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E-Mail: satpal.singh427@gmail.com Contact: +91 9911367878

Assignments in New Project/Program Management / New Product Development / Process Improvement / ISO-TS 16949 & Systems implementation CAREER ABSTRACT
A competent professional with 4 years and 6 Months of rich & extensive experience in Project Management, New Product Development-Engineering, Process Improvement, ISO-TS 16949 & Systems Implementation. Working with Sona Group of Company, M/s. Sona Somic Lemforder Comp. Ltd., Gurgaon as Senior Engineer Engineering Department from Dec-07 till date. Job Responsibilities Developments of new components as per TS 16949. Documentation work as per customer and TS 16949 requirements Discussion with customer and collaborator for overall project activity. Making of development timing plan Chart. Maintain APQP and PPAP file for new product. Resolve drawing related issue with customer and collaborator. Resolve testing related issue with customer and collaborator. New product sample approval from customer and collaborator. Testing of components during development time. Product and Process Validation during new product development. Making of tooling and gauge list for new product. Concept finalisation of new tooling, gauges and fixture for new product development. New line readiness for mass production for the new model. HVPT trial for the new components as per customer need. Logistic planning for the new model launching. Initial period control for new modal and hand over the line to production. Deft in ensuring adherence to quality & production systems such as ISO 9000, 14000/ TS 16949. Optimizing Production by incorporating Jigs Fixtures and SPMS in coordination with production Deptt. Analyzing quality problems and monitoring of countermeasures of in-house reject parts. Up gradation of Supplier by doing Suppliers Process audit. New product development at supplier end. Re-evaluation of ECN (Engineering Change note) issued for the component. CFT leader for New Product Development of parts. Established HVPT (High Volume Production Trial) & Initial period Control for new project.

Sound understanding of: - APQP, PFMEA, Control Plan, SPC, & Inspection Standards. - GD&T. - TPM Methodology An effective communicator & leader with skills in troubleshooting, team building capability & abilities in planning & managing resources.

New Product Development: Co-ordinating product development/ customization
functions including requirement analysis, finalizing specifications, designing, prototype development and testing activities. Managing the APQP process approach & leading the CFT & implementing FMEA, Control Plan, Work instruction & PPAP trail being a Leader of CFT.

Project Management: Handling project activities involving working out various

requirements with respect to Plant & machinery, equipments, manpower & monitoring overall project operations for ensuring timely & effective completion. Handling Project for smooth Planning & Tracking; working on Toyotas latest style of Project management i.e OBHEYA concept.

Process Improvement: Designing and implementing systems, processes and

procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency. Understanding overall operations for improvement of existing products with thrust on reducing product cost & based on market requirements.

Installation & Commissioning: Establishing the line for new project starting from
the purchasing of machines, commissioning, Machine trial, cycle time finalization. Full filling various customer requirements like fool proofing, Gauges.,

Lean Management: Managing the VSM technique to Map the company image
methodology to work out wastages in Business Processes. Continuously Involved in TPM, TPS, and TQM implementation.

Systems: Monitoring adherence to quality systems of ISO and TS16949 &

implementing & maintaining TPM, MPS. Playing a leading role of auditee of any audit by external authority.

Man Management: Directing, leading & motivating workforce and imparting

continuous on job training for accomplishing greater operational effectiveness / efficiency. Work with DWM (daily work management).


Since Dec07 with Sona Somic Lemforder Comp. Ltd. Gurgaon, as Senior Engineer Engineering Department
(The concern is a joint venture of Sona (India), Somic (Japan) & Lemforder (Germany), certified with TS16949 & ISO-14001 Quality Management systems) Accomplishments:

Achieved better than development targets in Maruti A-Star Project. Successfully established the Machining & Assembly Line for MUL (A-Star Project) Successfully complete the MSIL-YP-8 (New Swift) and YL-8 (Ertiga) Project and achieve zero customer complain during initial period control. Successfully completed the Honda and Nissan Project. Efficiently achieved zero rejection in model machine under the Guidance of Mr. Wadood being a leader of TPM team. Proved pivotal in reducing the set-up time by 50% by means of TPM methodology. Won the following: - 5s Award among Sona Group Companies. - Internal Appreciation Awards for Best Kaizens on regular basis. Effectively achieved fourth position in TKML suppliers Quality Circle Competition being Leader of Q.C Team.

Possess sound understanding of: - Good understanding of engineering drawing & Engineering standards - Project Development Procedures for Toyota, Honda & Maruti - TPM, DWM Served as: - CFT Leader for the Projects for Toyota, Nissan, MSIL, Honda, Member of DM (Development Management) pillar to reduce Lead time for NPD. - Active member in QM pillar of TPM for zero defects. - Leader of one of the Quality Circle since last one year. - Facilitator for short term development teams.

TPM training APQP, PPAP & FMEA by QGS Pvt. Limited. VA/VE Training GD&T

OVERSEAS TRAINING PROGRAM 1 Week training at Somic Ishikawa Japan in Nov-11

Project Management training Testing of new parts as per testing specification. Automation for Assembly modules.


MS Office (Microsoft Word, MS-Excel, PowerPoint,) Auto Cad


B.E. (Mechanical) from M.D University, Rohtak in 2007 with 65%. 12th From Haryana Board with 61% in 2002 10th From Haryana Board With66% in 2000 Japanese Language (Beginning).

Address : H.No. 3327A/154/14, Anand Nagar, Rewari Haryana Date of Birth : 25th Feb, 1984 Current CTC: 4.30 Lakh/annum Passport No: K1097490