2004-2005 Suzuki GSXR750

Installation Instructions 1 1 1 1 1 2 2 2 1 1
Button Adjustment Display Parts List Power Commander USB Cable CD-ROM Installation Guide Power Adapter Power Commander Decals Dynojet Decals Velcro Strips Faceplate Buttons Alcohol Swab Wire tap Expansion Port

USB Port

The ignition MUST be turned OFF before installation!

You can also download the Power Commander software and latest maps from our web site at: www.powercommander.com

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89031 (800) 992-4993 www.powercommander.com
i317-411 2004-2005 Suzuki GSXR750 - PCIII USB - 1

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Fig. A

Remove the main seat and the passenger seat or solo cover. Prop the fuel tank up using the prop rod in the tail section. Unplug the stock wiring harness from each injector (Fig. A). Lay the PCIII in the tail section. Route the wiring harness from the PCIII under the tail section and go towards the engine. Route the PCIII wiring harness under the fuel tank bracket (Fig. A). Unplug the stock wiring harness from each injector (Fig. B).

3 4
PCIII wiring harness

6
Disconnect these wires

7
Loosen these bolts

Fig. B

PCIII connectors

Plug the connectors from the PCIII in-line of the stock injectors and the stock wiring harness (Fig.C).

Fig. C

PCIII connectors

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2004-2005 Suzuki GSXR750 - PCIII USB - 2

Attach the ground wire from the PCIII to the NEGATIVE side of the battery (Fig. D).

Fig. D

Ground wire PCIII harness

10

Locate the throttle position sensor (TPS). The TPS is located on the right hand side of the throttle bodies and is gray in color (Fig.E). Unplug the TPS connector from the throttle body housing.

Fig. E

11

Unplug this connector

12
Wire tap

Attach the supplied wire tap to the PINK wire with a BLACK stripe (Fig.F).

Note: It is recommended to use dielectric grease on this connection.

Fig F

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2004-2005 Suzuki GSXR750 - PCIII USB - 3

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Grey wire from PCIII

Plug the grey wire from the PCIII into the wire tap (Fig.G).

Note: It is recommended to use dielectric grease on this connection.

Fig. G

14

Plug the TPS connector back onto the throttle body.

Wire tap

15

Install the PCIII in the tail section as shown in Fig. H. If you do not have the tool kit then the PCIII can be layed flat against the inner fender. Make sure to clean both surfaces with the supplied alcohol swab before attaching the velcro.

Fig. H

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2004-2005 Suzuki GSXR750 USB - 4