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Edition:2006/01/09
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE .
SERVICE MANUAL
Air Conditioners
MODEL: HSU-09C13 MODEL: HSU-12C13 MODEL: HSU-18C13 MODEL: HSU-22C13
THIS MANUAL IS USED BY QUALIFIED APPLIANCE TECHNICIANS ONLY. HAIER DOES NOT ASSUME ANY RESPONSIBILITY FOR PROPERTY DAMAGE OR PERSONAL INJURY FOR IMPROPER SERVICE PROCEDURES DONE BY ONE UNQUALIFIED PERSON.
REVISION 0
Air Conditioner
Edition:2006/01/09
IMPORTANT INFORMATION
HSU-09/12C13 HSU-22C13
Features
Comfortable: wide-angle airflow Wide variety of functions
HSU-18C13
quiet operation
Main Specification
Model:HSU-09C13 Cooling Capacity 2600W 960W/4.5A Model:HSU-12C13 Cooling Capacity:3500W Rated Power/Current(cooling):1250W/5.8A EER:2.80 Air Volume(Indoor/outdoor):540m3/h Power: 1PH 220V~ 60 Hz Model:HSU-22C13 Cooling Capacity:6000W Rated Power/Current(cooling):2200W/10.4A EER:2.73 Air Volume(Indoor/outdoor):700m3/h Power: 1PH 220V~ 60 Hz
Air Volume(Indoor/outdoor):420m3/h Power: 1PH 220V~ 60 Hz Model:HSU-18C13 Cooling Capacity:5000W Rated Power/Current(cooling):1700W/7.9A EER:2.94 Air Volume(Indoor/outdoor):700m3/h Power: 1PH 220V~ 60 Hz
Air Conditioner
Edition:2006/01/09
Safety Information
General Information This Service Manual describes the operation,disassembly,troubleshooting,and repair of Haier Room Air Conditioners,etc. It is intended for use by authorized servicers who troubleshoot and repair these units. NOTE:It is assumed that users of this manual are familiar with the use of tools and equipment used to troubleshoot and repair electrical,mechanical,and refrigeration systems;and understand the terminology used to describe and discuss them. Haier urges you read and follow all safety precautions and warnings contained in this manual. Failure to comply with safety information may result in severe personal injury or death.
Related Publications
This is a base service manual,covering a range of similar models.It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering specific model being serviced.
WARNING
To avoid risk of personal injury or death due to electrical shock,disconnect electrical power to unit before attempting to service the unit.
WARNING
To avoid risk of personal injury or death due to electrical shock,DO NOT,under any circumstances,alter the grounding plug .Air conditioner must be grounded at all times.Do not remove warning tag from power cord.If a two-prong (non-grounding) wall receptacle is encountered,contact a qualified electrician and have the receptacle replaced with a properly grounder wall receptacle in accordance with the National Electrical Code.
WARNING
To avoid risk of personal injury or death due to electrical shock,grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.The standard accepted color coding for ground wires is green or green with a yellow stripe.Electrical components such as the compressor and fan motor are grounded through an individual wire attached to the electrical component and to another part of the air conditioner.Grounding wires should not to be removed from individual components while servicing,unless the component is to be removed and replaced.It is extremely important to replace all removed grounding wires before completing service.
WARNING
To avoid risk of heat exposure,which may cause death or severe illness,air conditioner must be monitored when malfunctions or shuts down.
Air Conditioner
Edition: 2006/01/09
CONTENTS
1.SPECIFICATION...............................................................................1 2.OPERATION.....................................................................................6 3.ELECTRICAL CONTROL................................................................21 4.TROUBLE SHOOTING...................................................................29 5.INSTALLATION...............................................................................31 6. CIRCUIT AND WIRING DIAGRAM................................................40
Air Conditioner
Edition:2006/01/09
SPECIFICATION
Air Conditioner
Edition:2006/01/09
Model
HSU-09C13 Cooling Capacity Rated Power/Current 2600 W 960 W/4.5 A 1250W/6.4A 2.71 -------------------------------------------
Brand Mark Frequency Range Power ModelSectional Area Power Cord Refer. No. Compressor manufacturer/Type
-----
1PH
220V~ 60 Hz --------
Cooling Max Power/Current EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of
-------Rechi/44R212AE-FJS
Heating
270CC
R22 570g
Electric Heating
18 C-43 C
O O
H Indoor Velocity M L H H
1150
r/min
r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight
2.7x1.2x680 0010707509
Outdoor
mm mm
Velocity H
Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 1.210-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----12-18 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 m 32 / 23 Max.running
2
Gross
m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec. 1.0
795x182x265 mm 863x277x339 mm 745x315x428 mm 843x359 x515 mm 6.35/9.52 mm 5 7 m MPa ------Dry/Wet ball(indoor) Dry/Wet ball(outdoor) 20 /-2 /1 m m
Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating
2.65
temperature(heating):
Air Conditioner
Edition:2006/01/09
Model
HSU-12C13 Cooling Capacity Rated Power/Current 3500 W 1250 W/5.8 A 1650W/8.5A 2.80 -------------------------------------------
Brand Mark Frequency Range Power ModelSectional Area Power Cord Refer. No. Compressor manufacturer/Type
-----
1PH
220V~ 60 Hz --------
Cooling Max Power/Current: EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of
-------Rechi/44R292AG-JESC
Heating
270CC
R22 850g
Electric Heating
18 C-43 C
O O
H Indoor Velocity M L H H
1290
r/min
r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight
2.7x1.4x650 0010707503
Diametre Refer No. Indoor Outdoor Net Gross 1.35 1.45 7.6kg 10.6kg 26kg 30kg 795x182x265 mm 863x277x339 mm 745x315x428 mm 843x359 x515 mm 6.35/12.7 mm 5 10 1.0 2.65 ------Dry/Wet ball(indoor) 20 /-2 /1 m MPa m m
Outdoor
mm mm
Velocity H
Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 1.510-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----15-24 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 m 32 / 23 Max.running
2
Gross
m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec.
Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating
Air Conditioner
Edition:2006/01/09
Model
Brand Mark Frequency Range Power ModelSectional Area 2.94 ------------------------------------------Compressor manufacturer/Type Power Cord Refer. No.
-----
1PH
220V~ 60 Hz --------
Cooling Max Power/Current: EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of Type/Net Charge Additional Charge for Refrigerant 50 g exhausting air. Charge if over Standrad 16g/m Pipe Lenth Indoor Velocity M L: H H 1260 1150 760 ------r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight LenthInternal/External Diametre Refer No. Indoor Outdoor Net Gross Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 2.010-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----22-34 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 temperature(heating): m 32 / 23 Max.running Dry/Wet ball(outdoor) 2 /1
2
-------Rechi/48R442AL-51SF
Heating
410CC
R22 910g
Electric Heating
18 C-43 C
O O
1350
r/min
3.0x1.8x650 0010707496
Outdoor
mm mm
Velocity H
Gross
m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec. 1.0
938x182x265 mm 1005x277x339 mm 833x286x540 mm 932x342 x619 mm 6.35/12.7 mm 5 10 m MPa ------Dry/Wet ball(indoor) 20 /-m m
Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating
2.65
Air Conditioner
Edition:2006/01/09
Model
HSU-22C13 Cooling Capacity Rated Power/Current 6000 W 2200 W/10.4 A 2800W/13.4A 2.73 -------------------------------------------
Brand Mark Frequency Range Power ModelSectional Area Power Cord Refer. No. Compressor manufacturer/Type
-----
1PH
220V~ 60 Hz --------
Cooling Max Power/Current EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of Type/Net Charge Additional Charge for Refrigerant 80 g exhausting air. Charge if over Standrad 20g/m Pipe Lenth Indoor Velocity M L H H 1260 1150 760 ------r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight LenthInternal/External Diametre Refer No. Indoor Outdoor Net Gross Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 2.410-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----28-46 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 temperature(heating): m 32 / 23 Max.running Dry/Wet ball(outdoor) 2 /1
2
-------Hitachi/SHY73MC4-U
Heating
600CC
R22 1850g
Electric Heating
18 C-43 C
O O
1350
r/min
3.0x1.8x750 0010707707
Outdoor
mm mm
Velocity H
Gross
m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec. 1.0
938x182x265 mm 1005x277x339 mm 810x288x680 mm 946x425 x755 mm 9.52/15.88 mm 5 15 m MPa ------Dry/Wet ball(indoor) 20 /-m m
Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating
2.65
Air Conditioner
Edition:2006/01/09
OPERRATION
Air Conditioner
Edition:2006/01/09
Caution
Disposal of the old air conditioner
Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air conditioner Consult your local authorities for the name and address of the waste materials collecting in order to avoid the risk of child entrapment. centers and waste paper disposal services nearest to your house. It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal. The valuable materials contained in an air conditioner can be recycled. Contact your local waste disposal center for proper disposal of an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the pipework of your air conditioner does not get damagedprior to being picked up by the relevant waste disposal center, and contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal. All these valuable materials may be taken to a waste collecting center and used again after adequate recycling.
Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide. Installation shall be done by professional people, don't install unit by yourself.
Air Conditioner
Edition:2006/01/09
Caution
For the purpose of the safety,the air conditioner must be properly grounded in accordance with specifications. Always remember to unplug the air conditioner before openning inlet grill. Never unplug your air conditioner by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet. All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditioner. Do not damage any parts of the air conditioner that carry refrigerant by piercing or perforating the air conditioner's tubes with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant spurts out and gets into eyes, it may result in serious eye injuries. Do not obstruct or cover the ventilation grille of the air conditoner.Do not put fingers or any other things into the inlet/outlet and swing louver. Do not allow children to play with the air conditioner.In no case should children be allowed to sit on the outdoor unit.
Specifications
The refrigerating circuit is leak-proof. Remark per EMC Directive 89/336/EEC. To prevent flicker impression during the start of the compressor(Technical Process) and the adversely influence caused by the 2nd harmonies of compressor following installation conditions do apply: 1.The power connection for air conditioner has to be done at the main power distribution.This distribution has to be of a Iow impedance. Normally the required impedance is reached at a 32A fusing point. 2.No other equipment has to be connected: to this power line. 3.For the details installation acceptance please refer to your contract with the power supplier, if restrictions do apply for products: like washing machines,air conditioners or electrical ovens. 4.For the details of the power of air, conditioner, please refer to the rating plate of the product. 5.For any question contact your local dealer.
Air Conditioner
Edition:2006/01/09
Caution
The machine is adaptive in following situation
1.Applicable ambient temperature range:
Indoor Cooling Outdoor Indoor Heating Outdoor Maximum: D.B / W.B Minimum: D.B / W.B Maximum: D.B Minimum: D.B Maximum: D.B Minimum: D.B Maximum: D.B / W.B Minimum: D.B / W.B 32 C/23 C o o 18 C/14 C o o 43 C/26 C o 18 C o 27 C o 15 C o o 24 C/18 C o o -7 C/-8 C
o o
2. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F 3. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V. 4. The distance between the indoor unit and the floor should be more than 2m. 5. The wiring method should be in line with the local wiring standard. 6. After installation, the power plug should be easily reached. 7. The waste battery should be disposed properly. 8. The appliance is not intended to use by young children or infirm persons without supervision. 9.Young children should be supervised ensure that they do not play with the appliance. 10.The appliance must be installed on strong enough supporter. 11 .The wiring diagram is attached inside the machine.
Air Conditioner
Edition:2006/01/09
Emergency switch(manual)
Used when remote controller is lost or defective. Unit will run temporarily.
Power indicator
Lights up when unit starts.
Actual inlet grille may vary from the one shown in the manual according to the product purchased.
Outdoor Unit
HSU-09C13 HSU-12C13
HSU-18C13
HSU-22C13 HSU-24C13
OUTLET INLET CONNECTING PIPING AND ELECTRICAL WIRING DRAIN HOSE
10
Air Conditioner
Edition:2006/01/09
1 2 3 4
ON/OFF TEMP
5 6 7 8 9
10
AUTO
LO
MED
HI
11 18
MODE SET
12
FAN TIMER
19
13. FAN 20
Used to select fan speed LO, MED, HI, AUTO
13 14 15
SLEEP SWING CLOCK
14. HOUR
Used to set clock and timer setting.
15. SWING 21
Used to set auto fan direction.
16. SLEEP
Used to select sleep mode.
16
LOCK RESET
17. LOCK
Used to lock buttons and LCD display.
17
22
18. TEMP.
Used to select your desired temp.
19. SET
Used to confirm timer and clock settings.
20. TIMER
Used to select TIMER ON, TIMER OFF, TIMER ON-OFF
21. CLOCK
Used to set correct time
Clock set
22. RESET
Used to reset the controller back to normal condition.
When unit is started for the first time and after replacing batteries in remote controller, clock should be adjusted as follows: Press CLOCK button, "AM" or "PM" flashes. Press or to set correct time. Each press will increase or decrease 1min. If the button is kept depressed, time will change quickly. After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock starts working. NOTE: Cooling only unit do not have displays and functions related with heating
Hints
After replacing with new batteries, remote controller will conduct self-check, displaying all information on LCD. Then, it will become normal.
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Air Conditioner
Edition:2006/01/09
Operation
Remote controller's operation
When in use, put the signal transmission head directly to the receiver hole on the indoor unit. The distance between the signal transmission head and the receiver hole should be within 7m without any obstacle as well. Don't throw the controller, prevent it from being damaged. When electronic-started type fluorescent lamp or change-over type fluorescent lamp or wireless telephone is installed in the room, the receiver is apt to be disturbed in receiving the signals so the distance to the indoor unit should be shorter.
Note:
Use two new same-typed batteries when loading. If the remote controller can't run normally or doesn't work at all, use a sharp pointed item to press the reset key.
Hint:
Remove the batteries in case unit won't be in usage for a long period. If there are any display after taking-out just need to press reset key.
Note: When sudden power failure happens during unit operation in power failure resume mode, if
the air conditioner is not desired for use in a long period, please shut off the power supply in case that the unit automatically resume operation when power is re-supplied, or press ON/OFFto turn off the unit when power resumes.
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Air Conditioner
Edition:2006/01/09
Operation
Auto run, Fan operation
(1) Unit start
Press ON/OFF button, unit starts. Previous operation status appears on display. (Not Timer setting) Power indicator on indoor unit lights up.
1 4MODE
SET
AUTO
COOL
DRY
HEAT
FAN
2
FAN TIMER
Unit will run in selected mode. Stop display at " " AUTO or "
"FAN.
SWING
CLOCK
(3) FAN
Press FAN button. For each press, fan speed changes as follows:
SLEEP
LOCK
RESET
AUTO
LO
MED
HI
Hints
Remote controller can memorize settings in each operation mode. To run it next time just select the operation mode and it will start with the previous setting. No reelecting is needed.(TIMER ON/OFF needs reelecting) Cautions: Note: On cooling only unit, heating mode is not available, The above information is the After replacing batteries, press ON/OFF, and display explanation of the displayed becomes as follows: information therefore varies Operation mode: AUTO, Temp. No with those displayed in actual Timer mode: No, Fan speed :AUTO operation.
13
Air Conditioner
Edition:2006/01/09
Operation
COOL,HEAT and DRY operation
Recommendations: (1) Unit start
Press ON/OFF button, unit starts. Previous operation status appears on display. (Not Timer setting) Power indicator on indoor unit lights up.
AUTO
COOL
DRY
HEAT
FAN
6 1 3 3
SET MODE
Unit will run in operation mode displayed on LCD. Stop display at your desired mode.
FAN
TIMER
4
SWING CLOCK
5
SLEEP
AUTO
LO
MED
HI
COOL operation starts when room temp. is higher than temp. setting.
Unit runs at the speed displayed on LCD. In DRY mode, when room temp. becomes 2 C higher than temp. setting, unit will run intermittently at LO speed regardless of FAN setting.
o
Hints
On cooling only unit, heating mode is not available. Remote controller can memorize each operation status. When starting it next time, just press ON/OFF button and unit will run in previous status.
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Air Conditioner
Edition:2006/01/09
Operation
(5) Air flow direction adjustment
After operation mode is selected, vertical flap will open automatically according to the mode. Referring to the Fig. COOL About 10o
Left and right air flow adjustment Press SWING button, vertical flap will move within (manual)
the range shown in the Fig. Press SWING button stop it at a fixed position. Move the horizontal blade by a knob on air conditioner to adjust left and right direction referring to Fig.
Cautions:
It is advisable not to keep vertical flap at downward position for a long time in COOL or DRY mode, otherwise, condensate water might occur.
Cautions:
When humidity is high, condensate water might occur at air outlet if all horizontal louvers are adjusted to left or right.
Cautions:
Unit won't restart until 3 minutes have elapsed, due to system protection. HEAT mode is not available on cooling only unit.
Hints
As cold air flows downward in COOL mode, adjusting air flow horizontally will be much more helpful for a better air circulation. As warm air flows upward in HEAT mode, adjusting air flow downward will be much more helpful for a better air circulation. Be careful not to catch a cold when cold air blows downward. It is harmful to your health in summer to go frequently in and out of places where temp. o o difference is above 7 C. Temp. difference of 3-5 C will remove your fatigue. More than this, unit's load can be reduced and power consumption cut down as well. So, you'd o better set a temp. difference of 3-5 C between indoor and outdoor temp. in COOL mode.
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Air Conditioner
Edition:2006/01/09
Operation
TIMER Operation
Set Clock correctly before starting Timer operation
You can let unit start or stop automatically at following times: Before you wake up in the morning, or get back from outside or after you fall asleep at night.
TIMER ON/OFF
(1)After unit start, select your desired operation mode. Operation mode will be displayed on LCD. Power indicator on indoor unit lights up.
OFF
TIMER OFF
ON
OFF
blank
ON/OFF
TEMP
TIMER ON-OFF 1
MODE SET
Select your desired TIMER mode (TIMER ON or TIMER OFF) ON or OFF will flash.
3
FAN
4
TIMER
(3)Timer setting
Press HOUR / button. Every time the button is pressed, time increases 10 min. If button is kept depressed, time will change quickly. Every time the button is pressed, time decreases 10 min. If button is kept depressed, time will change quickly. Time will be shown on LCD. It can be adjusted within 24 hours.
3
SWING
CLOCK
SLEEP
LOCK
RESET
Hints
After replacing batteries or a power failure happens, Time setting should be reset. Remote controller possesses memory function, when use TIMER mode next time, just press SET button after mode selecting if timer setting is the same as previous one.
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Air Conditioner
Edition:2006/01/09
Operation
TIMER ON-OFF TIMER ON-OFF
(1)After unit start, select your desired operation mode Operation mode will be displayed on LCD. Power indicator on indoor unit lights up. (2) Press TIMER button to change TIMER mode.
Every time the button is pressed, display changes as follows:
ON
TIMER ON
OFF
TIMER OFF
ON
OFF
blank
TIMER ON-OFF
ON/OFF
TEMP
MODE
1 3
SET
6
TIMER
FAN
5
SWING
CLOCK
SLEEP
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Air Conditioner
Edition:2006/01/09
Operation
Emergency operation and test operation
Emergency Operation:
Carry out this operation only when the remote controller is defective or lost. When the emergency operation switch is pressed, a" Pi "sound starts once, which means the start of this operation. In this operation, it is not possible to change the Pi settings of temperature and air flow speed, it is also impossible to do an operation by the timer. Follow the requirements below. Room Designated temperature temperature
More than 23 C Less than 23 C
o o
Timer mode
26 C 23 C
o
Test operation:
Use this switch in the test operation when the room o temperature is less 16 C, do not use it in the normal operation. Continue to press the test operation switch for more than 5 seconds. After you hear the "Pi" sound twice, release your finger from the switch, the cooling operation starts with the air flow speed setting "Hi".
Pi...Pi Pi
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Air Conditioner
Edition:2006/01/09
Operation
Comfortable SLEEP
Before going to bed at night, you can simply press the SLEEP button and unit will bring you a sound sleep in selected mode.
In COOL mode
One hour after SLEEP mode starts, temp. will become 1 C higher than temp. setting. After running for another 1 hour, temp. rises by 1 C further. Unit will run for 6 hours then stops automatically. Temp. is higher than temp. setting so that room temp. won't be too low for your sleep.(As shown in Fig.l)
o o
ON/OFF
TEMP
MODE
SET
FAN
TIMER
SWING
CLOCK
SLEEP
LOCK
RESET
In HEAT mode
One hour after SLEEP mode starts, temp. will o become 2 C lower than temp. setting. After running for another 1 hour, temp. decreases o by 2 C further. Unit will run for 3 hours at this o temp. then increases another 1 C and stops automatically 3 hours later. Temp. is lower than temp. setting so that room temp. won't be too high for your sleep. (As shown in Fig .2)
SLEEP operation starts SLEEP operation stops Approx. 6 hrs 1 hr Rises 1oC
1 hr
Rises 1oC
Temp. setting
Unit stop
Fig.1
Unit stop
1 hr
1 hr
Note:
In AUTO mode, unit will run in SLEEP function according to operation mode. In FAN mode, comfortable sleep is not available.
SLEEP mode starts SLEEP mode stops
Fig.2
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Air Conditioner
Edition:2006/01/09
Maintenance
Different models have different appearance
Cut off power supply before cleaning unit casing with soft cloth. In case of heavy stain, clean it with neutral detergent. squeeze water in the cloth, wipe off the detergent on unit casing completely.
Don't use water to wash unit casing, please use dry cloth. Don't use glass cleaner or cloth soaked with chemicals.
Air Filter
3.Clean the filter Use a vacuum cleaner to remove dust,or wash the filter with water. After washing, dry the filter completely in the shade.
2.Remove air filter Push up the filter's center tab slightly until it is caesura of the stopper. Remove it by pulling down.
4.Attach the filter Attach filter behind the stopper so that the "Front" indication is facing to the front. Make sure that it is completely behind the stopper, otherwise problems might occur.
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ELECTRICAL CONTROLL
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Air Conditioner
Edition:2006/01/09
Including brief introduction to air conditioners of series models and electric control function. (1) Automatic running (applicable to fan-coil model) When the running mode is turned to automation after starting the system, the system will first determine the running mode according to the current room temperature and then will run according to the determined mode. Tr in the following selection conditions means room temperature, Ts means setting temperature, Tp means temperature of indoor coil pipe a. Tr23 running refrigerating mode Ts=26 b. Tr<23 running fan only mode (2) Indoor temperature control Compressor Refrigerating
-1 +1 Compressor OFF
OFF
Compressor ON
Setting temperature (3) Dehumidification running The compressor, outdoor fan and indoor fan will run as per the following working pattern so as to realize the refrigerating running of dehumidification: Tr> Ts+2, compressor, outdoor fan run continuously, indoor fan runs as per setting wind speed (State 1); Ts+2TrTs, compressor, outdoor fan run intermittently with 10 minutes ON, 6 minutes OFF. (Compressor and outdoor fan are synchronous) indoor fan runs in fixed lower wind speed, and will cease at the stand-by time of 3 minutes (State 2) Tr <Ts, compressor, outdoor fan ceases, indoor fan runs in lower wind speed. (State 3)
State1 State2 State3 Ts-1 Ts Ts+2 Ts+3
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(4) Freezing prevention function Under refrigerating and dehumidifying state, the air conditioner will control the outdoor fan as per the temperature Tp of the indoor coil pipe according to the following conditions:
Zone of return deference Compressor,outdoor fan OFF after 5 minutes 0 7 Fan,compressor ON Tp(.)
(5) 3 minutes stand-by time When the compressor ceases due to the sensor OFF, unit On or OFF or fault, it will maintain pause for 3 minutes.
(6) Compensatory function of power failure If the unit is suddenly off during running due to power failure, or closed for maintenance or troubleshooting, it will restart to run after the power resumes with the original condition before the unit is off Note: 1. Function setting: Pressing the SLEEP button on the remote control unit for 10 times until hearing 4 sounds from the buzzer on the panel. 2. Memory content: Running mode, setting wind speed, setting temperature, sleep state, flap state. 3. Cancellation of function: Pressing the SLEEP button on the remote control unit for 10 times until hearing 2 sounds from the buzzer on the panel. (7) Trial run function When the air conditioner is in OFF state, press the emergency switch for 5 seconds till hearing 2 sounds of click from the buzzer, then the air conditioner will turn to the trial run state. The unit will run in the refrigerating mode and the indoor fan will run in high wind speed mode. (8) Emergency running mode When the air conditioner is in stand-by state, press the emergency switch till hearing a sound from the buzzer, then the air conditioner will turn to the emergency run state. The rules of emergency run are as follows: a. Tr23, running refrigerating mode, Ts = 26; b. Tr<23, running fan only mode,.
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Air Conditioner
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(9) Sleeping function After setting the sleeping function, the refrigerating mode and dehumidification mode will run as per the following rules:
6hours T() 1 hour Ts+2 Ts+1 1 hours
Sleep OFF t(hour) As shown in the above diagram, after running for 1 hour under refrigerating mode and dehumidification mode, the setting temperature will increase 1; after another 1 hour, it will increase 1 again, and after 6 hours, it will cease.
Ts
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Air Conditioner
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Power
Indoor Malfunction
timer
operate
Room temperature sensor failure Heat-exchange sensor failure Indoor EEPROM error
Trouble Shooting
1. Indoor Malfunction
when the thermistor input is more than 4.92V or less than 0.08V during compressor operation. The values vary slightly in some models Faulty connector connection Faulty thermistor Faulty PCB Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.
CN6 CN6
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Air Conditioner
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NO
Pull out the terminals on the indoor mainboard and reinsert them
YES
Pull the sensor out of the mainboard 1) Measure the value of resistance Between its two jumpers 2) Measure the temperature at the room temperature sensing head.
Check the value of the sensor to see whether the sensor is damaged or not?
NO
Yes
2.
The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor operation
Operation halt due to breaking of wire inside the fan motor . Operation halt due to breaking of the fan motor lead wires Dedection error due to faulty indoor unit PCB
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Air Conditioner
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whether terminal CN8 and CN9 on indoor PCB well inserted or not?
YES
NO Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1 ( red
NO
Yes
NO
Yes
NO
pulse(0-5VDC)
between
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Air Conditioner
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3.
The EEPROM
the Data
when the
Data of EEPROM
is error or
the EEPROM
is damaged
Faulty EEPROM data Faulty EEPROM Faulty PCB Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Replace the PCB of indoor unit
Resolvent :
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Air Conditioner
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TROUBLE
SHOOTING
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Air Conditioner
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Trouble shooting
Before asking for service, check the following first.
Phenomenon The system does not restart immediately. Cause or check points When unit is stopped, it won't restart immediately until 3 minutes have elapsed to protect the system. When the electric plug is pulled out and reinserted, the protection circuit will work for 3 minutes to protect the air conditioner. During unit operation or at stop, a swishing or gurgling noise may be heard. At first 2-3 minutes after unit start, this noise is more noticeable. (This noise is generated by refrigerant flowing in the system.) During unit operation, a cracking noise may be heard. This noise is generated by the casing expanding or shrinking because of temperature changes. Should there be a big noise from air flow in unit operation, air filter may be too dirty. This is because the system circulates smells from the interior air such as the smell of furniture, cigarettes. During COOL or DRY operation, indoor unit may blow out mist. This is due to the sudden cooling of indoor air.
Noise is heard:
Multiple check
Poor cooling
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INSTALLATION
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Accessory parts
more than 5cm
mo re th an 10c m
No. 1 2
Accessory parts
Remote controller
Number of articles
1 2 1
A B
3
Mounting plate
C D
4
Drain hose
1
4X50 Steel nail, cement 4X25 Screw
E F
mo
re th
an
10c
5 6 7 8 9 10
6 4 1
Plastic cap
Drain-elbow Cover
1
Left
Cushion
4 1
mo
m
re th
an
10c
D E
more
than
60cm
more
than
15c
The marks from A to G in the figure are the parts numbers. The distance between the indoor unit and the floor should be more than 2m.
No.0010557707
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280
256
140
415
140
140
500
140
113.5
583
113.5
HSU-09C13 HSU-12C13
HSU-18C13
HSU-22C13 HSU-24C13
Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally. When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails or wires in consideration of earthquake and strong wind. If vibration may affect the house, fix the unit by attaching a vibration-proof mat.
Indoor Unit
Outdoor Unit
Place, robust not causing vibration, where the body can be supported sufficiently. Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the unit are not disturbed. Place, possible to drain easily, where piping can be connected with the outdoor unit. Place, where cold air can be spread in a room entirely. Place, nearby a power receptacle, with enough space around. (Refer to drawings). Place where the distance of more than lm from televisions, radios, wireless apparatuses and fluorescent lamps can be left. In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent lamps in the room are lightened.
Place, which is less affected by rain or direct sunlight and is sufficiently ventilated. Place, possible to bear the unit, where vibration and noise are not increased. Place, where discharged wind and noise do not cause a nuisance to the neighbors. Place, where a distance marked is available as illustrated in the above figure.
Power Source
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate. Install an exclusive branch circuit of the power. A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.
Selection of pipe
To this unit, both liquid and gas pipes shall be insulated as they become Iow temperature in operation. Use optional parts for piping set or pipes covered with equivalent insulation material. 09 Gas pipe( Gas pipe( ) ) 6.35mm(1/4") 9.52mm(3/8") 12,18 6.35mm(1/4") 12.7mm(1/2") 22,24 9.52mm(3/8") 15.88mm(5/8")
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Air Conditioner
Edition:2006/01/09
Indoor unit
Indoor unit 1.Fitting of the Mounting Plate and Positioning of the wall Hole When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be fixed against the wall, then temporarily fasten the plate with one steel nail. 2. Make sure once more the proper level of the plate, by hanging a thread with a weight from the central top of the plate, then fasten securely the plate with the attachment steel nail. 3. Find the wall hole location A using a measuring tape
B= 60mm
A=145mm
2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 60 mm in diameter, slightly descending to outside the wall. Install piping hole cover and seal it off with putty after installation Indoor side Wall hole 60mm Outdoor side Thickness of wall
[ Left
Left-rear piping ]
In case of left side piping, cut away, with a nipper, the lid for left piping. In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear piping which is marked on heat insulation materials. 34
30mm
Air Conditioner
Edition:2006/01/09
Indoor unit
1. Insert the drain hose into the dent of heat insulation materials of indoor unit. 2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then connect them. 3. Coat the flaring seal face with refrigerant oil and connect pipes. Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape
Heat insulation material Lid for right piping Lid for under piping Lid for left piping
Piping
Drain hose
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.
Air Conditioner
Edition:2006/01/09
Indoor unit
When connecting the cable before installing the indoor unit
Insert the cable from the back side of the unit, then pull it out on the front side. Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws. Pull the cable slightly to make sure the cables have been properly inserted and tightened. After the cable connection, never fail to fasten the connected cable with the wiring cover. Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring is not correct, proper operation can not be carried out and will cause defect. 1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F. 2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V. 3. The wiring method should be in line with the local wiring standard. 4. After installation, the power plug should be easily reached.
WHT
1(L) 2(N)
BLK
3G1.5mm2
BLK WHT BLK
3G2.0mm2
BLK WHT
POWER PLUG
YEL/GRN
HSU-09C13 HSU-12C13
Indoor unit
L N
WHT
1(L) 2(N)
BLK
3G2.5mm2
BLK WHT
POWER PLUG
YEL/GRN
Indoor unit
L N
G N L
HSU-22C13 HSU-24C13
Outdoor unit
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Indoor unit
Outdoor unit
G N L
Outdoor unit
HSU-18C13
Air Conditioner
Edition:2006/01/09
Outdoor unit
Outdoor unit 1.Installation of Outdoor Unit
Install according to Drawing for the installation of indoor and outdoor units
2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe Connecting the pipe of gas side first makes working easier. The max vertical distance between the indoor unit and the outdoor unit is 5 m.
Half union
Flare nut
Forced fastening without careful centering may damage the threads and cause a leakage of gas. Pipe Diameter ( ) Fastening torque
18N.m 40N.m 50N.m 60N.m
Spanner
Torque wrench
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.
3.Connection
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into terminal block, then tighten the screws. Insert the cable according to terminal number in the same manner as the indoor unit. If wiring is not correct, proper operation can not be carried out and controller may be damaged. Fix the cable with a clamp.
4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as figure. (Note: Only for heat pump unit.)
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Outdoor unit
5.Purging Method:
Push the air out of the indoor unit and piping as followes: (1) Remove the valve cap on 2-way valve in outdoor unit. (2) Loosen by 1/2 turn the flare nut of gas pipe, which is conneted to 3-way valve. (3) Loosen 2-way valve by 90 using hexagon wrench, and after approx. 10 sec tighten it up. Gas comes out through flare nut on wide pipe. If no gas is discharged, tighten flare nut with specified torque. (4) Open 2-way and 3-way valves using specified torque. (5) Tighten the caps on the valves with specified torque.
o
HSU-18C13
When connecting pipe exceeds 5 meters, 16g refrigerant shall be added per exceeding meter. Charge according to the following list. Piping length Additional amount 5m No need 7m 32g
10m
80g
Note: When extending piping, air inside piping shall be removed by using external refrigerant gas, charge according to the following list. Brand new outdoor unit is charged 50g or 80g(only for 22k and 24k unit) more refrigerant than regulated weight. Only for first installation, this extra 50g or 80g(only for 22k and 24k unit) can be used to purge air in pipes. During this procedure, 50g or 80g(only for 22k and 24k unit) refrigerant will be discharged in piping. (This must be strictly controlled within 90 and 10 sec.)
o
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Air Conditioner
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Gas side
Correct
Incorrect
Partial
Too outside
3.On Drainage
Please install the drain hose so as to be downward slope without fail. Please don't do the drainage as shown below.
It waves.
Please pour water in the drain pan of the indoor unit, and confirm that drainage is carried out surely to outdoor. In case that the attached drain hose is in a room, please apply heat insulation to it without fail.
in boxes Is the lamp normally lighting? Are cooling and heating (when in heat pump) performed normally? Is the operation of room temperature regulator normal?
Is drainage securely carried out? Is the earth line securely connected? Is the indoor unit securely fixed? Is power source voltage abided by the code? Is there any noise?
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CN7 1 2 3 4 5 6 B6B-PH-K D
AT24C02B
R31 1K
+5V
IC1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
R41
3.3K
+5V
P04/INT24 VCC P05/INT25 P03/INT23/AN7 P06/INT26 P02/INT22/AN6 P07/INT27 P01/INT21/AN5 P60 P00/INT20/AN4 P61 P43/AN3 RES P42/AN2 X0 P41/AN1 X1 P40/AN0 VSS P72 P37/BUZ/PPG P71 P36/INT12 P70 P35/INT11 P50/PWM P34/TO/INT10 P30/UCK/SCK P33/EC P31/UO/SO C P32/UI/SI
1 2 3 4 R101 R102 R20 R19 R18 R11 1K 1K 10K 10K 10K +5V 5 6 7 8
O1 O2 O3 O4 O5 O6 O7 COM
16 15 14 13
WF ST FLZ YJ HEAT
WF ST FLZ YJ HEAT
+12V 12 11 10 9 +12V
CN5 5 4 3 2 1
A B C D
S5B-PH
C7 R21 10K R13 3.3K +5V C11 C12 1nF 0.01UF 0.1UF
R10 3.3K
R12 3.3K
3.3K R103 1K
R36 1K
R40 1K R17 4.7K R37 SW3 10K SW2 A 1 +5V 1 CON7 BLACK +12V P2 2SB1182 CON8
L D4 1 L D FUSE1 L1 RV1 0.1UF-250VAC CN1 C20 1 2 D3 1N4007 E4 1N4007 0.1UF D2 1N4007 D1 1 1 EH1 black C2 white 1N4007 white D14 RLS4148 K1 G4A-1A(-E) 2 1000UF/25V(35V) 470UF/16V 0.1UF C21 A K 1N4007 3 2 1 CN3 AMP-171825-3 2 D9 +12V 1 IC4 GND Vin 1.5A-7805 +5V 3 Vout E5 C22 D11 RLS4148 K2 835L-1AB-C EH2 1 +12V FUSE2 T10A-250VAC
T3.15A-250VAC N S14K350
D15 RLS4148 C
K3 OJE-SS H -112L D M
C1 1 C
HEAT HEAT YJ YJ FLZ FLZ ST ST WF WF P3 PGO 50HZ CT PGO 50HZ CT R42 10K N4 B C24 0.1UF 2SC2412 R50 1K +5V D10 R51 1K RLS4148 100UF/16V E6 R52 390 D5 D6 RLS4148 D7 RLS4148 D8 A057R RLS4148 A VR VR-101T-F CT 2 K A RLS4148 1 R44 4.7K +5V
+5V N R C R45 4.7K +12V IC5 1A-600V-TLP3526 L1 RC1 0.01uf-120 C26 3uF-450VAC CN9 1 2 3 B3P5-VH
D16 RLS4148
K5
CN2 1 2 3
OJE-SS H -112L D M
D12 RLS4148
K4 OJE-SS H -112L D M
B3P5-VH BLUE
R48 680
L1
171UH-800MA-1KHZ
L1 B N5 2SC2412
R47 4.7K
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Air Conditioner
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HSU-09/12C13
HSU-09/12C13
s R c
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Air Conditioner
Edition:2006/01/09
HSU-18/22C13
HSU-22C13
WIRING DIAGRAM
TO INDOOR UNIT
@
W 1(L) B W
CAPACITOR
HSU-18C13
0010555054
@
R 3 BR 4 @@ Y/G Y/G
TO INDOOR UNIT
B 2(N)
W R B
W R SC
COMP
B W
FAN MOTOR
M
BR
B: BR: BL: W: Y: G:
CAPACITOR
R: RED
NOTE: 1.See above for wiring of heat pump type. 2.There are no dotted lines on cool only type.(marked with @), Wire is connected from BR(marked with @@) on terminal block to W. 3.The 1 is optional part
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Air Conditioner
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Sincere Forever
Haier Group
Haier Industrial Park, No.1, Haier Road 266101, Qingdao, China http://www.haier.com
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