Unit V Syllabus Diploma in Handloom & Textile Technology - Final Year

repeat, size of repeat, number of repeats, symmetrical repeat setting for straight draft and pointed draft, number of cords per hook and casting out. Unit VIII 1. Cloth calculations Amount OF warp and weft, weight per linear metre, weight per square metre using Ne, Worsted, Woollen Yorkshire, Denier and Tex systems for fabrics woven with cotton, silk, worsted, woolen and polyester yarns.

3.1 Weaving Technology & Textile Calculations III Schema:

1. 2. 3.

The subject is split into 8 units. Each unit shall be covered in a month Each unit shall be assigned a weightage of 10 marks in annual examination

2. Costing of fabrics indicated above.

Reference Books : Unit V

1. Cover of Cloth 2. Warp Cover, weft cover and cloth cover Derivation and calculations 3. Fractional Cover, Percentage cover and Cover factor Calculation for light, medium and heavy fabrics 4. Maximum setting of cloth

1. Weaving Calculations By Sen Gupta 2. Modern Weaving calculations By Singh 3. Textile Mathematics Vol 1,2 and 3 By Booth

TEXTILE CALCULATIONS TYPE I : (1-2 MARKS) 1. Specific volume of yarn is 1.1 cm / gram.

Unit VI

1. Determination of Ends per inch and picks per inch while changing count to maintain the same level of compactness 2. Determination of Ends per inch and picks per inch while changing weave to maintain the same level of compactness 3. Determination of Ends per inch and picks per inch while changing count and weave to maintain the same level of compactness 4. Determination of Count of warp and weft and Ends per inch and picks per inch while increasing / decreasing the weight of fabric to maintain the same level of compactness

2. Specific volume of yarn is 0.06713 in / grain. 3. Diameter of yarn is system. 4. Diameter of yarn is system. 5. D= 1 / F/ ; when C is count of cotton yarn in English system, value of. F = 28 6. D= 1 / F/ 7. D= 1 / F/ 8. D=1 / F/ 15.420 9. D= 1 / F/ when C is count of worsted yarn, value of F = 22.8 when C is count of Linen yarn, value of F = 16.694 when C is count of woollen yarn, value of F =

when the given count is in Indirect

when the given count is in Direct

Unit VII

when C is count in Tex, value of F = 678.8442 when C is count in Denier, value of F = 2036.53

1. Jacquard Design and Harness Calculations Calculations related to Sett of harness, sett of warp, ends per

10. D= 1 / F/

11. The equation for calculating Relative diameter of yarn in indirect system is = = Y: Y 12. The equation for calculating Relative diameter of yarn in Direct system is Diam in reqd =

= 26. When weave and count of warp and weft (same) is given, Maximum Threads/inch = count 27. In a cloth, when the threads / inch is changed,

DIA / Ks. Count in required cloth (indirect system) = ct in GC

13. In general maximum Threads placed side by side per inch is equal to EP i PPi 14. When the count of yarn is in Direct system, maximum threads placed side by side/inch is

28. In a cloth, when the threads / inch is changed, Count in required cloth (direct system) = ct in GC

15. When the count of yarn is in Indirect system maximum threads placed side by side/inch is

29. In a cloth, when the count (indirect) is changed, Threads/inch in required cloth =

30. In a cloth, when the count (direct) is changed, Threads/inch in required cloth = 31. In a cloth, when weight is changed

16. Casting out consists of leaving a portion of the mails in each repeat of harness.

tpi in GC

17. The equation for calculating count of point paper using Ends/inch and picks/inch is Vertical spaces: Horizontal spaces 18. D=1 / F / when C is count of jute yarn in lbs/spindle, value of F = 29.9663 19. Cover factor = n

Count (indirect) in required cloth =

32. In a cloth, when weight is changed Count (direct) in required cloth =

20. Grosbers is the scientist who derived a concept of diameter and cloth setting. 21. Cover fraction is the ratio between diam and space between two threads 22. Cover percentage is equal to KC + KP KC KP 100 23. Total cover fraction (c.f) of cloth is warp + weft relative cover 24. When weave and count of warp and weft is given, Maximum Ends /inch = 25. When weave and count of warp and weft is given, Maximum Picks/inch

33. In a cloth, when weight is changed Threads/inch in required cloth = GC 34. The formula for calculating weight of warp (Ne) in a cloth is lbs 35. The formula for calculating weight of warp (Tex) in a cloth is grams. 36. The formula for calculating weight of weft (Ne) in a cloth is lbs. 37. The formula for calculating weight of weft (Tex) in a cloth is grams. TPi

38. Find the diameter of 60 cotton yarn 39. Find the diameter of 56 worsted yarn. 40. Find the diameter of 30 woollen yarn (y.s) 41. Find the diameter of 20 linen 42. What is the diameter of 15 Tex polyester?

If the diameter of 6 Worsted yarn is 1/120 inch. What is the count of Worsted yarn having 1/160-inch diameter? =

4 What is the cover fraction of war when 64 ends / inch of 6 cotton is used?

43. What is the diameter of 150-denier Nylon? 44. What is the diameter of 4 lbs / spindle Jute? 45. If the diameter of cotton yarn is 1/168 inch, what is its count in Ne? 46. If the diameter of a worsted yarn is 1 / 125 inch, what is its count? 47. If the diameter of a Linen yarn is 1 / 65 inch, what is its count? 48. If the diameter of a Woollen yarn (y.s.) is 1 / 87 inch, what is its count? 49. What is the count of a Polyester yarn in Tex whose diameter is 1 / 151 inch? 50. What is the count of a viscose yarn in Denier whose diameter is 1 / 118 inch? 51. What is the count of a Jute yarn in lbs / spindle whose diameter is 1 / 47 inch? 52. Define cover fraction. 53. What is casting out? 54. What is fabric costing? 55. Define cover factor. 13) The ends/inch in a plain cloth is 80 of 80 scotton. What will be the count of yarn to be used to have the same compactness it 64 sreed is used? 5) What is the cover fraction of weft 44 when Picks / inch of 60 Tex Nylon is used? 6 ow many threads / inch of 6 yarn is to be used to have 38 % cover percentage? 7) How many threads / cm of 150 Denier is be used to have a cover fraction of 0.4? 8) In a cloth fraction of warp & weft is 0.38 & 0.42 respectively. Find the cloth cover fraction and cover percentage. 9 What is the cover ercentage if 7 ends/ inch of 48 worsted yarn is used? 10) What is cover percentage if 26-ends/ cm of 300 Denier viscose yarn is used? 11) What is the count of linen yarn to be used to bring 0.44-cover fraction with 56-ends/inch? 12) What is the count of jute yarn to be used to bring 32% cover with 10 ends/cm?

TYPE II: (4 MARKS) 1 If the diameter of cotton yarn is 1/15 inch. What is the diameter of 4 cotton yarn?

14) How many threads/ inch of 15 Tex nylon yarn is required to give the same cover equal to the same cover equal to the cloth with 130 threads/inch of 5 Tex nylon? 15) A cloth is woven using 450 Denier viscose yarn having 40 threads/inch. What count of viscose yarn is to be used to have 52 threads/ inch to get the same compactness?

Dia

2) If the diameter of 120 Denier polyester yarn is 1/180 inch. What is the diameter of 150 Denier polyester yarns?

Dia

16) A cloth is woven by keeping 100 threads/inch of 76 s cotton yarn. To produce the fabric of same compactness how many threads/ inch should be used if 64 s yarn is taken for weaving? 17) Find the maximum setting to weave plain cloth using 32 s cotton yarn? 18) How many maximum threads/inch can be had in weaving 2/2 twill cloth usin 40 s worsted yarn? 19) A 6 threads sateen fabric is to be woven using 20 Tex Polyester yarn. Find the maximum threads/inch that can be used. 20) Find the maximum setting to weave twill cloth using 150 Denier viscose yarn.

21) 3 1 Twill cloth is to be woven using 2/40 s yarn. Find the maximum _______ 1 3 threads that can be used. 22) 400 Hooks jacquard is tied up with 80-harness cards/inch. If this set is to be used to weave 64 harness cords/inch, how many hooks will have to be casted out? Suggest the order of casting out. 23) You have a harness containing 144 threads/inch with 600 hoo s acquard. ou want to ma e a cloth on /8 ST reed using the same harness mount. How many hooks and in what order could you cast out? 24) What count of graph sheet is used to produce a design without any distortion using 144 ends and 108 picks per inch, for 400 hooks machine?