PROCEDURE MANUAL

Painting

Copyright 2008 SWI Valve Co., Ltd. All rights reserved.

www.swivalve.com

ISO 9001 : 2000 EDITION

PAINTING PROCEDURE

ISSUE REVISION REV. NO. APPLICABLE DOC. NO. PREPARED BY REVIEWED & APPROVED BY

FEB 11, 2003 0 FEB 11, 2002 SW-QEP-028 K. J. PARK T. M. LEE

SWI Valve Co.,Ltd.

HEAD OFFICE & PLANT 1023-2, Kwanyang-dong, Anyang, Kyungki-do, Korea Tel : 82-31-422-7495 7 Fax : 82-31-422-7498 Home page : www.swivalve.com

QUALITY ASSURANCE
PAINTING PROCEDURE

DOC NO. PAGE

SW-QEP-028 1 4

CONTENTS

1.0 SCOPE

2.0 RESPONSIBILITY

3.0 CODE AND STANDARDS

4.0 QUALIFICATION OF PAINTING WORKER

5.0 THE FOLLOWING PARTS AND SURFACE NOT APPLICABLE

6.0 SURFACE PREPARATION

7.0 PAINTING WORK

8.0 PAINTING INSPECTION

9.0 PACKING

10.0 RECORD

QUALITY ASSURANCE
PAINTING PROCEDURE
1.0 SCOPE

DOC NO. PAGE

SW-QEP-028 2 4

This procedure covers the quality requirements for surface preparation and painting of forged and cast steel valves of customer. 2.0 RESPONSIBILITY Painting shall be prepared by the procurement dep't and reviewed by the procurement dep't manager and approved by the Q.A manager. 3.0 CODE AND STANDARDS 3.1 Steel Structures painting council, specifications for surface preparation from SSPC-SP1 to SSPC-SP10. - SSPC-SP1 - SSPC-SP2 - SSPC-SP3 - SSPC-SP4 - SSPC-SP5 - SSPC-SP6 - SSPC-SP7 - SSPC-SP8 Solvent Cleaning Hand Tool Cleaning. Power Tool Cleaning. Flame Cleaning of New Steel. White Metal Blast Cleaning. Commercial Blast Cleaning. Brush-off Blast Cleaning. Pickling.

- SSPC-SP10 Near-White Blast Cleaning. 3.2 Unless the special requirement, The standard of SWI shall be conforming to SSPC-SP5 and SSPC-SP10 4.0 QUALIFICATION OF PAINTING WORKER 4.1 Shall have the good knowledge of painting and experience of working more than 1 year at painting booth in our shop. 5.0 THE FOLLOWING PARTS AND SURFACES NOT APPLICABLE - Name plate - Galvanized steel and Stainless steel. - Screw thread - Stem screwed.

QUALITY ASSURANCE
PAINTING PROCEDURE
6.0 SURFACE PREPARATION

DOC NO. PAGE

SW-QEP-028 3 4

6.1 The surface of the valve shall be free of oil, grease, dirt, salts, rust, loose scale and contamination. 6.2 Prepared surface shall be clean from dust and surface quality shall be adequate for obtaining good paint adherence. 6.3 Site surface preparation operation resulting in exposed bare metal, shall be performed only when environmental humidity is not over 85% and ambient temperature is 10 to 45 and there shall be not moisture on the surface of valve.

6.4 After blasting and immediately prior to coating, the blasting dust shall be removed by air equipment of high pressure. 7.0 PAINTING WORK 7.1 The painting work shall be performed in a room. Under circumstances shall be avoided to painting work. - The bad weather( raining, sleeting, fogging etc) - The surface temperature of valve is below the temperature of dew point. - The relative humidity is above the 85 %. 7.2 Surfcae to be reworked due to defective painting shall be free of all traces of former coat of paint, and shall be prepared following the original surface cleaning specification. 7.3 Unless the special requirements, the painting work shall be following to the paint manufacture's specification. 7.4 The defective parts shall be touch-up by the paint of same the former. 7.5 The paint is mixed conforming to the manufacture's specification. 7.6 The forbid area of the painting shall be protectived by plastic cap.( Flange serration, machine area)

QUALITY ASSURANCE
PAINTING PROCEDURE
7.7 The painting equipment is spray and brush.

DOC NO. PAGE

SW-QEP-028 4 4

7.8 The painting thickness is conforming to approved drawing or purchaser specification. 8.0 PAINTING INSPECTION. 8.1 The painting shall be checked for number of coat, type of paint, color, painting surface 8.2 The thickness of painting shall be checked by thickness gauge of painting that it is calibrated by authorized institution 9.0 PACKING The packing of painted valves shall be packaged by air pack to protective the painted surface and the carton box shall be packaged. 10.0 PAINTING SYSTEM 10.1 External surfaces of all the valves shall be blast cleaned to SSPC-SP10 10.2 Painting. 10.2.1 Primer Inorganic Zinc(Interzinc 22) 10.2.2 Finish Silicon Aluminum(Intertherm 50) 11.0 RECORD 11.1 SURFACE PREPARATION. 11.2 NUMBER OF COAT. 11.3 THICKNESS OF PAINTING. 11.4 COLOR OF PAINTING. 11.5 PAINTING TEMPERATURE. 11.6 PAINTING HUMIDITY.