Parts List

In this chapter...
Serial Number Format Using the Parts List Parts List Index Part Lists Duplex Unit 500-Sheet Tray Option Xerox Supplies and Accessories

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Parts List

Serial Number Format

Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Serial Number of the printer Product type or model number

The serial number is found on a label located on the left-side of the front cross member. Open the Front Cover to locate the Serial Number.

S/N: HAT030001

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Product Code UAT UAU Product

MANUFACTURED: September, 2009

The nine-digit serial number uses the format PPPRSSSSS. PPP = Three digit alphanumeric product code

6121MFP, 110 V Engine

6121MFPV, 220 V Engine

R = Single digit numeric revision digit, 0-9. This is changed when the ending serial number is reached or when a major product change occurs. SSSSS = Five digit numeric serial number based on the following table. The serial numbers are reset only when the ending number is reached or when the revision number is rolled. Starting Serial Number 10001 30001 10001 30001 Ending Serial Number 30000 99999 30000 99999

Product 6121MFP_S, 110V Engine 6121MFP_N, 110V Engine 6121MFPV_S, 220V Engine 6121MFPV_N, 220V Engine

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Parts List

Example
UAT253072: Xerox Serial Number UAT: Product Code for the Phaser 6121MFP, 110V printer 2 = Revision Level 53072 = Serial Number for 6121 N

Using the Parts List

ID No.: The callout number from the exploded part diagram.

Name/Description: The name of the part order and the number of parts supplied per order. Part Number: The material part number used to order that specific part. Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10 means the part is item 10 of Parts List 3.1. A black triangle preceding a number followed by a parenthetical statement in an illustrated parts list means the item is a parent assembly, made up of the individual parts called out in parentheses. The notation with X~Y following a part name indicates an assembly that is made up of components X through Y. For example, 1 (with 2~4) means part 1 consists of part 2, part 3, and part 4. An asterisk (*) following a part name indicates the page contains a note about this part. The notation (NS) next to a part indicates that particular part is not spared, but contained in a kit or major assembly. The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2.

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Abbreviations Abbreviation C E KL S

Note Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly.

Phaser 6121MFP Service Manual

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Meaning C-ring E-ring K-clip Screw

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Part Lists

Parts List

Parts List Index

Number PL 1.0 PL 2.0 PL 3.0 PL 4.0 PL 5.0 PL 6.0 PL 7.0 PL 8.0 PL 9.0 PL 10.0 PL 11.0 PL 12.0 PL 13.0 PL 14.0 PL 15.0

Title Automatic Document Feeder Scanner External Parts Main Frame Rack/Rack Drive Paper Take-up Section Transfer Section Paper Exit Section Drive Fuser Cooling Right Guide

Page # 9-6 9-10

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Electrical Components

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9-12 9-14 9-20 9-22 9-28 9-32 9-34 9-36 9-38 9-40 9-48 9-16 9-26

Parts List

Part List 1.1 Automatic Document Feeder (1/2)

ADF Unit

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Parts List

Part List 1.1 Automatic Document Feeder (1/2) Item 1 2 3 4 5 6 Part Name Top Cover Tray Assembly Pick-up Roller Feed Roller Rear Cover ADF Unit Part Number 848E56890 059E11000 059E10990

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Parts List

Part List 1.2 Automatic Document Feeder (2/2)

ADF Unit
M100

1 b

7 6 8 a
REYB/1

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Parts List

Part List 1.2 Automatic Document Feeder Item 1 2 3 4 5 6 7 8 9 10 11 Part Name Hinge Cover Assembly Sponge Pad Hinge Roller Roller Paper Take-Up Assembly Pick Pad Assembly Cable Tie Clamp Part Number

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019E81950

Parts List

Part List 2.0 Scanner

IR Section 2 4 13 3 14 12 a 11
M101

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s6121mfp-052

8 6

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Parts List

Part List 2.0 Scanner Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Name Cover (Original) XC Label Copy Prohibition Pulley Assembly Scanner Unit 4in1 Scanner Unit 3in1 Control Panel (3in1) Assembly Control Panel (4in1) Assembly Cover Assembly XC Cover Assembly XC Sheet XC Vibration Proof Part Flat Cable Shaft Driving Assembly Tape CIS Assembly Timing Belt Part Number 109K02310

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4-in-1 Bezel 3-in-1 Bezel 17 18 19

Control Panel (3in1) Control Panel (4in1)

Phaser 6121MFP/N Bezel, 110V (4-in-1)

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Phaser 6121MFP/S Bezel, 110V (3-in-1) Phaser 6121MFP/N Bezel, 220V (4-in-1)

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109K02320 848K42910 848K42920 056E05460 056E05470 897E31830 897E31880 9-11

Parts List

Part List 3.0 External Parts

17

1 c

18

15

14 2 3

13 4

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s6121mfp-053

16

12

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Part List 3.0 External Parts Item a b c 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Name Screw1 (silver, tap, 8 mm) Screw1 (silver, tap, 6 mm) Screw1 (metal, tap, 10 mm) Right Cover Sheet Cover Cover F Upper Assembly Lever1 Torsion Coil spring1 Tray Cover Label Tray Label Cover, Front Left Cover Gasket Part Number 826E54950 826E54970 826E54980

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Conductive Tape

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16 17 18 Seal Cover Rear

Cover Rear (Phaser 6121MFP/S) Cover Rear (Phaser 6121MFP/N/D

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Wire Harness Assembly Cover F Lower Assembly

19

1. Included in Hardware Kit, see page 9-54.

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848E56900 011E25460 809E95490 848E56940 848E56930 848E56920 9-13

Parts List

Part List 4.0 Main Frame Section

1 c 11 b a

b 10
PS3

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12

6 8

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Part List 4.0 Main Frame Section Item a c e 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Name Screw1 Screw1 Screw1 Cover Laser Unit Mounting Plate Mounting Plate Wiring2 Rubber Foot Frame /Lower Guide Part Number 826E54960 826E54970 826E54980

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2nd Image Transfer Retraction Sensor (PS3)1 Holder

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Holder

Wiring2 Cover

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Imaging Unit

1. Included in Hardware Kit, see page 9-54. 2. Included in Wiring Kit, see page 9-55.

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Part List 5.1 Rack/Rack Drive Section (1/2)

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PS5 M2

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6

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8 a

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1 b 2 3 4 b
M3

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Part List 5.1 Rack/Rack Drive Section (1/2) Item b c 1 2 3 4 5 6 7 8 9 10 11 12 Part Name Screw1 Pin1 Torsion Coil spring Guide1 Guide Spacer1 Developing Motor Gear 63T Gear 40/18T Timing belt 250L1 Pulley 30T Bushing Shaft Part Number 826E54980 115E13100

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Rack Position Sensor1

1. Included in Hardware Kit, see page 9-54.

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032E40590 014E68450 127E16780 023E31780 130E18330 9-17

Parts List

Part List 5.1 Rack/Rack Drive Section (2/2)

1 2

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5 c

c 5

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Part List 5.1 Rack/Rack Drive Section (2/2) Item a b e 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Name Cup-head Tapping Screw SC tight 10 mm1 E-ring1 Pin1 Shaft Hold Part /HK Pulling Coil Spring1 Bushing1 Fixing Plate Assembly Gear 13T Pulling Coil Spring1 Timing Belt 192L1 Pulley 28T Bushing Mounting Guide Roll1 Part Number 826E54980 115E13090 115E13100

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14 Gear 20T

Bushing1

1. Included in Hardware Kit, see page 9-54.

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809E95500 013E42740 809E95510 023E31770 059E11010 016E20260 9-19

Parts List

Part List 6.0 Paper Take-up Section

34 36 33 31 28 30 29 25 24 b 21 20 23 22 32 34 33 2

6 7 3 4 a 8

9 10

26

16 5
SD1

17 18 19

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Parts List

Part List 6.0 Paper Take-up Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 Part Name Feed Roller Roller Pressure Springs Cam Stopper Gear 27T Separation Pad Lever Cam Pulling Coil spring Friction Sheet Gear 14T Seal Compressing Cam Lever Spring1 Part Number 059E05460

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Wiring2 (see Wiring Kit on page 9-55)

Protection Part Seal

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22 24 25 26 27 28 29 30 31 32 33 34 35 36 Gear 36T Gear 36T

Tray 1 Paperfeed Solenoid (SD1)

Compressing Spring Compressing Spring Gear 26/20T Gear 15T Lever Gear 27T Gear 17/17T Gear 22T Gear 27T Conveyance Spring Conveyance Roll Lifting Plate Assembly Feed Assembly

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Compressing Coil Spring

1. Included in Hardware Kit, see page 9-54. 2. Included in Wiring Kit, see page 9-55.

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Parts List

Part List 7.1 Transfer Section (1/2)

b 17 16 18

1 3 a

15 12 14 13

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Parts List

Part List 7.1 Transfer Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Name Contact Wiring Contact Contact Pressure Spring Roll Holder Bushing Spacer Transfer Roller Guide Plate Neutralizing Member Contact Contact Contact Contact Resistor Part Number

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Fixed Power Resistors

2nd Transfer Assembly Transfer Roller Assembly

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Part List 7.2 Transfer Section (2/2)

21 20 19 17 16 14 18 15
FM2

1 a

13 12 c 11 23 10 b
SD4

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PS2

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Parts List

Part List 7.2 Transfer Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Name Mounting Plate Slide Plate Registration Sensor1 Actuator Torsion Coil Spring Seal /Front Filter Seal /Rear Humidity Sensor Protection Part Compressing Spring Seal Lever Plate Spring Gear 42T Gear 42T 2nd Image Transfer Solenoid Part Number 130E18330

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Cam 21 22

Compressing Spring

Ventilation Fan Motor Guide Assembly, Fan Duct Guide Assembly, Paper Path 2nd Image Transfer Solenoid Assembly

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1. Included in Hardware Kit, see page 9-54.

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130E18300 See #23 127E16790 032K09830 032K09840 604K61490 9-25

Parts List

Part List 8.0 Paper Exit Section

22 a

FM4

1 23 D 20 19 2 3 a
PS16

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21

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Part List 8.0 Paper Exit Section Item b c 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Name Screw1 E-ring1 Bushing /Right1 Ground Spring Actuator Holding Guide Pulling Coil spring Holder Compressing Coil Spring Holder Balancer /Right Rail Plate Spring Lever /Right Guide Cover Paper Exit Tray Part Number 826E54980 115E13110 016E20270

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Lever /Left Cover Balancer /Right 18 19 20 21 22 23

Media Full Sensor2 Wiring2 (see Wiring Kit on page 9-55)

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Duct Exit Tray Cooling Fan Upper Cover

1. Included in Hardware Kit, see page 9-54. 2. Include in Wiring Kit, see page 9-55.

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Part List 9.1 Drive Section (1/2)

1 20 18 19

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Part List 9.1 Drive Section (1/2) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 Part Name Holder Gear 40T Gear 15/26T Gear 13/25T Gear 34/35T Main Motor Gear 91T Lever Registration Roller Solenoid Compressing Coil spring Seal Gear 91T Gear 20/117T Gear 28/91T Wiring1 Part Number

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Mounting Plate Assembly

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18 20 21 Gear 30T Gear 21T Gear 37/45T

Gear 36/20T

Registration Roller Solenoid Assembly

1. Include in Wiring Kit, see page 9-55.

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Part List 9.2 Drive Section (2/2)

24 25 23
SD5

21 a 22 19 18 16 15 17 20

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Part List 9.2 Drive Section (2/2) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Name Lever Lever Lever Torsion Coil Spring /Left Torsion Coil Spring Mounting Plate Ratchet Gear 52T Lever Lever Pulling Spring Gear 17T Gear 54/42T Compressing Spring Gear 45T Gear 45T Cam Part Number

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Gear 27/40T Lever

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Torsion Coil Spring Seal 22

Compressing Spring Protection Part Cleaning Blade Solenoid Cleaning Blade Solenoid Assembly

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Part List 10.0 Right Guide Section

20 19

21

1 3 a

16

18

17

5 7

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15

6 8

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Part List 10.0 Right Guide Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 Part Name Pulling Coil Spring Contact Torsion Coil spring /Right Lever Contact Fixing Lever /Right Plate Spring /Right Guide /Left Holder Contact1 Contact Guide Fixing Lever /Left Spring Spring Guide /Right Part Number 809E95470

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Contact Lever 19 Torsion Coil Spring Wiring2 21

Mounting Plate

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1. Included in Hardware Kit, see page 9-54. 2. Included in Wiring Kit, see page 9-55.

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Part List 11.0 Fuser

16 1 15 17 a 14 13 12 8 11 9 10 7 4
PS4

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Part List 11.0 Fuser Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Name Seal Reinforce Plate Holder Bushing Paper Exit Roller Roll Gear 32/29T Gear 16/16T Lever Pulling Coil spring Spring Torsion Coil spring Actuator Seal Exit Sensor Guide Part Gear 44T Part Number

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Fuser, 110V Fuser, 220V

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Part List 12.0 Cooling Section

13 12 14 1

15 11
FM1

c 16 a 4

SW5

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Parts List

Part List 12.0 Cooling Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Name Mounting Plate Front Door Switch Lever Torsion Coil Spring Guide Guide Lock Lever Compressing Coil Spring Lock Claw Ground Plate Filter Duct Label Jam Remove Part Number 110E21120

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Power Supply Fan Motor

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Wiring1 (see Wiring Kit on page 9-55) CSIC Contact Assembly

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1. Included in Wiring Kit, see page 9-55.

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Part List 13.0 Electrical Components Section

25 24 d 35
FAXB

26 32 30 c 27 c 35 a b
MFPB

37 37 33 a f 1 36 18 c 16
DCPU SW1

d 31

2 3 a

a 35 23 22

a 21
PRCB

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USB

20 c 19 17

15

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Parts List

Part List 13.0 Electrical Components Section Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 Part Name Mounting Plate Rocker Switch Relay Harness Rack Contact Assembly Speaker High Voltage Board Guide USB Cable Mounting Plate Mounting Plate Cover Guide Wiring Wiring
1

Part Number 110E21130

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Insulating Seal
1

110V Power Supply 220V Power Supply Duct Mounting Plate Mounting Plate Shield Plate Wiring Guide

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Wiring1

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22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Ferrite Core Ferrite Core Mounting Plate Mounting Plate Mounting Plate

Engine Control Board

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Image/Fax Processor Board (Phaser 6121MFP/N/D) 4-in-1 Image Processor Board (Phaser 6121MFP/S) 3-in-1 Guide Plate Wiring Mounting Plate Power Cord Power Cord Gasket Duct Ferrite Core

1. Included in Wiring Kit, see page 9-55.

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130E18310

Parts List

Duplex Unit
Part List 14.1 Duplex Unit (1/2)

3 21 21 5 4 a 5

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PS15

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ADDB

FM3

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PS13

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19

20

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s6121mfp-089

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Parts List

Part List 14.1 Duplex Unit (1/2) Item Part Name Duplex Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Cover Cover Fan Upper Cover Screw Left Cover PS15 - Transport Sensor PS13 - Loop Sensor Wire Harness Assembly Actuator Torsion Spring Shoulder Screw Cover Lever Part Number 084K37140

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Wire Harness Assembly PWB Assembly(

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Compressing Spring Lower Cover Guide Part Cover

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19 20 21

Wire Harness Assembly

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Part List 14.2 Duplex Unit (2/2)

1 d 2 33 32 b a 31
PS14

d 2 3

3 42 f

43

26 c
M5

34 35 b 30 29 27 26
M6

40 39 38

41 b 45 f 44

c.
4 9 10 7 8

28 23 b a 22 21
SD7

36 32

33 37

46 e 50 49 49 b 48 13 47

24 19 18 17 20

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s6121mfp-090

c 25

9-42

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Part List 14.2 Duplex Unit (2/2) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 Part Name Roller Bushing Roll Spring Ground Plate, Right Bushing Bushing Tension Spring Roller Roller Gear 20T Gear 54/42T Gear 17T Gear 52T Ratchet Ground Spring Lever Shaft Seal Part Number

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Wire Harness Assembly

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22 24 25 Right Cover Lever

Conveyance Solenoid Compressing Coil Spring

Registration Holder Motor

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26 27 28 29 30 31 32 33 34 35 36 37 38 39

Pulling Coil Holder Gear 16T Gear 20T Gear14/26T Pulley 14T Timing Belt 138L Wire Harness Assembly Photo Interrupter Wire Harness Assembly Gear 30T Pulley Gear 20/24T

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Parts List Part List 14.2 Duplex Unit (2/2) (continued) Item 40 41 42 43 44 45 46 47 48 49 50 Part Name Gear 28/34T Shaft Gear 22T Ground Plate Ground Plate Knob Shaft Timing Belt 254L Gear 36/37T Gear 26T Compressing Coil Spring Part Number

9-44

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Part List 14.3 Duplex Base Unit

a 1 c 3 c 2 c b

b 8 9

10 11 12
PS17

b 6 b

13 5 e c

14

REYB/2

b 6 b f 7 31 25 25 25 b 27 26 25 b f c 13 24 16 25 15 25 31 28 28 15

b 4

e 5

16

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17 16 b
s6121mfp-091

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9-46

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29

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Part List 14.3 Duplex Base Unit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 19 Part Name Rear Cover Wire Harness Assembly PWB Assembly Gear 22T Bushing Positioning Shaft Guide Part Roller Torsion Spring Actuator Part Number

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Wire Harness Assembly Photo Interrupter1 Earth Ground Compressing Spring Screw Lever

Wire Harness Assembly

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Right Cover Rubber Foot Guide Front Cover 21 23 24 25 26 27 28 29 30 31 22 Guide Plate

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Left Cover Lever Guide Guide Guide Pressure Spring Roll Shaft Spacer

1. Included in Hardware Kit, see page 9-54.

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500-Sheet Tray Option

Part List 15.1 500-Sheet Tray (1/2)

2 a 3

c a
PCCB

c 1 c a 4 c c 21 17 8 7 18 c

21

18

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9 6 8 19 c 11 12 12 d 13 c

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s6121mfp-068

16

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Parts List

Part List 15.1 500-Sheet Tray (1/2) Item Part Name 500 Sheet Tray (A4) 500 Sheet Tray (Letter) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Rear Cover Wire Harness Assembly PWB Assembly Guide Wire Harness Assembly Actuator Compressing Spring Screw Lever Right Cover Front Cover Rubber Foot Guide Reinforce Plate Guide Plate Left Cover Lever Roll Part Number 050E29010 050E29020

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Pressure Spring Shaft 19 20

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21

Spacer

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Part List 15.2 500-Sheet Tray (2/2)

1 7 2 3 4
PS12

8 a

9 b 10 c

6 6

6 d 13

c.
12 14

7 b 23 22 b a d 21 f c c 8

13 5 17 e

18

SD6

20

19

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11 4

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Parts List

Part List 15.2 500-Sheet Tray (2/2) Item 1 2 3 4 5 6 7 8 9 10 11 12 1 14 15 16 17 18 19 20 Part Name Roller Torsion Spring Actuator Transport Sensor Guide Part Guide Positioning Shaft Bushing Earth Ground Mounting Plate Shaft Roller Bracket Shaft Part Number 130E18330

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Wire Harness Assembly

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Bushing Guide

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Tension Spring Solenoid Cover 21 22 23 Gear 38T Gear 22T Gear 20/26T

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Parts List

Part List 15.3 500-Sheet Feeder Tray

1 2 2 a 10 9 B 4 6 5 20 19 A 7 7 b 3 11 12 13

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9 15 14 15 15 15 15 B 15 15 A

12 13 18

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17

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s6121mfp-087

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Part List 15.3 500-Sheet Feeder Tray Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Name Cassette Assembly Friction Plate Cover Collar Cam Torsion Spring Pressure Spring Label Cushion Regulating Plate Separator Washer Pin Cushion Spacer Part Number

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Regulating Plate, Rear Regulating Spring Separator Lifting Plate Lock Lever

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Xerox Supplies and Accessories

Consumable and Maintenance Items Description Toner Cartridge US/EU 2.5K (K) Toner Cartridge DMO 1.0K (K) Toner Cartridge US/EU 2.5K (C) Toner Cartridge DMO 2.5K (C) Toner Cartridge US/EU 2.5K (M) Toner Cartridge DMO 2.5K (M) Toner Cartridge US/EU 2.5K (Y) Toner Cartridge DMO 2.5K (Y) Part Number 106R01469 106R01466 106R01473

106R01474 106R01475

Customer-replaceable Service Items Parts List Reference Description PL11.0.18 PL11.0.18 PL4.0.13 604K61470 Fuser 120V Fuser 220V

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Imaging Unit Transfer Roller Kit

Service Kits

Hardware Kit

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Hardware Kit Description Hardware Kit Lever Torsion, Coil Spring Pan-head Screw, 6mm Pulling, Coil Spring Bearing Pulling, Coil Spring

Service Kits provide spare parts normally associated with larger assemblies.

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106R01468

Cup-head Tapping Screw SC tight, 8mm Cup-head Tapping Screw SC tight round shape, 6mm Cup-head Tapping Screw SC tight, 10mm

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Part Number 126E02770 126E02780 108R00868 604K61470 Part Number 604K61500 011E25460 809E95490 826E54950 826E54960 826E54970 826E54980 809E95500 013E42740 809E95510

106R01467

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106R01476

Parts List Hardware Kit (continued) Description Time Belt Roll Bushing E-ring Pin Guide Spacer Time Belt Compression, Coil Spring Bushing E-ring Spring, Contact Photo Interrupt Sensor Part Number 023E31770 059E11010 016E20260 115E13090

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Item Number(s) 13 15 20 16 21 15 13, 15, 16

The wiring kit contains the following components. Wiring Kit, Part Number 604K61510

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PL4.0 PL6.0 PL8.0 PL9.1 PL10.0 PL12.0 PL13.0

Part List

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Wiring Kit

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115E13100 032E40590 014E68450 023E31780 809E95520 016E20270 115E13110 115E13120 130E18330 9-55