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    Inspection and Test Plan for HRSG Installation
 

Inspection and Test Plan for HRSG Installation

 

Doc. no

 

AE1166-DD09-07013001-Attachment 7.1

Rev no.

E

     

Applicable Code & Documentation

 

Inspection & Test Activities

 

Verification

 
       
 

Item

No

Activity Description

INCO

SAMSUNG

FICHTNER

AI (ASME STAMP )

Document

Remarks

 

A

Sign

A

Sign

A

Sign

A

Sign

 

1.

Procedure/

 

Review/ approval of method statement for HRSG Installation

Related DWG/

                   

Documents

1.1

Erection Manual

HW

DR

DR

Approved ITP

   

Verify equipment, Identification, Inspection

Related DWG/

                   

2.

Material Check

2.1

Packing list

H

W

DR

DR

Inspection Report

 

3.1

Check anchor bolts elevation & location

Related DWG

H

 

W

 

DR

 

DR

 

Inspection Reprot

 

3.2

Check foundation top surface chipping & cleaning

Visual Check

H

 

W

 

DR

 

DR

 

Visual Inspection

 

3.

Pre installation

3.3

Check pocket cleanliness

Visual Check

H

 

W

 

DR

 

DR

 

Visual Inspection

 
     

Related DWG/

                   

3.4

Padding Elevation/ Dimensional Check

Erection Manual

H

W

W

DR

Inspection Report

 

4.1 Casing

 

Check base leveling before anchor bolt tightening

Related DWG/

                   

4.1.1

Erection Manual

H

W

DR

DR

Inspection Report

4.1.2

Check anchor bolts leveling torgue tightening value

Erection Manual

H

 

W

 

DR

 

DR

 

Inspection Report

 
   

Related DWG/

                   

4.1.3

Check column plumbness

Erection Manual

HW

DR

DR

Inspection Report

 

4.

Installation

                         
     

Related DWG/

               

Visual Inspection (Grouting check list)

 

4.1.4

Grouting of Column

Erection Manual

HW

DR

DR

4.1.5

Check the welding between column and girder

Related DWG/WPS

H

 

W

 

DR

 

DR

 

Visual Inspection

 
 

Casing modules Welding Visual

                     

4.1.6

Inspection before Insulation and cladding Installation

Related DWG/

Erection Manual

HW

W

DR

Visual Inspection

Page 1 of 5

  Inspection and Test Plan for HRSG Installation
 

Inspection and Test Plan for HRSG Installation

Doc. no

 

AE1166-DD09-07013001-Attachment 7.1

Rev no.

E

     

Applicable Code & Documentation

 

Inspection & Test Activities

 

Verification

 
       

Item

No

Activity Description

INCO

SAMSUNG

FICHTNER

AI (ASME STAMP )

Document

Remarks

A

Sign

A

Sign

A

Sign

A

Sign

     

Related

                   

4.1.7

NDE (PT OR MT) for seal weld & fillet weld 10%

DWG/procedure/

H

W

DR

DR

Inspection Report / Visual Inspection

AWSD1.1

 

Completed Internal Insulation & Inspection

Related DWG/

                   

4.1.8

Erection Manual

H

W

W

DR

Visual Inspection

4.2

Module

 
 

Check the gap between liner plate and each bottom header

Related DWG/

                   

4.2.1

Erection Manual

H

W

W

DR

Inspection Report

 

Check the gap between bottom header "A" and bottom header "B "

Related DWG/

                   

4.2.2

Erection Manual

H

W

DR

DR

Inspection Report

 

Baffle plate final installation check and stitch welding

Related DWG/

                   

4.2.3

Erection Manual

H

W

DR

DR

Visual Inspection

 

Check the Gap between tube restraint and module tube support.

Related DWG/

                   

4. Installation

4.2.4

Erection Manual

H

W

DR

DR

Inspection Report

4.3

Steam Drums

 
 

Check the support Girder alignment and leveling

Related DWG/

                   

4.3.1

Erection Manual

H

W

DR

DR

Inspection Report

 

Check the HP drum leveling and Center Line

Related DWG/

                   

4.3.2

Erection Manual

H

W

W

DR

Inspection Report

 

Tightening and sliding bolts loosing by 3/4 rotation

Related DWG/

                   

4.3.3

Erection Manual

H

W

DR

DR

Visual Inspection

4.4

HP and Link Piping (Feed water, Main steam, Drain & Vent, Chemical dosing Piping)

 
 

Checking the cleanliness and identification of Piping Spools

Related DWG ASME

                   

4.4.1

Sec-1/WPS

H

W

DR

DR

Visual/Certification

   

Related DWG ASME

                   

4.4.2

Check the Welding joint Fit-up (Visual)

Sec-1/WPS

H

W

DR

DR

Visual Inspection

Page 2 of 5

   

Inspection and Test Plan for HRSG Installation

     
 

Doc. no

 

AE1166-DD09-07013001-Attachment 7.1

Rev no.

E

         

Inspection & Test Activities

 

Verification

 
       

Item

No

Activity Description

Applicable Code & Documentation

INCO

SAMSUNG

FICHTNER

AI (ASME STAMP )

Document

Remarks

A

Sign

A

Sign

A

Sign

A

Sign

     

Related DWG ASME

                   

4.4.3

Reviewal of PWHT report

Sec-1/WPS

HW

DR

DR

Inspection Report

   

Related DWG ASME

                   

4.4.4

Final Welding Inspection

Sec-1/WPS

HW

W

DR

Inspection Report

   

Related DWG ASME

                   

4.4.5

NDE of Welding joint (HP 100% )

Sec-1/WPS

H

W

DR

DR

Inspection Report

Verification 3rd party

 

Line Check before Hydro test (for

                     

4.4.6

Supports and hangers, slope, elevation, valve & fittings, vent, drain etc.;)as per P&ID

Related DWG

H

W

W

DR

Visual Inspection

4.5

Inlet Duct

 

4.5.1

Checking of foundation position, alignment and achor bolt position

Related DWG

H

 

W

 

DR

 

DR

 

Inspection Report

 

4. Installation

4.5.2

Check alignment and verticality of column ercetion

Related DWG

H

 

W

 

W

 

DR

 

Inspection Report

 
   

Related DWG/

               

Visual inspection (Grouting check list)

 

4.5.3

Grouting of Columns

Erection Manual

HW

DR

DR

   

Related DWG/

                   

4.5.4

Check Fit-up

AWSD1.1/WPS

H

W

DR

DR

Visual Inspection

   

Related DWG/

                   

4.5.5

Welding Inspection

AWSD1.1/WPS

HW

W

DR

Visual Inspection

4.6

Equipment

   
   

Related DWG(Inlet

                 

4.6.1

Alignment and leveling of Fuel Skid

Duct)

HW

W

DR

Inspection Report

4.6.2

Grouting of Fuel Skids

Related DWG

 

HW

   

DR

 

DR

 

Visual inspection (Grouting check list)

 
 

Check leveling and alignment of cooling air blower

Related DWG(Inlet

                   

4.6.3

Duct)

H

W

W

DR

Inspection Report

Page 3 of 5

 
    Inspection and Test Plan for HRSG Installation
 

Inspection and Test Plan for HRSG Installation

 

Doc. no

 

AE1166-DD09-07013001-Attachment 7.1

Rev no.

E

     

Applicable Code & Documentation

 

Inspection & Test Activities

 

Verification

 
       
 

Item

No

Activity Description

INCO

SAMSUNG

FICHTNER

AI (ASME STAMP )

Document

Remarks

 

A

Sign

A

Sign

A

Sign

A

Sign

 

4.6.4

Grouting of Air blower skids

Related DWG

H

 

W

 

DR

 

DR

 

Visual inspection (Grouting check list)

 
 

Check leveling and alignment of blow down tank

Related DWG(Inlet

                   

4.6.5

Duct)

H

W

W

DR

Inspection Report

4.6.6

Grouting of blow down tank

Related DWG

 

HW

   

DR

 

DR

 

Visual inspection (Grouting check list)

 

4.

Installation

4.6.7

Visual Inspection of Burners

Related DWG

 

HW

   

DR

 

DR

 

Visual Inspection

 
 

4.7

Steel Structure & Plateform (Stair, Galleries, Base frame etc.)

 

4.7.1

Visual Inspection of Steel Structures

Related DWG

 

HW

   

DR

 

DR

 

Visual Inspection

 

4.7.2

Alignment Check of Stair Case

Related DWG

 

HW

   

W

 

DR

 

Inspection Report

 

4.7.3

Final Installation Inspection of operating plateforms

Related DWG

H

 

W

 

DR

 

DR

 

Visual Inspection

 

5. Final Inspection & Hydro test

5.1

Hydro pressure test (HP, other Lines)

ASME I/ ASME B31.1

 

HW

   

W

 

W

 

Pressure test report

 

5.2

Final Painting touh-up Inspection

Related DWG

 

HW

   

W

 

DR

 

Inspection Report

 
 

6.1

Check of center line and axis on foundation

Related DWG

H

 

W

 

DR

 

DR

 

Inspection Report

 

6.

Main Stack

6.2

Check of anchor bolts location and elevation

Related DWG

H

 

W

 

W

 

DR

 

Inspection Report

 
     

Related DWG/

                   

6.3

Check of chipping of grouting area

Erection Manual

H

W

DR

DR

Visual Inspection

Page 4 of 5

  Inspection and Test Plan for HRSG Installation
 

Inspection and Test Plan for HRSG Installation

Doc. no

 

AE1166-DD09-07013001-Attachment 7.1

Rev no.

E

     

Applicable Code &

 

Inspection & Test Activities

 

Verification

 

Item

No

Activity Description

INCO

SAMSUNG

FICHTNER

AI (ASME STAMP )

Remarks

Documentation

               

Document

 

A

Sign

A

Sign

A

Sign

A

Sign

     

Related DWG/

                   

6.4

Check of plumbness of main stack

Erection Manual

H

W

DR

DR

Inspection Report

6.5

Grouting work after first course

Related DWG/

H

 

W

 

DR

 

DR

 

Visual Inspection

 

plumbness

Erection Manual

6.6

Check of anchor nuts tightening after

Related DWG/

H

 

W

 

DR

 

DR

 

Visual Inspection

 

install of the base plate

Erection Manual

6.7

Check of allignment of installed silencer

Related DWG/

H

 

W

 

DR

 

DR

 

Inspection Report

 

splitters

Erection Manual

6. Main Stack

6.8

Check of stack platforms, handrails and

Related DWG/

H

 

W

 

DR

 

DR

 

Visual Inspection

 

grating

Erection Manual

   

Related DWG/

                   

6.9

Check of site insulation works

Erection Manual

H

W

DR

DR

Visual Inspection

6.10

.

Touch up paint inspection for damaged

Related DWG/

H

 

W

 

DR

 

DR

 

Visual Inspection

 

areas and welding joints

Erection Manual

6.11

Final installation Inspection of operating

Related DWG/

H

 

W

 

DR

 

DR

 

Visual Inspection

 

plateforms

Erection Manual

Page 5 of 5