
1.7490
1.7716/1.7721
0.0005
0.001
0.0005
0.001
1.7711
0.0005
0.001
0.0049
0.0049
0.004
0.0059
1.7439/1.7461
0.0059
1.7439/1.7461
0.005
1.7515/1.7535
Bore x Stroke
General
Camshaft
End Play
Connecting
Rod
Crankshaft
Cylinder
Bore
Cylinder
Head
Running
Clearance

Sleeve
New
Bearing
Journal
Wear Limit
Ball/Roller
New
Bearing
M
Wear Limit
Journal
A
I Max. Out of Round (Sleeve)
N Max. Taper (Sleeve)
Running New (Max.)
Clearance
(Sleeve) Wear Limit
New Sleeve Bearing I.D. Installed
C
R New
A
N Max. Wear Limit
K
P Max. Out of Round
I
N Max. Taper
End Play
Inside
Diameter
New
Max. Wear Limit
Front 1.876/1.877
1.3738/1.3733
1.4998/1.4993
1.3728
1.4988
0.0005
0.0005
1.6250/1.6245
1.6240
0.0005
0.001
0.001
0.001
0.002/0.014
3.1255/3.1245
0.002/0.014
3.1255/3.1245
0.004/0.010
3.5005/3.4995
3.128
3.128
3.503
Max. Out of Round

Max. Taper
0.002
0.0015
0.002
0.0015
0.005
0.002
0.003
0.003
0.003
Model (Horsepower)
Spark Plug
Type & Gap
Ignition
Type (Champion or equivalent)

Battery
Gaseous Fuels
Nominal Point Gap
New
Thrust Face O.D.3
Max. Wear Limits
Thrust Face to Bore Clearance (New)1
Piston
Ring End Gap
Used Bore (Max.)

Thrust Face O.D.4
1/2"
New Bore
Piston
New
Max. Wear Limits
Thrust Face to Bore Clearance (New)1,4

Ring End Gap
New Bore5
Used Bore (Max.)5
Piston Pin
RH-10
0.025
0.018
0.025
0.018
0.025
0.018
0.020
0.020
0.020
3.118/3.117
3.113
0.003 0.010 0.020 0.030

3.121/3.120
3.113
3.4941/3.4925
3.491
0.0065/0.0085
0.0035/0.0055
0.007/0.010
0.010/0.020
0.010/0.020
0.010/0.020
0.030
0.004
0.030
0.004
0.003 0.010 0.020 0.030
0.030
0.006
3.1210/3.1203
3.1215/3.1208
3.118
3.119
0.0035/0.0052
0.010/0.020
0.0030/0.0047
0.010/0.023
0.032
0.032
0.006
0.7499/0.7501
0.3125
0.8752/0.8754
0.3125
Intake
0.003/0.006
0.003/0.006
0.008/0.010
Exhaust
0.011/0.014
0.011/0.014
0.017/0.020
Minimum
Intake
Lift
(Zero Lash) Exhaust
0.280
0.280
0.318
0.280
0.280
0.318
Minimum
Valve Stem
O.D.
Intake
0.3103
0.3103
0.3103
Exhaust
0.3088
0.3088
0.3074
45
45
45
0.005
0.005
0.006
0.007
0.007
0.008

Guide I.D.
Max. Wear
Limit1
Intake
Exhaust

2
Pre Series II 1.3733/1.3738, Maximum Wear 1.3728.
3
Measure just below oil ring groove and at right angles to piston pin.
1
K582 (23)
RV17YC
0.006
Guide Reamer Size
Valves
KT19 (19)
RY17YC
0.6247/0.6249
0.3125
Outside Diameter
Tappet
Clearance
(Cold)
KT17 (17)

5
4
K-SeriesSingle Cylinder Torque Values & Sequences for Fasteners

Model (Horsepower)
Connecting
Rods1
K91 (4)
K161 (7)
K181 (8)
New 140 in. lbs.

Used 100 in. lbs.
Posi-Lock1,2
Capscrew1,3
Spark Plugs
200 in. lbs.
285 in. lbs.

18-22 ft. lbs.
Cast Iron1
Sheet Metal
Non Metallic Fuel Pump

Mounting Screws
1
2
K161 & K181

15-20 ft. lbs.
K241,
K301, K321
25-30 ft. lbs.
7
9
3
85-90 ft. lbs. 4
50-60 ft. lbs.

22-27 ft. lbs.
70-90 in. lbs.
130-150 in. lbs.

70-140 in. lbs.
100-120 in. lbs.

70-140 in. lbs.
20-30 in. lbs.
250 in. lbs.
Grade 5-250 in. lbs.

Grade 8-350 in. lbs.
200 in. lbs.
37-45 in. lbs.

4
4
10
35 ft. lbs.
37-45 in. lbs.
Overtorque 20%, loosen below torque value and retorque to final torque value.
Prior to Serial No. 23209832 45-55 ft. lbs.
5
Flywheel and crankshaft tapers must be clean and dry.
3
K341
25-30 ft. lbs.
40-50 ft. lbs.

250 in. lbs.
Lubricate fastener threads with engine oil.

DO NOT overtorque DO NOT loosen and retorque the hex. nuts on Posi-Lock connecting rods.
NEW Component directly from stock.
USED Component that was in a running engine.
K341 (16)
New 260 in. lbs.

Used 200 in. lbs.
18-22 ft. lbs.
Oil Pan
K321 (14)
140 in. lbs.
K91
200 in. lbs. 5
Nut1
Flywheel
5
Retaining
Screw1
Governor Bushing
Metal
Grass
Screen
Plastic
K301 (12)
18-22 ft. lbs.
Cylinder Head1
K241 (10)
9
6
K-SeriesTwin Cylinder Torque Values & Sequences for Fasteners

Model (Horsepower) KT17 (17) KT19 (19)
Connecting
Rods1
New 140 in. lbs.

Used 100 in. lbs.
Posi-Lock1,2
Capscrew
200 in. lbs.
1,3
Spark Plugs
K582 (23)
Crankcase
5/16-200 in. lbs.
3/8-300 in. lbs.
10-15 ft. lbs.

8
7
Cylinder Head1
3
KT17 & KT19

15-20 ft. lbs.
Nut
Screw1
40 ft. lbs.
Grass
Screen
Metal
Plastic
70-140 in. lbs.
Oil Pan
Aluminum
Cast Iron1
Manifold Screw/Nut
Camshaft Nut
Mounting Screws
Sealant
Oil Passage
(In #1
Half)
Sealant
Sealant
30 ft. lbs.
35 ft. lbs.
150 in. lbs.
210 in. lbs.
40 ft. lbs.
12
16
14
Closure Plate
30 ft. lbs.
Bolt No.
KT17 Serial
No. 9755085
& later
1
and KT19
Sealant*
Oil Gallery Plug

65-80 in. lbs.
35 in. lbs.
3
Sealant*
5
7
Torque
11
1, 2, 3, 4,
(12, 14 Grade 8) 260 in. lbs.
5-11, 13, 15 150 in. lbs.
16
15
6
7
KT17 Prior
to Serial No.
9755085
13
Closure Plate
150 in. lbs.
10
37-45 in. lbs.
Apply sealant to crankcase.*

Preliminary Torque 100 in. lbs.
Final Torque 200 in. lbs.
(Engines with 5/16-18 studs)
Sealant
Install two shoulder capscrews (1/2"

thread depth) in second and third
holes as indicated. Tighten to 150 in.
lbs. then install other capscrews and
torque to 150 in. lbs.
Sealant*
20-30 in. lbs.
K582
#2 Side Crankcase
Half Interior
#2 Side Crankcase
Half Exterior
115 ft. lbs.
70-140 in. lbs.
37-45 in. lbs.
Gear Cover
Cylinder Barrel
K582
35 ft. lbs.
Flywheel
Retaining
18-22 ft. lbs.
KT17 & KT19
Bolt No.
Torque
1-4
260 in. lbs.
5-6
200 in. lbs.
Torque remaining
bolts in most
200 in. lbs.
expedient
sequence to
8
9
*Use a gasket or sealant as
necessary: When reinstalling a
closure plate or cylinder barrels
originally installed with a gasket,
use a new gasket. When reinstalling
a closure plate or cylinder barrels
originally installed with sealant, use
new sealant. When installing a
service replacement closure plate
or cylinder barrels, use new
sealant.
MagnumSingle Cylinder Engine Specifications & Tolerances

Model (Horsepower)
M8 (8)
M10 (10)
M12 (12)
M14 (14)
M16 (16)
Bore x Stroke
2.94 x 2.75
18.64
3600
3.25 x 2.88
23.85
3600
3.38 x 3.25
29.07
3600
3.500 x 3.25
31.27
3600
3.750 x 3.25
35.90
3600
0.4998/0.5001
0.4998/0.5001
0.4998/0.5001
0.4998/0.5001
0.4996
0.002/0.010
0.4996
0.002/0.010
0.4996
0.002/0.010
0.4996
0.002/0.010
0.005/0.010
0.005/0.010
0.005/0.010
0.005/0.010
0.005/0.010
0.001/0.002
0.001/0.002
0.001/0.002
0.001/0.002
0.001/0.002
0.0025
0.0025
0.0025
0.0025
0.0025
General
Balance
Gear
Camshaft
Max. Operating RPM

New
Shaft O.D.
Max. Wear Limit
End Play
End Play
Rod to Crankpin
(New)
Connecting
Rod
Crankshaft
Cylinder
Bore
Cylinder
Head
Ignition
Running
Clearance
Rod to Crankpin
Max. Wear Limit
Rod to Piston Pin
(New)
0.0006/0.0011
0.0003/0.0008
0.0003/0.0008
0.0003/0.0008
0.0003/0.0008

Main PTO & New
Flywheel
End O.D.
Max. Wear Limit
C
R New O.D.
A
N Max. Wear Limit
K
P Max. Out of Round
I
N Max. Taper
End Play
0.6255/0.6258
0.8596/0.8599
0.8757/0.8760
0.8757/0.8760
0.8757/0.8760
1.1811/1.1814
1.5745/1.5749
1.5745/1.5749
1.5745/1.5749
1.5745/1.5749
1.1811
1.5745
1.5745
1.5745
1.5745
1.1860/1.1855
1.5000/1.4995
1.5000/1.4995
1.5000/1.4995
1.5000/1.4995
1.1850
1.4990
1.4990
1.4990
1.4990
0.0005
0.0005
0.0005
0.0005
0.0005
0.001
0.002/0.023
0.001
0.003/0.020
0.001
0.003/0.020
0.001
0.003/0.020
0.001
0.003/0.020
New
Max. Wear Limit
2.9380/2.9370
2.941
0.005
3.2515/3.2505
3.254
0.005
3.3755/3.3745
3.378
0.005
3.5005/3.4995
3.503
0.005
3.7505/3.7495
3.753
0.005
0.003
0.002
0.002
0.002
0.002
0.003
0.003
0.003
0.003
0.003
RCJ-8
RH-10
RH-10
RH-10
RH-10
0.025
0.012/0.016
0.025
0.012/0.016
0.025
0.012/0.016
0.025
0.012/0.016
0.025
0.012/0.016
Inside
Diameter
Max. Out of Round (I.D.)

Max. Taper (I.D.)
Spark Plug
Type (Champion or
equivalent)
Gap
Module Air Gap
10
Model (Horsepower)
All Pistons
1/2"
Piston
0.007/0.010
0.007/0.010
0.010/0.020
0.010/0.020
0.010/0.020
0.027
0.006
0.030
0.006
0.030
0.006
0.030
0.006
Thrust Face New

O.D.3
Max. Wear Limits
3.7465/3.7455
3.7435
0.0030/0.0050
0.010/0.020
0.004
2.9329/2.9336
3.3700/3.3693
3.4945/3.4938
3.7433/3.7426
2.9312
3.3673
3.4918
3.7406
0.0034/0.0051
0.0045/0.0062
0.0050/0.0067
0.0062/0.0079
0.010/0.023
0.010/0.020
0.010/0.020
0.013/0.025
0.032
0.030
0.030
0.033

(New)1
New Bore
Used Bore (Max.)

(New)1
Ring End
Gap
New Bore4
Used Bore (Max.)
0.006
0.006
0.006
0.004
0.8591/0.8593
0.8752/0.8754
0.3125
0.8752/0.8754
0.3125
0.8752/0.8754
0.3125
Intake
0.006/0.008
0.0080/.010
0.008/0.010
0.008/0.010
0.008/0.010
Exhaust
0.3125
0.017/0.019
0.017/0.019
0.017/0.019
0.017/0.019
0.017/0.019
Minimum
Intake
Lift
(Zero Lash) Exhaust
0.2718
0.318
0.318
0.318
0.318
0.2482
0.318
0.318
0.318
0.318
Minimum
Valve Stem
O.D.
Intake
0.3103
0.3103
0.3103
0.3103
0.3103
Exhaust
0.3074
0.3074
0.3074
0.3074
0.3074
45
45
45
45
45
0.006
0.006
0.006
0.006
0.006
0.008
0.008
0.008
0.008
0.008

Guide I.D.
Max. Wear
Limit1
2
0.030
0.6247/0.6249
0.3125
Outside Diameter
Tappet
Clearance
(Cold)
0.007/0.017
Guide Reamer Size
Valves
0.003 0.010 0.020 0.030

3.2432/3.2413
3.368/3.365
3.4941/3.4925
3.238
3.363
3.491
Used Bore (Max.)

New Bore
Piston Pin
M16 (16)
0.007/0.010
Thrust Face New

O.D.3
Max. Wear Limits
Piston
M14 (14)
0.007/0.010
Ring End
Gap
1/2"
M12 (12)

(New)1
M10 (10)
2.9297/2.9281
2.925
Ring End
Gap
Piston
M8 (8)

New
Thrust
Face O.D.2 Max. Wear Limits
Intake
Exhaust

Measure just below oil ring and at right angles to piston pin.
3
4

11
MagnumTwin Cylinder Engine Specifications & Tolerances

Model (Horsepower)
General
Bore x Stroke
Camshaft
Max. Operating RPM

End Play
Connecting
Rod
Crankshaft
Cylinder
Bore
Cylinder
Head
Ignition
Running
Clearance
Rod to Crankpin (New)

Rod to Crankpin Wear Limit
Rod to Piston Pin (New)

PTO &
New
Flywheel
End O.D. Max. Wear Limit
M
A Max. Out of Round (Sleeve)
I Max. Taper (Sleeve)
N Running
Max. New
Clearance
(Sleeve) Wear Limit
New Sleeve Bearing I.D. Installed
C
R New
A
N Max. Wear Limit
K
P Max. Out of Round
I
N Max. Taper
End Play
M18 & MV18 (18)
M20 & MV20 (20)
3.125 x 2.750
42.18
3600
3.125 x 2.750
42.18
3600
3.125 x 3.062
46.98
3600
0.003/0.013
0.003/0.013
0.003/0.013
0.0012/0.0024
0.0012/0.0024
0.0012/0.0024
0.0029
0.0029
0.0029
0.0006/0.0011
0.6255/0.6258
0.0006/0.0011
0.6255/0.6258
0.0006/0.0011
0.7507/0.7510
1.7412/1.7422
1.7412/1.7422
1.7412/1.7422
1.7407
0.0005
0.001
1.7407
0.0005
0.001
1.7407
0.0005
0.001
0.0049
0.0049
0.0049
0.0059
1.7439/1.7461
0.0059
1.7439/1.7461
0.0059
1.7439/1.7461
1.3738/1.3733
1.3738/1.3733
1.4998/1.4993
1.3728
1.3728
1.4988
0.0005
0.0005
0.0005
0.001
0.001
0.001
0.002/0.014
0.002/0.014
0.002/0.014
3.1255/3.1245
3.128
3.1255/3.1245
3.128
3.1255/3.1245
3.128
Max. Out of Round

Max. Taper
0.002
0.0015
0.002
0.0015
0.002
0.0015
0.003
0.003
0.003
RV17C
RV17C
RV17C
0.035
0.008/0.012
0.035
0.008/0.012
0.035
0.008/0.012
Inside
Diameter
Spark Plug
New
Max. Wear Limit
Type (Champion or equivalent)

Gap
Module Air Gap
12
MV16 (16)
Model (Horsepower)
1/2"
Piston
Piston Pin
MV16 (16)
M18 & MV18 (18)
M20 & MV20 (20)

New
Thrust Face O.D.2
Max. Wear Limits
3.1210/3.1203
3.1181
0.003 0.010 0.020 0.030

3.1210/3.1203
3.1181
3.1215/3.1208
3.1186
Thrust Face to Bore Clearance (New)1
0.0035/0.0052
0.0035/0.0052
0.0030/0.0047
0.010/0.023
0.010/0.023
0.010/0.023
0.032
0.006
0.032
0.006
0.032
0.006
0.6247/0.6249
0.3125
0.6247/0.6249
0.3125
0.7499/0.7501
0.3125
0.003/0.006
0.003/0.006
0.003/0.006
0.016/0.019
0.016/0.019
0.016/0.019
0.011/0.014
0.011/0.014
0.011/0.014
0.013/0.016
0.013/0.016
0.013/0.016
Minimum
Intake
Lift
(Zero Lash) Exhaust
0.274
0.274
0.274
0.274
0.274
0.274
Minimum
Valve Stem
O.D.
Intake
0.3103
0.3103
0.3103
Exhaust
0.3088
0.3088
0.3088
Nominal
Angle
Valve Seat
Serial No. 1816500646 & earlier
45
45
45
Serial No. 181650056 & later
30
30
30
Intake
0.005
0.005
0.005
Exhaust
0.007
0.007
0.007
Ring End Gap
New Bore
Used Bore (Max.)3

Outside Diameter
Guide Reamer Size
Intake
Tappet
Clearance
(Cold)
Before Serial
No. 181600646
Exhaust Serial No. 18100656 to
1917809296
After Serial
No. 1917809296
Valves
Guide I.D.
Max. Wear
Limit1

3
1
2
13
MagnumSingle Cylinder Torque Values & Sequences for Fasteners

M8 (8)
Model (Horsepower)
M10 (10)
140 in. lbs.

100 in. lbs.
260 in. lbs.

200 in. lbs.
Spark Plugs
18-22 ft. lbs.
18-22 ft. lbs.
Cylinder Head1
3
Screw1
Flywheel
Governor
Nut1
Fan
Anti-Lock
Bushing

Mounting Screws
Ignition Module
Cam Gear Cover
Key Switch Nut
Isolation Mount
Fuel Tank
Bracket3
Mounting
Speed Control Remote4

Wing/Hex. Nut Local
M8
15-20 ft. lbs.
M10,
M12,M14
25-30 ft. lbs.
8
7
85-90 ft. lbs.

115 in. lbs.
15 in. lbs.
115 in. lbs.
100-120 in. lbs.
100-120 in. lbs.
37-45 in. lbs.
37-45 in. lbs.
32 in. lbs.
32 in. lbs.
115 in. lbs.
Hand Tight (2-12 in. lbs.)

150 in. lbs.
90-100 in. lbs.

Hand Tight (2-12 in. lbs.)
90 in. lbs.
10-15 in. lbs.
15-25 in. lbs.
10-15 in. lbs.
15-25 in. lbs.

To cylinder head, electric start side.
Torque, then loosen 1/2 turn.
5
Flywheel and crankshaft tapers must be clean and dry.
4
10
M16
25-30 ft. lbs.
5
35-40 ft. lbs.
M16 (16)
Lubricate fastener threads with engine oil.

2
DO NOT overtorque DO NOT loosen and retorque the hex. nuts on Posi-Lock connecting rods.
NEW Component directly from stock.
USED Component that was in a running engine.
14
M14 (14)
New
Used
Connecting
Rods1,2
M12 (12)
MagnumTwin Cylinder Torque Values & Sequences for Fasteners

Model (Horsepower) MV16 (16) M18 & MV18 (18) M20 & MV20 (20)
140 in. lbs.
100 in. lbs.
Connecting New
Rods1,2
Used
Spark Plugs
Screw1
9
Sealant
6
Sealant
40 ft. lbs.
115 in. lbs.
Fan
Manifold Screw/Nut
Mounting Screws
Ignition Module
Oil Filter
32 in. lbs.
Bolt No.
Torque
Snug Plus 1/2 Turn (50/80 in. lbs.)
1-4
260 in. lbs.
5-6
200 in. lbs.
65-80 in. lbs.

100-120 in. lbs.
125 in. lbs.
Adapter Fittings
Torque remaining
bolts in most
200 in. lbs.
expedient
sequence to
4
6
90-130 in. lbs.
Cover Plate
125 in. lbs.
Oil Pan (MV16, MV18, MV20)

150 in. lbs.
Closure Plate (M18 & M20)

150 in. lbs.
Cylinder Barrel (All)
3
Oil Pan
Sealant*
Sealant*
NOTE: Do not use gasket on MV oil

pans.
Apply sealant to crankcase.*

Preliminary Torque 100 in. lbs.
Sealant*
Sealant
37-45 in. lbs.
Remote
Oil Filter Adapter
Oil Passage
(In #1
Half)
Sealant
150 in. lbs.
Lines
Oil Line
Flared Nuts
#2 Side Crankcase
Half Interior
#2 Side Crankcase
Half Exterior
All Models
15-20 ft. lbs.
Flywheel5
Crankcase (All)
10-15 ft. lbs.

8
Cylinder Head
Twin Cylinder Engines
Oil Gallery Plug

65-80 in. lbs.
5
3
Sealant*
1
6
7
9
*Use a gasket or sealant as

necessary: When reinstalling a
closure plate or cylinder barrels
originally installed with a gasket,
use a new gasket. When reinstalling
a closure plate or cylinder barrels
originally installed with sealant, use
new sealant. When installing a
service replacement closure plate
or cylinder barrels, use new
sealant.
15
CommandSingle Cylinder Engine Specifications & Tolerances

All dimensions in millimeters (inches).
Model (Horsepower)
Kilowatt (kW) Output (@ 3600 RPM net rating per SAE J1349)
Horsepower (@ 3600 RPM net rating per SAE J1349)
General
CH5 (5)
CH6 (6)
3.73
5.0
4.47*
6.0*
67 (2.64)
Bore
Stroke
51 (2.01)
180 cm (10.98 in.)
Displacement
End Play (With Shims)
Camshaft
Bore I.D. Max. Wear Limit
0.15/0.55 (0.005/0.0217)
In Crankcase
In Closure Plate
16.030 (0.6311)
25.430 (1.001)
Camshaft Bearing Surface Crankcase End

O.D. Max. Wear Limit
Closure Plate End
Connecting
Rod
Connecting Rod to Crankpin Running Clearance New
Crankshaft Bore to Crankshaft Running Clearance Max. Wear Limit

O.D. New
Flywheel End Main Bearing O.D. Max. Wear Limit
Journal
Max. Taper
Max. Out of Round
Crankshaft
PTO End Main
Bearing Journal
Connecting Rod Journal
O.D. New
Max. Taper
Max. Out of Round
O.D. New
Max. Taper
Max. Out of Round
New
Cylinder Bore Cylinder Bore I.D.
0.0635 (0.0025)
0.000/0.056 (0.000/0.0022)
0.02/0.09 (0.0008/0.0036)
0.115 (0.0046)
30.000/30.008 (1.20/1.2003)
29.95 (1.198)
0.020 (0.0008)
0.025 (0.0010)
29.971/29.980 (1.988/1.992)
29.93 (1.1972)
0.020 (0.0008)
0.025 (0.0010)
30.947/30.960 (1.2184/1.2189)
30.934 (1.2179)
0.025 (0.0010)
0.013 (0.0005)
67.00/67.03 (2.6378/2.6390)
Max. Wear Limit
67.049 (2.6397)
Max. Out of Round
0.150 (0.0059)
Max. Taper
0.100 (0.0039)
Cylinder Head Max. Out of Flatness
16
0.030/0.056 (0.0012/0.0022)
Connecting Rod to Crankpin Running Clearance Max. Wear Limit

End Play (Free)
Crankshaft Bore to Crankshaft Running Clearance New (Sleeve Bearing)
Governor
15.954 (0.6281)
25.350 (0.9980)
0.076 (0.003)
Governor Cross Shaft O.D. Max. Wear Limit
6.296 (0.2479)
Governor Gear Shaft O.D. Max. Wear Limit
9.960 (0.3921)
Governor Cross Shaft Bore (In Crankcase) I.D. Max. Wear Limit
6.425 (0.2530)
Model (Horsepower)
Spark Plug Type (Champion or equivalent)
Ignition
Spark Plug Gap
D1
CH6 (6)
RC12YC
1.02 (0.040)
0.203/0.305 (0.008/0.012)
Ignition Module Air Gap
6 mm
CH5 (5)
Top Compression Ring to Groove Side Clearance
0.040/0.085 (0.0016/0.033)
Middle Compression Ring to Groove Side Clearance
0.040/0.072 (0.0016/0.0028)
Oil Control Ring to Groove Side Clearance
0.140/0.275 (0.0055/0.0108)
Piston Ring End Gap
Pistons,
Piston Rings,
Piston Thrust Face (@D1)
and
to Cylinder Bore
Piston Pin
New Bore
Used Bore (Max.)
O.D. New
New Running Clearance
0.25/0.45 (0.010/0.018)
0.75 (0.030)
66.941/66.959 (2.635/2.636)
66.816 (2.630)
0.016/0.059 (0.0006/0.0023)
Intake Valve to Tappet Cold Clearance
0.000/0.0508 (0.000/0.0020)
Exhaust Valve to Tappet Cold Clearance
0.000/0.508 (0.000/0.0020)
Intake Valve Guide
Valves and
Valve Lifters Exhaust Valve Guide
I.D. Std.
I.D. Max. Wear Limit
I.D. Std.
Intake Valve Minimum Lift

Exhaust Valve Minimum Lift
Nominal Valve Seat Angle
4.990/5.010 (0.1965/0.1972)
5.085 (0.2002)
4.990/5.010 (0.1965/0.1972)
5.080 (0.2000)
5.4 (0.213)
5.4 (0.213)
45
* @ 4000 RPM (Gross rating per SAE J1995).

1
Measure 6 mm above the bottom of piston skirt at right angles to piston pin.
17

Model (Horsepower)
General
Kilowatt (kW) Output (@ 3600 RPM SAE J1995)

Horsepower (@ 3600 RPM SAE J1995)
Bore
Stroke
Balance
Shaft
Bearing
Camshaft
Displacement
End Play (Free)
9.75
13
12.5
10.50
14
87 (3.43)
0.0575/0.3625 (0.0023/0.0143)
20.038 (0.7889)
Balance Shaft Bearing Surface O.D. Max. Wear Limit

End Play
With Shims 0.076/0.127 (0.003/0.005) Without Shims 0.10/0.39 (0.004/0.015)
In Crankcase
In Oil Pan
Connecting Rod to Crankpin

Running Clearance
New
Max. Wear Limit
I.D. New Installed

Max. Wear Limit
Crankshaft Bore to Crankshaft New
Running Clearance
Max. Wear Limit
Crankshaft PTO Bearing
O.D. New
Journal
Max. Taper
Max. Out of Round
PTO End Main
Bearing Journal
19.959 (0.7858)
20.038 (0.7889)
20.038 (0.7889)
19.959 (0.7858)
19.959 (0.7858)
0.030/0.055 (0.0012/0.0022)
0.07 (0.0025)
0.0575/0.4925 (0.0023/0.0194)
Crankshaft Sleeve Bearing I.D. Max. Wear Limit
18
9.33
Bore I.D. (In Crankcase and Oil Pan, Max. Wear Limit)
End Play (Free)
Crankshaft
8.20
11
67 (2.64)
398 cm (24.3 in.)

Oil Pan End
Connecting
Rod
CH & CV11 (11) CH & CV12.5 (12.5) CH & CV13 (13) CH & CV14 (14)
O.D. New
Max. Taper
Max. Out of Round
O.D. New
Max. Taper
Max. Out of Round
45.016 (1.7723)
44.965/45.003 (1.7703/1.7718)
45.016 (1.7723)
0.03/0.09 (0.0012/0.0035)
0.115 (0.0045)
44.913/44.935 (1.7582/1.7691)
45.016 (1.7723)
0.022 (0.0009)
0.025 (0.0010)
41.915/41.935 (1.6502/1.6510)
41.86 (1.648)
0.020 (0.0008)
0.025 (0.0010)
38.958/38.970 (1.5338/1.5343)
38.94 (1.5328)
0.012 (0.0005)
0.025 (0.0010)
Model (Horsepower)
New
Cylinder
Bore
Cylinder Bore I.D.
Max. Wear Limit
Ignition
0.12 (0.0047)
0.05 (0.0020)
0.076 (0.003)
5.962 (0.2347)
5.977 (0.2353)
Governor Cross Shaft Bore (In Crankcase)

6.063 (0.2387)
D1

Piston Ring End Gap
Pistons,
Piston Rings,
1
and Piston Pin Piston Thrust Face (@D1)
to Cylinder Bore
Intake Valve Guide

Exhaust Valve Guide
New Bore
Used Bore (Max.)
O.D. New
0.203/0.305 (0.008/0.012)
0.040/0.105 (0.0016/0.0041)
0.040/0.072 (0.0016/0.0028)
0.55/0.675 (0.0217/0.0266)
0.3/0.5 (0.012/0.020)
0.77 (0.030)
86.941/86.959 (3.4229/3.4236)
86.814 (3.4179)
0.041/0.044 (0.0016/0.0017)
I.D. Std.
7.038/7.058 (0.2771/0.2778)

I.D. Std.
7.134 (0.2809)
7.038/7.058 (0.2771/0.2779)
7.159 (0.2819)
8.96 (0.353)
Rocker Arm I.D. Max. Wear Limit
16.13 (0.640)
Rocker Shaft O.D. Max. Wear Limit

15.727 (0.619)
45
Valves and Exhaust Valve Minimum Lift

Valve Lifters
Hydraulic Lifter to Crankcase Running Clearance

Intake Valve Stem to Valve Guide Running Clearance
Exhaust Valve Stem to Valve Guide Running Clearance
1
RC12YC
1.02 (0.040)
87.063 (3.4277)
Max. Taper
Spark Plug Gap
6 mm
87.000/87.025 (3.4252/3.4262)
Max. Out of Round

Governor
CH & CV11 (11) CH & CV12.5 (12.5) CH & CV13 (13) CH & CV14 (14)
9.14 (0.360)
0.0124/0.0501 (0.0005/0.0020)
0.038/0.076 (0.0015/0.0030)
0.050/0.088 (0.0020/0.0035)
19

Model (Horsepower)
General

Bore
Stroke
Balance
Shaft
Bearing
Camshaft
Displacement
End Play (Free)
0.0575/0.3625 (0.0023/0.0143)
Bore I.D. (In Crankcase and Oil Pan, Max. Wear Limit)
20.038 (0.7889)
Balance Shaft Bearing Surface O.D. Max. Wear Limit

End Play
With Shims 0.076/0.127 (0.003/0.005) Without Shims 0.10/0.39 (0.004/0.015)
In Crankcase
In Oil Pan

Running Clearance
New
Max. Wear Limit
Crankshaft Sleeve Bearing I.D. Max. Wear Limit

I.D. New Installed
Max. Wear Limit
Crankshaft Bore to Crankshaft New
Running Clearance
Max. Wear Limit
Crankshaft PTO Bearing
O.D. New
Max. Taper
Max. Out of Round
Closure Plate or Oil Pan
End Main Bearing
20
19.959 (0.7858)
20.038 (0.7889)
20.038 (0.7889)
19.959 (0.7858)
19.959 (0.7858)
0.030/0.055 (0.0012/0.0022)
0.07 (0.0025)
0.0575/0.4925 (0.0023/0.0194)
End Play (Free)
Crankshaft
11.2
15
90 (3.60)
67 (2.64)
426 cc (26.0 cu. in.)

Oil Pan End
Connecting
Rod
CH & CV15 (15)
O.D. New
Max. Taper
Max. Out of Round
O.D. New
Max. Taper
Max. Out of Round
45.016 (1.7723)
44.965/45.003 (1.7703/1.7718)
45.016 (1.7723)
0.03/0.09 (0.0012/0.0035)
0.115 (0.0045)
44.913/44.935 (1.7582/1.7691)
44.84 (1.765)
0.022 (0.0009)
0.025 (0.0010)
41.915/41.935 (1.6502/1.6510)
41.86 (1.648)
0.020 (0.0008)
0.025 (0.0010)
38.958/38.970 (1.5338/1.5343)
38.94 (1.5328)
0.012 (0.0005)
0.025 (0.0010)
Model (Horsepower)
New
Cylinder
Bore
Cylinder Bore I.D.
Max. Wear Limit
Ignition
0.12 (0.0047)
Max. Taper
0.05 (0.0020)
0.076 (0.003)
5.962 (0.2347)
5.977 (0.2353)

6.063 (0.2387)
Spark Plug Gap

D1

Piston Ring End Gap
Pistons,
Piston Rings,
Piston Thrust Face1 (@D1)
and Piston Pin
to Cylinder Bore
Intake Valve Guide

Exhaust Valve Guide
New Bore
Used Bore (Max.)
O.D. New
0.203/0.305 (0.008/0.012)
0.060/0.105 (0.0023/0.0041)
0.040/0.085 (0.0015/0.0002)
0.176/0.026 (0.0069/0.0010)
0.27/0.51 (0.010/0.020)
0.77 (0.030)
89.951/89.969 (3.5413/3.5420)
89.824 (3.5363)
0.031/0.043 (0.0012/0.0016)
I.D. Std.
7.038/7.058 (0.2771/0.2778)

I.D. Std.
7.134 (0.2809)
7.038/7.058 (0.2771/0.2779)
7.159 (0.2819)
8.96 (0.353)
Rocker Arm I.D. Max. Wear Limit
16.13 (0.640)
Rocker Shaft O.D. Max. Wear Limit

15.727 (0.619)
45
Valves and Exhaust Valve Minimum Lift

Valve Lifters

1
RC12YC
1.02 (0.040)
6 mm
90.063 (3.5457)
Max. Out of Round

Governor
CH & CV15 (15)

90.000/90.025 (3.5433/3.5443)
9.14 (0.360)
0.0124/0.0501 (0.0005/0.0020)
0.038/0.076 (0.0015/0.0030)
0.050/0.088 (0.0020/0.0035)
21
CommandTwin Cylinder Engine Specifications & Tolerances

Model (Horsepower)
General

Bore
Stroke
Camshaft
Connecting
Rod
Displacement

Running Clearance
New
Max. Wear Limit
End Play (Free)
O.D. New
Max. Taper
Max. Out of Round
O.D. New
Max. Taper
Max. Out of Round
New
Max. Wear Limit
22
18
20.038 (0.7889)
19.959 (0.7858)
0.030/0.055 (0.0012/0.0022)
0.07 (0.0025)
41.016 (1.6148)
0.03/0.09 (0.0012/0.0035)
0.039/0.074 (0.0015/0.0029)
40.913/40.935 (1.6107/1.6116)
40.84 (1.608)
0.022 (0.0009)
0.025 (0.0010)
35.955/35.973 (1.4156/1.4163)
35.94 (1.415)
0.018 (0.0007)
0.025 (0.0010)
77.000/77.015 (3.0315/3.0325)
77.063 (3.0340)
Max. Out of Round
0.12 (0.0047)
Max. Taper
0.05 (0.0020)

Governor
16.4
0.070/0.480 (0.0028/0.0189)
Crankshaft to Sleeve Bearing Running

Clearance New (Early CH models only.)
Crankshaft Bore to Crankshaft Running
Clearance New
CH & CV22 (22)
14.9
20
77 (3.03)
0.076/0.127 (0.003/0.005)
In Crankcase
Camshaft Bearing Surface

Oil Pan End
Main Bearing Journals
CH & CV20 (20)
13.4
67 (2.64)
624 cm (38.1 in.)
Crankshaft Main Bearing I.D. Max. Wear Limit
Crankshaft
CH & CV18 (18)
0.076 (0.003)
5.962 (0.2347)
5.977 (0.2353)

6.063 (0.2387)
22
Model (Horsepower)
Ignition
Spark Plug Gap
D1
0.040/0.080 (0.0016/0.0031)
0.040/0.072 (0.0016/0.0028)
0.060/0.202 (0.0024/0.0080)
New Bore
Used Bore (Max.)

Pistons,
Piston Rings,
O.D. New
and Piston Pin Piston Thrust Face1 (@D1) O.D. Max. Wear Limit
to Cylinder Bore
Intake Valve Guide

Exhaust Valve Guide
CH & CV22 (22)
RC12YC
Piston Ring End Gap
0.25/0.45 (0.0098/0.0177)
0.77 (0.030)
76.967/76.985 (3.0302/3.0309)
76.840 (3.0252)
0.015/0.058 (0.0006/0.0023)
I.D. Std.
7.038/7.058 (0.2771/0.2779)

I.D. Std.
Valves and Intake Valve Minimum Lift

Valve Lifters Exhaust Valve Minimum Lift
1
CH & CV20 (20)

0.76 (0.030)
0.28/0.33 (0.011/0.013)

6 mm
CH & CV18 (18)
7.134 (0.2809)
7.038/7.058 (0.2771/0.2779)
7.159 (0.2819)
8.07 (0.3177)
8.07 (0.3177)
45
0.0124/0.0501 (0.0005/0.0020)
0.038/0.076 (0.0015/0.0030)
0.050/0.088 (0.0020/0.0035)
23
CommandTwin Cylinder Engine Specifications & Tolerances

Model (Horsepower)
General

Bore
Stroke
Camshaft
Connecting
Rod
Displacement
25
83 (3.27)
0.076/0.127 (0.003/0.005)
In Crankcase
Camshaft Bearing Surface

Oil Pan End
Running Clearance
New
Max. Wear Limit
20.038 (0.7889)
19.959 (0.7858)
0.030/0.055 (0.0012/0.0022)
0.07 (0.0025)
End Play (Free)

End Play (With Thrust Bearing Components)
0.070/0.480 (0.0028/0.0189)
0.050/0.5 (0.0020/0.0197)
End Play (CH25 below Serial No. 2403500008)
0.050/0.75 (0.0020/0.0295)
Crankshaft Main Bearing I.D. Max. Wear Limit

Crankshaft Bore to Crankshaft Running Clearance New
Crankshaft
Main Bearing Journals
O.D. New
Max. Taper
Max. Out of Round
O.D. New
Max. Taper
Max. Out of Round
New
Max. Wear Limit
41.016 (1.6148)
0.03/0.09 (0.0012/0.0035)
0.039/0.074 (0.0015/0.0029)
40.913/40.935 (1.6107/1.6116)
40.84 (1.608)
0.022 (0.0009)
0.025 (0.0010)
35.955/35.973 (1.4156/1.4163)
35.94 (1.415)
0.018 (0.0007)
0.025 (0.0010)
82.988/83.013 (3.2672/3.2682)
83.051 (3.2697)
Max. Out of Round
0.12 (0.0047)
Max. Taper
0.05 (0.0020)
24
18.6
67 (2.64)
725 cm (44 in.)
Crankshaft to Main Bearing Running Clearance New
Governor
CH & CV25 (25)
0.076 (0.003)
5.962 (0.2347)
5.977 (0.2353)

6.063 (0.2387)
Model (Horsepower)
Ignition
Spark Plug Gap
D1
0.76 (0.030)
0.025/0.048 (0.0010/0.0019)
0.015/0.037 (0.0006/0.0015)
0.026/0.176 (0.0010/0.0070)
Piston Ring End Gap
New Bore
Used Bore (Max.)

Pistons,
O.D. New1
Piston Rings,
and Piston Pin Piston Thrust Face (@D1) O.D. Max. Wear Limit1
to Cylinder Bore
Intake Valve Guide
Exhaust Valve Guide
0.25/0.56 (0.0100/0.0224)
0.94 (0.037)
82.986 (3.2672)
82.841 (3.2615)
0.002/0.045 (0.001/0.0018)
I.D. Std.
7.038/7.058 (0.2771/0.2779)

I.D. Std.
Valves and Intake Valve Minimum Lift

Valve Lifters Exhaust Valve Minimum Lift
1
RC12YC
0.28/0.33 (0.011/0.013)

6 mm
CH & CV25 (25)
7.134 (0.2809)
7.038/7.058 (0.2771/0.2779)
7.159 (0.2819)
8.07 (0.3177)
8.07 (0.3177)
45
0.0124/0.0501 (0.0005/0.0020)
0.038/0.076 (0.0015/0.0030)
0.050/0.088 (0.0020/0.0035)
25
CommandSingle Cylinder Torque Values & Sequences for Fasteners

Model (Horsepower)
Air Cleaner Base Nuts M6
Carburetor
Fuel Bowl Screw

Mounting Nuts
CH6 (6)
CH5 (5)
6.8 Nm (58 in. lb.)

9.8 Nm (87 in. lb.)
Valve Cover
Closure Plate
6.8 Nm (58 in. lb.)
Charging Stator Mounting Screw

Connecting Rod Cap Fastener Torque
4.0 Nm (35 in. lb.)
Closure Plate
22.6 Nm (200 in. lb.)
Fastener
CH5 & CH6
9.0 Nm (80 in. lb.)
22.6 Nm (200 in. lb.)
1
3
Cylinder
Head
CH11-15 & CV11-15

Rocker Studs
Electric Starter Mounting

Flywheel Retainer Screw
Fuel Tank
Ignition
Fasteners M6
Fasteners M8
Spark Plug (14 mm w/gasket)
Ignition Module
13.6 Nm (120 in. lb.)
26
Closure Plate (CH)/Oil Pan (CV)

10
17/19 Nm (150/170 in. lb.)

6
67.8 Nm (50 ft. lb.)

6.8 Nm (60 in. lb.)
17.0 Nm (150 in. lb.)
24.4/29.8 Nm (18/22 ft. lb.)
4.0*/6.2 Nm (35*/55 in. lb.)1
Muffler Retaining Nuts

Oil Sentry Switch
Throttle Control Lever
13.6 Nm (120 in. lb.)
Valve Cover
3.4 Nm (30 in. lb.)
22.6 Nm (200 in. lb.)

4.3 Nm (38 in. lb.)
For self-tapping (thread forming) fasteners: The higher torque value is for initial installation into a
new cored hole * the lower torque value is for subsequent installation, and installation into tapped
holes and weld nuts.
1
Valve Cover
12
4
1
5
3
11
9
CommandSingle Cylinder Torque Values & Sequences for Fasteners

Model (Horsepower)
CH & CV11 (11) CH & CV12.5 (12.5) CH & CV13 (13) CH & CV14 (14) CH & CV15 (15)
Air Cleaner Base Nuts M6
9.9 Nm (88 in. lb.)
Carburetor Fuel Bowl Screw
5.1/6.2 Nm (45/55 in. lb.)

8mm straight 22.7 Nm (200 in. lb.), 8mm step-down 14.7 Nm (130 in. lb.), 6mm straight 11.3 Nm (100 in. lb.)
24.4 Nm (216 in. lb.)
4.0 Nm (35 in. lb.)
Fastener
40.7 Nm (30 ft. lb.)2
4
2
Cylinder
Head
1
3
Rocker Pedestal (Pivot)
Rocker bridge type 9.9 Nm (88 in. lb.), Guide plate type 11.3 Nm (100 in. lb.)

Flywheel
Fan Fasteners
Retainer Screw
Fuel Pump Fasteners

Ignition
Spark Plug
Ignition Module
4.0*/6.2 Nm (35*/55 in. lb.)
Oil Filter
24.4 Nm (216 in. lb.)

5.7/9.0 Nm (50/80 in. lb.)
Oil Drain Plug (1/8" NPT)

Oil Sentry Switch
7.3/9.0 Nm (65/80 in. lb.)

7.9 Nm (70 in. lb.)
Oil Pump Cover Fasteners

Throttle/
Choke
Controls
15.3 Nm (135 in. lb.)

9.9 Nm (88 in. lb.)
66.4 Nm (49 ft. lb.)
7.3*/9.0 Nm (65*/80 in. lb.)1
38.0/43.4 Nm (28/32 ft. lb.)

Oil Filter
4.0*/6.2 Nm (35*/55 in. lb.)1
Governor Control Lever
9.9 Nm (88 in. lb.)
Speed Control Assembly
7.3*/10.7 Nm (65*/95 in. lb.)1
Valve Cover
7.3*/10.7 Nm (65*/95 in. lb.)
2
Tighten in two stages. Torque first to 15 ft. lb. following sequence. Then tighten to final torque value
(30 ft. lb.).
1
27
CommandTwin Cylinder Torque Values & Sequences for Fasteners

Model (Horsepower)
CH & CV18 (18)
CH & CV20 (20)
Breather Plate
7.3 Nm (65 in. lb.)
Carburetor Mounting Nuts
9.9 Nm (88 in. lb.)

8mm straight 22.7 Nm (200 in. lb.), 8mm step-down 14.7 Nm (130 in. lb.), 6mm straight 11.3 Nm (100 in. lb.)
24.4 Nm (216 in. lb.)
4.0 Nm (35 in. lb.)
Two Step Process; First torque 22.6 Nm (200 in. lb.), Second torque 41.8 Nm (370 in. lb.)
Exhaust Ports
Cylinder
Head
Rocker Pedestal (Pivot)

Fan Fasteners
Flywheel
Retainer Screw
Spark Plug
Ignition
Ignition Module
11.3 Nm (100 in. lb.)

15.3 Nm (135 in. lb.)
9.9 Nm (88 in. lb.)
66.4 Nm (49 ft. lb.)
24.4/29.8 Nm (18/22 ft. lb.)
4.0*/6.2 Nm (35*/55 in. lb.)
Manifold (Intake)
9.9 Nm (88 in. lb.)
24.4 Nm (216 in. lb.)
Rectifier Fasteners
4.0 Nm (35 in. lb.)
Oil Filter
Throttle/
Choke
Controls
Valve Cover
Oil Filter
5.7/9.0 Nm (50/80 in. lb.)
Oil Drain Plug (1/8" NPT)

Oil Sentry Switch
13.6 Nm (10 ft. lb.)

7.9 Nm (70 in. lb.)
Governor Control Lever
9.9 Nm (88 in. lb.)
Speed Control Assembly
7.3*/10.7 Nm (65*/95 in. lb.)1
Gasket/Sealant Type
3.4 Nm (30 in. lb.)
O-Ring Type
7.9 Nm (70 in. lb.)
28
Exhaust Ports
Fastener
CH & CV25 (25)
CH & CV22 (22)
CommandTwin Cylinder Torque Values & Sequences for Fasteners

Valve Cover
Breather Plate
1
3
10
1
5
8
7
4
6
9
4
2
29
Conversion Factors
Inches x 25.4 = Millimeters (mm)
Inches x 2.54 = Centimeters (cm)
Cubic Inches x 16.387 = Cubic Centimeters (cu cm3)
Inch Pounds x 0.113 = Newton-meter (Nm)
Foot Pounds x 1.356 = Newton-meter (Nm)
Ounce (Weight) x 28.350 = Grams (g)
Pound x 0.4536 = Kilograms (kg)
Horsepower x 0.746 = Kilowatt (kW)
30
FOR SALES AND SERVICE INFORMATION

IN U.S. AND CANADA, CALL
1-800-544-2444
KOHLER CO. KOHLER, WISCONSIN 53044
FORM NO.: TP-2469

ISSUED:
5/95
REVISED:
7/99
MAILED:
LITHO IN U.S.A.

K-Series Torques &amp; Specs

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K-Series Torques &amp; Specs

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Formats disponibles

SPECIFICATIONS & TOLERANCES

TORQUE VALUE & SEQUENCES

SPECS & TORQUES

Standard Application Torque Recommendations

Tightening Torque: Nm (ft. lb.) + or 10%

Oil Drain Plugs (All Models)

Tightening Torque: Nm (in. lb.) + or 20%

Tightening Torque: Nm (ft. lb.) + or 20%

3/8-16 thread with hex. head nut and fiber gasket.

K-SeriesSingle Cylinder Engine Specifications & Tolerances

Displacement Cu. In.

Rod to Piston Pin

Max. Out of Flatness

Nominal Point Gap

Small End I.D. (New)

Thrust Face to Bore Clearance

Used Bore (Max.)

Thrust Face New

Thrust Face to Bore Clearance

Max. Ring Side Clearance

Max. Wear Limits

Thrust Face to Bore Clearance

Used Bore (Max.)

0.003 0.010 0.020 0.030

Max. Ring Side Clearance

Service Replacement Sizes

Nominal Angle Valve Seat

Subtract O.D. of inner part from I.D. of outer part.

Measure 1/2" above the bottom of the piston skirt.

K-SeriesTwin Cylinder Engine Specifications & Tolerances

Displacement Cu. In.

Sleeve I.D. Installed

Rod to Crankpin (New)

Rod to Piston Pin (New)

Small End I.D. (New)

Max. Out of Round

Max. Out of Flatness

Type (Champion or equivalent)

Thrust Face to Bore Clearance (New)1

Ring End Gap

Used Bore (Max.)

Thrust Face to Bore Clearance (New)1,4

Max. Ring Side Clearance

0.003 0.010 0.020 0.030

Nominal Angle Valve Seat

Subtract O.D. of inner part from I.D. of outer part.

Guide Reamer Size

Measure 1/2" above the bottom of the piston skirt.

K-SeriesSingle Cylinder Torque Values & Sequences for Fasteners

New 140 in. lbs.

200 in. lbs.

285 in. lbs.

Non Metallic Fuel Pump

K161 & K181

85-90 ft. lbs. 4

50-60 ft. lbs.

70-90 in. lbs.

130-150 in. lbs.

100-120 in. lbs.

20-30 in. lbs.

250 in. lbs.

Grade 5-250 in. lbs.

200 in. lbs.

K-Series Torques & Specs

K-Series Torques & Specs