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POULTRY SLAUGHTERHOUSE
CHALLENGE / OPPORTUNITY A poultry slaughterhouse located in the south of Brazil, with a slaughter capacity of 150,000 birds per day was using 19,600 kg/month of aluminium sulphate and 12,600 kg/month of ash in the flotation system of its WWT with satisfactory cost and performance results. However, diluting these products (powder) and preparing many batches per day proved difficult. Another problem caused by the use of a metallic salt coagulant/flocculant in the flotation system was the great variation of the pH value of the treated effluent due to water alkalinity consumption requiring the use of alkalinizing agents. After performing a series of laboratory tests, T a n f l o c started to be used in a successful attempt to improve COD, G&O and cost reduction and optimize manpower.
Located in southern Brazil, Tanac is the worlds largest producer of mimosa vegetable extracts.
Tanac combines quality products and services with environmental preservation at all stages of the tannin production process.
Channelling strengths to reach common targets permanently involves all the members of the Tanac team. ISO 9001, ISO 14001, FSC an NSF certifications are the result of team work.
APPLICATION FLOWCHART
A quality product range developed to satisfy the needs of the companys clients and guarantee best results together with prompt delivery and permanent technical assistance: this is Tanacs profile.
TREATMENT COMPARISSON
Coagulant Al2(SO4)3 Dosage Phisical aspect Polymer Alkalinizer 600 ppm Dry solid ------Soda ash
Tanfloc
270 ppm Liquid 2 ppm
---------
Raw
Treated
Tanfloc
BENEFITS DERIVING FROM THE APPLICATION OF TANFLOC Reducing handling of 32,200 kg/month of powder chemical
products; 80,2% COD reduction; 88,7% G&O reduction; Rationalised manpower use; Generation of organic sludge for unrestricted use in farming land; Use of a biodegradable product compatible with the subsequent secondary treatment (activated sludge); Operator health and safety improvement by eliminating/reducing handling of chemical products; Eliminating the use of alkalinizing agents.
Tanfloc is compatible with most products on the market and may be used in combination with such products.
COST ANALYSIS
Products Al2(SO4)3 Soda ash Manpower 3 US$ 3X / m
Tanfloc works with minimal interference with the environment and offers various economic advantages.
Costs :
40.7 %
Rev.Nov/08