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Doc. no Item 1. Procedure/ Documents 2. Material Check No AE1166-DD09-07013001-Attachment 7.1 Inspection & Test Activities INCO A H Sign SAMSUNG A W Sign FICHTNER A DR Sign AI (ASME STAMP ) A DR Sign Rev no. Verification Document Approved ITP E
Activity Description
Review/ approval of method statement for HRSG Installation Verify equipment, Identification, Inspection Check anchor bolts elevation & location Check foundation top surface chipping & cleaning Check pocket cleanliness
Applicable Code & Documentation Related DWG/ Erection Manual Related DWG/ Packing list Related DWG
Remarks
1.1
2.1
DR
DR
Inspection Report
3.1
DR
DR
Inspection Reprot
Visual Check
DR
DR
Visual Inspection
DR
DR
Visual Inspection
3.4
DR
Inspection Report
4.1 Casing 4.1.1 Check b leveling b f before anchor b lt Ch k base l li h bolt tightening Check anchor bolts leveling torgue tightening value Related R l t d DWG/ Erection Manual Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/WPS H W DR DR Inspection Report
4.1.2
DR
DR
Inspection Report
4.1.3 Check column plumbness 4. Installation 4.1.4 Grouting of Column Check the welding between column and girder Casing modules Welding Visual 4.1.6 Inspection before Insulation and cladding Installation
DR
DR
DR
DR
4.1.5
DR
DR
DR
Visual Inspection
Page 1 of 5
Activity Description
NDE (PT OR MT) for seal weld & fillet weld 10% Completed Internal Insulation & Inspection
Applicable Code & Documentation Related DWG/procedure/ AWSD1.1 Related DWG/ Erection Manual H
Remarks
4.1.7
4.1.8
DR
4.2 Module 4.2.1 Check the gap between liner plate and each bottom header Check the gap between bottom header "A" and bottom header "B " Baffle plate final installation check and stitch welding Check the Gap between tube restraint and module tube support. Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual H W W DR Inspection Report
4.2.2
DR
DR
Inspection Report
4.2.3
DR
DR
Visual Inspection
4. Installation
4.2.4
DR
DR
Inspection Report
4.3 4 3 Steam Drums 4.3.1 Check the support Girder alignment and leveling Check the HP drum leveling and Center Line Tightening and sliding bolts loosing by 3/4 rotation Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual H W DR DR Inspection Report
4.3.2
DR
Inspection Report
4.3.3
DR
DR
Visual Inspection
4.4 HP and Link Piping (Feed water, Main steam, Drain & Vent, Chemical dosing Piping) 4.4.1 Checking the cleanliness and identification of Piping Spools Related DWG ASME Sec-1/WPS Related DWG ASME Sec-1/WPS H W DR DR Visual/Certification
DR
DR
Visual Inspection
Page 2 of 5
Activity Description
Applicable Code & Documentation Related DWG ASME Sec-1/WPS Related DWG ASME Sec-1/WPS Related DWG ASME Sec-1/WPS
Remarks
DR
Inspection Report
4.4.5 NDE of Welding joint (HP 100% ) Line Check before Hydro test (for 4.4.6 Supports and hangers, slope, elevation, valve & fittings, vent, drain etc.;)as per P&ID 4.5 Inlet Duct 4.5.1 Checking of foundation position, alignment and achor bolt position Check alignment and verticality of column ercetion
DR
DR
Inspection Report
Related DWG
DR
Visual Inspection
Related DWG
DR
DR
Inspection Report
4. I t ll ti 4 Installation
4.5.2
Related DWG Related DWG/ Erection Manual Related DWG/ AWSD1.1/WPS Related DWG/ AWSD1.1/WPS
DR
DR
DR
DR
DR
4.5.5 Welding Inspection 4.6 Equipment 4.6.1 Alignment and leveling of Fuel Skid
DR
Visual Inspection
DR
4.6.2 Grouting of Fuel Skids Check leveling and alignment of cooling air blower
DR
DR
4.6.3
DR
Page 3 of 5
Activity Description
Applicable Code & Documentation Related DWG Related DWG(Inlet Duct) Related DWG
Remarks
4.6.4 Grouting of Air blower skids Check leveling and alignment of blow down tank
4.6.5
DR
DR
DR
4. Installation
Related DWG
DR
DR
4.7 Steel Structure & Plateform (Stair, Galleries, Base frame etc.) 4.7.1 Visual Inspection of Steel Structures Related DWG H W DR DR Visual Inspection
4.7.2 Alignment Check of Stair Case Final I t ll ti Inspection of operating Fi l Installation I ti f ti plateforms Hydro pressure test (HP, other Lines)
Related DWG
DR
Inspection Report
4.7.3
Related DWG
DR
DR
Visual Inspection
Final Painting touh-up Inspection Check of center line and axis on foundation Check of anchor bolts location and elevation Check of chipping of grouting area
Related DWG
DR
Inspection Report
6.1
Related DWG
DR
DR
Inspection Report
6. Main Stack
6.2
DR
Inspection Report
6.3
DR
DR
Visual Inspection
Page 4 of 5
Activity Description
Applicable Code & Documentation Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual
Remarks
6.4
Check of plumbness of main stack Grouting work after first course plumbness Check of anchor nuts tightening after install of the base plate Check of allignment of installed silencer splitters Check of stack platforms, handrails and grating Check of site insulation works Touch up paint inspection for damaged areas and welding joints Final installation Inspection of operating plateforms
6.5
DR
DR
Visual Inspection
6.6
DR
DR
Visual Inspection
DR
DR
Inspection Report
DR
DR
Visual Inspection
6.9
DR
DR
Visual Inspection
6.10
DR
DR
Visual Inspection
6.11
DR
DR
Visual Inspection
Page 5 of 5