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140 EasyCoder PX4i and PX6i Service Manual
Chapter 14 Driver Board
14.3 Components
1-971652-26 Driver Board; Component Side
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1-971652-26 Driver Board; Soldering Side
EasyCoder PX4i and PX6i Service Manual 141
Chapter 14 Driver Board
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1
142 EasyCoder PX4i and PX6i Service Manual
Chapter 14 Driver Board
14.4 Schematics
1-971652-26 Driver Board
EasyCoder PX4i and PX6i Service Manual 143
15
CPU Board
This chapter describes the CPU board which is tted in the electronics
compartment, see Chapter 12.
The chapter covers the following topics:
Description
Circuits
Connectors
Test points
Startup
Components
Schematics
Replacement
Note: Devices and le systems, such as "/c:" or "uart1:", are only used in
Fingerprint. Some may also exist in IPL, but are hidden to the user.
The electronics compartment contains wires and circuits with high
voltage. Before removing the left-hand cover or the bottom plate, make
sure that the power is off and the power cord is disconnected from the
printer.
Before touching the CPU board, take precautions to avoid any electro-
static discharges.
144 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
15.1 Description
The CPU board is a four-layer board with most of its circuits surface-
mounted. Inside the laminate are a combined VCC layer (5V/3.3V/2.5V)
and a GND layer. The front and back sides are signal routing layers.
The hardware contains of the following main functions:
Processor core
Thermal printhead driver
Stepper motor control logic
Sensor drivers
Communication, such as UART, USB, etc.
Flash memory SIMM for the rmware and non-volatile storage
SDRAM SIMM for working memory
A/D converter for sensor adjustment, etc.
Compact Flash memory card expansion
Expansion bus
PCI bus (custom)
1-971630-26 CPU board; Block Diagram
(numbers refer to schematics in Chapter 15.7)
|
2
C bus
Power conversion
5v
3.3v
2.5v
24v |n
Stepper control signals
(only one optional
board in PP-series)
PSU/Motor
interface
Sensors
A/D converter
7PH
ConsoIe
Finisher
CIock
48 MHz
CLIC
Support logic
8oard id
Peset
xp. interface
DptionaI board
(Optional board)
FIash memory Compact FIash US
UAR7
PCI bus
(custom)
Network
card
eeper iutton Wand
CPU
P|SC core
Memory controller
PC| interface
PSA
TPH logic
Stepper logic
|nterrupt
|
2
C master
us isoIation
CPU board
PRDM
1
1
2
2 2 2
3
3
3
4
5
5
5
5 5
5
5
6 6
6
7
8
SDRAM
1
EasyCoder PX4i and PX6i Service Manual 145
Chapter 15 CPU Board
15.2 Circuits
Components mentioned in this chapter are marked with gray in the draw-
ing below.
Processor (U13)
The processor is a 32-bit RISC offering about 125 MIPS at the internal
clock speed 96MHz. The internal bus speed is twice the external bus speed
at 48MHz. The processor has several features, such as integrated SDRAM
controller, PCI bridge, DMA, UART, timers, etc.
Support Chip (U30)
The PSA (Processor Support ASIC) is a programmable logic device, which
is programmed by the rmware at each startup. It contains most of the
printer-specic and other logic functions, such as
Printhead data and strobe control
Stepper and DC motor logic
Sensor interface
Timers and interrupt control
Control logic for bar code wand and the electronic key/RTC
I
2
C master
Beeper signal generation
Interface to A/D converter, console, nisher, etc.
0
130
R7C & PRDCRAM kY
DD7-FLASH
C
D
M
P
A
C
7
F
L
A
S
H
121 120
110
I-9II0-0I POI
U13
Processor
U30
Support
Chip
146 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
Flash Memory (J20 and J21)
There are two sockets for Flash SIMMs (marked BOOT FLASH and
EXP FLASH). A SIMM (Single Inline Memory Module) must always
be tted in J20 since this bank is the Bootbank. As standard, a single 4MB
ash SIMM is tted. It contains the following sectors:
1
/. Devices are used in Fingerprint, but are hidden in IPL.
2
/. This sector can be used for the kernel or for the le system (/c). If it is used for the le
system, the kernel is placed in the le system under the /c/boot directory, which is the
normal conguration, enabling the size difference between 2048K and the real kernel
size to be used in /c. Refer to the Intermec Fingerprint v8.xx, Programmers Reference
Manual for a complete list of les stored in /c and /rom by default. The kernel includes
Fingerprint or IPL rmware, bar codes, standard fonts, standard images, Intermec Shell,
auxiliary programs, default setup values, and the EasyLAN home page les.
The ash memory retains its content at power off without any battery
backup. It consists of sectors that can be erased and written to over and
over again. This is done automatically in the background. At power-up,
the ash memory is reorganized to avoid fragmentation. Before a sector is
erased, its content will be copied to a temporary area as a safety measure
if something should go wrong, for example a power failure. For the /c le
system in Fingerprint, this area is 64K and is included in the sectors in the
table above. For the parameters, it is the 32K TMP sector.
The Boot sector is necessary for Intermec Fingerprint or IPL to start.
There is a boot sector in all ash SIMMs at delivery, but the rmware
will only accept the boot sector of a SIMM tted in J20 (marked BOOT
FLASH). The boot sector is only protected when the ash SIMM is tted
in socket J20 (BOOT FLASH). If you move ash SIMMs from one
CPU board to another, make sure that the SIMM containing the boot
sector is tted in J20 (BOOT FLASH) on the other board, or the boot
sector will be overwritten.
The Intermec Fingerprint rmware is either stored in the /c le system
or in a dedicated area on the boot ash (2MB large). If it is stored in
the le system, removing or exchanging an EXP FLASH in J21 may
render the printer unstartable. To cure this condition, use a Compact-
Flash card containing an upgrade le (kernel) to reload the rmware.
As illustrated in the table above, a total nominal capacity of 3904K is used
for the /c le system (MIFS, or FOS) and fonts. In Fingerprint, practically,
around 2MB are available to the user (about 200-400K less if the kernel is
in the dedicated area).
Exactly which fonts, images, les, and programs are stored in the
Fingerprint le system may vary between customers and applications.
Device
1
Size Type Used for
128K Boot Startup
/c 2048K User le system or Kernel
1
FP: Customers programs, les, images
IPL: Formats, images, fonts
/c 1856K User le system FP: Customers programs, les, images
IPL: Formats, images, fonts
32K TMP area Media feed info, odometer value, etc.
32K Parameters Media feed info, odometer value, etc.
EasyCoder PX4i and PX6i Service Manual 147
Chapter 15 CPU Board
The parameters sectors store the PFSVARs (see SETPFSVAR Fingerprint
statement), odometer values, and a few other invisible les with data,
that are required for the printer to start up with the same settings as when
it was shut off, for example information on the position of label gaps in
relation to the LSS.
The printers permanent memory can be expanded by tting a second
4MB or 8MB ash memory SIMMs in sockets J21. 4MB and 8MB ash
SIMMs can be mixed at will. Flash SIMMs are custom-made and can only
be ordered from Intermec.
Note: The rst time the printer is started with a SIMM in J21 (EXP
FLASH), the memory is not increased to enable cloning the rst SIMM.
The expansion is not done until the second time the printer is started.
Flash Memory Available to the User
J20 (Boot) J21 (Exp) J20 (Boot) J21 (Exp) SUM
4MB SIMM 1.8MB 1.8MB
4MB SIMM 4MB SIMM 1.8MB 4MB 5.8MB
4MB SIMM 8MB SIMM 1.8MB 8MB 9.8MB
8MB SIMM 5.8MB 5.8MB
8MB SIMM 4MB SIMM 5.8MB 4MB 9.8MB
8MB SIMM 8MB SIMM 5.8MB 8MB 13.8MB
148 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
SDRAM Memory (J10)
The SDRAM memory (Synchronous Dynamic Random Access Memory)
is the printers temporary memory (Fingerprint device "tmp:"). It will lose
its content when the power is switched off or at a power failure. Thus, it
should only be used for data that can easily be recreated or that are only
relevant for one power-on cycle. It is much faster than the ash memory.
Therefore, at startup the kernel is copied from the Flash memory to the
SDRAM, where the various instructions are executed.
One SDRAM SIMM (standard size 16MB) must always be installed in
socket J10 (SDRAM0-1).
The SDRAM is also used for the font cache and various buffers. The
remainder is used for the two print image buffers where the bitmap pat-
terns are stored prior to printing. One buffer is used for the label that is
being printed, while the other receives the bitmap for next label as the
Intermec Fingerprint instructions are processed. By switching between the
buffers, batch printing without stopping between labels can be achieved.
The size of the buffers depends on two factors:
Number of physical dots on the printhead.
Present label length setup value in dots.
Calculate the buffer size according to this formula:
(No. of dots / 8 + 4) (Media length in dots) = Buffer size in bytes
(Buffer size in bytes) / 1024 = Buffer size in kbytes
Buffer size in kbytes 2 = Memory requirement in kbytes
Example:
The number of dots on the 8 dots/mm printhead of an EasyCoder PX4i is 896.
Media; Length is set to 1500 dots (= 187.5 mm/7.38 inches)
[[(896 / 8) + 4) (1500)] / 1024] 2 = 340 kbyte total
Regardless of memory size there is an absolute print length limit of 32,767
dots (4,095 mm/161.2 inches).
EasyCoder PX4i and PX6i Service Manual 149
Chapter 15 CPU Board
Electronic Key Circuit (J30), Fingerprint-only option
The optional electronic key circuit is an iButton which contains a real-time
clock. It has a built-in battery backup with a life of at least 10 years. When
the printer is on, the circuit is power-supplied via the CPU board and will
not consume any power from the battery. The circuit also contains 4Kbits
(500 bytes) of battery backed-up memory for the devices "lock:" and "stor-
age:".
The Electronic Key Circuit (J30) contains an integrated lithium bat-
tery. Replace only with original Electronic Key Circuits from Intermec.
Dispose of used Electronic Key Circuits according to local regulations
for lithium batteries.
Since the communication between the RISC processor and the electronic
key circuit is comparatively slow, the content of the key circuit is copied
to SDRAM at startup and used from there. At power off, the content is
read back to the key circuit, provided there is time enough. Thus, there is
a small risk that new data may be lost, before it has been saved back to the
electronic key circuit. The original data in the electronic key circuit will
not be damaged, if the read-back process should fail.
Memory Card Adapter (J22)
The CPU board has a built-in memory card adapter which can use
standard Type I CompactFlash memory cards with a size of 8MB to 1GB
(thickness 3.3 mm/0.13 in.). It is not suited for other types of memory or
I/O cards! Cards marked CF+ and Type II cards (thickness 5.0 mm/0.20
in.) cannot be used.
In Fingerprint, CompactFlash cards can be used to expand the printers
memory (device "card1:"). IPL does not support CompactFlash cards as a
means of expanding the memory.
Memory cards are only detected by the rmware at startup and must thus
be inserted in the memory card adapter before the power is switched on
or the printer is rebooted. Memory cards must only be emoved when the
power is off.
Preprogrammed CompactFlash Memory Cards
There are four types of preprogrammed CompactFlash memory cards from
Intermec.
Font Cards
Font stored in font cards can only be used while the card is present in the
printers memory card adapter.
Font Install Cards (Fingerprint only)
Install additional fonts in the printers memory. These fonts can be used
without the card being present.
Firmware Cards
Install a new rmware kernel in the printer including standard fonts. Used
for upgrading the rmware or switching between Fingerprint and IPL.
Conguration Cards
Congures a CPU board for the type of printer in which it is installed, see
Chapter 15.8, or changes the printers EasyLAN setup.
150 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
15.3 Connections
The following connectors on the CPU board are used in the printer for
communication with various devices and sensors.
Left side (from top down)
J59 Bar Code Wand (not supported by IPL)
J61 RS-232
J60 USB
Bottom (from left to right)
J62 Expansion board connection (optional interface boards)
J57 Paper Sensor
J53 Label Taken Sensor (option)
J51 Finisher (not used)
Top (from left to right)
J84 PCI (EasyLAN interface, option)
J50 Console (keyboard, display, and print or feed/pause button)
Right side (from top down)
J56 Ribbon Low sensor
J52 Power from driver board
J40 Data to printhead
J55 LSS (gap)
J54 LSS (black mark)
J58 Headlift sensor
159
161
160
0
R
S
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3
2
U
S
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151 FINISHR PAPR 153 L7S
162
XP DARD
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I-9II0-0I POI
EasyCoder PX4i and PX6i Service Manual 151
Chapter 15 CPU Board
15.4 Test Points
The CPU board is provided with many test points. Only those of immedi-
ate interest to the eld service technician are shown below. If further test-
ing or servicing is required, exchange the CPU board and return the faulty
board to a service center.
Test Points
If available, use an oscilloscope to measure the various voltages. When
using for example a multimeter, a uttering value may indicate an errone-
ous voltage.
GND Ground
2.5V 2.5V > GND (max 0.2V)
3.3V 3.3V > GND (max 0.2V)
5.0V R718 > GND (max 0.2V)
24V F70 left side > GND (allowed deviation 2V)
(If no voltage on the left side, check the right side. If voltage
there, fuse is blown; else cable, driver board, or PSU trouble.)
DONE High level = U30 programmed, see Chapter 15.5
DEBUG Startup check, see Chapter 15.5
WAND Use an oscilloscope. OK if there is a pulse train when the wand is
reading a bar code.
P35
WAND
F70
R718
3.3V
2.5V
CND
123
DDN
DUC
I-9II0-0I POI
152 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
15.5 Startup
The prerequisite for the printer to start is that a ash memory SIMM with
a boot sector is tted in J20. A SDRAM SIMM must also be installed in
J10.
At power up, the printer starts executing code in the boot sector and one of
the following sequences will be performed:
1. A Compact Flash card with a firmware is recognized.
- The rmware will be copied from the memory card to the internal
SDRAM.
- The processor will start to execute code from SDRAM.
- The rmware on the memory card will be copied to the internal ash
memory.
2. A valid firmware is recognized in the internal flash memory.
- The rmware will be copied to SDRAM and the processor will start
execute code from SDRAM.
If the printer is tted with an EasyLAN interface, there are also facilities
for updating the rmware from the printers home page.
After the initial boot sequence is performed, the number of steps will be
taken before the printer starts, which includes programming the support
chip (U30). The startup procedure can be followed on the printers display.
You can also follow the startup from the host provided a strap is temporar-
ily tted at J23 (DEBUG) on the CPU board. Connection between printer
and host should use the default serial communication setup (9600 baud, 8
bits, parity none, 1 stop bit) on the standard serial port "uart1:". For each
of the steps, either OK or Fail is returned on "uart1:". In addition,
some other useful information is also returned.
Refer to Appendix B for information on how to upgrade the rmware.
EasyCoder PX4i and PX6i Service Manual 153
Chapter 15 CPU Board
15.6 Components
1-971630-51 CPU Board; Component Side
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154 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
1-971630-51 CPU Board; Soldering Side
0
1
4
C
C 9 8 1
9
7
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7
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+
EasyCoder PX4i and PX6i Service Manual 155
Chapter 15 CPU Board
15.7 Schematics
1-971630-26 CPU Board; Core (Schematics #1)
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Chapter 15 CPU Board
1-971630-26 CPU Board; Flash Interfaces (Schematics #2)
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Chapter 15 CPU Board
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Chapter 15 CPU Board
1-971630-26 CPU Board; Thermal Printhead Interface (Schematics #4)
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Chapter 15 CPU Board
1-971630-26 CPU Board; Internal Interfaces (Schematics #5)
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Chapter 15 CPU Board
1-971630-26 CPU Board; External Interfaces (Schematics #6)
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Chapter 15 CPU Board
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162 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
1-971630-26 CPU Board; Pull-ups (Schematics #8)
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EasyCoder PX4i and PX6i Service Manual 163
Chapter 15 CPU Board
1-971630-26 CPU Board; Bypass/Decoupling (Schematics #9)
164 EasyCoder PX4i and PX6i Service Manual
Chapter 15 CPU Board
15.8 Replacing the CPU board
Replace the CPU board this way:
Switch off the power.
Remove the left-hand cover as described in Chapter 3.3.
Remove any optional interface boards.
Disconnect all cables from the CPU board.
Remove the four #T20 Torx screws and the hexagonal spacer that hold
the CPU board to the plate that covers the power supply unit.
Lift out the CPU board and remove all SIMMs and any real time clock.
Take precautions against electrostatic discharges!
Fit the SIMMs and possibly the real-time clock on the new board and
install it in reverse order.
The same CPU-board can be used for a range of EasyCoder printers. How-
ever, the rmware can not detect in which type of printer the CPU board
is installed. All replacement CPU boards are preprogrammed for the Easy-
Coder PF2/4i-series printers, which means that replacement CPU boards
always must be recongured after being installed in an EasyCoder PX4i or
PX6i printer.
If the printer feeds out labels in a peculiar way, the CPU board may be
congured for the wrong type of printer (there is a difference in the dis-
tance between the dot line and the LSS position). You can easily check if
the CPU board is correctly congured by printing the Hardware Info or
HW test label in the Setup Mode or sending the Fingerprint instruction
PRINT VERSION$(1).
If the CPU board needs to be recongured, do like this:
Switch off the power.
Insert a conguration card in the memory card slot.
Switch on the power.
Using the same method as in the Setup Mode, select the correct printer
type from the menus shown in the display window.
Switch off the power.
Remove the card.
Switch on the power again and check.
EasyCoder PX4i and PX6i Service Manual 165
16
Interfaces
This chapter describes the various communication interfaces for the Easy-
Coder PX4i and PX6i printers. However, some interfaces are not sup-
ported by the Intermec Programming Language (IPL) even though the
connectors are present.
The chapter describes three categories:
Standard built-in interfaces
RS-232 interface
USB interface
Bar code wand interface (Fingerprint only)
Optional interface boards
Serial/Industrial interface board (Fingerprint only)
Double Serial interface board (Fingerprint only)
IEEE 1284 Parallel interface board
EasyLAN interface boards
EasyLAN Ethernet interface
EasyLAN Wireless interface
The EasyCoder PX4i and PX6i canin addition to the standard built-in
interfacesalso be tted with one or two optional interface boards and
one EasyLAN interface board.
Note: Device designations, such as "uart1:", "usb1:", or "net1:", only
apply to Fingerprint, not to IPL.
166 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.1 Introduction
In Fingerprint, "auto" is by default the standard IN and OUT commu-
nication port, that is, the printer will scan all communication channels
for incoming data. To select a specic communication port as standard
IN and/or standard OUT port, use an Intermec Fingerprint SETSTDIO
statement (see Intermec Fingerprint v8.xx, Programmers Reference Manual).
This gives better performance. Note that many application programs, for
example Intermec Shell, contain instructions that select the correct stan-
dard I/O for the application in question. The settings for the selected com-
munication channel will appear in the display window when pressing the
<info> key on the printers keyboard.
In IPL, all communication channels are always scanned for incoming data
and the rmware automatically switches to the same channel for output
too. The settings for the active communication channel will appear in the
display window when pressing the <info> key on the printers keyboard.
The standard interfaces (RS-232, USB, and Wand) are tted directly on
the rear of the CPU board with connectors protruding through slots in the
printers rear plate. Wand is not supported by IPL.
All optional interface boards, except the EasyLAN boards, are tted in a
slot on the printers standard rear plate and connected to the CPU board
via a at cable. If no interface board is tted, the slot is closed by two cover
plates.
The EasyLAN boards are tted directly to the front of the CPU board and
connected by wire to a connector or antenna. There are provisions for both
the wired EasyLAN connector and the EasyLAN wireless antenna on the
standard rear plate. All rear plates have slots for two interface boards as well
as for the standard interface connectors.
4
5
3
2
1
8
9
7
6
TXD out
+5V DC
RXD in
DSR in
GND
MTG
MTG
DTR out
CTS in
RTS out
EasyCoder PX4i and PX6i Service Manual 167
Chapter 16 Interfaces
16.2 RS-232 Serial Communication Port ("uart1:")
The EasyCoder PX4i and PX6i printers are always tted with one RS-
232 communication port. In Intermec Fingerprint, this port is designated
"uart1:" (uart = Universal Asynchronous Receiver and Transmitter.) The
circuitry is tted on the CPU board (see Chapter 15) and has a xed set of
signals in a DB-9pin female connector which protrudes through a slot in
the printers rear plate.
Protocol
Default setup
Baud rate: 9600
Char length: 8 bits
Parity: None
Stop bits: 1
RTS/CTS: Disabled
ENQ/ACK: Disabled
XON/XOFF: Disabled in both directions
New line: CR/LF
Signals on serial port ("uart1:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected)
2 TXD Transmit data
3 RXD Receive data
4 DSR Data set ready
5 GND Ground
6 DTR Data terminal ready
7 CTS Clear to send
8 RTS Request to send
9 Not used
RS-232 socket
("uart1:")
168 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.3 USB Interface ("usb1:")
The EasyCoder PX4i and PX6i printers are, as standard, tted with a USB
(Universal Serial Bus) interface connector on the CPU board.
The supported USB version is USB 1.1 (also called USB 2.0 full speed).
To use the USB interface for printing from a PC, you need a USB-compat-
ible Intermec InterDriver installed in your PC. The printer works only as a
slave, that is, the USB interface is not suitable for programming. Unlike
for example RS-232, there is no communication setup in regard of baud
rate, parity, handshaking, etc. Select the USB interface as standard IN/
OUT channel in Intermec Fingerprint, the Intermec Direct Protocol, or
Intermec Shell as device "usb1:" (communication channel 6).
The EasyCoder PX4i and PX6i printers are so called self-powered
devices. We recommend that you only connect one printer to each USB
port on the host, either directly or via a hub. Other devices, like a keyboard
and a mouse, can be connected to the same hub. If you need to connect
more than one Intermec USB printer to a host, you should use different
USB ports.
Using a USB Class A/B cable, connect the Class A plug to the PC or hub
and the Class B plug to the printer.
USB Class A connector.
Connect to PC or hub.
USB Class B connector.
Connect to USB port on
printers rear plate.
USB
("usb1:")
EasyCoder PX4i and PX6i Service Manual 169
Chapter 16 Interfaces
16.4 Bar Code Wand Interface (wand:) (Fingerprint only)
The printer has a socket (J59) on the CPU board for connecting a bar code
wand or scanner. The socket is accessible through a slot in the printers rear
plate. The bar code wand interface is not supported by IPL.
If the Code 128 bar code that contains the character FNC3 is read via this
port, the data will be treated as a setup string and will change the printers
setup accordingly. A setup bar code may contain a single parameter or a
combination of up to 3 or 4 setup parameters. Refer to the EasySet Bar
Code Wand Setup manual for more information on how to produce setup
bar codes.
The printer will acknowledge that a bar code has been successfully read by
emitting a short beep signal.
If no FNC3 character is found in the bar code, the data will be stored in a
buffer which could be read by specifying the "wand:" device. The buffer is
small, so it is recommended to use short bar code data (max. 36 characters)
and read the buffer regularly to avoid overow.
For more demanding applications or for reading bar codes other than
Code 128, choose a regular bar code scanner from Intermecs wide product
range and connect it to a serial port.
Wand interface
("wand:")
170 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.5 Installing an Optional Interface Board
To install an optional interface board, proceed according to the step-by-
step instructions below.
Note: This chapter does not apply to installation of any type of EasyLAN
interface board, which instead is described in Chapter 16.9.
Open the electronics compartment, see Chapter 3.3.
Switch off the power and disconnect the power cord. The electronics
compartment contains high voltage components and wires. Do not open
the electronics compartment before the printer is safely disconnected
from any AC supply.
Remove the one or two cover plates depending on how many interface
boards you are going to install. Each plate is held by two #T10 Torx
screws. Always start installation at the innermost position.
Save the cover plate(s) for possible later use. Keep the screws.
Remove the #T20 Torx screw tted on the hexagonal spacer at the
center of the CPU board. Keep the screw.
If necessary, recongure the interface board by tting or removing cir-
cuits and straps according to the descriptions of each board later in this
chapter.
Attach the at cable included in the kit to connector J62 (marked EXP
BOARD) on the CPU board (see illustration on the next page).
Insert the interface board with the component side facing right, as seen
from behind.
#T10 Torx screws
Cover plates
Spacer and screw
#T10 Torx screws
J61
P35 J62
EXP BOARD
P2
B A
C50
1
-
9
7
1
6
4
3
-
0
1
P
0
1
C67
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
* IF END OF CABLE
UARTA
C40
C51
C34 C36
C60
C21
C22
C65
R26
R27
R35
R34
R33
R32
R31
R41
R42
R51
R52
R36
R37
R38
IC
2
0
C61
R21
R22
R23
R24
R25
R28
IC
2
1
IC
2
7
IC
2
8
C33
C35
C66 IC3
IC
2
2
C32
C56
C57
R10
R18
R5
R8
R9
C55
C64
C23
C24
C25
C26
C27
C28
R43
R44
R45
R46
R47
R53
R54
R55
R56
R57
IC
2
4
IC
2
3
IC
2
6
C62
REL3
REL4
REL1
REL2
C63
R48
R58
P
3
F
2
F
3
F
4
F
5
F
8
F
7
F
1
F
6
R12
R13
R14
R15
R
1
7
R
1
6
J3
J2
J4
C54
IC
9
C3 C4
C1 C2
IC12 IC11
IC13
IC10
C31
C52
IC
6
IC
5
IC
4
IC
1
C53
R1
R6
R7
C30
J1 R11
R2
R3
R4
P1
IC
2
IC
2
5
P1
EasyCoder PX4i and PX6i Service Manual 171
Chapter 16 Interfaces
Installation of one board: Attach the interface board in the innermost
slot in the printers rear plate using the two screws left over when you
removed the original cover plate. Using the #T20 Torx screw you previ-
ously removed, attach the interface board to the hexagonal spacer at the
center of the CPU board.
Installations of two boards: First install the inner board, then the outer
one. Put the hexagonal spacer included in the kit between the inner and
the outer interface board, and nally secure the outer board with the
screw.
Outer interface board
Component side
Flat cable (two types)
#T10 Torx screws
Flat cable
(two types)
Hexagonal
spacer
Inner interface board
#T20 Torx screw
and spacer(s)
$16#PBSE
*OOFS*OUFSGBDF#PBSE
4QBDFSFYJTUJOH
4DSFXFYJTUJOH
$BCMF
$16#PBSE
*OOFS*OUFSGBDF#PBSE
4QBDFSGSPNLJU
4QBDFSFYJTUJOH
4DSFXFYJTUJOH
0VUFS*OUFSGBDF#PBSE
$BCMF
172 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
The kit contains two at cables, one with two connectors for use with a
single interface board and one with three connectors for use with double
interface boards. Connect the appropriate at cable to connector P1 on
the interface board, as illustrated below.
The at cable should run as illustrated below.
Put back the cover over the electronics compartment.
Connect the communication cables to the connectors on the printers
rear plate.
Connect the power cord and switch on the power.
In case the interface board provides additional serial communication
ports, enter the Setup Mode to set the proper communication param-
eters for these ports.
EasyCoder PX4i and PX6i Service Manual 173
Chapter 16 Interfaces
Allowed interface combinations (Fingerprint)
Left-hand slot Ports Right-hand slot Ports
Double Serial uart2: + uart3:
Double Serial uart2: + uart3: Double Serial uart4: + uart5:
Double Serial uart2: + uart3: Serial Industrial uart4:
Double Serial uart2: + uart3: IEEE 1284 centronics:
Serial/Industrial uart2:
Serial/Industrial uart2: Serial/Industrial uart3:
Serial/Industrial uart2: Double Serial uart3: + uart4:
Serial/Industrial uart2: IEEE 1284 centronics:
IEEE 1284 centronics:
IEEE 1284 centronics: Double Serial uart2: + uart3:
IEEE 1284 centronics: Serial/Industrial uart2:
Allowed interface combinations (IPL)
Left-hand slot Ports Right-hand slot Ports
IEEE 1284 parallel
Remarks:
The left-hand slot is the slot closest to the center section.
Always start by tting an interface board in the left-hand slot.
RS-485 is only supported by "uart2:"
When tting driver circuit and straps before installing the interface
board, make sure that the circuit is not tted upside down (see front
end markings in the illustrations). Also make sure that the legs of the
circuit t into the slots in the socket and are not bent. Take ample pre-
cautions to protect the board and circuits from electrostatic discharges.
174 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.6 Serial/Industrial Interface Board (Fingerprint only)
Description
The Serial/Industrial Interface Board is a Fingerprint-only optional device
for EasyCoder PX4i and PX6i. It provides these printers with two extra
interfaces.
The Serial/Industrial Interface kit contains:
One Industrial Interface Board tted with straps and circuits for RS-232
One hexagonal spacer
Two at cables
One Installation Instruction booklet
Serial Interface ("uart2:", "uart3:", or "uart4:")
This interface contains one serial communication port ("uart2:", "uart3:",
or "uart4:") which can be congured for one of the following alternatives:
RS-232 non-isolated
RS-422 isolated, full duplex (reconguration required)
RS-485 isolated, half duplex (reconguration required, "uart2:" only)
Selection of type of serial interface is decided by tting various types of
socket-mounted driver circuits and straps.
Industrial Interface
This interface contains eight digital IN and eight digital OUT ports with
optocouplers, plus four OUT ports with relays.
The status of all ports can be read by means of PORTIN functions and
the OUT ports can be set using PORTOUT ON/OFF statements (see
Intermec Fingerprint v8.xx, Programmer's Reference Manual). Thus, it is pos-
sible to design Intermec Fingerprint application programs which control
not only the printer but also various external devices, for example in a
production line. The digital IN ports can read the status of various sensors
and the program can, for example, switch control lamps on or off, open
or close gates, and start or stop conveyor belts accordingly using the relays
and the digital OUT ports.
Industrial Interface
(DB-44pin socket)
Serial Interface
"uart2:"
(DB-9pin socket)
EasyCoder PX4i and PX6i Service Manual 175
Chapter 16 Interfaces
Serial Port Configuration
The serial communication port "uart2:", "uart3:", or "uart4:" are cong-
ured for RS-232 as standard but can be recongured for two other types
of serial communication by tting certain driver circuits and straps. The
circuits can be ordered separately from Intermec:
RS-422 isolated, full duplex
RS-485 isolated, half duplex ("uart2:" only!)
RS-232 Non-isolated (standard)
Strap tted on J2 A
RS-232 circuit tted on
IC11
Connector Configuration (RS-232 on "uart2:", "uart3:", or "uart4:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected)
2 TXD Transmit data
3 RXD Receive data
4 DSR Data set ready
5 GND Ground
6 DTR Data terminal ready
7 CTS Clear to send
8 RTS Request to send
9 Not used
P2
B A
C50
1
-
9
7
1
6
4
3
-
0
1
P
0
1
C67
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
* IF END OF CABLE
UARTA
C
4
0
C51
C34 C36
C60
C
2
1
C
2
2
C
6
5
R26
R27
R35
R34
R33
R32
R31
R
4
1
R
4
2
R
5
1
R
5
2
R36
R37
R38
I
C
2
0
C61
R21
R22
R23
R24
R25
R
2
8
I
C
2
1
I
C
2
7
I
C
2
8
C33
C35
C66 IC3
I
C
2
2
C
3
2
C56
C57
R10
R18
R
5
R8
R9
C
5
5
C
6
4
C
2
3
C
2
4
C
2
5
C
2
6
C
2
7
C
2
8
R
4
3
R
4
4
R
4
5
R
4
6
R
4
7
R
5
3
R
5
4
R
5
5
R
5
6
R
5
7
I
C
2
4
I
C
2
3
I
C
2
6
C
6
2
REL3
REL4
REL1
REL2
C
6
3
R
4
8
R
5
8
P
3
F
2
F
3
F
4
F
5
F
8
F
7
F
1
F
6
R12
R13
R14
R15
R
1
7
R
1
6
J3
J2
J4
C54
I
C
9
C3 C4
C1 C2
IC12 IC11
IC13
IC10
C
3
1
C
5
2
I
C
6
I
C
5
I
C
4
I
C
1
C
5
3
R
1
R
6
R
7
C
3
0
J1 R
1
1
R
2
R
3
R
4
P1
I
C
2
I
C
2
5
4
5
3
2
1
8
9
7
6
TXD out
+5V DC
RXD in
DSR in
GND
MTG
MTG
DTR out
CTS in
RTS out
P2
B A
C50
1
-
9
7
1
6
4
3
-
0
1
P
0
1
C67
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
* IF END OF CABLE
UARTA
C
4
0
C51
C34 C36
C60
C
2
1
C
2
2
C
6
5
R26
R27
R35
R34
R33
R32
R31
R
4
1
R
4
2
R
5
1
R
5
2
R36
R37
R38
I
C
2
0
C61
R21
R22
R23
R24
R25
R
2
8
I
C
2
1
I
C
2
7
I
C
2
8
C33
C35
C66 IC3
I
C
2
2
C
3
2
C56
C57
R10
R18
R
5
R8
R9
C
5
5
C
6
4
C
2
3
C
2
4
C
2
5
C
2
6
C
2
7
C
2
8
R
4
3
R
4
4
R
4
5
R
4
6
R
4
7
R
5
3
R
5
4
R
5
5
R
5
6
R
5
7
I
C
2
4
I
C
2
3
I
C
2
6
C
6
2
REL3
REL4
REL1
REL2
C
6
3
R
4
8
R
5
8
P
3
F
2
F
3
F
4
F
5
F
8
F
7
F
1
F
6
R12
R13
R14
R15
R
1
7
R
1
6
J3
J2
J4
C54
I
C
9
C3 C4
C1 C2
IC12 IC11
IC13
IC10
C
3
1
C
5
2
I
C
6
I
C
5
I
C
4
I
C
1
C
5
3
R
1
R
6
R
7
C
3
0
J1 R
1
1
R
2
R
3
R
4
P1
I
C
2
I
C
2
5
4
5
3
2
1
8
9
7
6
+TXD
+5V DC
if GND strap
fitted
+RXD
GNDE
MTG
MTG
-RXD
-TXD
176 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
RS-422 Isolated, Full Duplex (reconfiguration required)
Fit straps on J3 and J4
Remove RS-232 circuit
on IC11
Fit RS-422 circuit on IC12
Connector Configuration
(RS-422 Isolated on "uart2:", "uart3:", or "uart4:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected) provided strap is tted
on J2:A which spoils the galvanical isolation
2 +TXD +Transmit data
3 +RXD +Receive data
4
5 GNDE Ground
6 -
7 -RXD -Receive data
8 -TXD -Transmit data
9
Remove strap on J2 A
4
5
3
2
1
8
9
7
6
+DATA
+5V DC
if GND
strap fitted
GNDE
MTG
MTG
-DATA
P2
B A
C50
1
-
9
7
1
6
4
3
-
0
1
P
0
1
C67
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
* IF END OF CABLE
UARTA
C
4
0
C51
C34 C36
C60
C
2
1
C
2
2
C
6
5
R26
R27
R35
R34
R33
R32
R31
R
4
1
R
4
2
R
5
1
R
5
2
R36
R37
R38
I
C
2
0
C61
R21
R22
R23
R24
R25
R
2
8
I
C
2
1
I
C
2
7
I
C
2
8
C33
C35
C66 IC3
I
C
2
2
C
3
2
C56
C57
R10
R18
R
5
R8
R9
C
5
5
C
6
4
C
2
3
C
2
4
C
2
5
C
2
6
C
2
7
C
2
8
R
4
3
R
4
4
R
4
5
R
4
6
R
4
7
R
5
3
R
5
4
R
5
5
R
5
6
R
5
7
I
C
2
4
I
C
2
3
I
C
2
6
C
6
2
REL3
REL4
REL1
REL2
C
6
3
R
4
8
R
5
8
P
3
F
2
F
3
F
4
F
5
F
8
F
7
F
1
F
6
R12
R13
R14
R15
R
1
7
R
1
6
J3
J2
J4
C54
I
C
9
C3 C4
C1 C2
IC12 IC11
IC13
IC10
C
3
1
C
5
2
I
C
6
I
C
5
I
C
4
I
C
1
C
5
3
R
1
R
6
R
7
C
3
0
J1 R
1
1
R
2
R
3
R
4
P1
I
C
2
I
C
2
5
EasyCoder PX4i and PX6i Service Manual 177
Chapter 16 Interfaces
Connector Configuration
(RS-485 Isolated on "uart2:" only)
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected) provided strap is tted
on J2:A which spoils the galvanical isolation
2 +DATA
3
4
5 GNDE Ground
6
7
8 -DATA
9
RS-485 Isolated, Half Duplex (reconfiguration required)
Fit strap on J4
if end of cable
(terminator)
Remove RS-232 circuit
on IC11
Fit RS-485 driver circuit
Fit strap on J1
Remove strap on J2 A
Note: The increased use of LAN networks has made the RS-485 interface
somewhat obsolete, because RS-485 requires a special communication
protocol and a dedicated wiring system limited to 1,200 m (4,000 ft). We
only recommend RS-485 for existing applications and advice the customer
to consider a LAN network solution for new applications.
GND
INA
INK
178 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Industrial Interface Configuration
The Industrial Interface provides:
8 digital IN ports with optocouplers (Opto In)
8 digital OUT ports with optocouplers (Opto Out)
4 OUT ports with relays (Relay Out)
The Industrial Interface has no straps or circuits to be tted or removed.
All signals are available on a DB-44pin socket and the various ports are
controlled by the Intermec Fingerprint instructions PORTIN and POR-
TOUT ON/OFF (see Intermec Fingerprint v8.xx, Programmer's Reference
Manual).
Digital Opto In
The status of the digital IN ports can be read using PORTIN functions. If
a current is led through the optocoupler of the port, PORTIN returns the
value -1 (true), else it returns the value 0 (false).
Signal Description Min. Typical Max.
Vin [High] Input Voltage High 10V 24V 40V
Vin [Low] Input Voltage Low -1V 0V 1V
Connector Configuration
The Fingerprint reference numbers inside the parentheses refer to a second
Serial/Industrial interface board.
Simplied schematics of a digital IN port.
Pin Signal Name Description Fingerprint Ref. No.
10 IN1A Anode Opto In Channel 1 + 101 (301)
40 IN1K Cathode Opto In Channel 1 -
26 IN2A Anode Opto In Channel 2 + 102 (302)
11 IN2K Cathode Opto In Channel 2 -
41 IN3A Anode Opto In Channel 3 + 103 (303)
27 IN3K Cathode Opto In Channel 3 -
12 IN4A Anode Opto In Channel 4 + 104 (304)
42 IN4K Cathode Opto In Channel 4 -
28 IN5A Anode Opto In Channel 5 + 105 (305)
13 IN5K Cathode Opto In Channel 5 -
43 IN6A Anode Opto In Channel 6 + 106 (306)
29 IN6K Cathode Opto In Channel 6 -
14 IN7A Anode Opto In Channel 7 + 107 (307)
44 IN7K Cathode Opto In Channel 7 -
30 IN8A Anode Opto In Channel 8 + 108 (308)
15 IN8K Cathode Opto In Channel 8 -
VCC
OUTa
OUTc
EasyCoder PX4i and PX6i Service Manual 179
Chapter 16 Interfaces
Digital Opto Out
The current to each optocoupler of the digital OUT ports can be turned
on and off using PORTOUT ON/OFF statements.
The status of the ports can be read using PORTIN functions. If a current
is led through the optocoupler of the port, PORTIN returns the value -1
(true), else it returns the value 0 (false).
Signal Description Max.
Vceo Collector-Emitter breakdown voltage 35V
Veco Emitter-Collector breakdown voltage 6V
Collector Current 15 mA
Vog Output to ground (optocoupler) 100V
Connector Configuration
The Fingerprint reference numbers inside the parentheses refer to a second
Serial/Industrial interface board.
Simplied schematics of a digital OUT port.
Pin Signal Name Description Fingerprint Ref. No.
20 Out1c Collector Opto Out Channel 1 221 (421)
5 Out1e Emitter Opto Out Channel 1
35 Out2c Collector Opto Out Channel 2 222 (422)
21 Out2e Emitter Opto Out Channel 2
6 Out3c Collector Opto Out Channel 3 223 (423)
36 Out3e Emitter Opto Out Channel 3
22 Out4c Collector Opto Out Channel 4 224 (424)
7 Out4e Emitter Opto Out Channel 4
37 Out5c Collector Opto Out Channel 5 225 (425)
23 Out5e Emitter Opto Out Channel 5
8 Out6c Collector Opto Out Channel 6 226 (426)
38 Out6e Emitter Opto Out Channel 6
24 Out7c Collector Opto Out Channel 7 227 (427)
9 Out7e Emitter Opto Out Channel 7
39 Out8c Collector Opto Out Channel 8 228 (428)
25 Out8e Emitter Opto Out Channel 8
1
0.5
0.1
10 20 30 40 50 100
DC Voltage (VDC)
a: resistive load
b: inductive load L/R=20 ms
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180 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Relay Out
The relays of the OUT ports can be individually activated using PORT-
OUT ON/OFF statements.
The status of the ports can be read by means of PORTIN functions. If a
relay is activated, PORTIN returns the value -1 (true), else it returns the
value 0 (false).
Max AC Load Breaking Capacity
Signal Description Max.
I Current 1A
Psw AC Switching power 100VA AC
Usw AC Switching voltage 100V AC
Max DC Load Breaking Capacity
Connector Configuration
The Fingerprint reference numbers inside the parentheses refer to a second
Serial/Industrial interface board.
Simplied schematics of a relay OUT port.
Pin Signal Name Description Fingerprint Ref. No.
16 REL1nc Relay 1 Normally Closed 201 (401)
1 REL1no Relay 1 Normally Open
31 REL1com Relay 1 Common
17 REL2nc Relay 2 Normally Closed 202 (402)
2 REL2no Relay 2 Normally Open
32 REL2com Relay 2 Common
18 REL3nc Relay 3 Normally Closed 203 (403)
3 REL3no Relay 3 Normally Open
33 REL3com Relay 3 Common
19 REL4nc Relay 4 Normally Closed 204 (404)
4 REL4no Relay 4 Normally Open
34 REL4com Relay 4 Common
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
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EasyCoder PX4i and PX6i Service Manual 181
Chapter 16 Interfaces
Components
1-971643-26 Serial/Industrial Interface Board; Component side
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182 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Schematics; Serial Port ("uart2:", "uart3:", or "uart4:")
1-971643-26 Serial/Industrial Interface Board; Schematics 1
R
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R
3
3
P
3
R
4
1
R
5
1
E
N
&
A
H
C
5
4
1
V
C
C
=
3
.3
V
R
5
2
R
4
2
R
5
3
R
4
3
R
5
4
R
4
4
R
5
5
R
3
8
R
4
5
R
5
6
R
4
6
R
5
7
R
4
7
R
5
8
R
3
7
R
4
8
5
V
R
3
6
R
3
5
C
C
4
0
I
N
5
K
I
N
3
A
O
U
T
3
E
S
I
G
N
A
L
S
R
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L
3
N
C
R
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L
3
N
O
R
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L
4
C
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1
N
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I
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K
I
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1
A
I
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2
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I
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2
A
I
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3
K
I
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4
K
I
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4
A
I
N
5
A
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6
K
I
N
6
A
I
N
7
K
I
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7
A
I
N
8
K
I
N
8
A
O
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T
8
E
O
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T
8
C
O
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T
7
E
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7
C
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6
E
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C
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5
E
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C
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4
E
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C
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R
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N
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4
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3
C
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2
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N
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2
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R
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1
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1
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C
9 1
0
1
1
1
2
1
3
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4
1
5
1
6
8 7 6 5 4 3 2 1
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C
2
6
9 1
0
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1
1
2
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3
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4
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5
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6
8 7 6 5 4 3 2 1
I
C
2
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9
1
0
1
1
1
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4
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8 7 6 5 4 3 2 1
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1
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8 7 6 5 4 3 2 1
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C
2
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1
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1
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A 2
A 1
R
E
L
1
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A 1
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2
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9 8 7 6 5
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EasyCoder PX4i and PX6i Service Manual 183
Chapter 16 Interfaces
Schematics; Industrial Interface
1-971643-26 Serial/Industrial Interface Board; Schematics 2
184 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.7 Double Serial Interface Board (Fingerprint only)
Description
The Double Serial Interface Board (DUART) is a Fingerprint-only
optional device for EasyCoder PX4i and PX6i printers. It provides these
printers with two extra serial interfaces.
"uart2:", "uart3:", or "uart4:"
This interface (marked UART A on the interface board) can be tted
with straps and circuits for one of the following alternatives:
RS-232 non-isolated
RS-422 isolated, full duplex
RS-485 isolated, half duplex ("uart2:" only)
"uart3:", "uart4;", or "uart5:"
This interface (marked UART B on the interface board) can be tted
with straps and circuits for one of the following alternatives:
RS-232 non-isolated
RS-422 non isolated, full duplex
20 mA Current Loop.
The Double Serial Interface Kit contains:
One interface board tted for RS-232 on both ports.
Two at cables
One hexagonal spacer
One Installation Instruction booklet
Circuits for modifying the board for RS-422 non-isolated, RS-422 iso-
lated, RS-485 isolated, or 20 mA current loop can be bought separately
from Intermec.
"uart3:"
(DB-9pin socket)
"uart2:"
(DB-9pin socket)
4
5
3
2
1
8
9
7
6
TXD out
+5V DC
RXD in
DSR in
GND
MTG
MTG
DTR out
CTS in
RTS out
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
EasyCoder PX4i and PX6i Service Manual 185
Chapter 16 Interfaces
"uart2:", "uart3:" & "uart4" Configuration (connector UART A)
The serial communication ports "uart2:", "uart3:", and "uart4:" can be
congured for up to three different types of serial communication respec-
tively by tting or removing certain driver circuits and straps:
RS-232 non-isolated
RS-422 isolated, full duplex
RS-485 isolated, half duplex ("uart2:" only!)
RS-232 Non-isolated (standard)
Strap tted on J2 A
RS-232 circuit tted on
IC11
Connector Configuration (RS-232 on "uart2:", "uart3:", or "uart4:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected)
2 TXD Transmit data
3 RXD Receive data
4 DSR Data set ready
5 GND Ground
6 DTR Data terminal ready
7 CTS Clear to send
8 RTS Request to send
9 Not used
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
4
5
3
2
1
8
9
7
6
+TXD
+5V (0.5 A)
if GND strap
fitted
+RXD
GNDE
-RXD
-TXD
186 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
RS-422 Isolated, Full Duplex (reconfiguration required)
Fit straps on J3 and J4
Fit RS-422 circuit on IC12
Connector Configuration (RS-422 Isolated on "uart2:", "uart3:", or
"uart4:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected) provided strap is tted
on J2:A which spoils the galvanical isolation
2 +TXD +Transmit data
3 +RXD +Receive data
4
5 GNDE Ground
6 -
7 -RXD -Receive data
8 -TXD -Transmit data
9
Remove strap on J2 A
Remove RS-232 circuit on
IC11
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
4
5
3
2
1
8
9
7
6
+DATA
+5V (0.5 A)
if GND strap
fitted
GNDE
-DATA
EasyCoder PX4i and PX6i Service Manual 187
Chapter 16 Interfaces
RS-485 Isolated, Half Duplex (reconfiguration required)
Fit strap on J4
if end of cable
(terminator)
Fit RS-485 driver
circuit on IC13
Fit strap on J1
Connector Configuration (RS-485 Isolated on "uart2:" only)
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected) provided strap is tted
on J2:A which spoils the galvanical isolation
2 +DATA
3
4
5 GNDE Ground
6
7
8 -DATA
9
Note: The increased use of LAN networks has made the RS-485 interface
somewhat obsolete, because RS-485 requires a special communication
protocol and a dedicated wiring system limited to 1,200 m (4,000 ft). We
only recommend RS-485 for existing applications and advice the customer
to consider a LAN network solution for new applications.
Remove strap on J2 A
Remove RS-232 circuit on
IC11
188 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
"uart3:" , "uart4:", and "uart5:" Configuration (connector UART B)
The serial communication ports "uart3:", "uart4:", and "uart5:" can be
congured for three different types of serial communication by tting or
removing certain driver circuits and straps:
RS-232 non-isolated
RS-422 non-isolated, full duplex
20 mA Current Loop
RS-232 Non-isolated (standard)
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
Strap tted on J6 A
RS-232 driver circuit
tted on IC21
Connector Configuration (RS-232 on "uart3:", "uart4:", or "uart5:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected)
2 TXD Transmit data
3 RXD Receive data
4 DSR Data set ready
5 GND Ground
6 DTR Data terminal ready
7 CTS Clear to send
8 RTS Request to send
9 Not used
4
5
3
2
1
8
9
7
6
TXD out
+5V DC
RXD in
DSR in
GND
MTG
MTG
DTR out
CTS in
RTS out
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
4
5
3
2
1
8
9
7
6
+TXD
+5V (0.5 A)
+RXD
GND
-RXD
-TXD
EasyCoder PX4i and PX6i Service Manual 189
Chapter 16 Interfaces
RS-422 Non Isolated, full duplex (reconfiguration required)
Fit RS-422 driver
circuit on IC22
Move strap from
J6 A to J6 B
Fit straps on
J7 and J8
Connector Configuration
(RS-422 Non-isolated on "uart3:", "uart4:", or "uart5: )
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off at
overload, short-circuit protected) if strap is moved from
J6 B to J6 A.
2 +TXD +Transmit data
3 +RXD +Receive data
4
5 GNDE Ground
6 -
7 -RXD -Receive data
8 -TXD -Transmit data
9
Remove RS-232 driver
circuit from IC21
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
4
5
3
2
1
8
9
7
6
+TXD
+5V DC
if GND strap
fitted
+RXD
MTG
MTG
-RXD
-TXD
190 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
20 mA Current Loop (reconfiguration required)
Fit optocouplers
on IC23 and IC24
Fit strap on J5
Fit strap on J10
if printer is receiver:
A + C = active
B = passive
Fit strap on J9
if printer is transmitter:
A + C = active
B = passive
Connector Configuration
(20 mA Current Loop on "uart3:", "uart4:", or "uart5:")
DB-9 socket Signal Meaning
1 External +5VDC max 500 mA (automatic switch-off
at overload, short-circuit protected) provided a strap is
tted on J6 A which spoils the galvanic isolation.
2 +TXD +Transmit data
3 +RXD +Receive data
4
5 GNDE Ground
6 -
7 -RXD -Receive data
8 -TXD -Transmit data
9
Remove RS-232 driver
circuit from IC21
Remove strap from J6 A
Note: Max. recommended baud rate 9600.
A
B
C
C
B
A
UARTB
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
UARTA
B A
A
B
C
C
B
A
UARTB
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
UARTA
B A
A
B
C
C
B
A
UARTB
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
UARTA
B A
3
5 1
P1
C50
C42
C51
C
3
1
6
8
3
4
C
5
2
C10 C12
C
6
1
IC8
R
2
3
R
2
4
C36 C
4
0
C
6
0
IC7
J
5
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
IC2
C
3
2
C
5
3
C56
C57
IC4 IC6
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
IC1 IC5
J
1
R
1
1
R
2
R
3
R
4
C11
C13
C
6
3
J
1
0
R
2
7
R30
R34
R35
A
N
C
K
Z
2
IC23
C62
C64
A
N
C
K
D
1
J
9
R26
R28 R29
R19
R33
A
N
C
K
Z
1
IC22
IC24
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
I
C
1
1
I
C
1
3
I
C
1
2
F11
F
1
2
F13
F16
J
7
J6
P3
F10
F
1
4
F15
F9
J
8
R
3
2
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J
3
J
4
J2
C54
F
1
F
6
IC9
A
N
C
K
A
N
C
K
R25
A
N
C
K
EasyCoder PX4i and PX6i Service Manual 191
Chapter 16 Interfaces
Components
1-971642-26 Double Serial Interface Board; Component side
C
5
4
C
5
5
C
5
7
C
3
0
C
3
1
C
3
2
C
3
3
C
3
4
C
3
5
C
3
6
R
1
R
2
R
3
5
V
3
.
3
V
1
A
H
C
3
2
V
C
C
=
3
.3
V
1
A
H
C
3
2
V
C
C
=
3
.3
V
1
A
H
C
3
2
V
C
C
=
3
.3
V
3
.
3
V
3
.
3
V
P
2
9
P
I
N
D
S
U
B
C
F
1
F
2
F
3
F
4
F
5
F
6
F
7
F
8
5
V
5
V
R
1
7
R
1
3
R
1
4
R
1
2
J
4
J
3
R
1
6
R
1
1
R
1
0 R
9
R
1
8
R
8
M
A
X
1
4
8
0
M
A
X
1
4
9
0
=
1
V
C
C
=
3
.3
V
A
H
C
8
6
=
1
V
C
C
=
3
.3
V
A
H
C
8
6
=
1
V
C
C
=
3
.3
V
A
H
C
8
6
=
1
V
C
C
=
5
V
A
H
C
T
8
6
=
1
V
C
C
=
5
V
A
H
C
T
8
6
=
1
V
C
C
=
5
V
A
H
C
T
8
6
=
1
V
C
C
=
5
V
A
H
C
T
8
6
3
.
3
V
5
V
J
1
3
.
3
V
M
A
X
2
3
8
5
V
5
V
J
2
P
O
W
E
R
_
S
W
IT
C
H
C
5
3
C
5
2
C
5
1
R
5
R
6
R
7
R
4
R
1
5
+
C
1
+
C
5
0
+
C
2
+
C
3
+
C
4
1
A
H
C
3
2
V
C
C
=
3
.3
V
=
1
V
C
C
=
3
.3
V
A
H
C
8
6
5
V
5
V
3
.
3
V
1
6
C
5
5
0
M
R
R
T
S
*
D
T
R
*
N
C
O
U
T
1
*
O
U
T
2
*
I
N
T
R
P
T A
0
A
1
A
2
R
X
R
D
Y
*
R
C
L
K
D
5
S
I
N
D
7
D
6
N
C
B
A
U
D
O
U
T
*
C
S
2
*
S
O
U
T
C
S
1
C
S
0
R D 2
T X R D Y *
D D I S
R D 1 *
A D S *
N C
X I N
V S S
W R 2
X O U T
W R 1 *
V C C
R I *
D C D *
D S R *
C T S *
N C
D 1
D 0
D 2
D 3
D 4
I
C
1
0
C
5
6 5
V
1
.
8
4
3
2
M
H
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I
C
3
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1
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.
3
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I
C
2
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C
C
A
0
A
1
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N
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P
S
D
A
S
C
L
I
C
1
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R
S
4
2
2
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N
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-
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H
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R
S
2
3
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S
4
8
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C
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F
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R
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4
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T
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R
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+
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R
S
4
2
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S
4
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G
N
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D
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+
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X
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C
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+
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M
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R
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.
*
:
I
F
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N
D
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F
C
A
B
L
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S
4
8
5
:
I
C
1
3
,
J
1
,
J
4
*
R
S
4
2
2
:
I
C
1
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,
J
3
,
J
4
R
S
2
3
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:
I
C
1
1
,
J
2
A
U
A
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T
A
C
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I
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2
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>
8
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C
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8 7 6 5
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9
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9 1
5
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1
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1
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6
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C
6
6
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C
6
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I
C
6
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C
5
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C
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4
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C
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C
2
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D
E
IV
C
C
2
R
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I
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I
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4
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C
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ID
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ID
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G
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C
C
5
ID
E
D
R
V
IR
L
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C
C
3
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C
C
2
D
1
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2
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1
ID
ID
R
V
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1
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1
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+
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4 8 5 _ D I R
4
W R _ N
7 6 5
3
2
0
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192 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Schematics UART A
1-971642-26 Double Serial Interface Board; Schematics 1
P
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EasyCoder PX4i and PX6i Service Manual 193
Chapter 16 Interfaces
Schematics UART B
1-971642-26 Double Serial Interface Board; Schematics 2
194 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.8 IEEE 1284 Parallel Interface Board
Description
The IEEE 1284 Parallel Interface Board is an optional device for Easy-
Coder PX4i and PX6i printers. It provides these printers with one parallel
interface port and is supported by both Fingerprint and IPL.
The parallel communication port is addressed in Intermec Fingerprint as
device centronics: (communication channel 4). The board is IEEE1284-I
compatible. Nibble Mode and device ID is supported. Byte, ECP, and EPP
modes from printer to host are presently not supported.
The IEEE 1284 Parallel Interface kit contains:
One Parallel Interface Board
Two at cables
One hexagonal spacer
One Installations Instructions booklet.
There are neither any straps nor any other types of physical conguration
on this interface board, nor any options in the Setup Mode.
IEEE 1284 interface
("centronics:")
EasyCoder PX4i and PX6i Service Manual 195
Chapter 16 Interfaces
Connector Configuration
The IEEE 1284 board has a standard 36pin IEEE 1284 B socket with the
following conguration:
Pin Signal Remark
1 DSTROBE
2 DATA 0
3 DATA 1
4 DATA 2
5 DATA 3
6 DATA 4
7 DATA 5
8 DATA 6
9 DATA 7
10 ACK
11 BUSY
12 PE
13 SELECT
14 AF
15 N/C
16 GND
17 SCREEN
18 External +5VDC max 500 mA (automatic switch-
off at overload, short-circuit protected)
19 GND
20 GND
20 GND
21 GND
22 GND
23 GND
24 GND
25 GND
26 GND
27 GND
28 GND
29 GND
30 GND
31 INIT
32 ERROR
33 N/C
34 N/C
35 N/C
36 SELECTIN
C14
C2
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1
2
C13
C11
C9
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1
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R16
R15
R14
R13
R12
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F12
F11
F10
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F17
F16
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F3
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D1
F6
F5
F4
IC4
P3
P1
1-971641-02 P01
196 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Components
1-971641-27 IEEE 1284 Parallel Interface Board; Component side
5
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C
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4
EasyCoder PX4i and PX6i Service Manual 197
Chapter 16 Interfaces
Schematics
1-971641-27 IEEE 1284 Parallel Interface Board; Schematics
198 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
16.9 EasyLAN Ethernet Interface Board
Description
This section describes how to install an EasyLAN Ethernet network inter-
face in an EasyCoder PX4i and PX6i printer and how to connect it to a
100base TX Fast LAN, WAN, Intranet, or Internet network via a wired
connection.
The installation instructions describes how to physically install the inter-
face board in a printer. Conguration and setup are described in the
EasyLAN Interface Kit, Installation Instructions and the Intermec EasyLAN,
Users Guide on the attached CD-ROM.
This interface kit must only be physically installed by an authorized
service technician.
Printer Firmware
The printer must either be tted with Intermec Fingerprint v8.30 (or
later) or IPL v2.30 (or later). In Intermec Fingerprint, the network port is
addressed as device "net1:" (communication channel #5).
Installation Kit
The EasyLAN Interface Kit contains:
One EasyLAN interface board
One light guide
One hexagonal threaded spacer
One network extension cable
One cable tie
One serial number label
One CD-ROM with software and manuals
One Installation Instruction booklet
The only tool required for the installation is a #T20 Torx screwdriver.
EasyCoder PX4i and PX6i Service Manual 199
Chapter 16 Interfaces
Installation Instructions
Also see illustration on the next page.
Switch off the printer and disconnect the power cord.
Disconnect all communication cables.
Remove the left-hand cover as described in Chapter 3.3.
Remove the LAN connector plug, which is snap-locked at the top of the
rear plate.
Remove the #T20 Torx screw that holds the upper/front part of the
CPU board to the power supply unit and replace it with the hexagonal
spacer included in the kit. Keep the screw.
Connect the EasyLAN board to the PCI connector (J84) on the CPU
board so the hole in the interface board becomes aligned with the spacer.
Secure the EasyLAN board with the #T20 Torx screw you previously
removed.
From the inside of the electronics compartment, press the metal socket
of the network extension cable into the square hole in the rear plate
(where you removed the LAN plug) until it is held by its snap-lock.
Route the extension cable over the SIMMs on the CPU board and con-
nect it to the RJ-45 socket on the EasyLAN interface board (J2).
From the outside, insert the thin end of the light guide through the
small hole next to the RJ-45 socket on the rear plate. Press the clear plas-
tic lamp in place. Connect the other end to the black plastic socket
(D1) on the EasyLAN interface board.
Pull the cable tie through the hole in the upper edge of the CPU board
between the SIMMs and the RTC socket. Secure both the extension
cable and the light guide with the cable tie.
Fit the serial number label on the rear plate to the left of the RJ-45
socket.
Put back the left-hand cover. Route the cable from the display unit
above the ribbon motor. Connect the cable to connector J50 at the
upper front corner of the CPU board.
Connect the power cord and switch on the power.
Enter the Setup Mode and print the test label Hardware Info in Fin-
gerprint or HW in IPL to see if the printer detects the EasyLAN Eth-
ernet interface board. For information on how to enter the Setup Mode
and print test labels, refer to the Users Guide for the printer in question.
After startup, enter the Setup Mode to set up the network parameters.
See Appendix A. Setting the network parameters in IPL, when the server
does not support DHCP or BOOTP, is described in EasyLAN Interface
kit, Installation Instructions.
LAN connector plug
200 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Network extension cable
EasyLAN Ethernet
interface board
Light guide Cable tie #T20 Torx screw
and spacer
RJ-45 Ethernet connector
("net1:")
Serial number label (MAC address)
RJ-45 Ethernet
connector
1
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Y2
EasyCoder PX4i and PX6i Service Manual 201
Chapter 16 Interfaces
Components
1-971645-26 EasyLAN Interface Board; Soldering side
1-971645-26 EasyLAN Interface Board; Component side
3
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C R S
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I D S E L
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T X D 3 / M A 1 5
P E R R _ N
D E V S E L _ N
T R D Y _ N
A D 1 8
A D 2 2
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1
6
202 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Schematics
1-971645-26 EasyLAN Interface Board; Schematics
EasyCoder PX4i and PX6i Service Manual 203
Chapter 16 Interfaces
16.10 EasyLAN Wireless Interface Board
Description
This section describes how to install an EasyLAN Wireless network inter-
face in an EasyCoder PX4i and PX6i printer and how to connect it to a
LAN, WAN, Intranet, or Internet network via a wireless connection.
The installation instructions describes how to physically install the inter-
face board in a printer. Conguration and setup are described in the
EasyLAN Wireless Kit, Installation Instructions and the Intermec EasyLAN,
Users Guide on the attached CD-ROM.
This interface kit must only be physically installed by an authorized
service technician. The device is country/region specic and must be
ordered for the correct country/region. Use of this device in other region
than shown on the device home page/test label may violate applicable
law.
Printer Firmware
The printer must either be tted with Intermec Fingerprint v8.30 (or
later) or IPL v2.30 (or later). In Intermec Fingerprint, the network port is
addressed as device "net1:" (communication channel #5).
Installation Kit
The EasyLAN Interface Kit contains:
One EasyLAN adapter board complete with radio module tted
Rear plate (for EasyCoder PF2/4i-series printers only)
RJ-45 plug (for EasyCoder PM4i, PX4i, and PX6i only)
One light guide
One hexagonal threaded spacer
One antenna extension cable
One antenna
One cable clip
One cable tie
One CD-ROM with software and manuals
One Installation Instruction booklet
The only tools required for the installation are #T10 and #T20 Torx screw-
drivers and a small wrench.
204 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Installation Instructions
Switch off the printer and disconnect the power cord.
Disconnect all communication cables.
Remove the left-hand cover as described in Chapter 3.2.
Remove any present EasyLAN Ethernet interface including cables etc.
Fit the RJ-45 plug included in the kit into the square hole left by the
RJ-45 Ethernet connector.
Remove the antenna plug, which is snap-locked into the rear plate.
Connect the antenna cable to the radio module, which is factory-tted
on the EasyLAN adapter board, as illustrated below. Support the upper
edge of the radio module with a nger while connecting the cable.
Remove the #T20 Torx screw that holds the upper/front part of the
CPU board to the power supply unit and replace it with the hexagonal
spacer included in the kit. Keep the screw.
Connect the EasyLAN adapter board to the PCI connector (J84) on the
CPU board so the hole in the board becomes aligned with the spacer
and secure the board with the #T20 Torx screw.
Route the antenna cable over the SIMMs on the CPU board towards
the rear plate and secure it using the cable clips included in the kit.
One clip is factory-tted on the EasyLAN adapter board and the other
should be tted in the small hole at the top of the CPU board immedi-
ately to the rear of the memory SIMM sockets.
From the inside of the electronics compartment, insert the antenna
connector through the round hole in the rear plate and lock it with the
washer and nut on the outside.
Connect antenna
cable here
Radio module
Adapter board
EasyCoder PX4i and PX6i Service Manual 205
Chapter 16 Interfaces
Fit the antenna to the connector of the antenna cable and bend the
hinge so the antenna points straight up.
From the outside, insert the thin end of the light guide through the
small hole next to the antenna on the rear plate. Press the clear plastic
lamp in place. Connect the other end to the black plastic socket (D1)
at the top of the EasyLAN adapter board. Secure it with the cable tie
through the hole at the upper edge of the CPU board.
Put back the left-hand cover. Route the cable from the display unit
above the ribbon motor. Connect the cable to connector J50 at the
upper front corner of the CPU board.
Connect the power cord and switch on the power.
Enter the Setup Mode and print the test label Hardware Info in
Fingerprint or HW in IPL to see if the printer detects the EasyLAN
Wireless interface board. For information on how to enter the Setup
Mode and print test labels, refer to the Users Guide for the printer in
question.
Set up the network parameters. There are several methods:
- Connect the printer and a PC and run the EasyLAN Network Setup
wizard, which can be found on the attached CD-ROM. Requires a
PC running Windows 98 or later.
- Insert a CompactFlash Card containing a conguration le in the
printer and start it up. Conguration Compact Flash cards can be
created using the EasyLAN Network Setup wizard on the attached
CD-ROM.
- Fingerprint:
Establish an RS-232 communication with the printer and set it up
using Fingerprint setup strings or setup les. IP address, netmask,
default router, and name server can also be set using the printers
built-in keyboard. Only requirement on the PC side is a terminal pro-
gram that can transmit and receive ASCII characters on an RS-232
line. See EasyLAN Wireless Kit, Installation Instructions.
- IPL:
Establish an RS-232 communication with the printer and set it up
using IPL commands. Only requirement on the PC side is a terminal
program that can transmit and receive ASCII characters on an RS-
232 line. Select the method of obtaining IP address, netmask, default
router, and name server automatically from the server using the print-
ers built-in keyboard. This requires a server that supports DHCP
and/or BOOTP. See EasyLAN Wireless Kit, Installation Instructions.
206 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Antenna
EasyLAN
adapter board
Light guide Cable clips #T20 Torx screw
and spacer
Antenna cable
Cable tie
Antenna
(packed separately when the EasyLAN Wireless
interface is factory-installed)
Primary Side Secondary Side
J
1
1
J2
IC2
D1
R
3
0
R
2
9
R28
R27 R26
R
2
5
R
2
4
R
2
3
R
2
2
R
2
1
R
2
0
R
1
9
R
1
8
R17
R16
R15
R14
R2
R1
R
8
R11
R
4
R13
R12
R
7
R
6
R
5
R
9
Y1
IC1
L
1
C11
C1
C4
C12
C9
C10
C8
C3
C6
C7
C5
C2
1 3 123
124 2 4
EasyCoder PX4i and PX6i Service Manual 207
Chapter 16 Interfaces
Components
1-971646-26 Adapter Board
CROSSING 5V TO 3.3V
FOR PCI SIGNALS
ONLY
R26 OR R27
COLOR SWITCH
POPULATED
IF IC2
POPULATED
DECOUPLING IC2
DO NOT POPULATE
PRINTER PCI INTERFACE
RESISTORS
LED BLINK ONE-SHOT CIRCUIT
BOUNDARY
ONLY IC2 OR
SOURCE SIDE
UNUSED PART
COLOR SWITCH
POPULATED
R29 OR R30
TERMINATION OF UNUSED
MINI-PCI SIGNALS
AC RETURN PATHS
MINI-PCI INTERFACE
RESISTORS
SINK SIDE
61
3.3V
CBE1_N
SERR_N
PERR_N
DEVSEL_N
13
10
14
22
AC_SDATA_OUT
AC_CODEC_ID0_N AC_BIT_CLK
AC_CODEC_ID1_N
LED2_YELP
AHCT123
3.3V
VCC=5V;GND=GND
11
5V
32.768MHZ
3.3V
LED2_YELN
3.3V
CBE3_N
CBE2_N
PERR_N
AC_RESET_N
27
LED2_YELN
LED1_GRNP
5V
AC_RESET_N
LED_LINKN
STOP_N
CBE2_N
PAR
21
16
GNT_N
AC_CODEC_ID0_N
24
5V
AC_BIT_CLK
AC_SDATA_OUT
AC_SYNC
CLKRUN_N
AC_CODEC_ID1_N
PCI_AD(31..0)
INT_N
VCC=5V;GND=GND
LED1_GRNN
CBE1_N
FRAME_N
TRDY_N
CBE0_N
17
5V
LED_ACTN
28
30
3.3V
LED_ACTP
LED_LINKP
5V
15
3
26
11
24
20
16
18
13
9
6
0
4
2
3.3V
1
5
2
7
5V
0
4
3
6
8
31
29
27
25
23
21
19
17
14
12
10
8
12
19
20
23
25
30
31
7
5
1
9
15
18
22
29
3.3V
CLK1
CLK2
CLK2
SERR_N
GNT_N
LED1_GRNN
AC_SYNC
LED1_GRNP
IRDY_N
DEVSEL_N
FRAME_N
CBE0_N
PAR
STOP_N
TRDY_N
INT_N
REQ_N
CLK1
CBE3_N
26
28
AHCT123
REQ_N
GREEN/YELLOW
LED_LINKN
RST_N
RST_N
11
LED2_YELP
J1
80
76
79
1 41
9 49
50
11
12
20 60
21
42
62
23
24 64
65
66
27
28 68
29
3
69
70
4 44
5 45
7
8
46
52
19
25
72
56
58
32
33
57
15
13
54
31
73
74
53
16
17
77
78
35
39
37
36
40
43
47
51
55
59
63
67
71
75
2
38
6
10
14
18
22
26
30
34
IC1
1
3 2
Y1
2
1 3
4
R1
R2
C4 C2 C3 C1
J2
1
10
100
101 102
103 104
105 106
107 108
109
11
110
111 112
113 114
115 116
117 118
119
12
120
121 122
123 124
13 14
15 16
17 18
19
2
20
21 22
23 24
25 26
27 28
29
3
30
31 32
33 34
35 36
37 38
39
4
40
41 42
43 44
45 46
47 48
49
5
50
51 52
53 54
55 56
57 58
59
6
60
61 62
63 64
65 66
67 68
69
7
70
71 72
73 74
75 76
77 78
79
8
80
81 82
83 84
85 86
87 88
89
9
90
91 92
93 94
95 96
97 98
99
MTG1
MTG2
R11
R12
R13
R14
R15
R16
R17
R25
R22
R21
R18
R6
R5
R8
R7
L1
C5
C6
C7
C8
C9 C10
IC2
14
15
3
2
1 13
4
R28
C11
R19
R23
R24
R26
R29
R30
R4
R9
IC2
6
7
11
10
9 5
12
D1
1 2
3 4
C12
48
IRDY_N
CLKRUN_N
5V
LED_ACTN
LED_ACTP
LED_LINKP
R27
R20
VSS6
VCC9
PCI_RST_N
PCI_REQ_N2
PCI_CLK
PCI_CBE_N2
PCI_AD18
PCI_AD23
PCI_AD24
TRST_N
TDI
VSS10
TDO
TMS
TCK
VSS9
PCI_INT_N
PCI_GNT_N0
PCI_REQ_N0
VSS8
PCI_AD29
PCI_AD27
PCI_AD26
VSS7
PCI_CBE_N3
PCI_AD22
PCI_AD21
PCI_AD16
VSS5
PCI_TRDY_N
PCI_STOP_N
VSS4
PCI_LOCK_N
PCI_AD15
PCI_AD14
PCI_PAR
VSS3
VSS2
PCI_AD4
PCI_AD3
VSS1
PCI_AD0
PCI_AD10
PCI_CBE_N0
VCC2
24V
PCI_DET_N
SDA
SCL
NC1
VCC8
PCI_AD31
PCI_AD30
PCI_AD28
VCC7
PCI_AD25
VCC6
PCI_AD20
PCI_AD19
PCI_AD17
VCC5
PCI_FRAME_N
PCI_IRDY_N
PCI_DEVSEL_N
VCC4
PCI_PERR_N
PCI_SERR_N
PCI_CBE_N1
VCC3
PCI_AD13
PCI_AD12
PCI_AD7
PCI_AD5
VCC1
PCI_AD2
PCI_AD1
PCI_AD11
PCI_AD9
PCI_AD8
PCI_AD6
+ +
C
C
C
A
REXT/CEXT
Q
B
CEXT
CLR
Q
+
A
REXT/CEXT
Q
B
CEXT
CLR
Q
VIN
GND
VOUT
EN/NC OUT
GND
VCC
208 EasyCoder PX4i and PX6i Service Manual
Chapter 16 Interfaces
Schematics
1-971646-26 Adapter Board
EasyCoder PX4i and PX6 Service Manual 209
17
Troubleshooting
This chapter explains how to diagnose and x troubles that may occur in
an EasyCoder PX4i or PX6i printer, even if great effort has been made to
safeguard troublefree printing. Some parts are, however, subject to wear
and may need periodical replacement, such as the printhead.
Please note that replacement parts are generally only available as complete
modules (see the Spare Parts Catalog or Spare Parts List).
This chapter is supplemented by the Technical Bulletins that are distrib-
uted as soon as any new problem has been reported and a remedy has been
found.
210 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
17.1 Diagnosing
To diagnose the printer for faults, take steps in the following order:
In case the printer is running the Intermec Fingerprint rmware, use
Intermec Shell to check printers setup and functions. Intermec Shell
can be accessed regardless of any running autoexec.bat les as described
below.
Browse through the remainder of this chapter to nd symptoms that
apply to the faulty printer.
Refer to the Printer Technical Bulletins for updated information.
Fingerprint only
The keyboard, display messages, sounds, and other functions will be
custom-congured, if a custom-made program is running in the printer.
Normally, such a program is started at power-on using an autoexec.bat le.
The procedure of starting up Intermec Shell, bypassing any other auto-
exec.bat les the printers memory, is called the Test Mode. In fact, the
Test Mode is just a convenient way of accessing Intermec Shell and, via
Intermec Shell, also the Setup Mode.
Note: Any changes done in the Test Mode will remain after leaving the
Test Mode.
Entering Intermec Shell in the Test Mode
Switch off the power.
Raise the printhead.
Press any key on the printers built-in keyboard, with the exception of
<Shift>, and keep on pressing it.
Switch on the power.
The printer will start the initialization procedure.
Release the key.
The printer will start up Intermec Shell.
Press <Enter> before the 5 sec. countdown is completed.
Inside Intermec Shell you have a variety of options, for example:
Enter the Setup Mode to check or change the setup. Before changing
the setup, you should print out or write down the settings so you can
restore them before returning the printer.
Make a printout of the present setup values.
Perform testfeed operations.
Print test labels to check the printout quality.
Reset all setup values to default. Before resetting the setup, you should
print out or write down the settings so you can restore them before
returning the printer.
Enter Intermec Fingerprint, for example to check what les the printers
memory contains or to list les.
EasyCoder PX4i and PX6 Service Manual 211
Chapter 17 Troubleshooting
Restart the printer and leave the Test Mode.
Refer to the Intermec Shell Overview in Appendix 1 or in the Users
Guide.
If the printer works normally in the Test Mode, it is likely that the mal-
function is either due to communication problems, abnormal conditions at
the site of operation, or a custom-made program.
Returning to Factory Default Setup ( Fingerprint and IPL)
There are four ways to return to the factory default setup of the printer:
A Insert a special CompactFlash memory card and restart the printer.
B Use the Default Setup option in Intermec Shell (Fingerprint only).
C Use the Memory Reset option in the Test/Service part of the Setup
Mode (IPL only).
D Use the printers built-in keyboard as described below:
1 Lift the printhead.
2 Switch on the power to the printer and press the <i> key and wait until
the printer beeps.
3 Swiftly press the following keys:
<d> t <c/Esc> t <c/Esc> t <e>
4 The following message will be displayed:
Factory Default?
Enter=Yes ESC=No
5 Within 10 seconds, press <Enter> to reset the printer to factory default.
The parameters will be reset and the printer will continue the normal
startup.
If you press <c/Esc> or wait until the 10 seconds time-out has passed,
the normal startup will continue without any reset being performed.
Note: The factory default will remove all les used to store settings. It will
not reset settings that already has been read when the les are removed.
This means that EasyLAN Wireless settings (SSID, keys, etc.) will retain
their values from the previous start. However, the next reboot will reset
them to factory default.
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Troubleshooting short-list (Fingerprint and IPL)
Use this short-list to nd the symptom that applies to the printer:
Symptom See
No reaction at power up 17.2
Printer stops working after startup 17.3
CPU board failures 17.4
Power supply unit failures 17.5
Driver board failures 17.6
Console errors 17.7
Error messages 17.8
No communication (general) 17.9
No serial communication 17.10
Sensor malfunctions 17.11
- Label stop sensor
- Headlift sensor
- Label taken sensor
- Ribbon end sensor
Printing troubles 17.12
- No printout at all
- Overall weak printout
- Weaker printout on either inner or other part of label
- Overall dark printout (bleeding)
- Weak or missing printout of some dots
- Unexpected black printout (completely or partially)
- Only rst part of label printed
- Media feed does not work properly
Ribbon troubles 17.13
- Transfer ribbon breaks
- Transfer ribbon wrinkles
- No transfer printout
Liner takeup troubles 17.14
Memory card troubles 17.15
Paper cutter troubles 17.16
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17.2 No Reaction at Power Up
Description:
There is no visible reaction when the power to the printer is switched on.
The Power LED does not light up.
There is no text in the display window.
Possible Causes and Suggested Remedies:
No power in AC wall socket.
- Check with some other electrical device or a voltage meter.
Power cord connectors not completely inserted in printers power cord
receptacle or in wall socket.
- Disconnect and rmly connect both ends of power cord. Try again.
Faulty power cord.
- Replace and try again.
Cables between power supply, driver board and CPU board not prop-
erly connected.
- Test as described in Chapter 17.5 using test points on CPU board
(see Chapter 15.5).
Power Supply overload.
- Too high a temperature in the power supply unit. Leave the power
on and wait for the power supply to cool off (may take up to half
an hour). When the temperature returns to normal, the printer will
automatically restart. If the error persists, examine the power supply
as described in Chapter 17.5.
Faulty power supply unit.
- Refer to Chapter 17.5.
Faulty driver board.
- Refer to Chapter 17.6.
Faulty console unit.
- Refer to Chapter 17.7.
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17.3 Printer Stops Working after Startup
Description:
The printer stops working after a successful startup.
The Power LED is lit.
The <Feed>, <Setup>, and <Print> keys, work properly.
Possible Causes and Suggested Remedies:
Communication problems?
- Refer to Chapters 17.9-17.11.
Printer malfunction?
- Check if the printer can print test labels in the Setup Mode.
Description:
The printer stops working after a successful startup.
The Power LED is lit.
There is no reaction on software commands.
There is no reaction on any keys on the printers keyboard.
Possible Causes and Suggested Remedies:
The printers main program has halted due to high external disturbances
from other electrical sources.
- Restart the printer and nd out if there are disturbances coming via
the AC supply, via a communication channel, or from other electrical
appliances.
CPU board failures.
- Refer to Chapter 17.4.
Power Supply Unit failures.
- Refer to Chapter 17.5.
Driver board failures.
- Refer to Chapter 17.6.
Console errors.
- Refer to Chapter 17.7.
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Description:
The printer stops working after a successful startup.
The Power LED is not lit.
Possible Causes and Suggested Remedies:
Error in the supply of AC power to the printer.
- Refer to Chapter 17.2.
Faulty console, faulty power LED, or faulty cabling between CPU
board and console.
- Refer to Chapter 17.7.
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17.4 CPU Board Failures
Description:
The power LED is lit, but the printer has one of the following faults:
The printer refuses to start.
The program execution is halted.
The stepper motor does not work.
At startup, the message Starting is displayed followed by the message
Timed Out.
Possible Causes and Suggested Remedies:
Flash or SDRAM SIMMs not properly tted.
- A SIMM is not fully inserted in its socket. Remove all SIMMs and t
them back again, making sure they are being rmly held by the snap-
locks.
No Boot Flash SIMM in socket J20.
- A Flash SIMM containing a boot sector must be tted in socket J20,
or the printer will not start.
Fluttering voltages.
- Check voltages on the CPU board test points, see Chapter 13.4.
If a voltage utters with an interval of approximately one second,
there may be a short-circuit on the CPU board. If a voltage is miss-
ing, there is probably an error in the power supply unit or the driver
board, see Chapters 17.5 and 17.6.
Startup error.
- Execution of the initial boot sequence can be checked as described in
Chapter 15.5. If the execution stops prematurely, try changing to a
Flash SIMM that works in another printer. If that does not help, note
where the startup sequence is halted and contact Intermecs Printer
Product Support dept.
- If there is no reaction neither on the display nor on the serial channel,
there is a major error on the CPU board. Check the Flash and
SDRAM SIMMs by installing them in another printer. Inspect the
CPU board visually in the area of the processor (U13) and the sup-
port chip (U30). If no obvious fault is detected, replace the CPU
board.
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Description:
The power LED does not become lit when the power is switched on.
Possible Causes and Suggested Remedies:
Blown fuse.
- First check that the fault is not caused by an interruption of the 90-
265 VAC input voltage, a faulty power cord, or a disconnected power
cord.
- Inspect the fuse F70. If the fuse has blown and you are positively sure
that the fuse has blown because of a short-circuit of your own doing,
you can cut off the legs of the fuse and solder a new fuse in its place.
If the fuses blows again, replace the CPU board.
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17.5 Power Supply Unit Failures
Description:
The printer refuses to print.
The message Temperature high please wait" (FP) or Printhead hot
(IPL) appears in the display window.
The power supply unit contains wires and circuits with dangerous
voltages. For safety reasons, it is strictly forbidden to try to repair a
power supply unit or to replace a blown fuse. Generally, in a primary-
switched power supply, a blown fuse is an indication that components
in the power supply has been damaged or degraded. Even if you could
get the power supply working by replacing a fuse, there is a risk that it
soon will fail again and more components will be damaged. Therefore,
whenever a fuse blows, always replace the entire power supply unit.
Possible Causes and Suggested Remedies:
Power Failure Interrupt signal activated because of a Power Supply
overload.
- Too high a temperature in the power supply unit, for example caused
by extreme ambient temperatures (possibly in connection with large
black areas in the print image, high speed printing, and media that
require a high energy level), triggers the automatic overheating pro-
tection switch.
Leave the power on and wait for the power supply to cool down (may
take up to half an hour). When the temperature returns to normal,
the printer will automatically restart. If the error persists, examine the
power supply (also see Chapter 13).
Description:
The printer stops working or functions are unstable.
The power LED is unstable, weak or not lit..
Possible Causes and Suggested Remedies:
Wrong or missing 24 VDC voltage from power supply.
- Check the 24 VDC output on connector P2.
- Check the cables between the power supply unit, the driver board,
and the CPU board. If the cables are OK, try to nd out whether
the power supply or driver board is faulty (also see Chapter 17.6).
Replace the faulty unit.
- If there is no 24 VDC and you can rule out that the PSU has been
shut down because of overheating (see above), check for a blown fuse
in power supply. If any of the fuses F1 or F2 has blown, replace the
entire power supply unit. Do not replace a blown fuse and do not
attempt to repair the power supply unit (see Warning notice above).
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17.6 Driver Board Failures
Description:
Some or all of the following functions do not work properly.
- Console
- Printhead
- Platen roller/ribbon rewind stepper motor
- Liner rewind stepper motor
- Cutter
Possible Causes and Suggested Remedies:
Faulty driver board.
- Check voltages using the test points on the CPU board, see Chapter
15.4. If all voltages are missing, check the 24 VDC output from the
CPU board and the cable between the power supply and the driver
board. If the 24 VDC input to the driver board is OK, the trouble is
likely to be in the driver board.
- Check the 24 VDC to the CPU board on connector P1, pin 1.
- Check the 24 VDC to the printhead on connector P5 while perform-
ing a print operation.
- Check the 33 VDC to the platen roller/ribbon rewinder stepper
motor on connector P10 while performing a feed or print opera-
tion. The stepper motor driver may be damaged because the platen
roller has been manually rotated while power was on, unintentionally
making the stepper motor work as a generator.
- Check the 33 VDC to the platen roller/ribbon rewinder stepper
motor on connector P11 while performing a feed or print operation.
- Check the 24 VDC to the cutter on connector P12 while performing
a cut operation.
If the any of the voltages are missing or are wrong, replace the driver
board without attempting to repair it. The only exception is if you are
positively sure that the fuse F1 has blown because of a short-circuit of
your own doing. In that case, you can cut off the legs of the fuse and
solder a new 4A fuse in its place.
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17.7 Console Errors
Description:
The complete console is dead.
Power LED is not lit.
Green background lighting in display window is not lit.
The 5V on the CPU board is OK (see Chapter 15.4).
Possible Causes and Suggested Remedies:
Defective cable.
- The cable between the CPU board and the console pcb. may be
defective or not properly connected. Check cable and connector J50
on CPU board.
Defective console pcb.
- Replace. Do not attempt to repair.
Description:
No keys on the keyboard seem to be working or no keybeep.
Power LED is lit.
Green background lighting in display window is lit.
Possible Causes and Suggested Remedies:
Bad connection between keypad and console pcb.
- Check connections on the two at cables between the keypad and con-
nectors P2 and P3 on console pcb.
Keys disabled or keyboard remapped by a custom-made program (Fin-
gerprint only).
- If the printer does not respond to any keys in the Test Mode, the
keyboard is defective and needs to be replaced.
Keybeep disabled by a custom-made program (Fingerprint only).
- If no beep is heard when the keys are pressed in the Test Mode, but
the printer nevertheless responds to the keys, the beeper is out of
order.
Keyboard damaged by moisture.
- Soaking the keyboard with, for example, water or cleaning uids, may
cause short-circuits. Let it dry, replace if necessary.
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Description:
No messages appear in the display window after power-up.
Power LED is lit.
Green background lighting in display window is lit.
Possible Causes and Suggested Remedies:
Display not utilized by custom-made program (Fingerprint only).
- If there is no display function in the Test Mode, the display is out of
order and the console unit needs to be replaced. Else, check out the
custom-made program.
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17.8 Error Messages
Description:
An error message appears in the display window or is returned via a serial
port.
The printer stops functioning.
The Error LED is usually lit.
Consult the Intermec Fingerprint v8.xx, Programmers Reference Manual
or IPL Programming, Reference Manual for the meaning of the different
error codes and use that information to correct the error.
Depending on the rmware, printers mode, or running program, there are
different ways of giving the error message.
Immediate Mode (Fingerprint only)
The rmware can detect and return three error conditions, provided the
printhead is lowered and a media feed is executed.
- Error 1005 (Out of paper)
- Error 1027 (Out of transfer ribbon)
- Error 1031 (Next label not found)
Programming Mode (Fingerprint only)
At every erroneous instruction during programming, the printer trans-
mits an error code on the selected standard OUT channel (serial com-
munication only), provided the verbosity is not disabled. The same
applies if programming errors are detected when the program is run.
When a program is executed, the same errors as in the Immediate Mode
will be detected. The execution stops and an error message is transmit-
ted. It is recommended to included some kind of error handler in any
custom-made application program, for example ERRHAND.PRG.
Intermec Direct Protocol (Fingerprint only)
Eleven error conditions can be detected. Note that by default verbosity
is off in the Intermec Direct Protocol.
- Error 15 ("Font not found")
- Error 18 ("Disc full")
- Error 37 ("Cutter device not found")
- Error 43 ("Memory overow")
- Error 1003 ("Field out of label")
- Error 1005 (Out of paper)
- Error 1006 (No eld to print)
- Error 1022 (Head lifted)
- Error 1027 (Out of transfer ribbon)
- Error 1031 (Next label not found)
- Error 1606 (Testfeed not done)
The Intermec Direct Protocol has a programmable error-handler. Refer
to the Intermec Direct Protocol v8.xx, Programmers Reference Manual.
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IPL only
Ten possible errors are indicated by messages in the display window:
Error Displayed message
Empty/Paused PAUSE
Out of media PAPER OUT
Out of ribbon RIBBON OUT
Printhead lifted PRINT HEAD UP/PRESS FEED
Cutter error OPEN&SHUT CUTTER
Ribbon tted RIBBON FITTED
Paper fault PAPER FAULT
Power supply error PSU ERROR
Power supply too hot PSU OVER TEMP
Printhead too hot PRINTHEAD HOT
Some additional errors can be returned to the host as an ASCII number
by the <BEL> command, see IPL Programming, Reference Manual.
Firmware Error
In case the CPU is unable to access data on a given address, the internal
program will light up the red error LED regardless of any error-handling
program.
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17.9 No Communication (general)
Description:
The following actions are valid for all communication interfaces installed
in the printer.
Possible Causes and Suggested Remedies:
Defective cable between printer and host.
- Check that the communication cable is correctly inserted and that it
is of the correct type and is correctly congured.
- Check that any clips or ground screws are properly engaged.
- Inspect cable for physical damage.
- Disconnect and connect the cable a few times to rub off possible
oxide from the connectors.
- Try using another identical cable.
Defective cable between interface board and CPU board. This does not
apply to the serial port ("uart1:"), the USB port, or any EasyLAN board
which all are tted directly on the CPU board.
- Check that the cable is connected correctly.
- Inspect cable for physical damage.
- Disconnect and connect the cable a few times to rub off possible
oxide from the connectors.
- Replace the cable.
Error in host.
- Try connecting the printer to another host computer.
Erroneous data.
- If using Fingerprint, check if the data string contains the correct char-
acters using the Line Analyzer program included in Intermec Shell
(see the Users Guide).
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17.10 No Serial Communication
Description:
The following actions are valid for the standard RS-232 serial interface
("uart1:" in Fingerprint) tted on the CPU board and to some extent also
to any other serial interfaces on optional interface boards. Also see Chapter
17.8.
Possible Causes and Suggested Remedies:
Communication setup mismatch.
- Press the <i> key or enter the Setup Mode to check that the printer
and host are set for the same communication parameters, such as
baud rate, parity, character length, stopbits, new line and handshak-
ing. It is strongly recommended to use some kind of handshaking, for
example XON/XOFF or RTS/CTS.
Damaged RS-232 driver circuit.
- With the aid of an oscilloscope, or some kind of line analyzer (break-
out box), verify that the interface signals to and from the CPU board
are correct. The RS-232 driver (U61) could have been damaged as a
result of voltage transients from the interface, necessitating the CPU
board to be replaced. Repeated damage is an indication of insufcient
cable screening, or the electrical environment being too noisy.
Circuits or straps on an optional interface board missing or tted
incorrectly.
- See conguration instructions in Chapter 16.
No supply voltage.
- Verify that the +3.3 VDC and +5 VDC voltages are present (see
Chapter 15.4).
No external +5 VDC.
- The printer supplies max. 500 mA. The current is automatically
switched off at higher loads. Check the consumption of the con-
nected device.
- The switch (RP60 on the CPU board; IC9 on the Industrial Interface
Board and the Double Serial Interface Board) may be out of range
and need to be replaced.
Too long communication cables.
- RS-232 max. 10-17 m (33-49 ft).
- RS-422 max. 1,200 m (4,000 ft).
- RS-485 max. 1,200 m (4,000 ft).
- Current Loop max. 500 m (1,500 ft).
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Input buffer on host overow.
- The input buffer should normally be handled by the software of the
host. Increase the receive buffer in the printer to a large value, restart
the host to empty its input buffer and try again.
No response from printer a custom-made program is run (Fingerprint
only).
- The verbosity can be controlled using the Fingerprint instructions
VERBON/VERBOFF and SYSVAR(18). In the Intermec Direct Pro-
tocol, verbosity is disabled by default. Check the program for instruc-
tions that affect the verbosity.
- Verify that the correct communication port is selected as standard
IN/OUT channel.
Interface type mismatch (Fingerprint only).
- A communication cable is connected to a port congured for another
type of serial interface; for example an RS-232 cable is connected to
an RS-422 port. In the Setup Mode, the type of interface for which
the interface board is congured is indicated for each communication
port ("uart2:" to "uart5:"), see Appendix A.
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17.11 Network Communication Troubles
This section applies both to EasyLAN Ethernet and EasyLAN Wireless
communication between a printer and a local area network. It does not
cover general network troubles in other types of equipment, such as wiring,
access points, routers, switches, servers, etc. It is assumed that the network
is in good working order, that is, other devices connected to the network
works well and the trouble can be pinpointed to the printer.
Description:
The printer cannot communicate with the network after the network
interface has been installed.
Possible Causes and Suggested Remedies:
Defect interface board or bad connection between interface board and
CPU board.
- Print a Hardware test label in the Setup Mode to see if the printer
recognizes the interface board. Also check if the Network node is
shown in the Setup Mode. If not, switch off the power, disconnect
the interface board, clean the connectors, and connect the interface
again. Switch on the power. Print a new Hardware test label. If the
troubles remains, replace the interface board.
Wireless only: Also check visually that the radio module is properly
connected to the adapter board. If the radio module is not connected
properly, the Network node will be displayed in the Setup Mode
but the wireless interface will not be recognized on the hardware test
label.
Bad internal cabling.
- Ethernet only: Check that the network extension cable is properly
connected to the interface board. Visually check the cable for breaks
or shavings.
- Wireless only: Check that the antenna cable is properly connected to
the connection point marked MAIN on the radio module. Visually
check the cable for breaks or shavings.
Check that the antenna is properly connected and is pointing straight
up.
Bad connection between printer and an Ethernet network
- Check the network LED indicator at the back of the printer. There
should be a green light ashing occasionally showing network activ-
ity or a solid yellow background light if connected to a 100 Mbps
network. Note that there is no background light indication provided
for 10 Mbps wired networks.
- Check that the network cable is connected correctly to the network
wall socket, hub, or similar and to the RJ-45 socket on the printers
rear plate.
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- Check that the cable connecting to the network is not of "crossover"
type. Use a straight "pin to pin" cable to connect to a LAN, but use a
crossover cable to connect directly to a PC.
If you are trying to connect the printer directly to a PC via a crossover
network cable, you may need to disable the web browsers proxy set-
tings on your computer to get in contact with the printers web pages.
Bad communication between printer and a Wireless network
- Check the network LED indicator at the back of the printer. There
should be a green light ashing occasionally showing network activ-
ity, or a solid yellow background light if the network card is associated
with an access point, or ashing yellow light if the network card is
searching for an access point.
- Press the <i> key on the printers front panel and browse to the net-
work information. There you can see the present signal strength and
channel. If both are 0, the network card is not associated with any
access point and/or the WLAN settings are wrong.
- Check if the access point is on.
- Check if the access point lists the MAC address of the network card.
- Check if other devices associated with this access point are working.
- Inspect the location and see if there is any reason why the radio trans-
mission between printer and access point is prevented, such as shield-
ing objects like walls, shelves, fork lifts, metal grids, etc. Sometimes,
just moving the printer around a little may help.
For demanding applications, Intermec offers a series of high gain
antennas that can replace the standard antenna.
- Check SSID settings.
- Check WEP settings. Note that you must have the same WEP key
settings in both the printer and the access point in regard of both the
content of the WEP keys and the order of the WEP keys. However,
you can have one active WEP key selected in the printer and another
in the access point.
- Check the region setting, which can be found on the Network Info
test label.
Description:
The printer seems to be physically connected to the network but cannot
communicate.
Possible Causes and Suggested Remedies:
Bad IP Settings in printer
- Use a PC connected to the same network as the printer. First of all
verify the network conguration of the printer as described in the
Installation Instructions provided with the kit.
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PC Settings
You should verify that the PC has a working connection to the net-
work. Do this by opening a Command Prompt and type the com-
mand that corresponds to your operating system:
- For Windows 95, 98 and ME, use the command WINIPCFG.
- For Windows NT4, 2000 and XP, use the command IPCONFIG.
The PC will show a table with its conguration containing the set-
tings for IP-address, Subnet Mask and Default Gateway. Verify these
settings to be sure that the computer is correctly congured to access
your network.
Printer Settings
Check the IP address of the printer. Press the <i> key on the printers
keyboard and use the <W> and <X> keys to browse to the IP address.
In Fingerprint, a prerequisite is that the standard IN port is set either
to "auto" or "net1:", which can be done using Intermec Shell.
Another method is using the Setup Mode:
Press the <Setup> key, on the printers internal keyboard, and step
your way to NETWORK using the <X> key.
By pressing <Enter> on the printer, you can step through the congu-
ration to verify the settings.
Press <Setup> to exit the Setup Mode.
More information about conguration settings can be obtained by
printing a test label.
Also check on the printers home page (Conguration [TCP/IP]) that
the net1 TCP Port Number is correct (default 9100).
Verifying IP Address
In the Users Guide of the printer, you will nd information on how
to print test labels in the chapter Setting Up the Printer. Print the
network test label and nd the IP Address eld. If the IP address is set
to 0.0.0.0, the network card has not received a IP address. Verify the
IP SELECTION setting under the NETWORK menu in the Setup
Mode. See the Installation Instructions for information on various
methods for setting the IP address automatically or manually.
Verifying Subnet Mask
Check subnet mask of PC and printer and make sure they belong to
the same segment. For example:
If they have the subnet mask The numbers in the PC and Printer IP
addresses have to be
255.255.255.0 <Same>.<Same >.<Same >.<Any >
255.255.0.0 <Same>.<Same >.<Any >.<Any >
255.0.0.0 <Same>.<Any >.<Any >.<Any >
Other subnet masks Contact the network administrator
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In case the addresses are not in the same network segment, the
printer may not be reachable from the LAN side. Check the congu-
ration with the administrator.
Pinging the Printer
Start the Command Prompt. In the Command Prompt, type Ping
<printer IP-Address> and then click OK.
This command sends an echo command to the EasyLAN to check
if the PC and the printer can reach each other through the network.
The following gure shows a correct response to the Ping command.
The rst reply to the rst Ping command often takes more time than
the following. This is a normal behavior. The rst time the Ping
command is executed, the PC needs some extra time to perform a
discovery of the network address (ARP request). The Ping com-
mand makes the printers network LED ash green.
If you have completed the test procedure and all the conditions are
met, but you do not get any answer to the Ping command, then you
probably have a hardware problem.
Description:
The performance of a Wireless network connection ceases to work or the
performance deteriorates after having worked properly for some time after
installation.
Possible Causes and Suggested Remedies:
Bad radio connection between printer and access point.
- Either the printer or the access point has been moved after instal-
lation or some kind of obstruction has come between printer and
access point. In principle, there should be a free line-of sight between
the access point and the antenna. There is also a distance limit.
Check the signal strength.
- Check network test label for statistics.
- Try moving either the printer or the access point (or both) or con-
sider tting a higher gain antenna.
Slow response.
- Too many devices associated with the same access point.
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17.12 Sensor Malfunctions
Label Stop Sensor (LSS)
Description:
Label (ticket) gap or black mark not detected by the label stop sensor (LSS)
or wrong amount of media feed.
Possible Causes and Suggested Remedies:
Lost or obsolete media feed data, for example after a headlift, change
of media, or replacement of the sensor.
- In Fingerprint, perform a TESTFEED operation, for example by
simultaneously pressing <Shift> and <Feed> or selecting the Testfeed
option in the Setup Mode.
- In IPL, adjust the media feed by pressing the Feed/Pause button.
Bad LSS lateral alignment.
- Check that the gaps or marks actually pass between the upper and
lower parts the label stop sensor (lateral alignment), see Chapter 7.5.
- Check that both parts of the LSS are adjusted to the same lateral posi-
tion, see Chapter 7.5.
Light path obstructed.
- Check that both the upper and lower sensors are free from dust and
the slots in the upper and lower guide plates are free from stuck
labels, or other matters that may interfere with the path of light.
Printer set for wrong media type.
- Set up the printer for the correct media type.
Media feed detection using PRSTAT (Fingerprint only).
- PRSTAT AND 8 only checks for out-of-media conditions once as
opposed to the normal error checking (errors 1005 and 1031) that
checks for out-of-media conditions almost continuously. Thus, when
using PRSTAT, a dark spot or a bad media angle can give an incorrect
out-of-media indication, especially when using tickets (w. mark).
Bad connection
- Check the LSS cables and make sure that they are correctly connected
to J54 and J55 on the CPU board, see Chapter 13.3.
Faulty sensor or diode.
- Replace LSS as described in Chapter 7.5.
CPU board not congured for the right type of printer.
- Recongure the CPU board as described in Chapter 15.8.
Note: The LSS Test option in the Setup Mode is useful for identifying LSS
troubles. Refer to Chapter 8.5.
232 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
Headlift Sensor
Description:
The printer does not work, although the printhead is lowered.
Error condition 1022 Head lifted (FP) or Print Head UP/Press Feed
(IPL) is indicated at any attempt of printing a label.
Possible Causes and Suggested Remedies:
Headlift sensor blocked.
- Check the sensor for dust or foreign objects.
Bad connection.
- Check that the sensors cable is connected to J58 on the CPU board.
Inspect cable for damage.
Faulty sensor.
- Replace as described in Chapter 7.8.
Label Taken Sensor (LTS)
Description:
The label taken sensor (LTS) is not working properly.
Possible Causes and Suggested Remedies:
Intermec Fingerprint instruction missing.
- The LTS must either be enabled using an LTS& ON statement, or
the status of the LTS must be polled using a PRSTAT function in the
current Intermec Fingerprint program.
IPL instruction missing.
- The self-strip mode must be enabled using the commands
<STX>R<ETX> and <STX><SI>t1<ETX>.
Bad connection.
- Check that the LTS is correctly connected to J53 on the CPU board.
- Check that the cable between CPU board and sensor is not damaged.
Dirty sensor.
- Make sure that the active parts of the sensor are not obstructed by
dust or foreign objects.
Wrong LTS sensitivity.
- The sensitivity of the sensors receiver and the light intensity of the
sensors emitter are adjustable, see Chapter 10.4.
Interference from sunlight or lamps.
- Shield the sensor from interfering light source.
Defective sensor.
- If still no reaction, the sensor is probably defective. Replace.
EasyCoder PX4i and PX6 Service Manual 233
Chapter 17 Troubleshooting
Ribbon Sensor
Description:
The ribbon sensor is not working properly.
Possible Causes and Suggested Remedies:
Bad sensor adjustment (Fingerprint only).
- Adjust the sensor in the Setup Mode as described in Chapter 6.4.
Bad connection or faulty sensor.
- Cable between the ribbon sensor and J56 on the CPU board dam-
aged or not correctly connected?
- Sensor blocked by dust or foreign matters? Clean.
- Faulty ribbon sensor? Replace.
Bad detection pattern inside ribbon supply bobbin.
- Check the black and silvery sector pattern at the inner end of the
ribbon supply bobbin for scratches or dust.
Paper Sensor
Description:
The ribbon sensor is not working properly.
Possible Causes and Suggested Remedies:
Bad sensor adjustment.
- Adjust the sensor in the Setup Mode.
Bad connection or faulty sensor.
- Cable between the paper sensor and J57 on the CPU board damaged
or not correctly connected?
- Sensor blocked by dust or foreign matters? Clean.
- Faulty paper sensor? Replace.
Bad detection pattern inside media supply bobbin.
- Check the black and silvery sector pattern at the inner end of the
media supply bobbin for scratches or dust.
234 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
17.13 Printing Troubles
The best way to start is to get an overall check of the printout quality by
printing a series of test labels in the Test Mode.
If you suspect a defective printhead, you can check it out using the fol-
lowing Intermec Fingerprint instructions (see Intermec Fingerprint v8.xx,
Programmers Reference Manual):
FUNCTEST$ ("HEAD")
HEAD
SYSVAR(21)
SYSVAR(22)
Description:
No printout at all.
Possible Causes and Suggested Remedies:
Bad connection.
- Is the cable between the printhead and P5 on the driver board tted
correctly and not broken or otherwise damaged?
- Is the cable between the printhead and J40 on the CPU board tted
correctly and not broken or otherwise damaged?
Dirty printhead.
- Is the printhead clean? Residue from label adhesive, thermal paper
topcoating, or preprint ink prevents the printhead from functioning
correctly. Clean the printhead as described in the Users Guide.
Wrong type of direct thermal media.
- In case of direct thermal printing, verify that the media is intended
for direct thermal printing (not thermal transfer!) and of an approved
quality.
Wrong type of thermal transfer ribbon.
- In case of thermal transfer printing, verify that the stock of ribbon is
of an approved quality.
Transfer ribbon loaded incorrectly.
- Verify if the ribbon is loaded with the ink-coated side facing the
receiving face material. If not, reload the ribbon as described in the
Users Guide.
Transfer ribbon mechanism failure.
- See Chapter 17.14
Wrong printhead voltage.
- Check the printhead voltage +24 VDC 2V (see Chapter 15.4). If the
power on the CPU board is OK, but the trouble remains, disconnect
the power cable on the inner side of the printhead and use probes to
measure the voltage during printing between two adjacent lines in the
socket. If wrong voltage, check driver board and cables.
EasyCoder PX4i and PX6 Service Manual 235
Chapter 17 Troubleshooting
Wrong printhead pressure.
- Check the printhead pressure, see Chapter 8.8.
Headlift sensor out of order.
- Check the headlift sensor as described in Chapter 17.11.
Description:
Overall weak printout.
Possible Causes and Suggested Remedies:
Various reasons.
- Check as for No printout at all.
Wrong Contrast/Darkness setup.
- Check setup for extremely low value.
Wrong Paper Type/Media Sensitivity setup.
- Verify that setup matches the direct thermal media or the combina-
tion of transfer ribbon and media.
Wrong printhead voltage.
- Measure the +24 VDC on the CPU board, see Chapter 17.3 No
printout at all.
Printhead pressure too low.
- Adjust as described in Chapter 8.8.
Description:
Weaker printout on either inner or outer part of label.
Possible Causes and Suggested Remedies:
Bad printhead pressure alignment.
- Adjust the position of the headlift arm as described in Chapter 8.8.
Description:
Overall too dark printout (bleeding). Too dark a printout is particularly
troublesome when printing compact bar codes, in which case spaces
between the bars become less distinctive, and consequently less readable.
Possible Causes and Suggested Remedies:
Wrong Contrast/Darkness setup.
- Check Contrast/Darkness setup for extremely high value.
Wrong Paper Type/Media Sensitivity setup.
- Verify that setup matches the direct thermal media or the combi-
nation of transfer ribbon and media.
Wrong printhead voltage.
- Measure the +24 VDC on the CPU board, see Chapter 17.3 No
printout at all.
236 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
Description:
Weak or missing printout of some dots.
Possible Causes and Suggested Remedies:
Dirty printhead or platen roller.
- Examine the printhead and the platen roller for dust, adhesive resi-
due, or visible damage.
- Clean or replace.
One or two missing dots.
- May be due to mechanical damage to the printhead. Try to establish
why such damage have occurred in order to prevent future failures of
this kind. (Hard foreign particles, electrostatic discharge?)
- If the printer has been used for printing on less than full width labels
for some time, the platen roller and possibly also the printhead may
have become worn from the outer edge of the media. This will show
up when reverting to wider labels. Change the platen roller and pos-
sibly also the printhead.
Preprinted ink has got stuck to the dot line.
- Avoid preprinted labels with ink that has a low melting point (less
than +225C/+437F).
Many dots, or a block of dots, are missing.
- The internal IC circuit of the printhead is probably damaged. Replace
the printhead.
Description:
Unexpected black printout (completely or partially).
Possible Causes and Suggested Remedies:
Wrong printhead voltage.
- If the printer unexpectedly produces completely or partially black
printout, or prints a black line across the media at startup (regard-
less of label layout), check the printhead voltage +24 VDC 2V
(see Chapter 15.4). If the power on the CPU board is OK, but the
trouble remains, disconnect the power cable on the inner side of the
printhead and use probes to measure the voltage during printing
between two adjacent lines in the socket. If too high, in the range of
40 to 50V during printing, replace the power supply unit.
- The printhead is most certainly damaged too and will also need to be
replaced.
EasyCoder PX4i and PX6 Service Manual 237
Chapter 17 Troubleshooting
Description:
Media feed does not work properly.
Possible Causes and Suggested Remedies:
Faulty stepper motor.
- Connect a replacement stepper motor to P10 on the driver board
(see Chapter 14) and perform a print or feed operation. If this motor
runs, the original stepper motor is probably damaged and needs to be
replaced (see Chapter 7.3).
Dirty or worn platen roller.
- Inspect the platen roller for visible wear. Replace if necessary (see
Chapter 8.2).
- Clean the platen roller using a cleaning card or a soft cloth moistened
with isopropyl alcohol. Paper dust or adhesive residue can deteriorate
the media feed function or make the media slip.
Intermec Fingerprint instruction missing.
- Verify that a print command is actually issued in the current Intermec
Fingerprint program.
Power Supply Unit malfunction or bad connection.
- The stepper motor could be incorrectly connected to P10 on the
driver board, or its drive circuit (U3) on the driver board could be
damaged.
- Check that all pins in the connector of the stepper motors cable are
fully inserted.
- Measure the +24 VDC on the driver board, see Chapter 14. If there
is no power, when an attempt to print is made, the power supply unit
or driver board is probably faulty.
CPU board congured for wrong printer model.
- A replacement CPU board must be congured for the correct printer
model after installation. Refer to Chapter 15.8.
Description:
Excessive wear of printhead.
Possible Causes and Suggested Remedies:
Various reasons.
- Refer to Chapter 8.6 Printhead/Precautions for advices on how to
reduce the wear of the printhead.
238 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
17.14 Transfer Ribbon Troubles
Description:
The thermal transfer ribbon breaks.
Possible Causes and Suggested Remedies:
Wrong brand of ribbon.
- Check if the transfer ribbon is of an approved brand. If not, recom-
mend the customer to use approved brands only.
Bad ribbon load.
- Check that the ribbon is routed so it runs above upper guide (that is,
the one where the upper part of the LSS is tted).
Wrong paper type setup.
- Check that the printer is set up correctly for the type of thermal
transfer ribbon in use, see the Users Guide.
Wrong printhead voltage.
- Check printhead voltage, see Chapter 15.4.
Description:
The thermal transfer ribbon wrinkles.
Possible Causes and Suggested Remedies:
Media misalignment.
- Are the edge guides positioned so as to guide the media closely along
the printers center section?
- Is the media supply roll as far in on the hub as possible?
Ribbon misalignment.
- Are both the ribbon supply roll and the ribbon rewind core pressed as
far in on their hubs as possible?
Ribbon path obstructed.
- Check that nothing obstructs the path of the transfer ribbon.
Wrong or uneven printhead pressure.
- Check that the pressure arm is center-aligned in the relation to the
width of the media, see Chapter 8.8.
- Check the printhead pressure, see Chapter 8.8. Decrease the pressure
somewhat and test for both wrinkles and printout contrast. You may
need to feed out 25-50 cm of ribbon (1-2 ft.) before you can see any
effect.
Bad ribbon break shaft adjustment.
- Check the adjustment of the ribbon assist roller, see Chapter 8.9.
Do not change the adjustment before you have performed all other
checks mentioned above.
EasyCoder PX4i and PX6 Service Manual 239
Chapter 17 Troubleshooting
Description:
No transfer printout.
Possible Causes and Suggested Remedies:
Refer to Chapter 17.13 for general printout troubles.
Bad ribbon load.
- Transfer ribbon loaded incorrectly so the ink-coated side does not face
the receiving face material. Reload ribbon.
Description:
Ribbon fed out in front of printer.
Possible Causes and Suggested Remedies:
Printer is set up for direct thermal printing, but a ribbon is loaded.
- Remove ribbon or change the paper type setup to thermal transfer.
Ribbon rewinder belt broken.
- Replace as described in Chapter 8.4.
240 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
17.15 Liner Takeup Troubles
Description:
The internal liner takeup unit does not work properly.
Possible Causes and Suggested Remedies:
Bad liner takeup or bad separation of labels from liner at the tear bar.
- Check that the media is routed correctly as described in the Users
Guide.
- Check that the liner is securely locked to the takeup hub by the brace,
so it cannot slip.
- Check the setup for incorrect media type and feed adjust settings.
Takeup unit slips.
- Spring clutch inside the takeup hub is broken.
- Either the outside of the pulley or the inside of the hub has become
worn.
Either the liner drive roller in the print mechanism or the takeup hub
is not driven by the stepper motor.
- Check if any of the belts from the stepper motor is broken or has
come off the pulleys, see Chapter 9.2.
Neither the liner drive roller in the print mechanism nor the takeup
hub is driven by the stepper motor.
- Check if the stepper motor runs. If not, check as for Media feed does
not work in Chapter 17.13.
- Check if both the belts from the stepper motor are broken or have
come off the pulleys, see Chapter 9.2.
EasyCoder PX4i and PX6 Service Manual 241
Chapter 17 Troubleshooting
17.16 Memory Card Troubles
Description:
The printer cannot read a memory card. Note that in IPL, memory cards
are not used to expand the printers memory.
Possible Causes and Suggested Remedies:
Memory card not inserted at startup.
- The card must be inserted before the power is switched on or the
printer is rebooted.
Memory card incorrectly inserted.
- Check that the card is inserted as far as it goes.
Bad contact between card and adapter.
- Switch off the printer. Pull out and insert the card a few times to rub
off any oxide on the connectors.
Wrong type of memory card.
- The memory cards must be Type I CompactFlash cards (thickness 3.3
mm/0.13 in.) commonly used with digital cameras. PCMCIA-cards
or Type II CompactFlash cards (thickness 5 mm/0.20 in.) cannot
be used. If a CompactFlash card is marked CF+, it is probably not a
regular memory card and cannot be used.
Error in content of the card.
- If you have access to a PC equipped with a CompactFlash card reader,
list the memory content of the PC memory card to see if it is correct.
- If you can communicate with the printer via a PC, you could see
what les are stored in the memory card and their sizes with the aid
of Intermec Fingerprint command FILES "card1:".
- The memory card must be formated for FAT12 or FAT16
- If the memory card is formated for FAT32, an "ERROR 41" message
will occur.
- Try to format the card in the printer using the Fingerprint instruction
FORMAT "card1:",A. Also see Intermec Fingerprint v8.xx, Program-
mers Reference Manual.
Hardware error.
- Inspect the memory card for mechanical damage.
- Examine the memory card adapter on the CPU board for damaged
card mating pins, breakage, or bad soldering.
242 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
17.17 Paper Cutter Troubles
Description:
The printer cannot detect the cutter.
In Fingerprint, error 37, Cutter device not found or Error 1059, Cutter
does not respond occurs.
Possible Causes and Sugged Remedies:
No reboot has been performed after installation.
- Cycle the power to the printer.
Cable between cutter pcb and CPU board is not tted properly.
- Check that the cable has not come loose from the cutter interface
connector, see Chapter 11.2.
- Check that the cable from the cutter interface connector is properly
connected to P12 on the driver board.
Faulty cable, driver board, or CPU board.
- Replace one at the time, reboot, and check.
Description:
The cutter does not cut.
Possible Causes and Suggested Remedies:
Error 1704, Cutter open occurs in Fingerprint.
- Check that the cutter is positively in closed position.
- The home position microswitch in the cutter assy may be defect.
Replace the cutter assy.
- Faulty cable, driver board, or CPU board. Replace one at the time,
reboot, and check.
Errors 1701-1703 occurs in Fingerprint.
- Check the cutting shears and cutter mechanism for adhesive residue,
label shavings, stuck labels, or other things that may prevent the
cutter from operating mechanically. Clean if necessary, but do not use
any solvent that can dissolve the grease.
- Replace the cutter assy or cutter pcb, one at the time.
No error occurs but cutter does still not cut.
- If using Fingerprint, check that the application program utilizes the
Fingerprint statements CUT or CUT ON/OFF correctly. See the
Intermec Fingerprint v8.xx, Programmers Reference Manual.
- If using IPL, check that the cutter has been enabled in the Setup
Mode.
EasyCoder PX4i and PX6 Service Manual 243
Chapter 17 Troubleshooting
Description:
The cutter cuts at the wrong place.
Possible Causes and Suggested Remedies:
Faulty LSS or bad Feedadjust setup.
- In Fingerprint, perform a Testfeed to adjust the LSS.
- In IPL, adjust the media feed by pressing the Feed/Pause button.
- Check Start- and Stopadjust setup values (Fingerprint only).
- Check application for FORMFEED<nnn> instructions (Fingerprint
only).
244 EasyCoder PX4i and PX6i Service Manual
Chapter 17 Troubleshooting
EasyCoder PX4i and PX6i Service Manual 245
A
Program Overviews
This appendix shows overviews of the Intermec Shell and the Intermec
Fingerprint Setup Mode followed by overviews of the IPL Setup Mode.
Refer to the Users Guides for information on the various parameters and
instructions for navigation.
246 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Intermec Shell v8.2 Overview
Note: To enter Intermec Shell if an autoexec-le prevents access, lift the
printhead and press any key (except the <Shift> key), then turn on the
power while continuing to press the key. When the Shell countdown
begins, release the key and press <Enter> to start Shell. Do not forget to
lower the printhead if you, for example, want to print test labels.
SHELL
TEST LABEL
SHELL
TESTFEED
SHELL
DEFAULT SETUP
Performs a Testfeed (feeds out a number of blank copies
while autoadjusting the label stop sensor).
Prints test labels Diamonds, Chess, Bar Codes #1, and Bar Codes #2 in a loop
Press Enter for each new label.
SHELL
REBOOT
Restarts the printer (same as power off/on)
Printer rebooted
automatically.
STD I/O CHANNEL
uart2:
STD I/O CHANNEL
uart3:
SEL. APPLICATION
Fingerprint 8.30
SHELL
SETUP
See the chapter Setup Mode
Prints a list of current setup values (test label Setup Info).
Note: Dotted channels are only shown if
the corresponding optional interface pcb
is fitted.
SHELL
PRINT SETUP
ENTER=SHELL
5 sec. v.8.2
ENTER=SHELL
4 sec. v.8.2
ENTER=SHELL
3 sec. v.8.2
ENTER=SHELL
2 sec. v.8.2
ENTER=SHELL
1 sec. v.8.2
Last selected
application is started
Default:
Fingerprint 8.30 w. std I/O = "auto"
Last selected application is started
T
h
e
s
e
l
e
c
t
e
d
a
p
p
l
i
c
a
t
i
o
n
i
s
s
t
a
r
t
e
d
POWER ON
Return to previous menu.
Proceed to next menu.
Accept displayed option
and proceed, or
execute displayed option.
Perform a Testfeed
anywhere in Intermec Shell.
Enter the Setup Mode
from anywhere
in Intermec Shell.
Legend:
SHELL
SEL. APPLICATION
SEL. APPLICATION
Direct Protocol
SEL.APPL rom:
LINE_AXP.PRG
Optional application
programs
SETUP:
SER-COM,UART1
SEL. APPLICATION
CURRENT APPL.
ARE YOU SURE?
YES=ENTER/NO=ESC
DEFAULT SETUP
PERFORMED
SHELL
SOFTWARE UPDATE
UPDATE:
COMPACT FLASH?
UPDATE:
FIRMWARE?
TRANSFER
COMPLETED
TRANSFER FILE
USING ZMODEM
STD I/O CHANNEL
centronics:
STD I/O CHANNEL
net1:
STD I/O CHANNEL
usb1:
STD I/O CHANNEL
auto
STD I/O CHANNEL
uart1:
STD I/O CHANNEL
uart4:
STD I/O CHANNEL
uart5:
TRANSFER FILE
USING ZMODEM
EasyCoder PX4i and PX6i Service Manual 247
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Ser-Com, uart1:
248 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Feed Adjust
EasyCoder PX4i and PX6i Service Manual 249
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Media
250 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Print Defs
EasyCoder PX4i and PX6i Service Manual 251
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Ser-Com, uart2
BAUDRATE,
4800
BAUDRATE,
?400
BAUDRATE,
I?00
BAUDRATE,
00
BAUDRATE,
00
BAUDRATE,
IIS?00
BAUDRATE,
SIS00
BAUDRATE,
8400
BAUDRATE,
I9?00
SETUP.SETUP.
SER-COM, UART?
SER-COM, UART?.
BAUDRATE
BAUDRATE,
900
252 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Ser-Com, uart3
EasyCoder PX4i and PX6i Service Manual 253
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Ser-Com, uart4
254 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Ser-Com, uart5
EasyCoder PX4i and PX6i Service Manual 255
Appendix A Program Overviews
Setup Mode Overview (FP v8.30) Network Communication
256 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (IPL v2.30) Serial Communication
BAUDRATE;
4800
BAUDRATE;
2400
BAUDRATE;
1200
BAUDRATE;
115200
BAUDRATE;
57500
BAUDRATE;
38400
BAUDRATE;
19200
PARITY:
SPACE
PARITY:
ODD
PARITY:
EVEN
CHAR LENGTH
7
STOP BITS:
2
SETUP:
SER-COM
SER-COM:
BAUDRATE
SER-COM:
DATA BITS
SER-COM:
PARITY
SER-COM:
STOP BITS
SER-COM:
PROTOCOL
BAUDRATE:
9600
DATA BITS:
8
PARITY:
NONE
STOP BITS:
1 ENQ/ACK:
STANDARD
PROTOCOL:
XON/XOFF
Continued on
the next page
Scroll forward
Scroll back
Scroll forward
Scroll back
Scroll forward
Scroll back
Scroll forward
Scroll back
EasyCoder PX4i and PX6i Service Manual 257
Appendix A Program Overviews
Setup Mode Overview (IPL v2.30) Network (option)
PARITY:
BOOTP
PARITY:
DHCP
PARITY:
MANUAL
SETUP:
NETWORK
NETWORK:
IP SELECTION
NETWORK:
IP ADDRESS
NETWORK:
NETMASK
NETWORK:
DEFAULT ROUTER
NETWORK:
NAMESERVER
IP SELECTION:
DHCP+BOOTP
IP ADDRESS:
0.0.0.0
NETMASK:
0.0.0.0
DEFAULT ROUTER:
0.0.0.0
NAMESERVER:
0.0.0.0
NETWORK:
MAC ADDRESS
MAC ADDRESS:
nnnnnnnnnnnn
Read-only Read-only Read-only Read-only Read-only
These menus will only be displayed when an optional EasyLAN interface board is installed.
258 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (IPL v2.30) Test/Service
TEST LABELS:
PRINT QUALITY
CONFIG:
NETWORK
CONFIG:
HW
SETUP:
TEST/SERVICE
TEST/SERVICE:
TESTPRINT
TESTPRINT:
CONFIG
TESTPRINT:
FORMAT
CONFIG:
SW
FORMAT:
ALL
ALL:
PRINT FORMATS
TESTPRINT:
TEST LABELS
TEST LABELS:
PITCH
TESTPRINT:
PAGE
PAGE:
ALL
ALL:
PRINT PAGES
TESTPRINT:
UDC
UDC:
ALL
ALL:
PRINT UDC
TESTPRINT:
FONT
Continued from
the previous page
Continued on
the next page
Scroll forward
Scroll back
Scroll forward
Scroll back
CONFIG:
YES
TEST/SERVICE:
DATA DUMP
DATA DUMP:
NO
Scroll forward
Scroll back
CONFIG:
CONFIGURATION
TEST/SERVICE:
MEMORY RESET
MEMORY RESET:
ALL
Scroll forward
Scroll back
TEST/SERVICE:
LSS TEST
LSS TEST:
LSS AUTO
LSS AUTO:
EasyCoder PX4i and PX6i Service Manual 259
Appendix A Program Overviews
Setup Mode Overview (IPL v2.30) Media
CONFIG:
CONTINUOUS
CONFIG:
MARK
SETUP:
MEDIA
MEDIA :
MEDIA TYPE
MEDIA TYPE:
GAP
MEDIA :
PAPER TYPE
Continued from
the previous page
Continued on
the next page
Scroll forward
Scroll back
CONFIG:
TTR
PAPER TYPE:
DT
MEDIA :
LBL LENGTH DOTS
LBL LENGTH DOTS:
1200
Scroll forward
Scroll back
Scroll forward
Scroll back
Scroll forward
Scroll back
MEDIA :
SENSITIVITY
SENSITIVITY:
420
Scroll forward
Scroll back
MEDIA :
DARKNESS
DARKNESS:
0
Scroll forward
Scroll back
MEDIA :
LBL REST POINT
LBL REST POINT:
0
MEDIA :
FORM ADJ DOTS X
FORM ADJ DOTS X:
0
MEDIA :
FORM ADJ DOTS Y
FORM ADJ DOTS Y:
0
100/200/400/800/
1200/1600/2000/
2500/3000/3600/
4200/4800
120/130/140/160/170/
180/222/226/236/238/
366/369/420/440/450/
460/470/480/513/527/
533/563/565/567/623/
627/633/647/673/677/
687/720/854/864
0/1/2/3/4/5/6/7/8/
9/10/-10/-9/-8/-7/
-6/-5/-4/-3/-2/-1
0/2/4/6/8/10/15/20/25/
30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
Scroll forward
Scroll back
0/2/4/6/8/10/15/20/25/
30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
Scroll forward
Scroll back
0/2/4/6/8/10/15/20/25/
30/-30/-25/-20/-15/-10/
-8/-6/-4/-2
MEDIA :
RIBBON LOW
RIBBON LOW:
0
Scroll forward
Scroll back
0/5/10/15/20/25/30/35/
40/45/50/55/60/65/70/
75/80
MEDIA :
PAPER LOW
PAPER LOW:
0
Scroll forward
Scroll back
0/10/20/30/40/50/60/70/
80/90/100/110/120/130/
140/150
260 EasyCoder PX4i and PX6i Service Manual
Appendix A Program Overviews
Setup Mode Overview (IPL v2.30) Configuration
PRINT SPPED:
12 IN/SEC
PRINT SPPED:
11 IN/SEC
PRINT SPPED:
10 IN/SEC
PRINT SPPED:
9 IN/SEC
PRINT SPPED:
8 IN/SEC
PRINT SPPED:
7 IN/SEC
PRINT SPPED:
6 IN/SEC
PRINT SPPED:
5 IN/SEC
SETUP:
CONFIGURATION
CONFIGURATION:
LTS CALIBRATION
LTS CALIBRATION:
PRESS <ENTER>
REMOVE LABEL AND
PRESS ENTER
CONFIGURATION:
PWRUP EMULATION
Continued from
the previous page
Return to
the start of
the loop
CONFIG:
DISABLE
CONFIG:
ENABLE
CUTTER:
NOT INSTALLED
Scroll forward
Scroll back
Labels are fed out
SENSITIVITY 9
OUT OF 8-14
<Enter>
Read only,
press<Enter>
CONFIG:
86XX-15MIL
CONFIG:
86XX-10MIL
PWRUP EMULATION:
NONE
Scroll forward
Scroll back
CONFIGURATION:
PRINT SPEED
PRINT SPEED:
4 IN/SEC
Scroll forward
Scroll back
CONFIGURATION:
CUTTER
EasyCoder PX4i and PX6i Service Manual 261
B
Firmware Upgrading
This appendix describes various methods for upgrading the printers rm-
ware and for switching from Intermec Fingerprint to IPL or vice versa.
262 EasyCoder PX4i and PX6i Service Manual
Appendix B Firmware Upgrading
Introduction
All EasyCoder PX4i and PX6i printers can use both Fingerprint v8.xx and
IPL v2.xx rmware. There are many ways to upgrade or exchange printers
rmware. Use the most convenient way. You can either do it from host by
sending the le to the printer or by inserting a CompactFlash card in the
memory card slot at the printers rear plate. There are 3 different le types
containing the rmware. The le types are related to the way of upgrade
procedure. The les can be obtained from Intermec.
File Description
Another format is .uff les, which are created by, for instance, NetPrintSet.
They contain the kernel and optional instructions (if necessary), images,
fonts, etc. To be stored in CompactFlash memory cards.
General Principles
During upgrading, do not switch off the printer. Wait and follow the
prompts in the printers display.
If changing rmware from IPL to Fingerprint, we recommend to erase
memory to factory setup setting [FORMAT "/c",A] after the upgrade
procedure is completed.
Some update of Fingerprint may show the error mcs: Error during
setup at host terminal. This just means that there was an instruction
that erased "/c" [FORMAT "/c",A]. This is a normal condition! The
error shows that no setup le [.setup.saved] is detected on "/c". The
"/rom" setup le is copied automatically into "/c" which gives printer a
factory setup setting.
If an EasyLAN interface board is installed, by default only admin is
allowed to upgrade. See EasyLAN User's Guide for more information.
File name Type of le
1-972020-xx.bin (for FP)
1-972105-xx.bin (for IPL)
These .bin les contain the rmware kernel le only. To
be sent on serial port to printer using a communication
program, for example HyperTerminal or Printset, or via
FTP. Can also be stored on a CompactFlash card.
1-972021-xx.bin (for FP)
1-972106-xx.bin (for IPL)
These .bin les contain the rmware kernel le and the
factory default setup parameter values. To be stored on a
CompactFlash card.
Note: These les remove all les except the rmware
les, so it is advised to make a backup before running
such a le. They are primarily intended to allow restor-
ing forgotten passwords.
EasyCoder PX4i and PX6i Service Manual 263
Appendix B Firmware Upgrading
Upgrading From a Memory Card
This chapter describes how to upgrade the printer from a CompactFlash
card.
1 Insert the card and switch on the printer. The printers display will auto-
matically show ongoing steps. The procedure ends with a normal startup
of the printer.
2 Switch off the printer and remove the card. Printer is ready for use.
CompactFlash cards with rmware (Fingerprint or IPL) can be ordered
from Intermec. Empty CompactFlash cards can be ordered from Intermec
or procured locally.
If there are more than one rmware les on the memory card, it is not
foreseeable which one will be selected. However, by renaming the desired
le to FIRMWARE.BIN, you can make sure that the le will be selected.
How to make an upgrading card
There are two possible places to program a CompactFlash card. One is
your PC CompactFlash card slot, another is the printers card slot.
At the PC-side
1 Use a computer tted with a PCMCIA slot and a CompactFlash adapter
and insert the CompactFlash card.
2 Copy the upgrade .bin or .uff le to the CompactFlash card.
At the printer side (Fingerprint only)
1 Insert the CompactFlash card in the slot at the printers rear plate.
2 Start up the printer and select Intermec Shell.
3 Press <Enter> to go to the Sel. Application menu.
4 Press <> repeatedly to browse to SOFTWARE UPDATE.
5 Press <Enter> to go to UPDATE: COMPACT FLASH?
6 Press <Enter>.
7 Start sending the le using a communication program, for example
HyperTerminal. The communication program must use zmodem.
(There is a one-minute time-out on the printer side.) Shell will auto-
matically rename the le to FIRMWARE.BIN to make sure that this le
will upgrade the printer.
8 Switch off the printer and remove the card.
264 EasyCoder PX4i and PX6i Service Manual
Appendix B Firmware Upgrading
Note: A special case is if the CompactFlash card already has a Fingerprint
rmware. Inserting such card will always install rmware in the printer
according to CompactFlash card. However, perhaps you like to install a
later rmware version picked from the web. If so, proceed like this:
1 Insert the CompactFlash card with a upgrade rmware on. Switch on
and wait for a completed upgrade and the normal startup of the printer
so you are in Fingerprint mode.
2 Activate the Shell program from "/rom" like this:
LOAD "/rom/SHELLXP.PRG"
MERGE "/rom/ERRHAND.PRG"
RUN
3 In Shell, select the option UPDATE: COMPACT FLASH? and press
<Enter>.
4 Send the .bin or .uff le from the host using zmodem.
EasyCoder PX4i and PX6i Service Manual 265
Appendix B Firmware Upgrading
Upgrading From the Host
Software Suggestions
1. Intermec PrintSet (IPL and Fingerprint)
Install Intermec Printset software and a serial cable. Intermec PrintSet is
included in the printer companion CD. It can also be obtained from the
Intermec Printer Support Web.
2. Terminal program (Fingerprint only)
Use Terminal program included in Windows (95/98/Me or NT/2000/XP)
and a serial cable. At serial communication, the software has to be prepared
by a protocol Zmodem and have same communication settings on both
side. We recommend hardware handshaking (RTS/CTS).
3. Command prompt with FTP
Use command prompt in Windows (95/98/Me or NT/2000/XP) and an
Ethernet network.
4. Intermec NetPrintSet (Fingerprint only)
Use Intermec NetPrintSet software and a serial cable. Intermec NetPrintSet
can be obtained from the Intermec Printer Support Web.
Cable Suggestions
RS-232 Serial Cable
DB-9pin female -> DB-9pin male (see Spare Parts Catalog)
Ethernet Cable
Intermec does not provide any Ethernet cable. The cables are normally
provided locally. At a straight connection between a host and printer, a
cross RJ-45 cable is needed.
Parallel Cable
(see Spare Parts Catalog)
How to use Intermec PrintSet and serial cable.
1 Connect a serial cable between host and printer
2 Start up the printer and select Fingerprint via Shell and to listen on
serial port "uart1:" on for example baud rate 115,200.
3 Start PrintSet. The program will automatically set the communication
parameters and is ready for use.
4 Select DataXfer\Change rmware. Depending on settings, PrintSet
may ask for the admin password.
5 Send one of the following les:
1-972020-xx.bin (Fingerprint)
1-972105-xx.bin (IPL)
6 After le is received in printer, it will automatically replace the rmware
and boot up with the new one.
7 The printers display will automatically show ongoing steps. The proce-
dure ends with a normal startup of the printer.
266 EasyCoder PX4i and PX6i Service Manual
Appendix B Firmware Upgrading
How to use MS HyperTerminal and a serial cable (Fingerprint only)
1 Connect a serial cable between host and printer.
2 Start the HyperTerminal or a similar terminal program. Select port
com1. Use a high communication speed (115,200 baud).
3 Start up the printer and select Fingerprint via Intermec Shell
1
to listen
on serial port "uart1:".
4 Make sure that your are in contact with printer by typing for example
FONTS and the printer will respond showing fonts.
5 Type a download command
2
so printer is ready for receiving data:
RUN "dlk"
Select .bin upgrade le. Now printer waits for about 1 minute to get the
le sent using zmodem as protocol.
6 Go to Send le and send it.
7 After le is received in printer, it will automatically replace the rmware
and the printer will boot up with the new one.
8 The printers display will automatically show ongoing steps. The proce-
dure ends with a normal startup of the printer.
1
/. In Intermec Shell it is also possible to select printer to be in the receiving mode. Start
up Intermec Shell and use <> to browse to Software Update\Update:Firmware. (You
have one minute to send the le.) Also check the printers baud rate in the Setup Mode.
Continue with items 6-8. If the printer is tted with an EasyLAN board, user must be
allowed to upgrade.
2
/. dlk only works if the current user is allowed to update. RUN "su admin" could be
required.
EasyCoder PX4i and PX6i Service Manual 267
Appendix B Firmware Upgrading
How to use command prompt FTP and Ethernet
1 Connect a printer on Ethernet LAN or by a cross cable between host
and printer
2 Open an FTP session to the printer typing this command from your
Windows command prompt: FTP <ip address of the printer>
3 You will get a prompt asking you for User: type admin or user. You
may get a prompt for a Password: type pass (default; case sensitive).
Note: The user you log in as must be allowed to upgrade.
4 After some answers on your screen you will see the prompt FTP>. At
this point type bin + <Enter>, then type hash + <Enter>.
5 Now send the rmware to the printer with the command:
put <filename.bin> FLASH
6 Some ###### will appear on your screen showing the ongoing transfer.
7 The printers display will automatically show ongoing steps. The proce-
dure ends with a normal startup of the printer.
8 Close FTP session typing bye + <Enter>.
9 After le is received in printer it will automatically replace the rmware
and the printer will boot up with the new one. The printers display will
automatically show ongoing steps and the procedure ends with a normal
startup of the printer.
How to use Intermec NetPrintSet and serial cable (Fingerprint only)
What is NetPrintSet
NetPrintSet is a printer conguration utility for Intermec printers that
allows you to upgrade or congure the printer. Makes font upgrades and
other maintenance a childs play. Available both as Netscape plugin and
standalone executable.
NetPrintSet can merge printers necessary le to one le either using a
CompactFlash card or download direct to printer. Necessary les are for
example Images, Fonts, Firmware, or other custom-made les.
How to use? Please refer to the Help included in the software.
If upgrading directly via NetPrintSet and printer
1 Start up the printer and select Shell. Press <Enter> to go to the SEL.
APPLICATION menu. Use <> to browse to SOFTWARE
UPDATE. Press <Enter> to go to the UPDATE: COMPACT
FLASH? menu. Use <> to go to UPDATE: FIRMWARE?. Finally,
press <Enter>.
User might not be allowed to update.
2 Start to send the le from the software. (There is a one-minute time-out
before the printer exits the receive mode.)
3 After le is received in printer, it will automatically replace the rmware
and the printer will boot up with the new one.
268 EasyCoder PX4i and PX6i Service Manual
Appendix B Firmware Upgrading
EasyCoder PX4i and PX6i Service Manual 269
C
Measuring the Brake Torque
This appendix describes a simple way to measure the brake torque when
advanced tools are not available.
270 EasyCoder PX4i and PX6i Service Manual
Appendix C Measuring the Break Torque
Measuring the Brake Torque
If you do not have access to a torque-measuring instrument, you could
easily make a provisional instrument using a roll of spent transfer ribbon, a
simple dynamometer and a ruler:
Fit the ribbon roll on the spool you want to check. The larger roll, the
better accuracy.
Measure the radius from the center of the spool to the edge of the
ribbon roll.
Fit the end of the ribbon to the dynamometer and pull.
Read the dynamometer.
Calculate the torque using the formula:
Torque (Nmm) = Radius (mm) Force (N)
Force
R
a
d
iu
s
Formula:
Torque = Force x Radius
Dynamometer
Intermec Technologies Corporation
Corporate Headquarters
6001 36th Avenue West
Everett, WA 98203
U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com
P/N 1-960624-01
EasyCoder PX4i & PX6i Service Manual
*1-960624-01*