Syllabus

SCHEME OF EXAMINATION & DETAILED SYLLABUS FOR BACHELOR OF TECHNOLOGY (TOOL ENGINEERING)
GURU GOBIND SINGH INDRAPRASTHA UNIVERSITY
1 Effective from academic session 2008 - 09
BACHELOR OF TECHNOLOGY
(B.TECH.) DEGREE COURSE (Common to all branches)
FIRST SEMESTER EXAMINATION Code No ETMA 101 ETPH 103 ETCH 105 ETME 107 ETCS 109 Paper Applied Mathematics I Applied Physics I Engineering Chemistry I Manufacturing Process Introduction to Computers and Auto CAD ETEL 111 Communication Skills I ETEL 113* Impact of Science & Technology on Society PRACTICAL/VIVA VOCE ETPH 151 ETCH 153 ETCS 155 ETME 157 ETME 159 Applied Physics Lab. I Engineering Chemistry Lab. I Introduction to Auto CAD Office Automation and Web Design Workshop Practice Engineering Graphics Lab. TOTAL L 3 2 2 2 2 2 1 T/P 1 1 1 0 1 1 0 Credits 4 3 3 2 3 3 1
14
2 2 3 3 2 17
1 1 2 2 1 26
ETEL-113* is NUES (Non University Examination Scheme)
(B.TECH.) DEGREE COURSE (Common to all branches)
SECOND SEMESTER EXAMINATION Code No Paper ETMA 102 Applied Mathematics II ETPH 104 Applied Physics II ETCH 106 Environmental Studies ETCS 108 Introduction to Programming ETME 110 Engineering Mechanics ETEC 112 Electrical Science ETEL 114 Communication Skills II PRACTICAL/VIVA VOCE ETPH 152 Applied Physics Lab. II ETCH 154 Environmental Studies Lab. ETCS 156 C Programming Lab. ETME 158 Engineering Mechanics Lab. ETEC 160 Electrical Science Lab. TOTAL L 3 2 2 2 2 2 2 15 T/P 1 1 1 1 1 1 1 2 2 2 3 2 18 Credits 4 3 3 3 3 3 3 1 1 1 2 1 28
(B.TECH. in Tool Engineering) DEGREE COURSE
THIRD SEMESTER EXAMINATION Code No ETTE 201 Paper Numerical Analysis & Programming ETME 203 Electronics ETTE 205 Engineering Thermodynamics & Heat Transfer ETME 207 Mechanics of Solids ETTE 209 Machine Design & Drawing ETME 211 Mechanics of Fluids PRACTICAL/VIVA VOCE ETME 251 Electronics Lab ETME 253 Mechanics of Solids/ Fluid Mechanics .Lab ETME 255 Machine Design & Drawing Lab ETTE 257 Numerical Analysis & Programming Lab TOTAL L 3 3 3 3 4 3 0 0 0 0 19 T/P 1 1 1 1 0 1 2 2 2 2 13 Credits 4 4 4 4 4 4 1 1 1 1 28
FOURTH SEMESTER EXAMINATION Code No ETME 202 Paper Kinematics & Dynamics of Machines ETTE 204 Finite Elements Methods ETTE 206 Machine Tools ETTE 208 Basics of Automation ETTE 210 Industrial Management and Quality Control ETTE 212 Engineering Metals & Metallurgy Practical/Viva Voce ETME 252 KOM Lab. /DOM Lab. ETTE 254 FEM Lab ETTE 256 Machine Tools Lab ETTE 258 Automation Lab Total L 3 3 3 3 3 3 0 0 0 0 18 T/P 1 1 1 1 1 1 2 2 2 2 14 Credits 4 4 4 4 4 4 1 1 1 1 28
NOTE : Immediately after the End Term Examinations of Fourth Semester the students shall proceed for Industrial/Practical Training of 6 weeks. However, VivaVoce will be conducted in the Fifth Semester. Each student shall undergo a scheduled Industrial/Practical Training at various reputed Industrial/Commercial Tool Room, Research & Development Organization, Automobile Manufacturing Sectors, Mass Production Industries, Public Sector Undertakings, Railways, Airways, Shipways etc.
FIFTH SEMESTER EXAMINATION Code No Paper ETTE 301 Production Planning & Control ETTE 303 Metrology & Quality Assurance ETTE 305 Jigs ,Fixture & Gauge Design ETTE 307 CNC Machining & Programming ETTE 309 Plastic Technology PRACTICAL/VIVA VOCE ETTE 351 Metrology & Quality Assurance Lab ETTE 353 Jigs, Fixture & Gauge Design Lab ETTE 355 CNC Machining and Programming Lab ETTE 357 @ Minor Project(with a thrust on Design Innovation & Manufacturing) ETTE 359 # ^Industrial/Practical Training Total #(NUES) Non University Examination System ^ Industrial/Practical training conducted after Fourth Semester. However, VivaVoce for evaluation of Industrial/Practical Training will be conducted during Fifth semester End Exams by the duly constituted panel comprising of : 1. Institute Representative(Director/Principal or his nominee). 2. Industry Representative (External Examiner appointed by the ViceChancellor/Controller of Examination). L 3 3 3 3 3 0 0 0 0 15 T/P 0 0 1 1 1 2 2 2 4 13 Credits 3 3 4 4 4 1 1 1 2 2 25
SIXTH SEMESTER EXAMINATION Code No ETTE 302 ETTE 304 ETTE 306 Paper Press Tool Design I Mould Design I Rapid Prototyping & Reverse Engineering ETTE 308 Metal Cutting & Tool Design ELECTIVES (Select any one) ETTE 310 Concurrent Engineering ETTE 312 Value Engineering ETTE 314 Ergonomics ETTE 316 Precision Engineering ETTE 318 Statistical Quality Control PRACTICAL/VIVA VOCE ETTE 352 Press Tool Design - I Lab ETTE 354 Mould Design I Lab ETTE 356 Rapid Prototyping & Reverse Engg Lab ETTE 358 Metal Cutting & Tool Design Lab Total L 3 3 3 3 3 3 3 3 3 0 0 0 0 15 T/P 1 1 1 1 1 1 1 1 1 4 4 4 4 21 Credits 4 4 4 4 4 4 4 4 4 2 2 2 2 28
NOTE: Immediately after the End Term Examinations of Sixth Semester the students shall proceed for Industrial/Practical Training of 6 weeks. However, VivaVoce will be conducted in the Seventh Semester. Each student shall undergo a scheduled Industrial/Practical Training at various reputed Industrial/Commercial Tool Room, Research & Development Organization, Automobile Manufacturing Sectors, Mass Production Industries, Public Sector Undertakings, Railways, Airways, Shipways etc.
SEVENTH SEMESTER EXAMINATION Code No Paper ETTE 401 CAD & Product Design ETME 403 Mechatronics ETTE 405 Press Tool Design II ETTE 407 Mould Design II PRACTICAL/VIVA VOCE ETTE 451 CAD & Product Design Lab ETME 453 Mechatronics Lab ETTE 455 Press Tool Design II Lab ETTE 457 Mould Design II Lab ETTE 459 # Project Part - I (Project Planning & Appraisal) ETTE 461 ^ Industrial/Practical Training TOTAL L 3 3 3 3 0 0 0 0 0 12 T/P 1 1 1 1 2 2 4 4 8 24 Credits 4 4 4 4 1 1 2 2 4 2 28
# The major project will be completed in two parts i.e. Project Part I(7th Sem) and Project Part II(8th Sem). The student will submit a synopsis at the beginning of the semester for approval from the departmental committee in a specified format. The student will have to present the progress of the work through seminars and progress reports (Project Planning and Appraisal on Tool Design & Manufacturing). ^ Industrial/Practical training conducted after Sixth Semester. However, VivaVoce for evaluation of Industrial/Practical Training will be conducted during Seventh semester End Exams by the duly constituted panel comprising of : 1. Institute Representative(Director/Principal or his nominee). 2. Industry Representative (External Examiner appointed by the ViceChancellor/Controller of Examination).
EIGHTH SEMESTER EXAMINATION Code No Paper THEORY PAPER ETTE 402 Die Casting & Die Design ETTE 404 Modern Manufacturing Methods Elective (Select any one) ETTE 406 Material Management ETTE 408 Safety Engineering ETTE 410 Flexible Manufacturing Systems(FMS) &Computer Integrated Manufacturing Systems (CIMS) ETTE 412 Advance Mechanical Engineering Design ETME 416 Financial Management ETME 418 Reliability & Maintenance Management PRACTICAL / VIVA VOCE ETTE 452 Project Part - II (Project Work Tool Design & Manufacturing) TOTAL L 3 3 3 3 3 T/P 1 1 1 1 1 Credits 4 4 4 4 4
3 3 3
1 1 1
4 4 4
16
24
20
NOTE: 1. The total number of the credits of the B.Tech. (TE) Programme = 211 2. Each student shall be required to appear for examinations in all courses. However, for the award of the degree a student shall be required to earn the minimum of 200 credits.
Paper Code: ETMA-101 Paper: APPLIED MATHEMATICS I
L TC 3 1 4
INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer type questions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions. However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks.
UNIT I COMPLEX NUMBERS AND INFINITE SERIES: De Moivres theorem and roots of complex numbers. Eulers theorem, Logarithmic Functions, Circular, Hyperbolic functions and their Inverses. Convergence and Divergence of Infinite series, Comparison test dAlemberts ratio test. Higher ratio test, Cauchys root test. Alternating series, Lebnitz test, Absolute and conditioinal convergence. [No. of Hrs. 10] UNIT II CALCULUS OF ONE VARIABLE: Successive differentiation. Leibnitz theorem (without proof) McLaurins and Taylors expansion of functions, errors and approximation. Asymptotes of Cartesian curves. Curveture of curves in Cartesian, parametric and polar coordinates, Tracing of curves in Cartesian, parametric and polar coordinates (like conics, astroid, hypocycloid, Folium of Descartes, Cycloid, Circle, Cardiode, Lemniscate of Bernoulli, equiangular spiral). Reduction Formulae for evaluating Finding area under the curves, Length of the curves, volume and surface of solids of revolution. [No. of Hrs. 15] UNIT III LINEAR ALGEBRA MATERICES: Rank of matrix, Linear transformations, Hermitian and skeew Hermitian forms, Inverse of matrix by elementary operations. Consistency of linear simultaneous equations, Diagonalisation of a matrix, Eigen values and eigen vectors. Caley Hamilton theorem (without proof). [No. of Hrs. 09] UNIT IV ORDINARY DIFFERENTIAL EQUATIONS: First order differential equations exact and reducible to exact form. Linear differential euations of higher order with constant coefficients. Solution of simultaneous differential equations. Variation of parameters, Solution of homogeneous differential equations Canchy and Legendre forms. [No. of Hrs. 10] TEXT BOOKS : 1. Kresyzig, E., Advanced Engineering Mathematics, John Wiley and Sons. (Latest edition) , 2007 2. Jain, R. K. and Iyengar, S. R. K., Advanced Engineering Mathematics, Narosa, (2nd Ed.), 2003. REFERENCE BOOKS : 1. Mitin, V. V.; Polis, M. P. and Romanov, D. A., Modern Advanced Mathematics for Engineers, John Wiley and Sons, 2001. 2. Wylie, R., Advanced Engineering Mathematics, McGraw-Hill, 1995. 3. Dr. A. B. Mathur, V. P. Jaggi , Advanced Engineering Mathematics, Khanna Publications, 2008.
Paper Code: ETPH 103 Paper: APPLIED PHYSICS I
L TC 2 1 3
UNIT I Interference of Light: Interference due to division of wavefront and division of amplitude, Youngs double slit expt., Interference, Principle of Superposition, Theory of Biprism, Interference from parallel thin films, wedge shaped films, Newton rings, Michelson interferometer. Diffraction: Fresnel Diffraction, Diffraction at a straight edge, Fraunhoffer diffraction due to N slits, Diffraction grating, absent spectra, dispersive power of Grating, resolving power of prism and grating. [No. of Hrs. 8] UNIT II Polarization: Introduction, production of plane polarized light by different methods, Brewster and Malus Laws. Double refraction, Quarter & half wave plate, Nicol prism, specific rotation, Laurents half shade polarimeter. Optical Instruments : Ramdson & Huygen Eye pieces, Electron microscope. [No. of Hrs. 8] UNIT III Laser: Introduction, temporal and spatial coherence, principle of Laser, stimulated and spontaneous emission, Einsteins Coefficients, He-Ne Laser, Ruby Laser, Application of Lasers. Fibre Optics: Introduction, numerical aperture, step index and graded index fibres, attenuation & dispersion mechanism in optical fibers (Qualitative only), application of optical fibres, optical communication (block diagram only) [No. of Hrs. 8] UNIT IV Mechanics: Central and non-central forces, Inverse square force, SHM, Damped, undamped and forced Oscillations. Special theory of Relativity: Frame of reference, Michelson-Morley experiment, basic postulates of special relativity, Lorentz transformations (space time coordinates & velocity only), mass energy relation. [No. of Hrs. 8] TEXT BOOKS : 1. A. Ghatak, Optics, TMH, 2007. 2. N. Subrahmanyam and Brij Lal, Optics , S Chand and Co. , 2008 REFERENCE BOOKS : 1. Jenkins and White, Fundamentals of Optics, Mcgraw Hill, 2001. 2. C. Kittle, Mechanics, Berkeley Physics Course, Vol.- I., TMH, 2008. 3. A. Beiser, Concepts of Modern Physics, TMH 2008.
Paper Code: ETCH 105 Paper: ENGINEERING CHEMISTRY I
L TC 2 1 3
UNIT I WATER TECHNOLOGY : Introduction and specifications of water, Hardness and its determination (EDTA method only), Alkalinity, Boiler feed water, boiler problems scale, sludge, priming & foaming: causes & prevention, Boiler problems caustic embrittlement & corrosion : causes & prevention, Removal of silica & dissolved gases; carbonate & phosphate conditioning, Water softening processes : Lime soda process, Ion exchange method, colloidal conditioning & calgon treatment , Water for domestic use. [No. of Hrs. 8] UNIT II FUELS : Classification, calorific value of fuel, (gross and net), Determination of calorific value of fuels, bomb calorimeter, Boy's Gas calorimeter, Solid fuels - Proximate and ultimate analysis, High & Low temperature carbonisation, manufacture of coke (OttoHoffmann oven), Liquid Fuels Petroleum-Chemical composition, fractional distillation, Cracking - Thermal & catalytic cracking, Octane & Cetane No. and its significance, Power Alcohol, Analysis of flue gases (Orsat's apparatus). [No. of Hrs. 8] UNIT III GASEOUS STATE : Gas Laws and Kinetic Theory of gases, Distribution of molecular velocities, Mean free path, Real gases-non ideal behaviour, Causes of deviation from ideal behaviour, Vander Waals equation, liquefaction of gases. [No. of Hrs. 5] UNIT IV THERMOCHEMISTRY : Hesss Law, Heat of Reaction, Heat of dilution, Heat of Hydration, Heat of neutralization and Heat of Combustion, Effect of temperature on heat of reaction at constant pressure (Kirchoffs equation), Flame Temperature. [No. of Hrs. 2] UNIT V THE PHASE RULE : Definition of various terms, Gibbs Phase rule, Application of phase rule to one component system- The water system and sulphur system, Two component system- Lead-Silver, FeCl3- water, Na2SO4 water. [No. of Hrs. 3] UNIT VI CATALYSIS : Characteristics, types and theories of catalysis, concept of promoters, inhibitors and poisons, Homogenous catalysis (mechanisms of acid-base and Enzyme), catalysis by metal salts, Heterogenous catalysis (mechanism of surface reactions). [No. of Hrs. 4]
TEXT BOOK : 1. Sunita Rattan, Engineering Chemistry, S K Kataria & Sons, 2008. 2. By J.C. Kuriacose & J. Rajaram, Chemistry in Engineering & Technology (Vol I & II) Tata Mcgraw Hill, 1999. REFERENCE BOOK: 1. Puri B.R., Sharma L.R. and Pathania, M.S.Principles of Physical Chemistry, Shoban Lal Nagin chand & Co. ,2000. 2. S.S. Dara,.Text book of Engg. Chemistry, S. Chand & Co., 2003. 3. H.D. Gesser Applied Chemistry , Springer, 2001.
Paper Code: ETME 107 Paper: MANUFACTURING PROCESS
L TC 2 0 2
INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer type questions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions.However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks.
UNIT I Casting Processes: Principles of metal casting: Pattern materials, types and allowance; Study of moulding, sand moulding, tools, moulding materials, classification of moulds, core, elements of gating system, casting defects, description and operation of cupola: special casting processes e.g. die-casting, permanent mould casting, centrifugal casting, investment casting. [No. of Hrs. 6] UNIT II Smithy and Forging: Basic operation e.g. upsetting, fullering, flattening, drawing, swaging: tools and appliances: drop forging, press forging. Bench Work and Fitting Fitting, sawing, chipping, thread cutting (die), tapping; Study of hand tools, Marking and marking tools. [No. of Hrs. 6] UNIT III Metal joining: Welding principles, classification of welding techniques; Oxyacetylene Gas welding, equipment and field of application, Arc-welding, metal arc, Carbon arc, submerged arc and atomic hydrogen welding, Electric resistance welding: spot, seam, butt, and percussion welding; Flux: composition, properties and function; Electrodes, Types of joints and edge preparation, Brazing and soldering. [No. of Hrs. 6] UNIT IV Sheet Metal Work: Common processes, tools and equipments; metals used for sheets, standard specification for sheets, spinning, bending, embossing and coining. [No. of Hrs. 5] TEXT BOOKS : 1. Raghuvanshi, Manufacturing Process, Dhanpat Rai Publication, 2008. 2. P.N.Rao, Manufacturing Technology, TMH publications, 2008. REFERENCE BOOKS : 1. Hazra-Chowdhary, Workshop Technology, Media Promoters, 2007. 2. R.K.Jain, Production Technology , Khanna Publication, 2008. 3. Chapman, Workshop Technology CBS, 1995.
Paper Code: ETCS 109 Paper: INTRODUCTION TO COMPUTERS AND AUTO CAD
L TC 2 1 3
UNIT I Introduction to Computer: Overview of Computer organization and historical perspective computer applications in various fields of science and management. Data representation: Number systems, character representation codes, Binary, hex, octal codes and their inter conversions. Binary arithmetic, Floating-point arithmetic, signed and unsigned numbers. [No. of Hrs. 8] UNIT II Introduction to OS and Office Automation Concept of computing, Introduction to Operating Systems such as DOS, windows 2000/Xp, UNIX, Client Server Technology, etc. (only brief user level description). Introduction to World Processing, Spread Sheet & Presentation software e.g. MS-Word, MSExcel, MS-Power Point. [No. of Hrs. 8] UNIT III Introduction to Auto CAD Coordinate System, 2D drafting: lines, circles, arc, polygon, etc., Editing, 3D, Solid modeling, Rendering, Use of Auto CAD for engineering drawing practices. [No. of Hrs. 8] UNIT IV Web Technologies : Introduction to World Wide Web, Search engines, e-mail, news, gopher, Audio & Video Conferencing, Internet Protocols: FTP, telnet, TCP/IP, SMTP, HTTP, Languages used for WEB Technology: HTML, practical examples using DHTML and Static HTML [No. of Hrs. 8] TEXT BOOKS : 1. Rajaraman, Fundamentals of Computers, Prentice Hall of India, 3rd Edition, 2007. 2. Mark Middlebrook, Autocad 2004 for Dummies, Wiley Dreamtech, 2000. 3. Vikas Gupta, Comdex Computer Course Kit, Dreamtech Press, 2004. REFERENCE BOOKS : 1. Alexis Leon & Mathews Leon, Fundamentals of Computer Science & Communication Engineering, Leon Techworld, 1998. 2. Omura, Mastering Autocad 2000 for Mechanical Eng ineers BPB Publications, 2nd Edition, 1998. 3. A.S. Tanenbaum, Computer Networks, Pearson Education India Ltd., 3rd Edition, 2002.
Paper Code: ETEL-111 Paper: COMMUNICATION SKILLS I
L TC 2 1 3
UNIT I Remedial Grammar: Errors of Accidence and syntax with reference to Parts of Speech; Agreement of Subject and Verb; Tense and Concord; Conditional Clauses; Use of connectives in Complex and Compound sentences; Question tags and short responses. [No. of Hrs: 06] UNIT II Vocabulary and Usage: Word Formations (by adding suffixes and prefixes); Technical Word Formation; Synonyms, Antonyms, Homophones, and Homonyms; One Word Substitution; Misappropriations; Indianisms; Redundant Words; Phrasal Verb Idioms. [No. of Hrs: 06] UNIT III Technical Writing: (A) Scientific Attitude and Impersonal Style; Plain Statements, Definitions; Description and Explanations (of objects, instruments, Processes, Scientific Principles, etc.) Summarizing and abstracting; Expressing ideas within a restricted word limit; Paragraph Writing (Paragraph division, introduction and the conclusion, Variety in sentences and paragraphs) Interpretation and use of charts, graphs and tables in technical writing. Punctuation (B) Reading at various speeds (slow, fast, very fast); reading different kinds of texts for different purpose (e.g. for relaxation, for information, for discussion at a later stage, etc.); reading between the lines. Comprehension of Unseen Passages [No. of Hrs: 10] UNIT IV Text: The following prose pieces from Best Science Writing : Reading and Insights edited by Robert Gannon prescribed text (Hyderabad: University Press (India) Limited, 1991). 1. Chapter 2: After 63 years, Why Are They Still Testing Einstein? by C.P. Gilmore 2. Chapter 5: Star Wars : The Leaky Shield By Carl Sagan 3. Chapter 10: Chaos : The Ultimate Asymmetry by Arthur Fisher 4. Chapter 11: Bill Moss, Tentmaker by Robert Gannon 5. Chapter 12: Totality - A Report by Michael Rogers [No. of Hrs: 10] TEXT BOOKS : 1. Maison, Margaret M. Examine Your English, Hyderabad: Orient Longman, 1980 2. Sharma, R.S. Technical Writing. Delhi: Radha Publication, 1999 3. Sudarsanam, R. Understanding Technical English. Delhi: Sterling Publishers Pvt. Ltd.,1992 4. Gannon, Robert, Edt. Best Science Writing: Readings and Insights. Hyderabad: University Press (India) Limited, 1991. 16 Effective from academic session 2008 - 09
Paper Code: ETEL-113 L TC Paper: Impact of Science & Technology on Society* 1 0 1 *Non University Examination Scheme (NUES) There will not be any external examination of the university. The performance of the candidates should continuously be evaluated by an internal committee. The committee may conduct viva voce at the end for the award of the marks.
Paper Code: ETPH-151 Paper: APPLIED PHYSICS LAB I List of Experiments
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(1) To plot a graph between the distance of the knife-edge from the center of the gravity and the time period of bar pendulum. From the graph, find (a) The acceleration due to gravity (b) The radius of gyration and the moment of inertia of the bar about an axis. (2) To determine the moment of inertia of a flywheel about its own axis of rotation. (3) To determine the value of acceleration due to gravity using koters pendulum. (4) To determine the frequency of A.C. mains using sonometer and an electromagnet. (5) To determine the frequency of electrically maintained turning fork by Meldes method. (6) To determine the dispersive power of prism using spectrometer and mercury source. (7) To determine the wavelength of sodium light by Newtons Ring. (8) To determine the wavelength of sodium light using diffraction grating. (9) To determine the refractive index of a prism using spectrometer. (10) To determine the specific rotation of cane sugar solution with the help of polarimeter. (11) To find the wavelength of He-Ne Laser using transmission diffraction grating. (12) To determine the numeral aperture (NA) of a Optical Fibre. (13) Compute simulation (simple application of Monte Carlo) e.g. Brownian motion, charging & discharging of capacitor. Note: Any 8-10 experiments out of the list may be chosen. Proper error analysis must be carried out with all the experiments.
Paper Code: ETCH 153 Paper: ENGINEERING CHEMISTRY LAB I List of Experiments
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1. Determine the percentage composition of sodium hydroxide in the given mixture of sodium hydroxide and sodium chloride. 2. Determine the amount of Oxalic acid and Sulphuric acid in one litre of solution, given standard sodium hydroxide and Potassium Permanganate. 3. Determine the amount of copper in the copper ore solution, provided hypo solution. 4. Argentometric titration one each by Vohlards method and by Mohrs method. 5. Complexometric titrations. 6. Determine the heat of neutralization of strong acid with strong base. 7. Determine the surface tension of a liquid using drop weight method. 8. Determine viscosity of a given liquid (density to be determined). 9. Determine the reaction rate constant for the Ist order reaction. 10. Determine the cell constant of a conductivity cell and titration of strong acid/strong base conductometrically.
TEXT BOOKS : 1. Sunita Rattan, Experiment in Applied Chemistry, S K Kataria & Sons, 2007. REFERENCE BOOKS: 1. Vogels Textbook of Quantitative Chemical Analysis (Latest ed.), Revised by G.H. Jeffery, J. Bassett, J. Mendham & R.C. Denney, Pearson, 2008 2. O.P. Vermani & A.K. Narula, Applied Chemistry: Theory and Practice, New Age International (P) Ltd, 2007
Paper Code: ETCS 155 Paper: Introduction to Auto CAD, Office Automation and Web Design List of Experiments 1. Use Microsoft-Word to perform the following: a) Send out invitation letter to several people using mail merge facility. b) Create tabular data in word and insert graph to represent data. c) Create a Macro and use it in an application.
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2. Use Microsoft-Excel to perform the following: a) Create a Macro and use it in an application b) Enter the name and marks of 10 students and perform various mathematical functions on it. c) Enter first quarter performance of five companies and create a pie chart showing there shareholders in the market. 3. Use Microsoft Power-Point to perform the following a) Create a slide show on any subject of your choice using minimum five slides. b) Create slideshow in operating sound. c) Create an animation using group, ungroup, order, textbox image insert etc. 4. Use HTML to design a Home page for IGIT using all the features of HTML like buttons, frames, marquee check boxes etc.. 5. Use AutoCAD to do the following: a) Use of Drawing & Editing Properties: Modify Object Properties and a know how of layers, colors and prototype drawing. b) Draw line (Poly line, multi line, linear line), polygon, ellipse, circle, arc, rectangle and use cross hatching, regions, boundary, spline, donut, fillet and extent commands. c) Dimensioning commands, styles, control scale factors, drawing set-up, grip editing objects snaps, utility commands. d) Projection of points, lines and solids, e) Section of Solids f) Development and Intersection of Surface g) Isomeric Projections Create a WEB page containing hyperlinks to the pages having information about Science and Technology.
Paper Code: ETME-157 Paper: WORKSHOP PRACTICE UNIT I Materials: Spectrography method for finding composition of materials. Wood Working Shop: Making of various joints, Pattern making.
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UNIT II Foundary Shop: Bench moulding with single piece pattern and two piece pattern. Floor moulding Making of bend pipe mould etc. Machine moulding Making of mould using Match-plate pattern. Core making- Making and baking of dry sand cores for placing in horizontal, vertical and hanging positions in the mould cavity. Fitting Shop: Learning use of fitting hand tools, marking tools, marking gauge. Exercises: Jobs made out of MS Flats, making saw cut filling V-cut taper at the corners, circular cut, fitting square in square, triangle in square.
UNIT III Welding Shop: Electric arc welding, Edge preparations, Exercises making of various joints. Bead formation in horizontal, vertical and overhead positions. Gas Welding: Oxy-Acetylene welding and cutting of ferrous metals. Soldering: Dip soldering. Brazing: With Oxy-Acetylene gas.
UNIT IV Sheet Metal Shop: Learning use of sheet-metal tools, Exercises: Making jobs out of GI sheet metal. Cylindrical, Conical and Prismatic shapes. Project Shop: Extrusion of soft metals, Plastic coating of copper wires, Plastic moulding.
Paper Code: ETME-159 Paper: ENGINEERING GRAPHICS LAB
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UNIT I General: Importance, Significance and scope of engineering drawing, Lettering, Dimensioning, Scales, Sense of proportioning, Different types of projections, Orthographic Projection, B.I.S. Specifications. Projections of Point and Lines: Introduction of planes of projection, Reference and auxiliary planes, projections of points and Lines in different quadrants, traces, inclinations, and true lengths of the lines, projections on Auxiliary planes, shortest distance, intersecting and nonintersecting lines.
UNIT II Planes other than the Reference Planes: Introduction of other planes (perpendicular and oblique), their traces, inclinations etc., Projections of points and lines lying in the planes, conversion of oblique plane into auxiliary Plane and solution of related problems. Projections of Plane Figures: Different cases of plane figures (of different shapes) making different angles with one or both reference planes and lines lying in the plane figures making different given angles (with one of both reference planes). Obtaining true shape of the plane figure by projection.
UNIT III Projection of Solids: Simple cases when solid is placed in different positions, Axis faces and lines lying in the faces of the solid making given angles. CADD UNIT IV Isometric Projection. Nomography : Basic Concepts and use.
TEXT BOOKS : 1. N.D.Bhatt, Engineering drawing, Charotar Publications, 1995. REFERENCE BOOKS : 1. S.C.Sharma & Navin Kumar, Engineering Graphics with Auto Cad, Galgotia Publications, 2002. 2. Venugopalan, Engineering Drawing, New Age International Publication, 1992. 3. P.S.Gill, Engineering Drawing, S K Kataria and Sons, 2008.
Paper Code: ETMA-102 Paper: APPLIED MATHEMATICS - II
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UNIT I CALCULUS OF SEVERAL VARIABLES: Partial differentiation, ordinary derivatives of first and second order in terms of partial derivaties, Eulers theorem on homogeneous functions, change of variables, Taylors theorem of two variables and its application to approximate errors. Maxima and Minima of two variables, Langranges method of undermined multipliers and Jacobians. [No. of Hrs. 12] UNIT II FUNCTIONS OF COMPLEX VARIABLES: Derivatives of complex functions, Analytic functions, Cauchy-Riemann equations, Harmonic Conjugates, Conformal mapping, Standard mappings linear, square, inverse and bilinear. Complex line integral, Cauchys integral theorem, Cauchys integral formula, Zeros and Singularities / Taylor series, Laurents series, Calculation of residues. Residue theorem, Evaluation and real integrals. [No. of Hrs. 12] UNIT III VECTOR CALCULUS: Scalar and Vector point functions, Gradient, Divergence, Curl with geometrical physical interpretations, Directional: derivatives, Properties. Line integrals and application to work done, Greens Lemma, Surface integrals and Volume integrals, Stokes theorem and Gauss divergence theorem (both without proof). [No. of Hrs. 10] UNIT IV LAPLACE TRANSFORMATION: Existence condition, Laplace transform of standard functions, Properties, Inverse Laplace transform of functions using partial fractions, Convolution and coinvolution theorem. Solving linear differential equations using Laplace transform. Unit step function, Impulse function and Periodic function and their transforms. [No. of Hrs. 10] TEXT BOOKS : 1. E. Kresyzig, Advanced Engineering Mathematics, John Wiley and Sons. 8th edition. 2. R. K. Jain and S. R. K. Iyengar, Advanced Engineering Mathematics, Narosa, 2003 (2nd Ed.). 3. Dr. A. B. Mathur, V. P. Jaggi, Advanced Engineering Mathematics, Khanna Publishers. 1985. REFERENCE BOOKS : 1. V. V. Mitin, M. P. Polis and D. A. Romanov, Modern Advanced Mathematics for Engineers, John Wiley and Sons, 2001. 2. R. Wylie, Advanced Engineering Mathematics, McGraw-Hill, 1995.
Paper Code: ETPH-104 Paper: APPLIED PHYSICS II
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INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer type questions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions. However, student may be asked to attempt only 1 question from each un it. Each question should be of 12.5 marks.
UNIT I Electromagnetic Theory (EMT) :Motion of Charged Particles in crossed electric & magnetic fields, Velocity Selector & Magnetic focussing, Gauss law, continuity equation, inconsistency in Amperes Law, Maxwells equations (differential and integral forms), poynting vector, Poynting Theorem (Statement only), propagation of plane electromagnetic waves in conducting and non-conducting medium. [No. of Hrs. 8] UNIT II Quantum Mechanics & Statistical Physics: De-Broglie Hypothesis, Davisson Germer experiment, wave function and its properties, expectation value, Wave Packet, Uncertainity principle. Schrodinger Equation for free Particle, Time Dependent Schrodinger Equation, Particle in a box (1-D), Single step Barrier, Tunneling effect. Qualitative Features of Maxwell Bollzman, Bose-Einstein and Fermi-Dirac statistics distribution, functions & their comparison (no derivation) [No. of Hrs. 8] UNIT III Solid State Physics: Formation of energy bands in metals, semiconductors and insulators; intrinsic and extrinsic semiconductors, Fermi energy levels for doped, undoped semiconductors and pn junction; Tunnel diode, Zener diode. Superconductivity: Meissner Effect, Type I and Type II Superconductors, BCS theory (Qualitative only), Londons equation, properties of superconductors & applications. [No. of Hrs. 8] UNIT IV X-Rays: production and properties, Crystalline and Anorphous solids (Brief) Braggs Law, Applications. Ultrasonics: Introduction, Production of Ultrasonics (Magentostriction and piezoelectric methods), engineering applications. [No. of Hrs. 8] TEXT BOOKS : 1. A. BEISER, Concept of Modern Physics, Mcgraw Hill, 1983. 2. J.B. Rajam, Atomic Physics, S Chand and Co. Ltd, 2007 3. Greiner, Quantum Physics, Springer Verlag, 1989 4. Griffth, Introduction to Electrodynamics, Dorling Kindersley, 3rd Edittion, 2008 REFERENCE BOOKS : 1. Jordan & Balmain, Electromagnetic waves and Radiating Systems, Prentice Hall, 1974. 2. Kittel, Solid State Physics Wiley, 2007. 3. Schiff, Quantum Mechanics, Mcgraw Hill, 1968.
Paper Code: ETCH 106 Paper: ENVIRONMENTAL STUDIES
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UNIT I MULTIDISCIPLINARY NATURE OF ENVIRONMENTAL STUDIES Definition, scope and importance, need for public awareness, introduction to concept of green technology. [No. of Hrs. 2] UNIT II ENVIRONMENTAL CONSERVATION AND MANAGEMENT Forest resources: Use and over-exploitation, deforestation, Timber extraction, mining, dams and their effects on forest and tribal people. Water resources: Use and over-utilization of surface and ground water, floods, drought, conflicts over water, dams-benefits and problems. Mineral resources: Use and exploitation, environmental effects of extracting and using mineral resources. Food resources: World food problems, changes caused by agriculture and over-grazing, effects of modern agriculture, fertilizer-pesticide problems, water logging, salinity. Energy resources: Growing energy needs, renewable and non renewable energy sources, use of alternate energy sources-green fuel. Land resources: Land as a resource, land degradation, man induced landslides, soil erosion and desertification. Resource Management-Sustainable development. [No. of Hrs. 7] UNIT III ENVIRONMENTAL POLLUTION & CONTROL Air Pollution - Types of pollutants, source, effects, sink & control of primary pollutants CO, NOX, HC, SOx and particulates, effect of pollutants on man & environment: photochemical smog, acid rain and global warming, CO2 Sequestration. Water Pollution - Classification of Pollutants, their sources, waste water treatment (domestic and industrial). Soil Pollution Composition of soil, classification and effects of solid pollutants and their control. Solid Waste Pollution Classification, waste treatment and disposal methods; compositing, sanitary land filling, thermal processes, recycling and reuse methods. Hazardous wastes - Classification, radioactive, biomedical & chemical, treatment and disposal- Physical, chemical and biological processes. Marine Pollution Causes, effects and control of marine pollution, coastal zone management. [No. of Hrs. 7] UNIT IV CHEMICAL TOXICOLOGY Toxic chemicals in the environment, Impact of toxic chemicals on enzymes, biochemical effects of arsenic, cadmium, lead, chromium, mercury, biochemical effects of pesticides. [No. of Hrs. 4] 25 Effective from academic session 2008 - 09
UNIT V ECO-FRIENDLY POLYMERS Polymer synthesis, Environmental degradation of polymers, photodegradable polymers, hydrolysis and hydro-biodegradable polymers, biopolymers and bioplastics, thermal degradation of plastics during recycling. [No. of Hrs. 3] UNIT VI ENVIRONMENTAL BIOTECHNOLOGY Bioaccumulation, biodegradation, bioremediation, bioleaching, Biomethanation, [No. of Hrs. 2] UNIT VII GREEN TECHNOLOGY Introduction, Basic principles of green technology, concept of Atom economy, Tools of Green technology, zero waste technology. [No. of Hrs. 3] UNIT VIII ENVIRONMENTAL MANAGEMENT SYSTEMS Objectives, Components, Environmental Impact Assessment, Some important Environmental laws, Green bench, Carbon Credits, Environmental Management System standards-ISO 14000 series. [No. of Hrs. 3] TEXT BOOKS: 1. Rani Gadi, Sunita Rattan, Sushmita Mohapatra, Environmental Studies, S K Kataria & Sons, 2009. REFERENCE BOOKS: 1. Roger Perman et. al., Natural Resources & Environmental Economics, 2nd Ed., Longman, USA, 2000 2. Stern, A.C Air Pollution, Vol. 1-VIII, Academic Press, (1980). 3. James M., Lynch & Alan Wiseman, Environmental Bio-monitoring : The Biotechnology Ecotoxicology Interface, Cambridge University Press, 1998. 4. John Glasson, Riki Therivel and Andrew Chadwick, Introduction to Environmental Impact Assessment, 2nd Ed., UCL Press, Philadelphia, USA, 1994. 5. Richard K. Morgan, Environmental Impact Assessment: A methodological perspective, Kluwar Academic Publications, Boston, 1998. 6. Gabriel Bitton, Wastewater Microbiology, 2nd Ed., Wiley-Liss, New York, 1999. 7. S.S. Dara, Environmental Chemistry & Pollution Control, S. Chand & Co. (Latest ed.), 8. Balaram Pani, Environmental Chemistry, I.K. Publishers, 2007, 9. A.K. De, Environmental Chemistry, New Age Int. Publ. (Latest ed.). 10. S.K. Dhamija, Environmental Studies, S.K. Kataria Publ. . (Latest ed.). 11. V. Subramanian, A text book in Environmental Science, Narosa Publ. 2007,.
Paper Code: ETCS 108 Paper: INTRODUCTION TO PROGRAMMING
LTC 213
UNIT I Introduction to Programming: Concept of algorithms, Flow Charts, Data Flow diagrams etc., Introduction to the Editing tools such as vi or MS-VC editors, Concepts of the finite storage, bits bytes, kilo, mega and gigabytes. Concepts of character representation, Number Systems & Binary Arithmetic. [No. of Hrs. 8] UNIT II Programming using C The emphasis should be more on programming techniques rather than the language itself. The C Programming language is being chosen mainly because of the availability of the compilers, books and other reference materials. Example of some simple C program. Concept of variables, program statements and function calls from the library (Printf for example) C data types, int, char, float etc., C expressions, arithmetic operation, relational and logic operations, C assignment statements, extension of assignment of the operations. C primitive input output using getchar and putchar, exposure to the scanf and printf functions, C Statements, conditional executing using if, else. Optionally switch and break statements may be mentioned. [No. of Hrs. 8] UNIT III Iterations and Subprograms Concept of loops, example of loops in C using for, while and do-while. Optionally continue may be mentioned. One dimensional arrays and example of iterative programs using arrays, 2-d arrays Use in matrix computations. Concept of Sub-programming, functions Example of functions. Argument passing mainly for the simple variables. [No. of Hrs. 8] UNIT 4 Pointers and Strings Pointers, relationship between arrays and pointers Argument passing using pointers Array of pointers. Passing arrays as arguments. Strings and C string library. Structure and Unions. Defining C structures, passing strings as arguments programming examples. [No. of Hrs. 8]
TEXT BOOKS: 1. Yashwant Kanetkar, Let us C, BPB Publications, 2nd Edition, 2001. 2. Herbert Schildt, C:The complete reference, Osbourne Mcgraw Hill, 4th Edition, 2002. REFERENCE BOOK: 1. Raja Raman, Computer Programming in C, Prentice Hall of India, 1995. 2. Kernighan & Ritchie, C Programming Language, The (Ansi C Version), PHI, 2nd Edition.
Paper Code: ETME 110 Paper: ENGINEERING MECHANICS
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UNIT I Force system: Free body diagram, Equilibrium equations and applications. Friction: Static and Kinetic friction, laws of dry friction, co-efficient of friction, angle of friction, angle of repose, cone of friction, friction lock, friction of flat pivot and collared thrust bearings, Belt drive- derivation of equation. T1/T2 =e and its application [No. of Hrs. 8] UNIT II Structure: Plane truss, perfect and imperfect truss, assumption in the truss analysis, analysis of perfect plane trusses by the method of joints, method of section. Distributed Force: Determination of center of gravity, center of mass and centroid by direct integration and by the method of composite bodies, mass moment of inertia and area moment of inertia by direct integration and composite bodies method, radius of gyration, parallel axis theorem, Pappus theorems, polar moment of inertia. [No. of Hrs. 8] UNIT III Kinematics of Particles: Rectilinear motion, plane curvilinear motion-rectangular coordinates, normal and tangential component. Kinetics of Particles: Equation of motion, rectilinear motion and curvilinear motion, work energy equation, conservation of energy, impulse and momentum conservation of momentum, impact of bodies, co-efficient of restitution, loss of energy during impact. [No. of Hrs. 8] UNIT IV Kinematics of Rigid Bodies: Concept of rigid body, type of rigid body motion, absolute motion, introduction to relative velocity, relative acceleration (Coriolis component excluded) and instantaneous center of velocity, Velocity and acceleration polygons for four bar mechanism and single slider mechanism. Kinetics of Rigid Bodies: Equation of motion, translatory motion and fixed axis rotation, application of work energy principles to rigid bodies conservation of energy. Shear force and bending Moment Diagram. [No. of Hrs. 8] TEXT BOOKS: 1. A.K.Tayal, Engg Mechanics , Umesh Publications, 2008. 2. Sadhu Singh, Engg Mechanics, Khanna Publishers, 2003. REFERENCE BOOKS: 1. Irving H. Shames, Engg Mechanics PHI publications, 1983. 2. U.C.Jindal, Engg Mechanics, Galgotia Publications, 2000. 3. Beer & Johnston, Vector Mechanics for Engineers Vol I & Vol II Dynamics, TMH, 1997 . 4. Subramanyam, Engg Mechanics , Vikash Publishing House Pvt Ltd, 1999. 29 Effective from academic session 2008 - 09
Paper Code: ETEC-112 Paper: ELECTRICAL SCIENCE
LTC 213
UNIT I Circuit Analysis Ohms Law, KCL, KVL Mesh and Nodal Analysis, Circuit parameters, energy storage aspects, Superposition, Thevenins, Nortons, Reciprocity, Maximum Power Transfer Theorem, Millmans Theorem, Star-Delta Transformation. Application of theorem to the Analysis of dc circuits. [No. of Hrs. 8] UNIT II A.C.Circuits R-L, R-C, R-L-C circuits (series and parallel), Time Constant, Phasor representation, Response of R-L, R-C and R-L-C circuit to soinusoidal input Resonance-series and parallel R-L-C Circuits, Q-factor, Bandwidth. [No. of Hrs. 7] UNIT III Measuring Instruments Principles, Construction and application of moving coil, moving iron, dynamometer type, induction type instruments, extension of range of ammeter, voltmeter (shunt and multiplier), Two-wattmeter method, for the measurement of power, Cathol-ray Oscilloscope and Applications. [No. of Hrs. 7] UNIT IV Transformers Construction and Working principles and phaser diagrams of Single-phase Transformer, Emf equation, Equivalent circuit, Regulation and efficiency, and Auto transformer. Rotating Machines Construction and working principles of dc motor and generator and its characteristics Applications of DC machines Construction and working principles of 3-j-Induction motor, Torque-speed characteristics, and Industrial applications. [No. of Hrs. 10] TEXT BOOKS: 1. P.C. Sen Principles of Electric Machines and Power Electronics, Wiley Eastern 2003. 2. Vincent DEL TORO Electrical Engineering Fundamentals Prentice Hall India, Ed 2002.
Paper Code: ETEL-114 Paper: COMMUNICATION SKILLS II
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UNIT I Basic Concepts in Communication: Communication as sharing; context of communication; the speaker/writer and the listener/reader; medium of communication; barriers to communication; accuracy, brevity, clarity and appropriateness in communication. [No. of Hrs: 05] UNIT II Writing Skills: Types of writings (Expository, Descriptive, Analytic, Argumentative, Narrative etc) and their main features. Resumes and CVs and Cover letters. Memos and Notices. Basics of Formal Reports. [No. of Hrs: 08] UNIT III Verbal, Non-Verbal and Listening Skills: Elementary Phonetics (Speech Mechanism, The Description of Speech Sounds, The Phoneme, the syllable; Prosodic Features, Word Accent, Features of Connected Speech); Paralanguage and Body language; and Classroom Presentations, Hearing and Listening; Essentials of Good Listening: Achieving ability to comprehend material delivered at relatively fast speed. [No. of Hrs: 08] UNIT IV Group Discussion: Use of persuasive strategies including some rhetorical devices for emphasizing (for instance; being polite and firm; handling questions and taking in criticism of self; turn-taking strategies and effective intervention; use of body language). [No. of Hrs: 09] TEXT BOOKS: 1. Bansal, R.K. and J. B. Harrison. Spoken English For India: A Manual of Speech and Phonetics , Hyderabad: Orient Longman, 1983. 2. Lewis, Hedwig, Body Language: A Guide For Professionals, New Delhi: Response Books (A division of Sage Publication), 2000. 3. Sides, Charles H. , How to Write & Present Technical Information, Cambridge: CUP, 1999. 4. Forsyth, Sandy & Lesley Hutchison., Practical Composition, Edinburgh : Oliver & Boyd, 1981
Paper Code: ETPH 152 Paper: APPLIED PHYSICS LAB II List of Experiments 1. To determine the value of e/m of electron by J.J. Thomson method. 2. To determine unknown resistance of a wire by Carey Fosters Bridge. 3. To determine the internal resistance of Leclanche cell using potentiometer. 4. To study the charging and discharging of a capacitor and to find out the time constant. 5. To find the thermal conductivity of a poor conductor by Lees disk method.
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6. To study the thermo emf using thermocouple and resistance using Pt. Resistance thermometer. 7. To determine the velocity of ultrasound waves using an ultrasonic spectrometer in a given liquid (Kerosene Oil) 8. To measure the frequency of a sine-wave voltage obtain from signal generator and to obtain lissajous pattern on the CRO screen by feeding two sine wave voltage from two signal generator. 9. To determine the temp. coefficient of resistance of platinum by Callender & Griffiths Bridge. 10. To study Hall effect. 11. To determine planks constant. Note: Atleast 8 experiments must be carried out. Proper error analysis must be carried out with all the experiments.
Paper Code: ETCH 154 Paper: ENVIRONMENTAL STUDIES LAB. List of Experiments 1. 2. 3. 4. 5.
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Determination of alkalinity in the water sample. Determination of dissolved oxygen (DO) in the water sample. Determination of Biological oxygen demand (BOD) in the water sample. Determination of Chemical oxygen demand (COD) in the water sample. Determination of pH, conductivity and turbidity in some drinking water samples and preparation of report. 6. Determination of Residual Chlorine in the water sample. 7. Determination of pH and conductivity of soil/sludge samples. 8. Determination of moisture content of soil sample. 9. Determination of Total dissolved solids in water/effluent sample. 10. Preparation of Urea-formaldehyde polymer. 11. To determine (a) max of the solution of KMnO4 (b) Verify Beers law and find out the concentration of unknown solution by spectrophotometer. 12. To determine the concentration of iron in water sample by spectrophotometer. 13. To determine the concentration of particulate matter in the ambient air using High Volume Sampler. Note: Any eight-ten experiments out of the list may be chosen.
TEXT BOOKS: 1. Ranu Gadi, Sunita Rattan, Sushmita Mohapatra, Environmental Studies, S K Kataria & Sons, 2009. REFERENCE BOOKS: 1. Standard Methods for the Examination of Water and Wastewater, American Public Health Association (APHA), American Water Works Association (AWWA) & Water Environment Federation (WEF), 2005. 2. Experiments in Applied Chemistry, Sunita Rattan, Publ.: S.K. Kataria & Sons, Delhi, 2005. 3. Applied Chemistry, Theory and Practice, O.P. Virmani and A.K. Narula, New Age Int. Publ., Delhi, 1999. 4. Laboratory Manual on Engg. Chemistry, S.K. Bhasin and Sudha Rani, Dhanpat Rai Publ. Comp., New Delhi, 2003.
Paper Code: ETCS 156 Paper: C PROGRAMMING LAB. List of Experiments 1. Write a program to produce ASCII equivalent of given number 2. Write a program to find divisor or factorial of a given number. 3. Write a program to evaluate the following algebraic expressions after reading necessary values from the user (ax+b)/(ax-b) 2.5 log x-cos 30+|x^2-y^2|+sqrt (2xy) (x^5+10x^4+8x^3+4x+2 4. Write a program to find sum of a geometric series 5. Write a program to cipher a string
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6. Write a program to check whether a given string follows English capitalization rules 7. Write a program to find sum of the following series 1+ + 1/3 +________+1/20 8. Write a program to search whether a given substring exist in an input string or not and then delete this string from input string. 9. Write a recursive program for tower of Hanoi problem 10. The fibonacci sequence of numbers is 1,1,2,3,5,8. Based on the recurrence relation F(n)=F(n-1)+F(n-2)for n>2 Write a recursive program to print the first m Fibonacci number 11. Write a menu driven program for matrices to do the following operation depending on whether the operation requires one or two matrices a) Addition of two matrices b) Subtraction of two matrices c) Finding upper and lower triangular matrices d) Trace of a matrix e) Transpose of a matrix f) Check of matrix symmetry g) Product of two matrices. 12. Write a program that takes two operands and one operator from the user perform the operation and then print the answer
13. Write a program to print the following outputs: 1 22 333 4444 55555 14. Write functions to add, subtract, multiply and divide two complex numbers (x+iy) and (a+ib) Also write the main program. 15. Write a menu driven program for searching an sorting with following options:a) Searching (1) Linear searching (2) Binary searching b) Sorting (1) Insersection sort (2) Selection sorting 16. Write a program to copy one file to other, use command line arguments. 17. Write a program to mask some bit of a number (using bit operations) 18. An array of record contains information of managers and workers of a company. Print all the data of managers and workers in separate files.
Paper Code: ETME 158 Paper: ENGINEERING MECHANICS LAB List of Experiments 1. To verify the law of Force Polygon
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2. To verify the law of Moments using Parallel Force apparatus. (simply supported type) 3. To determine the co-efficient of friction between wood and various surface (like Leather, Wood, Aluminum) on an inclined plane. 4. To find the forces in the members of Jib Crane. 5. To determine the mechanical advantage, Velocity ratio and efficiency of a screw jack. 6. To determine the mechanical advantage, Velocity ratio and Mechanical efficiency of the Wheel and Axle 7. To determine the MA, VR, -start)
8. Verification of force transmitted by members of given truss. 9. To verify the law of moments using Bell crank lever 10. To find CG and moment of Inertia of an irregular body using Computation method.
Paper Code: ETEC 160 Paper: ELECTRICAL SCIENCE LAB List of Experiments 1. Verification of Thevenins theorem 2. Verification of Superposition theorem 3. Phasor Diagram and Power factor of LCR circuit. 4. Measurement of Power and Power factor in single phase Load using three ammeters/voltmeters. 5. Calibration of Energy Meter/Wattmeter/Voltmeter/Ammeter
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6. Two wattmeter method of measuring power in three phase circuit (resistive load only) 7. Load test on Single Phase Transformer, Regulation and Efficiency of Transformer 8. Short Circuit/Open Circuit tests on Single Phase transformer 9. Measure the armature and field resistance of a D.C. Machine 10. Connection and starting of a Three Phase Induction Motor using direct on line or Star Delta Starter. 11. Starting and Speed Control of a D.C. shunt motor 12. Resonance
Paper Code: ETTE - 201 Paper: NUMERICAL ANALYSIS & PROGRAMMING
L TC 3 1 4
INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer type questions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per t he syllabus. Every unit should have two questions. However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks.
UNIT I Numerical Techniques: The solution of linear and non-linear equations: Direct Iteration method, Regula-Falsi method, Newton Raphson method. Solution of system of simultaneous equations by Gauss elimination, Gauss-Jacobi and Gauss-Seidal methods.Finite differences: Forward, backward and Central differences. [No. of Hrs.: 11] UNIT II: Interpolation and Numerical Calculus: Newtons interpolation for equi-spaced values. Divided differences and interpolation formula in terms of divided differences. Stirlings central difference interpolation formula, Lagranges interpolation formula for unequispaced values. Numerical Differentiation. Numerical Integration: Newton-Cotes quadrature formula, Trapezoidal rule, Simpsons one-third rule and Simpsons threeeighth rule. [No. of Hrs.: 11] UNIT III: Numerical solution of ordinary differential equations: Picards method, Eulers method, modified Eulers method, Runge-Kutta method of fourth order, Milnes predictorcorrector method. [No. of Hrs.: 11] UNIT IV: Computer Programming: Writing programmes in C++ for solving numerical problems. For example, Programme for solving algebraic and transcendental equations by Newton-Rapson Method, solving simultaneous equations by Gauss-Seidal method. Programme for Interpolation by Lagranges method. Programme for estimating the value an integral by Simpsons rule. Programme for solving differential equation by Runge-Kutta method, etc. [No. of Hrs.: 11] TEXT BOOKS : 1. V.P. Mishra; TEXT BOOKS : of Engineering Mathematics, Galgotia Publications, Delhi, 2006. 2. B.S. Grewal, Higher Engineering Mathematics, Khanna Publications, Delhi, 40th Edition, 2004. 3. V.P. Jaggi and A.B. Mathur, Advanced Engineer Mathematics, Khanna Publications, Delhi, 1985. REFERENCE BOOKS : 1. S.S. Sastry, Introductory Methods of Numerical Analysis, Prentice Hall of India Pvt. Ltd., New Delhi , 1990. 2. M.K. Jain, S.R.K Iyengar, R.K. Jain, Numerical Methods for Scientific and Engineering Computation, New Age International Publishers, New Delhi, 2003. 38 Effective from academic session 2008 - 09
Paper Code: ETME - 203 Paper: ELECTRONICS
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UNIT I Semiconductor Diodes: Introduction to Junction Diode, Rectifiers (Half wave & Full wave), Filters, Voltage Regulation and Voltage Multiplier. Types of Diodes (Zener, Photo, LED),Liquid Crystal Display (LCD), Introduction to Silicon Controlled Rectifier (SCR), DIAC, TRIAC. Bipolar Junction Transistor: BJT Characteristics, CB, CE & CC Configuration, Load Line (DC & AC), Leakage Current, Saturation, Active & Cut off mode of operation of Transistor, Biasing methods. [No. of Hrs.: 11] UNIT II Small Signal Amplifier: CB, CE, CC, Amplifier, Hybrid Model Analysis of Common Emitter Amplifier, RC Coupled Amplifier, Mid-Band Model, gain and Impedance, Comparison of Different Configurations, Darlington Amplifier. Large Signal Amplifier: Introduction to Class A, Class B, Class C Amplifier, Class B Push Pull Amplifier. Oscillator: Concept of Negative & Positive feedback, Introduction to LC Oscillators [No. of Hrs.: 11]. UNIT III Field Effect Transistor: Introduction, Classification, FET Characteristics, Depletion & Enhancement MOSFET.Operational Amplifier: Op-Amp Model, Concept of Ideal OpAmp, Concept of Virtual Ground, Inverting & Non-Inverting Amplifier, Differential Amplifier, Adder & Sub tractor, V I & I V Converter, Integrator, Differentiator, Comparators. [No. of Hrs.: 11] UNIT IV Digital Circuits: Binary operation, Boolean Algebra, Different Types of Codes (BCD, Gray, Excess-3, ASCII) DeMorgans Law, Karnaugh Map, Different Types of Gates, Half Adder, Full Adder, Encoders, Decoders, Multiplexers, DeMultiplexers, Flipflops, Counters, Shift Registers, Introduction to RAMs and ROMs. [No. of Hrs.: 11] TEXT BOOKS : 1. Millman & Halkias, Electronic Devices & Circuits, Tata Mcgraw Hill, 1967. 2. R.L. Boylestos & L. Nashesky, Electronic Devices & Circuits, Pearson Education, 2006. 3. S. Salivahenan, N. Suresh Kr. & A. Vallavaraj, Electronic Devices & Circuit, Tata McGraw Hill, 1998. REFERENCE BOOKS : 1. R.P. Jain, Modern Digital Electronics, Tata Mcgraw Hill, 1984. 2. Malvino & Leach, Digital Principle And Applications, Tata Mcgraw Hill, 1985.
Paper Code: ETTE - 205 Paper: ENGINEERING THERMODYNAMICS & HEAT TRANSFER
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INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer type questions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions. However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks
UNIT I Basic thermodynamics: Work and heat transfer, First law of thermodynamics applied to closed and open systems, Second law of thermodynamics, Carnots propositions, Clausius inequality, entropy principle. Air standard cycles: Carnot, Otto, diesel and dual cycles. Principle of working of 2 stroke and 4 stroke internal combustion engines, valve timing diagrams and performance testing. [No. of Hrs.: 08]
UNIT II Properties of steam: T-v, P-v, T-s, P-T, h-s diagrams, Mollier diagram. Steam generators: classification, construction and functioning, mountings and accessories. Refrigeration Cycles: Basics of air, vapour compression and vapour absorption refrigeration cycles. Vapour power cycles: Carnot and Rankine cycles, Reheat and regenerative cycles, thermal efficiency and work ratios. Gas turbine cycles with heat exchanger and regeneration. [No. of Hrs.: 08] UNIT III One-dimensional steady-state conduction through homogeneous and composite plane walls, cylinders and spheres, critical thickness of insulation; heat transfer from fins of uniform cross section. Concept of hydrodynamic and thermal boundary layers, momentum and energy equation for boundary layers on a flat plate application of dimensional analysis to free and force convection; important dimensionless number. [No. of Hrs.: 08] UNIT IV Thermal radiation; Kirchoffs law; Plancks distribution law, Wiens displacement law; Stefan-Boltzmanns relation, Configuration factors; radiant interchange between black and grey surfaces; radiation shielding solar radiation. [No. of Hrs.: 08] UNIT V Combined heat transfer analysis; overall heat transfer co-efficient; types of heat exchangers; LMTD methods of heat exchanger design; simple heat exchanger calculations. [No. of Hrs.: 08]
TEXT BOOKS : 1. V.P. Vasandani and D.S. Kumar, Treatise on Heat Engineering, Metropolitan Books Co. Pvt Ltd, 2000. 2. John R.Howell & Richrd O Buckius, Fundamentals of Engg. Thermodynamics, McGraw Hill International, 1992. 3. P.K. Nag, Engineering Thermodynamics, Tata McGraw Hill, 1981. REFERENCE BOOKS : 1. Sonntag/Van Wylene, Fundamentals of Thermodynamics, Wiley, 2007. 2. Rahul Gupta, Engineering Thermodynamics, Asian Books P. Ltd, 2003.
Paper Code: ETME 207 Paper: MECHANICS OF SOLIDS
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UNIT I Simple Stresses & strains: Tensile, Compressive, shear and volumetric stresses and Strains, stress strain diagram, complementary shear stress, lateral strain and Poissons ratio. Compound bars and Temperature stresses: Stresses in compound bars carrying axial loads and subjected to temperature stresses. Complex stresses and strains: Principle stress and strain due to combination of stresses, Mohrs circle theories of Failures. [No. of Hrs.: 11] UNIT II Simple bending: Shear force and bending moment diagrams of cantilevers, beams under concentrated, uniformly varying loads with and without overhangs. Stresses in beams and cantilevers under bending, beam of uniform strength, flitched beams, bending due to eccentric loads.Slope and defection of cantilevers and beams under concentrated and uniformly distributed loads. [No. of Hrs.: 11] UNIT III Columns: Combined direct and bending stresses in columns, Eulers and Rankine Gordon equations. Torsion: Stresses and strains in pure torsion of solid circular shafts and hollow circular shafts. Power transmitted by shafts; combined bending and torsion. [No. of Hrs.: 11] UNIT IV Springs: Close-coiled, open coiled springs under torque and moment. Cylinders: Thin and thick cylinders, Lames Theorem, compound cylinders, spherical vessels. [No. of Hrs.: 11] TEXT BOOKS : 1. Jindal U.C., Strength of Materials, Galgotia Publication, New Delhi, 1998. 2. Ryder G.H., Strength of Materials, Macmillan, Delhi, 2003. 3. R.K. Bansal, Strength of Materials, Laxmi Publication, New Delhi, 2001. REFERENCE BOOKS : 1. Sadhu Singh, Strength of Materials, Khanna Publishers, New Delhi, 2000. 2. Timoshenko S.P., Elements of Strength of Materials, East-West affiliated, New Delhi, 2000. 3. Hibbler R.C., Mechanics of Materials, Prentice Hall, New Delhi, 1994. 4. Popov Eger P., Engg. Mechanics of solids, Prentice Hall, New Delhi, 1998. 5. Fenner, Roger.T, Mechanics of Solids, U.K. B.C. Publication, New Delhi, 1990. 6. Sri Nath L.S. et.al., Strength of Materials, McMillan, New Delhi,2001
Paper Code: ETTE 209 Paper: MACHINE DESIGN & DRAWING
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UNIT I Introduction: Principles of mechanical design, systematic design process, aesthetic and ergonomic considerations in design, use of standards in design. Manufacturing consideration in design, casting, machining, forging Dynamic and fluctuating stresses, fatigue failure and endurance limit, stress concentration, causes and remedies in design Factor of safety, Tolerances and types of fits, Selection of materials [No. of Hrs.: 11] UNIT II Conventions : Theory of Dimensioning as per as I. S. code, Sectional views and sectioning convention. Engineering drawing convention regarding surface finish and tolerances, conventional representation of machine parts such as bearings, springs, gears, symbols for welding, riveting, Bill of materials. [No. of Hrs.: 08]
UNIT III Assembly Drawing : Machine tool parts: Tool Post of Lathe, Tool head of shaping machine, Tail stock, Machine vice. [No. of Hrs.: 08] UNIT IV Engine Cross Head. Boiler Mountings, lever safety valve Blow off cock and Non return valve and Steam Stop valve. I. C. Engine Parts - Two stroke and Four stroke Engine, Piston, connecting rod. Bearings - Sliding and Ball bearings, Thrust ball bearing. [No. of Hrs.: 11] TEXT BOOKS : 1. J.E.Shigley, Mechanical engineering design, McGraw Hill, 1977. 2. James G.Bralla, Handbook of product design for manufacturing, McGraw Hill, 1986 REFERENECE BOOKS : 1. Bhandari, Design of machine elements , TMH, 1994. 2. V.I.Doughtie, A.Vallence, Design of machine members, McGraw Hill, 1964. 3. Hartman, Maleev, Mechanical design of machines, CBS Delhi, 1986. 4. Sadhu Singh, Machine Design, Khanna Publication, 2004. 5. Pandya & Shah, Machine Design, Charotar Publishing House, 1994. 6. Mahadevan & Balaveera Reddy, Design Data Hand Book for Mechanical Engineers, CBS Publication, 1986.
Paper Code: ETME:211 Paper : MECHANICS OF FLUIDS
L TC 3 1 4
UNIT I Fluid Properties and Fluid Statics: Newtonian and Non-Newtonian Fluids; Kinematic and dynamic Viscosity; Incompressible and compressible fluids, compressibility. Forces on plane surfaces, forces on curved surfaces, buoyant forces, stability of floating bodies, metacentre and metacentric height. Kinematics of Fluid Motion: Steady and unsteady flow; uniform and non-uniform flow; Laminar and turbulent flow; streamline, path line and streak line; continuity equation, irrotational and rotational flow, velocity potential and stream function, vortex flow, vortex lines, vortex tubes, free and forced vortex. [No. of Hrs.: 11] UNIT II Dynamics of Fluid Flow: Eulers equation of motion and its integration to yield Bernoullis equation, graPrentice Hall Indiacal representation of Bernoullis equation and its practical applications Pitot tube, Venturi meter; steady flow momentum equation, force exerted by jet on plane surface and force exerted on a pipe bend. [No. of Hrs.: 11] UNIT III Dimensional Analysis and Principles of Similarity: Buckingham Theorem and its applications, Geometric, Kinematics and Dynamic similarity; Dimensionless numbersReynolds, Froude, Euler, Mach, Weber Number and their significance. Boundary Layer Flow: Laminar and turbulent boundary Layer and laminar sublayer. Boundary Layer thickness, displacement, momentum and energy thickness. Laminar Flow : Reynolds experiment, critical velocity, steady laminar flow through a circular tube, flow between parallel plates, measurement of viscosity. [No. of Hrs.: 11] UNIT IV Turbulent Flow: Shear stress in turbulent flow. Hydrodynamically smooth & rough boundaries. Velocity distribution for turbulent flow in smooth and rough pipes. Analysis of Pipe Flow: Energy losses, minor losses in pipe lines, concept of equivalent length, flow between two reservoirs, multiple pipe systems in series and parallel, siphon. Flow Measurements: Measurement of flow using Venturi meter, orifice meter, Pitot tube, Flow nozzle, Measurement of flow in open channels rectangular, triangular, trapezoidal weir, Cipoeletti weir. [No. of Hrs.: 11] TEXT BOOKS : 1. R.K. Basal, Fluid Mechanics & Hydraulic Machines, Laxmi Publications(P) Ltd.,2002. 2. D.S. Kumar, Fluid Mechanics and Fluid Power Engineering, S.K. Kataria & Sons,2000. REFERENCE BOOKS : 1. I.H. Shames, Mechanics of Fluids, Tata McGraw Hill, 1982. 2. V.L. Streeter and E.B. Wylie, Fluid Mechanics, Tata McGraw Hill 44 Effective from academic session 2008 - 09
Practicals:
ETME 251 Electronics Lab Based on Course work ETME 203 ETME 253 Mechanics of Solids/Fluid Mechanics Lab Based on Course work ETME 207 and ETME 211 ETTE 255 Machine Design & Drawing Lab Based on Course work ETTE 209 ETTE - 257 Numerical Analysis & Programming Lab Based on Course work ETTE 201 P C 2 1 P C 2 1 P C 2 1 P C 2 1
Paper Code: ETME - 202 Paper: KINEMATICS & DYNAMICS OF MACHINES
L TC 3 1 4
UNIT I General concepts, Velocity and Acceleration Analysis: Introduction of Simple mechanism, Different types of Kinematics pair, Grublers rule for degree of freedom, Grashofs Criterion for mobility determination Inversions of 3R-P, 2R-2P chains, Kinematic analysis of planar mechanism by graPrentice Hall Indiacal and vectorial analysis. Computer Implementation of Kinematic analysis using C++. [No. of Hrs.: 11] UNIT II Cams: Classification, Cams with uniform acceleration and retardation, SHM, Cylcloidal motion, oscillating followers. Vibrations: Vibration analysis of SDOF systems, natural, damped forced vibrations, basedexcited vibrations, transmissibility ratio. [No. of Hrs.: 11] UNIT III Gears: Geometry of tooth profiles, Law of gearing, involute profile, interference, helical, spiral and worm gears, simple, compound gear trains. Epicyclic gear trains Analysis by tabular and relative velocity method, fixing torque. Dynamic Analysis: Slider-crank mechanism, turning moment computations. [No. of Hrs.: 11] UNIT IV Balancing: Static and Dynamic balancing, balancing of revolving and reciprocating masses, single and multi-cylinder engines. Gyroscopes: Gyroscopic law, effect of gyroscopic couple on automobiles, ships, aircrafts. [No. of Hrs.: 11] TEXT BOOKS : 1. S.S. Rattan, Theory of Machines, Tata McGraw Hill, 2000 2. Dr. V.P. Singh, Theory of Machines, Dhanpat Rai & Co.(P)Ltd.,2001 REFERENCE BOOKS : 1. Jagdish Lal, Theory of Mechanism & Machines, Metropolitan Education,2000 2. Thomas Beven, The Theory of Machines, CBS Publishers, 2000 3. P.L. Ballaney, Theory of Machines & Mechanism, Khanna Publishers, 23rd Edition, 2003. 4. Malhotra & Gupta, The Theory of Machine, Satya Prakashan, 1999.
Paper Code: ETTE - 204 Paper: FINITE ELEMENTS METHODS
L TC 3 1 4
UNIT I Introduction: Continuum and Discrete System Finite Element Modeling: Local and Natural coordinates: 2-D and axi-symmetric elements and shape functions, continuity and convergence. [No. of Hrs.: 10] UNIT II Higher Order Element: ISO-parametric elements, Numerical Integration [No. of Hrs.: 10] UNIT III Finite Element Formulation: Potential Energy and weighted residual methods of formulation.Assembly of global stiffness metric and load vector, Imposition of boundary conditions. [No. of Hrs.: 10] UNIT IV Computer Implementation and Application of FEM: Method of solution of simultaneous equations. Computer implementation of the method. Application of FEM to Heat Transfer and Stress analyses problems. [No. of Hrs.: 10] TEXT BOOKS : 1. Larry J. Segerlind, Applied Finite-Element Analysis, John Wiley, 1976. 2. Kenneth H. Huebner, Finite Element Method for Engineers, Wiley, 1975. REFERENCE BOOKS : 1. O.C. ZienKiewicz, The Finite Element Method, Tata McGraw Hill, 1977. 2. S.S. Rao, Finite Element Method In Engineering, Pergaman Press, 1982.
Paper Code: ETTE - 206 Paper: MACHINE TOOLS
L TC 3 1 4
UNIT I Introduction: Classification of machine tools based on application and production rate: General purpose, Single purpose machines, Classification based on-types of machine tools and the processes, Generating and forming. Elements of metal cutting processes: Elements of tool geometry, cutting tool materials and applications. [No of Hrs: 06] UNIT II Milling Machines: Types of general purpose milling machines: horizontal, vertical and universal. Types of milling cutters and their applications, different milling operations, work holding devices: vice, clamps, chucks, dividing head and its use, simple, compound and differential indexing. Indexing calculations and machining time calculations. Introduction to machining centers. Lathe Machines :Types and classification of lathes: Specifications-method of holding work and tool, accessories, attachments-operations and types of tools for each operation, Capstan and Turret lathe. [No of Hrs: 08] UNIT III Reciprocating Type Machine Tools: Shaper, Planer and Slotter: Constructional features, basic machines and kinematics and related calculations. Drilling Machines: Types of drilling machines and their Constructional, feed mechanism, work holding devices, Tool holding devices. Different drilling operations: Drilling, reaming, counter boring and countersinking etc., estimation of drilling time. [No. of Hrs.: 08] UNIT IV: Grinding Machines: Different types of grinding machines: cylindrical, surface and centreless grinding machines, basic constructional features and mechanisms, specifications, different grinding operations, honing, lapping and super-finishing processes. [No. of Hrs.: 08] UNIT V Special Purpose Machines : Introduction and applications. [No. of Hrs.: 04]
TEXT BOOKS : 1. P.N. Rao, Manufacturing Technology: Metal Cutting & Machine Tools, Tata McGraw Hill, Delhi, 2004. 2. B.S. Raghuwanshi, Workshop Technology, Vol.2, Dhanpat Rai & Sons, 2003. 3. Hazra Chandhari S.K., Elements of Workshop Technology, Vol.2, Media Promoters, 2003. REFERENCE BOOKS : 1. P.C. Sharma, ATEXT BOOKS : of Production. Engineering, S. Chand, New Delhi, 2004. 2. Bawa H.S., Workshop Technology, Vol.2, Tata McGraw Hill, 2004. 3. S.F. Krar Stevan F. and Check A.F., Technology of M/C Tools, McGraw Hill Book Co., 1986. 4. Kibbe Richard et al, M/c Tool practices, Prentice Hall India, 2003. 5. Bangalore HMT, Production Technology, Tata McGraw Hill, 1980. 6. R.K. Jain, Production Technology, Khanna Publishers, 1986. 7. Gerling Heinrich, All about Machine Tools, New Age Publication, 2003.
Paper Code: ETTE 208 Paper: BASICS OF AUTOMATION
L T C 3 1 4
UNIT I Basic concepts of automation: Automatic handling of parts, using relays, positioned limit switches, etc hard automation of dedicated system of handling using in line transfer, rotary transfer by Geneva mechanism, electro-hydraulic or pneumatic systems. Product cycle, Manufacturing functions, Types of automation, Degree of automation, Technical, Economic and human factors in automation. [No. of Hrs.: 08] UNIT II Technologies: Mechanical, Electrical, Hydraulic, Pneumatic, Electronic, Hybrid systems, Comparative evaluation. Development of small automation systems using mechanical devices, Basics of pneumatics, Synthesis of circuits, Basics of hydraulic systems, Synthesis of hydraulic circuits. [No. of Hrs.: 11] UNIT III Circuit and System for Automations : Elements used for electrical circuits, Synthesis, Circuit optimization techniques. Illustrative examples of the above types of systems as well as hybrid systems used for automation of working cycles of machines, Material Handling, Inspection and Assembly etc. [No. of Hrs.: 11] UNIT IV Controllers : Industrial logic control systems, Logic diagramming, Programmable controllers, Applications, Designing for automation, Cost-benefit analysis. [No. of Hrs.: 08] TEXT BOOKS : 1. Gavrilov, A.N., Automation and Mechanization of Production Processes in Instrument Industry, Pergaman Press, Oxford, 1967. 2. Pippenger John J., Tyler G., Industrial Hydraulics, MGH, New York, 1962. 3. Soundararajan V., Introduction to Hydraulics and Pneumatic, Prentice Hall of India, 2007. REFERECE BOOKS : 1. Johnson, David G., Programmable Controllers for Factory Automation, Marcel Dekker, New York, 1987. 2. Boothroyd, G. and Poli, C., Automatic Assembly, Marcel Dekkar, New York, 1982. 3. Sapiro, Steve Smith, Robert J., Handbook of Design Automation, Prentice Hall, 1986. 4. Fawcett J.R., Pneumatic Circuits and Low Cost Automation, Trad & Technica Press, England, 1968. 5. Groover, Mikell P., Automation, Production Systems and Computer Integrated Manufacturing, Prentice Hall, 1987. 50 Effective from academic session 2008 - 09
Paper Code: ETTE 210 Paper: INDUSTRIAL MANAGEMENT AND QUALITY CONTROL
LTC 314
UNIT I Management : Definitions of management , history of management, types of management, responsibilities, management task, the engineering manager, Organization structures, the quality organization, organizational change, managing change, Management obligations, social and professional responsibilities Personnel management and administration, manpower planning, recruitment, selection and training. Accidents, absenteeism and labour turnover. [No. of Hrs.: 08] UNIT II Industrial relations: objectives, causes results and settlement of industrial relations, workers participation in management, collective bargaining, trade unions, principles of industrial legislations, Wage payment plans-wage incentives. [No. of Hrs.: 04] UNIT III Financial management: financial accounts, inflation, profitability, budgets and controls, obtaining finance, valuing a company, Control through costing: Cost accounting, valuation of stocks, allocation of overheads, standard costing, marginal costing, Investment decision: the ranking process, payback period, average rate of return, discounted cash flow. Project Management : Network construction & identification of critical activities in CPM & PERT. Introduction to Optimization Techniques, Linear Programming and its graphical solution. [No. of Hrs.: 10] UNIT IV Marketing and sales management : The market, marketing information, market segmentation, consumer and industrial markets, Product management, pricing, marketing communications, sales physical distribution, Entrepreneurship concept Entrepreneurship development, factors affecting, Entrepreneurship, project report and techno economic feasibility assessment. [No. of Hrs.: 10] UNIT V Quality Management : Total Quality Management, Customer Orientation, Continuous improvement, Approaches and philosophies of TQM, 7 quality control tools, statistical process control, quality circle, quality cost, quality audit and reporting. Six sigma: definition, key elements of six sigma, advantages of implementing six sigma, DMAIC six sigma process. [No. of Hrs.: 06]
TEXT BOOKS : 1. Koontz & Donnel , Principles of Management, Mcgraw Hill, 1968, 2. Kotlar, P., Marketing Management Planning And Control, Macmillan India Ltd., 2002. 3. Chandra, P., Financial Management, Tata Mcgraw Hill, 2000. 4. Dilworth, James B., Operation Management : Design, Planning and Control for Manufacturing and Services, Mcgraw Hill , 1992. REFERENCES BOOK 1. Bethel Lawrence, Industrial Organisation and Management , McGraw Hill, 1962. 2. Prasanna Chandra, Financial Management, TMH, 1989. 3. IM Pandey, Financial Management , Vikas Publisher, 1979. 4. Feigenbaum, Total Quality Control : Engineering and Management, Mcgraw Hill,1961. 5. J.S. Chandan, Management: concept and Strategies, Vikas Publishing House, 2002. 6. Babcock & Morse, Managing Engineering and Technology: An Introduction to Management for Engineers, PHI, 2007. 7. K.C.Arora, Total Quality Management, S.K. Kataria & Sons, 2007. .
Paper Code: ETTE 212 Paper: ENGINEERING METALS AND METALLURGY
L TC 3 1 4
UNIT I Atomic structure of metals crystal structure, crystal lattice of (i) Body centered cubic (ii) face centered cubic (iii) closed packed hexagonal, crystallographic notation of atomic planes, polymorphism and allotropy, solidification of crystallization (i) nuclear formation (crystal growth) (ii) crystal imperfection Elementary treatment of theories of plastic deformation, phenomenon of slip twinning, dislocation, identification of crystallographic possible slip planes and direction in FCC, BCC, C.P., recovery, re-crystallization, preferred orientation causes and effects on the property of metals. [No. of Hrs.: 08] UNIT II Introduction to Engineering materials, their mechanical behavior, testing and manufacturing properties of materials, physical properties of materials, classification of engineering materials. General principles of phase transformation in alloys, phase rule and equilibrium diagrams, Equilibrium diagrams of Binary system in which the components form a mechanical mixture of crystals in the solid state and are completely mutually soluble in both liquid state. [No. of Hrs.: 08] UNIT III Equilibrium diagrams of a systems whose components have complete mutual solubility in the liquid state and limited solubility in the solid state in which the solid state solubility deceases with temperature. Equilibrium diagram of alloys whose components have complete mutual solubility in the liquid state and limited solubility in solid state(Alloy with a peritectic transformation). [No. of Hrs.: 08] UNIT IV Equilibrium diagrams of a system whose components are subject to allotropic change. Iron carbon equilibrium diagram. Phase transformation in the iron carbon diagram (i) Formation of Austenite (ii) Transformation of austenite into pearlite (iii) Martensite transformation in steel, time temperature transformation curves. [No. of Hrs.: 08] UNIT V Principles and applications of heat treatment processes viz. annealing, normalizing hardening, tempering; harden ability & its measurement, surface hardening processes. Defects in heat treatment and their remedies; effects produced by alloying elements on the structures and properties of steel. Distribution of alloying elements (Si, Mn. Ni. Cr. Mo. TL. Al) in steel. [No. of Hrs.: 08]
TEXT BOOKS : 1. V. Raghavan, Material Science & Engineering, Prentice Hall India Ltd., 2001. 2. S.K. Hazra Chaudhuri, Material Science & Processes, Indian Book Publishers, Calcutta, 1983. 3. R.B. Gupta, Material Science Processes, Satya Prakashan, New Delhi, 2000. REFERENECE BOOKS : 1. Degarmo E. Paul et.al, Materials & Processes in Manufacture, Prentice Hall India, New Delhi, 2001. 2. Raymond A Higgim., Engineering Metallurgy Part 1, Prentice Hall India, New Delhi, 1998. 3. L. Krishna Reddi, Principles of Engineering Metallurgy, New Age Publication, New Delhi, 2001. 4. Buduisky et al, Engineering Materials & Properties, Prentice Hall India, New Delhi, 2004. 5. Peter Haasten, Physical Metallurgy, Cambridge Univ. Press, 1996.
Practicals:
ETME - 252 Kinematics & Dynamics of Machines Lab. Based on course work ETME 202 ETTE - 254 FEM Lab. Based on course work ETTE 204 ETTE - 256 Machine Tools Lab. Based on Course Work ETTE 206 ETTE 258 Automation Lab. Based on Course work ETTE 208 PC 2 1 PC 2 1 PC 2 1 PC 2 1
Paper Code: ETTE 301 Paper: PRODUCTION PLANNING AND CONTROL
L TC 3 0 3
UNIT I INTRODUCTION : Introduction to Production planning and control, functions of production control, Types of production: Job, batch and continuous, Product development and design: Marketing aspect, Functional aspects, Product development and design: Operational aspect, durability and dependability, aesthetic aspect, Profit consideration Standardization, Simplification & specialization, Break even analysis, Economics of a new design. [No. of Hrs.: 08] UNIT II WORK STUDY : Method study, Introduction, Procedure Selection, Record, Analysis, Development and Implementation, Micro motion and memo motion study, Work measurement Introduction, Techniques of Work measurement, Time study, production study, Work sampling, synthesis from standard data, PMTS (predetermined motion time standards). [No. of Hrs.: 08] UNIT III PRODUCT PLANNING AND PROCESS PLANNING : Product planning : Introduction, Extending the original product information, Value Analysis, Problems in lack of Product planning, Process planning and routing pre requisite information needed for process planning, Procedural steps in Process planning, Quantity determination in batch production, Machine capacity, balancing, Analysis of process capabilities in a multi product system. [No. of Hrs.: 08] UNIT IV PRODUCTION SCHEDULING : Production control systems-Loading and Scheduling: master scheduling scheduling rules- Gantt charts, Perpetual loading basic scheduling problems, Flow, batch production scheduling, product sequencing, Production control systems periodic batch control, Material Requirement Planning, kanban, Dispatching Progress reporting and expediting, Manufacturing lead time Techniques for aligning completion times and due dates. [No. of Hrs.: 08] UNIT V INVENTORY CONTROL AND RECENT TRENDS IN Introduction, Purpose of holding stock, Effect of demand procedures. Two bin, ordering cycle system, Determination ABC Analysis, Recorder procedure, Introduction to CIPP Fundamentals of MRP II and ERP.
PPC : Inventory Control on inventories Ordering of EOQ, economic lot size, systems, Elements of JIT, [No. of Hrs.: 08]
TEXT BOOKS : 1.Martand Teslang, Industrial Engineering and Production Management, S. Chand and Company. First edition, 2000. 2. S.K. Mukhopadhyay, Production Planning and Control, Prentice Hall of India, 2007. REFERENECE BOOKS : 1. Samson Eilon, Elements of production planning and control, Universal Book Corp. 1984. 2. Elwood S. Buffa and Rakesh K. Sarin, Modern Production/Operations Management, 8th Edition, Wiley and Sons, 2000. 3. K. C. Jain, L.N. Aggarwal, "Production planning control and Industrial Management, Khanna Publishers, 1990. 4. N. G. Nair, Production / Operations Management, Tata- Mc Graw Hill, 1996. 5. S. N. Chary, Theory and Problems in Production & Operations Management, Tata Mc Graw Hill, 1995.
Paper Code: ETTE 303 Paper: METROLOGY AND QUALITY ASSURANCE
LTC 303
UNIT I Principles of measurement: Definition of Metrology, difference between precision and accuracy. Sources of errors: Controllable and Random Errors, Effects of Environment and Temperature, Effects of support, alignment errors. Length Standards: Line standards, end standards and wavelength standards, transfer from line standards to end standards. Numerical based on line standards. Slip gauges its use and care, methods of building different heights using different sets of slip gauges. Limits, fits and tolerances: Various definitions, different types of fits and methods to provide these fits. Numerical to calculate the limits, fits and tolerances, ISO system of limits and fits; Gauges and its types, limit gauges plug and ring gauges. Gauge Design Taylors Principle, wear allowance on gauges. [No. of Hrs.: 10] UNIT II Comparators: Principles and working of Mechanical, Electrical, Optical and Pneumatic Comparators .Angular Measurement: Sine Bar different types of sine bars, use of sine bars in conjunction with slip gauges, Use of angle gauges, spirit level, errors in use of sine bars. Numericals. Principle and working of autocollimator. [No. of Hrs.: 06] UNIT III Straightness and flatness: Definition of Straightness and Flatness error. Numericals based on determination of straightness error of straight edge with the help of spirit level and auto collimator Screw Thread Measurement: Errors in threads, Measurement of elements of screw threads major diameter, minor diameter, pitch, flank angle and effective diameter (Two and three wire methods). Effect of errors in pitch and flank angles. Gear Measurement: Measurement of tooth thickness Gear tooth vernier caliper, Constant chord method, base tangent method and derivation of mathematical formulae for each method. Parkinson Gear Tester. [No. of Hrs.: 10] UNIT IV Machine Tool Alignment: Machine tool tests and alignment tests on lathe. Alignment tests on milling machine. Alignment tests on a radial drilling machine, Interferometry. Surface texture: Introduction, types of irregularities, Elements of surface. Texture, Measurement of surface finish, Evaluation of surface Roughness. [No. of Hrs.: 06] UNIT V Computer Aided Metrology : Principles and interfacing, software metrology. Laser metrology - Applications of Lasers in precision measurements - Laser interferometer, speckle measurements, laser scanners. Coordinate Measuring Machine: Types of CMM, Probes used, Applications, Non contact CMM using Electro optical sensors for dimensional metrology - Non contact 58 Effective from academic session 2008 - 09
sensors for surface finish measurements. Image processing and its application in Metrology. [No. of Hrs.: 06]
TEXT BOOKS : 1.R.K. Jain, Engineering Metrology, Khanna Publishers, Delhi, 2002. 2.I.C. Gupta, Engineering Metrology, Dhanpat Rai and Sons Publications, Delhi, 1994 REFERENECE BOOKS : 1.F.W. Galyer & C.R. Shotbolt, Metrology for Engineers, ELBS edition, 1990.
Paper Code: ETTE 305 Paper: JIGS, FIXTURE & GAUGE DESIGN
LTC 31 4
UNIT I Introduction to locating and clamping devices, difference between jigs and fixture, advantages of jigs and fixture, materials used in jigs and fixture, locating principle, locating methods and devices, standard parts, clamping analysis of clamping forces, tolerance and error analysis. Consideration of Safety factor while designing of Jig Fixture and Gauge. [No. of Hrs.: 11] UNIT II Introduction to drill jigs, Economics of drill jig, General considerations in design drill jigs , types of drill jigs , Drill bushings, Method of constructions , clearance handling clearance, swarf and cutting fluid clearances, burr grooves Methods of inserting bushes, Design Drill jigs for given components, Drill jigs and modern manufacturing. [No. of Hrs.: 10] UNIT III Introduction to fixtures, Economics of fixtures, Types of fixtures & Application overview, Vise fixtures, milling fixtures , Boring fixtures, broaching fixtures , Lathe fixtures, grinding fixtures, welding fixture , indexing fixture, Design of fixtures for the given components. [No. of Hrs.: 08] UNIT IV Gauge design : introduction, Types of gauges, gauges tolerance , selection of materials for gauges. Review of tolerance analysis, Taylors principle, ideal gauge. Design of plain, Taper, Spline and thread Limit Gauge. Design of Positional gauges, Indicator, Flush pin and Reciever gauges. Gauge manufacturing techniques. Case studies of gauges for selected components. [No. of Hrs.: 11] TEXT BOOKS : 1. P H Joshi, Jigs and Fixture, Tata Mcgraw Hill, New Delhi,2006. 2. Grant, Jigs and Fixture : Non Standard Clamping Devices, Mcgraw Hill, 1967. 3. Calvin, Jigs and Fixture, MGH Publication, 1948.
REFERENECE BOOKS :
1. Kempster, Introduction to Jigs & Tool Design, Viva Books Pvt Ltd,1998. 2. Cyryll Donaldson, George H.Lecain, V.C. Goold, Tool Design, Tata Mcgraw Hill, 2002. 3. P H Joshi, Tooling Data, Wheeler Publication, 2005.
Paper Code: ETTE 307 Paper: CNC MACHINING & PROGRAMMING
L TC 3 1 4
UNIT I An overview of CNC machines - need, benefits and limitations, classification of CNC machines. Constructional features of CNC machines, types of CNC machines, elements of CNC machine and systems, machine control unit, precision measuring and positioning of CNC. [No. of Hrs.: 08] UNIT II CNC part programming: Process Planning and flow chart for part programming, Preparatory codes G and Miscellaneous codes M, interpolation , tool compensation, transformations, subroutines, special CNC control : geometry capability scaling, rotating, mirroring, copy etc, canned cycles for CNC lathe and milling, CNC program verification tools, tool libraries for cutters [No. of Hrs.: 12] UNIT III CNC Tooling : Tooling for milling, angle plates, CNC vises, work holding devices clamps, rotary tables and rotary indexes, CNC cutting tools, Tool materials. [No. of Hrs.: 11] UNIT IV CNC program generation from CAD, CNC controller and motion control in CNC system. Applications of CNC and recent advances in CNC machines. [No. of Hrs.: 08] TEXT BOOKS : 1. T. K. Kundra, P.N. Rao and N. K. Tewari, Numerical Control and Computer Aided Manufacturing, , Tata McGraw-Hill Publishing Co., New Delhi, , 2001 2. P.Radhakrishnan, S.Subramanyam and V.Raju, CAD/CAM/CIM, Publication Year: Oct, 2007, Edition: 3rd, Reprint: 2008. 3. Stenerson & Curran, Computer Numerical Control: Operation and Programming, Prentice Hall of India, 2006. REFERENECE BOOKS : 1. M. P. Groover, Automation, Production Systems, and Computer-Integrated Manufacturing, Prentice Hall, Publication, July 2007 2. M. Lynch, Computer Numerical Control for Machining, McGraw Hill Book Publishing Company,1992. 3. J.S. Stenerson, Computer Numerical Control: Operation and Programming, Kelly Curran, Publisher: Prentice Hall, 2007. 4. S.K. Sinha, CNC Programming, Galgotia Publications 2003. 5. James Madison, CNC Machining Handbook, Industrial Press Inc, 1996.
Paper Code: ETTE 309 Paper: Plastic Technology
L TC 3 14
UNIT I Polymer Science : Introduction to monomer and polymer, intermolecular forces, chemical bonding.Polymerisation, Polymerisation techniques and mechanism, molecular weight, molecular distribution, effect of molecular weight on processing and properties.Nomenclature, sources of raw material, methods of polymerisation, general properties, processing behaviour and enduse applications of the following : Natural polymers, shellac , casine. [No. of Hrs.: 11] UNIT II Additives : fillers, antioxidants, thermal stabilisers, lubricants, plasticisers, toughening agents, colourants, fire retardants, coupling agents, blowing agents, ultraviolet stabilisers, antistatic agents, antiblocking agents, slip and antislip agents, processing aids, mould releasing agents. [No. of Hrs.: 08] UNIT III Compression & transfer moulding : Compression moulding, fundamental principles, bulk factor, flow properties , processing temperature , mould temperature control , moulding pressure , press tonnage , processing limitations , curing time , influence of processing parameters on the quality of the moulding. Injection moulding: Introduction,Types of injection moulding machines, injection moulding machines specifications , projected area , plasticizing capacity , shot weight , type of locking systems , mould clamping. Press tonnage, influence of processing parameters on the quality of the moulding. [No. of Hrs.: 11] UNIT IV Extrusion: Introduction,extruder parts,extrusion screw, design features, design variables, extruder output, extrusion processing parameters, their effects on product, extruder faults causes and remedies. Extrusion of film, pipe, sheet, profile and coating - dies for different extrusion process. [No. of Hrs.: 08] UNIT V Blow moulding: Introduction to blow moulding, types of blow moulding operations , extrusion blow moulding, injection blow moulding, stretch blow moulding ,types of blow moulding machines, blow mould construction. Rotational moulding : Introduction to rotational moulding, rotational mould construction. Thermoforming: Introduction, thermoforming methods, thermoforming dies thermoforming equipment description. Advanced processing techniques: Reaction injection moulding, Structural foam moulding, Resin transfer moulding. [No. of Hrs.: 11]
TEXT BOOKS : 1. P.A. Tres, Designing Plastic Parts for Assembly, Hanser Gardner Publications; 5th edition, 2003 2. R.A. Malloy, Plastic Part Design for Injection Molding: An Introduction, Hanser Gardner Publications, 1994. REFERENECE BOOKS : 1. J.Rotheiser, Joining of Plastics: Handbook for Designers and Engineers, Hanser Gardner Publications, 2004. 2. J.P. Beaumont, R. Nagel, R. Sherman, Successful Injection Molding: Process, Design, and Simulation, Hanser Gardner Publications, 2002 . 3. Fisher, Blow Moulding of Plastic, Butterworth, 1976. 4. Baird, Industrial Plastic : Basic Chemistry, Major Resins, Modern Industrial Process, Willcox, 1982. 5. Harper, Handbook of Plastic Processes, MGH Publication, 2006. 6. Powell, Selection and Use of Thermo Plastic, Oxford Press, 1977.
Practicals:
ETTE -351 Metrology & Quality Assurance Lab Based on Course Work ETME 303 PC 2 1
ETTE 353 Jigs Fixture & Guage Design Lab Based on Course work ETTE 305
PC 2 1
ETTE- 355 CNC Machining and Programming Lab Based on course work ETTE 307 ETTE Minor Project (with a thrust on Design Innovation & Manufacturing) ETTE 359 Industrial/Practical Training 6 weeks training will be held after fourth semester. However, Viva-Voce will be conducted in the fifth semester.
PC 2 1
PC 4 2
PC 0 2
Paper Code: ETTE 302 Paper: PRESS TOOL DESIGN- I
L T C 3 1 4
UNIT I Principles of Blanking and Piercing Dies: Basic Blanking or piercing operation, Shearing Theory, calculation of cutting force, importance of cutting force, calculation of stripping force , calculation of cutting clearance, importance of cutting clearance. Cost analysis with a view on the quantity of production. [No. of Hrs: 10] UNIT II Introduction to various parts of Blanking and Piercing Dies: Function of Punch Plate, Top Plate, Shank, Stripper Plate, Die plate, Guide pillar and Guide Bushes, gages , stopper . Stock material utilization and strip layouts. Materials used for above referred parts. Selection of Presses. [No. of Hrs: 10] UNIT III Bending Dies: Basic of Bending, bending stress, bend allowance curve, estimating Flat Blank lengths, Introduction to Bending Dies to produce Bend components. Cost analysis with a view on the quantity of production. Selection of Presses. [No. of Hrs: 10] UNIT IV Designing of Shearing Tools : Design of blanking, Piercing and Bending Dies. [No. of Hrs: 08]
TEXT BOOKS : 1. P.H. Joshi, Press Tool Design and Construction, Wheeler Publishing, Delhi, 2000. 2. Eary Reed, Technique of Press Working Sheet Metal, Prentice Hall, 1974. REFERENECE BOOKS : 1. Joshi, Machine Tools Handbook : Design and Operation, Mcgraw Hill, 2008. 2. Ostergaard, Basic Die Making, MGH, NewYork, 1993. 3. Oehler, Hydrualic Presses, Arnold Press, 1968. 4. Makelt, Mechanical Presses, Arnold Press, 1968.
Paper Code: ETTE 304 Paper: MOULD DESIGN - I
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UNIT I Injection Mould design concepts : Introduction, concept of design, design principles, parting line, mould elements, types of moulds, construction of core and cavities, position of gate, gate balancing. Ejection, types of ejections, mould cooling, mould alignment, ancillary parts of the mould, consideration of safety factor while designing. [No. of Hrs: 06] UNIT II Shrinkage : material shrinkage properties, amorphous, crystalline and semi- crystalline materials behavior, shrinkage Vs tolerance, minimum wall thickness, creep properties, mechanical properties and load bearing requirements. [No. of Hrs: 08] UNIT III Moulding machines : Selection of machines, specifications of machines, shot capacity, plasticising capacity, nozzle details, minimum daylight, maximum daylight, ejection arrangement, dry cycle time, their applications in mould design, deciding number of impressions, types of machines, types of machines and their operation, special attachments of the moulding machines. Types of moulds: Two plate mould, direct sprue injection, single impression, multi impression, side gated, three plate moulds, stack moulds, multi day light moulds. Split moulds, external undercut, internal undercut, delayed action, cam track actuation, hydraulic core pulling devices, split cavities, split cores, threaded inserts, internal and external. [No. of Hrs: 12] UNIT IV Methodical approach to mould design, determination of economical number of cavities, mould standards bolsters, standard mould parts, mould design check list. Cost estimation and cost analysis. Product design: Product design concepts size, shape, function, aesthetics, life, tooling aspects on product design, process variables Vs product design, product design thumb rules for plastics, cost reduction through product design concepts, design of external, internal undercuts, side openings, hinges, fits of box and lid, assembly through resilience properties, case studies. [No. of Hrs: 08] UNIT V Theromsetting and Thermosets : Introduction, different type of thermosets, thermosets as fillers. [No. of Hrs: 04] TEXT BOOKS : 1. R.J.W. Pye, Injection Mould Design, Affilated West Press, Delhi, 2000. 2. Rosato, Injection Molding HandBook, CBS Publishers, Delhi, 1987. 3. Irvin I Rubin, Injection Moulding Theory & Practice, John Willey, 1972. 66 Effective from academic session 2008 - 09
Paper Code: ETTE 306 Paper: RAPID PROTOTYPING & REVERSE ENGINEERING
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UNIT I Review of solid modeling techniques with comparison advantages and disadvantages. Basic principle of RP processes, classification of RP processes, various Industrial RP systems like Sterolithography, Fused Deposition Modeling , Selective Laser Sintering, Laminated object Manufacturing, 3 D Printing, Ballistic particle Modeling etc. [No. of Hrs.: 11] UNIT II Role of Rapid Prototyping and Rapid Tooling in product development and simultaneous engineering. Process planning for rapid prototyping, STL file generation defects in STL files and repairing algorithms, slicing and various slicing procedures, Accuracy issues in Rapid Prototyping , Strength of RP parts, Surface roughness problem in RP. [No. of Hrs.: 08] UNIT III Part deposition orientation and issue like accuracy, surface finish, build time, support structure, cost etc. Rapid tooling technique such as laminated metallic tooling, direct metal laser sintering, vacuum casting [No. of Hrs.: 08] UNIT IV Introduction to reverse engineering. Selecting and optimally employing 3-D digitization strategies and systems. Efficiently using 3-D scanning & CAD model development for complex components and tools. Performing variance analysesr of geometry models. Developing customized reverse engineering processes. Rapidly generating CAD models of concrete objects (external and internal geometries). [No. of Hrs.: 12] TEXT BOOKS : 1. Rafiq Noorani, Rapid Prototyping: Principles and application, John Wiley, Hoboken, 2006. 2. Franck W. Liou, Rapid Prototyping and Engineering Application : A TEXT BOOK for Prototype Development, Taylor & Francis Publication, 2008. 3. Kevin Otto and Kristin Wood, Product Design : Technology in Reverse Engineering and New Product Development, Pearson, New Delhi, 2004. REFERENECE BOOKS : 1. Pham D.T. , Dimov S.S. , Rapid Manufacturing : Technology & Applications of Rapid Prototyping and Rapid Tooloing, Springer Verlag, London, 2001. 2. Patri K. Venuvinod and Weiyin Ma, Rapid Prototyping : Laser based and other Technology, Kluwer, Boston, 2004. 3. Kai, Chua Chee, Fai Leong, Rapid Prototyping : Principle & Application in Manufacturing, John Willey, London, 2003.
Paper Code: ETTE 308 Paper: METAL CUTTING & TOOL DESIGN
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UNIT I Introduction: Definition of feed, depth of cut and cutting speed. Concept of specific cutting energy in metal cutting and Numerical based on calculation of machining time on lathe, drilling machine, shaper, milling machine and grinding machines considering specific cutting energy of materials. Theory of Metal Cutting: Orthogonal and oblique cutting, types of chips, Factors affecting the chip formation, Cutting forces in orthogonal cutting and their measurement, Merchant circle and derivation of relationships between the cutting forces, chip thickness ratio, shear angle, stress and strain in the chip, work done and power required in metal cutting, plowing forces and the sizeeffect,apparent mean shear strength of work material. [No. of Hrs.: 11]
UNIT II Ernst Merchant Theory: its assumptions and modifications. Relationship between cutting velocity, shear velocity and chip flow velocity. Mechanism of friction at chip-tool interface. Numerical problems based on metal-cutting. Heat generation in Metal cutting: Heat generation and temperature distribution in metal cutting. Calculation of temperature in primary and secondary deformation zones and their measuring methods. [No. of Hrs.: 11]
UNIT III Machinability: Machinability and its criteria, forms of tool-wear in metal cutting, tool-life and its criteria, effect of different cutting parameters on tool-life. Economics of machining and numericals. Cutting fluids, their physical action and applications. Grinding: Specifications of grinding wheel, Mechanics of grinding, effect of grinding conditions and type of grinding on wheel behaviour, equivalent diameter of grinding wheel. [No. of Hrs.: 08]
UNIT IV Cutting Tool Design: General considerations, single point tool geometry. Principles of different cutting tool materials and their important characteristics. Geometry of a drill. Basic principles of design of a single point and multiple point tools i.e broaches and twist drill. [No. of Hrs.: 08]
TEXT BOOKS : 1. Dr. P.C. Pandey & C.K. Singh, Production Engg. Sciences, Standard Publisher. Distributors, 2005. 2. Dr. B.J. Ranganath, Metal Cutting & Tool Design Vikas Publishing House Pvt. Ltd, 1993. REFERENECE BOOKS : 1. Geoffrey Boothroyd, Fundamentals of Machining & Machine Tools, Tata McGraw Hill Kogakusha Ltd, 1987. 2. P.N. Rao, Manufacturing Technology, Tata McGraw Hill Publication Ltd, 2008.
Paper Code: ETTE 310 Paper: CONCURRENT ENGINEERING
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INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer typequestions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions.However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks.
UNIT I Product life cycle, quality products, evaporative markets, globalization and Concurrent engineering. Review of concurrent engineering techniques like DFM (design for manufacture). DFA (design for assembly), QFD (quality function deployment), RP (rapid prototyping), TD (total design) for integrating these technologies. [No. of Hrs.: 08] UNIT II Product information systems and their architecture. Information environment for suppliers, management, testing & inspection design engineering, purchasing, process control, manufacturing, support plans, operators, quality control, servicing and maintenance. [No. of Hrs.: 11] UNIT III Product information modeling. Integration of information models and end users applications. Computer aided simultaneous engineering systems. Integrated concurrent design and product development. [No. of Hrs.: 11] UNIT IV Constraint networks. created by capacity expansion and professional resource expansion. Case studies, DYNAMO, STELLA and SD based management games. [No. of Hrs.: 08] TEXT BOOKS : 1. Biren Prasad, Concurrent Engineering Fundamentals : Integrated Product and Process Organization, Prentice Hall, New Jersey, 1997. 2. C.G. Miller, Concurrent Engineering Design: Integrating the Best Practices for Process Improvement, Society of Manufacturing Engineers, Landon, 1993.
REFERENECE BOOKS : 1. M. Helander, M. Nagamachi, Design for Manufacturing a Systems approach to Concurrent Engineering and Ergonomics, Taylor & Francis, London, 1992. 2. D.D. Bedworth, M.R. Henderson and P.M. Wolfe, Computer Integrated Design and Manufacturing, McGraw Hill, 1991. .
Paper Code: ETTE 312 Paper: VALUE ENGINEERING
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INSTRUCTIONS TO PAPER SETTERS: MAXIMUM MARKS: 75 1. Question No. 1 should be compulsory and cover the entire syllabus. This question should have objective or short answer typequestions. It should be of 25 marks. 2. Apart from question no. 1, rest of the paper shall consist of four units as per the syllabus. Every unit should have two questions.However, student may be asked to attempt only 1 question from each unit. Each question should be of 12.5 marks.
UNIT I Introduction to Value Engineering (V.E.) and Value Analysis, Life Cycle of a Product, Methodology of V.E., Quantitative definition of Value,Use Value and Prestige Value, Estimation of product quality/performance. [No. of Hrs.: 11] UNIT II Types of Functions, Relationship between Use Functions and Esteem Functions in product design, Functional Cost and Functional Worth, Effect of value improvement on profitability, Aims of VE systematic Approach. Introduction to V.E. Job plan / Functional Approach to Value Improvement, Various phases and techniques of the job plan. [No. of Hrs.: 08] UNIT III Factors governing project selection, Life Cycle Costing for managing the Total Value, Concepts in LCC, Present Value concept, Annuity concept, Net Present Value, Pay Back period, Internal rate of return on investment (IRR), Examples and illustrations. Creative thinking and creative judgement, False material, labor and overhead saving. [No. of Hrs.: 11] UNIT IV System Reliability, Reliability elements in series and parallel, Decision matrix, Estimation of weights and efficiencies, Sensitivity analysis, Utility functions, Fast diagramming, Critical path of functions, DARSIRI method of value analysis, Purchase price analysis. [No. of Hrs.: 08]
TEXT BOOKS : 1. S.S. Iyer , Value Engineering, New Age International, New Delhi, 2009. 2. Miles, Lawrence D., Technology of Value Analysis And Engineering, Mcgraw Hill, 1961. 3. American Society of Tools and Manufacturing Engineers, Value Engineering in Manufacturing, Prentice Hall, 1967. REFERENECE BOOKS : 1. Mudge Arthur E., Value Engineering : Systematic Approach, Mcgraw Hill, New York, 1971. 2. Raven A.D., Profit Improvement by Value Analysis, Value Engineering and Purchase Price Analysis, Cassel, London, 1971. 3.Claswon, H. Robert, Value Engineering for Management, Auerbach, 1970. 4.Oughton, Fredrick, Value Analysis And Value Engineering, Pitman, London, 1969.
Paper Code: ETTE 314 Paper: ERGONOMICS
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UNIT I Objective : To develop awareness, acquire information, and experience human factors in design. Datalogging, data collection, data reduction and data analysis techniques. [No. of Hrs.: 08] UNIT II Gross human anatomy, anthropometry, biomechanics, muscle strength and exertion potential of different limbs, work capacity, environmental effects. Exercises for evaluation of postural forms and work spaces. [No. of Hrs.: 08] UNIT III Environmental conditions including temperature, illumination, noise and vibration. Perception and information processing, design of displays, hand controls, typography and readability, layout and composition. [No. of Hrs.: 08] UNIT IV Exercises in evaluation of human response to product interface. Product safety and products liability. Legal and safety issues, Various case studies. [No. of Hrs.: 08] TEXT BOOKS : 1. D.C. Alexgander, Applied Ergonomics Taylor and Francis, 2001. 2. Pulat, B.Mustafa, Fundamental of Industrial Ergonomics, Prentice Hall, 1992. 3. Martino, Vittorio,Di , Work Organization & Ergonomics, ILO Genava, 1998. REFERENECE BOOKS : 1. Mark R. Letho and James R. Buck, Introduction to Human Factors and Ergonomics for Engineers, Taylor and Francis, New York, 2007. 2.Phillips, Chandler Allen, Human Factor Engineering, John Willey & Sons, New York, 2000. 3. Franus, Edward A., Connective Networks in Ergonomics : General Methodological Consideration, Elsevier, Amesterdam, 1991 . 4. Kvalseth, Tarald O., Ergonomics of Workstation Design, Butterworths, London, 1985. 5. Mark R. Lehto and James R. Buck, Introduction to Human Factors and Ergonomics for Engineers, Taylor and Francis, New York, 2007.
Paper Code: ETTE 316 Paper: PRECISION ENGINEERING
L TC 3 14
UNIT I Introduction to precision, machine design, principal of accuracy,repeatability and precision. Errors due to geometry, kinematics, thermal expansion, dynamic forces and instrumentation etc. [No. of Hrs.: 08] UNIT II System design considerations in precision engineering. Rollingand sliding contacts bearings, hydrostatic and magnetic bearings, precision gears, positioning mechanisms and drives. Electro magnetic piezoelectric and fluid actuators. [No. of Hrs.: 08] UNIT III Microelectro-mechanical systems, precision measurement and control devices, three dimensional coordinate measuring machines, surface finish measurement. Precision machining and finishing operations. Assembly and tolerancing. [No. of Hrs.: 08] UNIT IV MIcromaching systems. Tribological vibrations and noise considerations in high speed mechanical units. Case studies from some of the application like computer drives, printers, sewing machines, video and audio recorders, optical devices etc. [No. of Hrs.: 08] TEXT BOOKS : 1. M.V.Suryaprakash, Precision Engineering, Narosa Publishing House, 2004. 2. Nakazawa Hironm, Principal of Precision Engineering, Oxford University, Oxford, 1994. 3. A. Davidson, Handbook of Precision Engineering, Macmillan, London, 1970. REFERENECE BOOKS : 1. Slocum, Alexender H. , Precision Machine Design, Prentice Hall, 1992. 2. David Dornfeld and Dae Eun Lee, Precision Manufacturing, Springer Science Business Media, 2007. 3. A.W. Judge, Engineering Precision Measurement, Chapman, London, 1950.
Paper Code: ETTE 318 Paper: STATISTICAL QUALITY CONTROL
L TC 3 14
UNIT I Introduction: Definition and Need of quality, Aspects of quality, Quality characteristic, Quality specification, Quality function, Economics of quality. Inspection, Its objectives and types, Inspection versus Quality Control, Statistical Quality Control, its Tools, Advantages, limitations and Applications. [No. of Hrs.: 08] UNIT II Fundamentals of the theory of probability: objectives and applications; variable and attributes, fundamentals concepts; patterns of variation, frequency distribution; cells and cell boundaries, cumulative frequency distribution, the normal distribution, average, measure of dispersion, statistical concept of universe. Binomial distribution, mean and standard deviation, Poisson distribution as an approximation to the binomial, use of tables for solving Poisson problems. [No. of Hrs.: 08] UNIT III Shewharts control charts for variables: X bar and R charts, relationship between sample parameters and universe parameters, control limits for X bar and R charts, examples of processes in control, examples of processes out of control, process capability. Control chart for fraction defective: necessary steps for selection of sub groups, choice between p chart and np chart, control limits, charts showing control and lack of control, sensitivity of the p chart. Control charts for defects: control limits for c charts; preparation and use of c charts. [No. of Hrs.: 08] UNIT IV Acceptance sampling : lot by lot acceptance using single sampling by attributes, operating characteristics curves, producers risk, consumers risk, AOQL, LTPD, quality protection, selection of sampling plans, choice of sampling plans to minimize average total inspection, ATI curves, double and sequential sampling plans, concept of AQL. [No. of Hrs.: 08] UNIT V Life testing and reliability: concept & definition of reliability, analysis of life test, failure distribution- probability of equipment failure, conventional model, failure rate, MTBF, OC curves ,exponential reliability function, series, parallel, and combinational reliability, redundant system, maintainability, and availability. [No. of Hrs.: 08] TEXT BOOK : 1. EL Grant & RS Leavenworth, Statistical Quality Control,McGraw Hill & Co, 1988. 2. O.P. Khanna, Statistical Quality Control, Dhanpat Rai & Co, 2001. 3. R.C. Gupta, Statistical Quality Control, Khanna Pulishers, 2001. 4. L S Srinath, Reliability Engineering, Affiliated East West Press Ltd, 2005. REFERENCE BOOKS: 1. Amitav Mitra, Fundamentals of Quality Control and Improvement, PHI 2nd Ed., 1998. 2. Feigenbaum, Total Quality Control , Vol 2(revised ed)., McGraw Hill & Co, 1991. 74 Effective from academic session 2008 - 09
Practicals:
ETTE - 352 Press Tool Design - I Lab Based on course work ETTE 302 ETTE 354 Mould Design - I Lab Based on Course work ETTE 304 ETTE - 356 Rapid Prototyping & Reverse Engg. Lab Based on Course Work ETTE 306 ETTE 358 Metal Cutting & Tool Design Lab Based on Course work ETTE 308 PC 4 2 PC 4 2 PC 4 2 PC 4 2
Paper Code: ETTE 401 Paper: CAD & PRODUCT DESIGN
L TC 3 1 4
UNIT I Fundamentals of CAD: Role of computers in design, geometric modelling- wireframe and solid, modelling, engineering analysis - FEM, design review and evaluation, automated drafting, design data base, softwares used in CAD, data exchange between CAD and CAM. Fundamentals of CAM: Definition of automation, levels of automation, high volume discrete parts production, Detroit type of automation, transfer machines, analysis of automated flow lines, assembly machines, flow line balancing, line balancing. [No. of Hrs.: 08] UNIT II Geometric Modeling : Modeling of Curves , Splines, parametric curves, Bezier and Bspline curves, Modeling of surfaces: ruled surfaces and surfaces of revolution. Modeling of Solids and their properties: Surfaces and curves in solids, Intrinsic and global properties, feature based modeling, Characteristic tests and Intersections. [No. of Hrs.: 08] UNIT III Solid Modeling: Data structures and Boolean operations. Computer Graphics Display Interface: Modeling transformations, Viewing transformations, Projections, Clipping, Hidden line/surface elimination, shading and light sources, Double buffering, Hardware graphics engines. [No. of Hrs.: 08] UNIT IV Computer-aided drafting, Parametric drafting, Design visualization, Integration with NC machines and manufacturing. Scientific Visualization: Animation, physical principles. Graphics Standards: 2D and 3D standards and graphics portability. Introduction to Product data standards and data structures database integration for CAD/CAM. Consideration of safety while product designing on CAD. [No. of Hrs.: 08] UNIT V Product design with the help of above stated units & ETTE 357. [No. of Hrs.: 08]
TEXT BOOKS : 1. Groover and Zimmer, CAD / CAM : Computer Aided Design & Manufacturing, Prentice Hall, 1984. 2. D. Hearn , M.P. Baker, Computer Graphics , C Version, Prentice Hall, 1997. 3. D. D.Voisinet, Introduction of Computer Aided Drafting by McGraw Hill Co, 1983. 4. S. Harring Ton, Computer Graphic, Mc Graw Hill Publisher, 1987. 5 P.N. Rao, CAD/CAM Principles and Applications, Tata McGraw Hill, 2003.
REFERENECE BOOKS : 1. D.F Rogers, Procedural elements for computer graphics, TMH Publisher, 1985. 2. Rogers, D. F. and Adams, A., Mathematical Elements for Computer Graphics, McGraw-Hill Inc., NY, 1989. 3. I. D. Faux and M. J. Pratt, Computational Geometry for Design and Manufacture, John Wiley and Sons, NY, 1979. 4. M. E. Mortenson, Geometric Modelling, John Wiley and Sons, NY, 1991. 5. Mikell P. Groover, Emory W.Zimmers, CAD/CAM, Pearson Education, 2001. 6. Karl T Ulrich, Steven D Eppinger, Product Design And Development , TATA MGRAW HILL, 2004.
Paper Code: ETME - 403 Paper: MECHATRONICS
L TC 3 1 4
UNIT I Introduction: Overview: Mechanical Actuation System Kinematic Chains, Cam, Gear, Train Ratchet Mechanism, Belt, Bearing. Hydraulic And Pneumatic Actuation Systems: Overview: Pressure Control Valves, Cylinders, Direction Control Valves, Rotary Actuators, Accumulators, Amplifiers, and Pneumatic Sequencing Problems. [No. of Hrs.: 11] UNIT II Electrical Actuation Systems: Switching Devices, Mechanical Switches SPST, SPDT, DPDT, Debouncing keypads; Relays, Solid State Switches, Diodes, Thyristors, Transistors, Solenoid, Types Devices: Solenoid Operated Hydraulic and Pneumatic Vlaves, Electro-Pneumatic Sequencing Problems. Control of DC Motors, Permanent Magnet DC Motors, Control of DC Motors, Bush less Permanent Magnet DC Motors, AC Motors, Stepper Motors, Stepper Motor Controls, Servo Motors. Interfacing controllers: Interfacing, Buffers, Darlington Pair, I/O Ports, Interface Requirements, Handshaking, Serial and Parallel Port Interfacing, Peripheral Interface, Adapters. Digital logic: Number Systems, Binary Mathematics, Boolean Algebra, Gates and Integrated Circuits Like 7408, 7402, Karnaugh Maps, Application of Logic Gates as: Parity Generators, Digital Comparators, BCD to Decimal Decoders, Flip Flops. Introduction to Microcontroller Intel 8051, Selecting a Microcontroller. Sensors and transducers and application: Performance Terminology, Static and Dynamic Characteristics, Displacement, Position and Proximity Sensors, Potentiometer Sensors, Strain Gauge Element, LVDT, Optical Encoders, Pneumatic Sensors, Hall Effect Sensors, Tachogenerators, Strain Gauge Load Cell, Thermostats, Photo Darlington. Interfacing Sensors in Mechantronic System as Temperature Switch Circuit, Float Systems. [No. of Hrs.: 12] UNIT III Introduction to signal conditioning: Signal Conditioning Processes, Inverting Amplifiers, Non Inverting Amplifiers, Summing, Integrating, Differential, Logarithmic Amplifiers, Comparators, Amplifiers Error, Filtering, wheatstone Bridge, Temperature Compensation, Thermocouple Compensation, Analog to Digital Conversion, Digital To Analog Conversion, Sample and Hold Amplifiers, Multiplexers, Time Division Multiplexing, Data Acquisition, Digital Signal Processing, Pulse Modulation. System models: Mechanical System Models Applications like Machine on a floor, Car Wheel Moving along a road etc. Model Development of an Electrical Systems, Fluid System, and Thermal Systems: Rotational Translation Systems, DC Motors, Speed Control and Hydraulic Mechanical Systems. [No. of Hrs.: 11]
UNIT IV Programmable logic controllers (plc):PLC Structure, Input / Output Processing, Programming, Language (Ladder Diagram), Logic Functions, Latching, Sequencing, Timers, Internal Relays and Counters, Shift Registers, Master and Jump Controls, Jumps, Data Movement, Code Conversion, Ladder Circuits. Case studies: Auto-Focus Camera, Printer, Domestic Washing Machine, Optical Mark Reader, Bar Code Reader and Pick and Place robot Arm. [No. of Hrs.: 11]
TEXT BOOKS : 1. W. Bolton, Mechatronics, Pearson Education Ltd., 2003. REFERENCE BOOKS : 1. Mohammad Ali Mazidi Janice Gillispier Mazidi, The 8051 Microcontroller, Pearson Education Inc.,2004. 2. Gary Dunning, Introduction to Programmable Logic Controllers, Thomson Asia P. Ltd., Singapore, 1998. 3. Gopal K. Dubey, Fundamentals of Electrical Drives, Narosa Publishing House, 2001. 4. Charles H. Roth, Jr. Fundamentals of Logic Design, Jaico Publishing House, 2001. 5. "HMT Mechatronics, Tata McGraw Hill Publishing Co. Ltd., 2001. 6. Devdas Shetty, Richard A. Kolk Mechatronics System Design, Thomson Asia Pvt. Ltd., Singapore, 2001. 7. A.K. Tayal, Instrumentation & Mechanical Measurements, Galgotia Publication Pvt.Ltd., 2003. 8. D. Rana Durgaiah, Fluid Mechanics & Machinery, New Age Int. Publishers, 2004. 9. Nitaigour Premchand Mahalik, Mechatronics Principles, Concepts & Application, Tata McGraw Hill Publishing Co.Ltd., 2003. 10. Mikell P. Groover, Automation, Production Systems and Computer-Integrated Manufacturing, 2nd Edition, Prentice Hall, 2001.
Paper Code: ETTE 405 Paper: PRESS TOOL DESIGN II
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UNIT I Compound Dies & Progressive Dies : Definition of Compound dies, introduction to Compound ies, function of various parts of Compound dies, Definition of Progressive dies, introduction to the progressive dies, calculation of centre of pressure, strip layouts. [No. of Hrs.: 10] UNIT II Forming theory. Flow limit diagram. Deep drawing process, deformation, blank development range of draw, drawability, strain factor, force calculation, wrinkling Erickson test, defects in drawing. [No. of Hrs.: 10] UNIT III Failures in forming and drawing. Analysis and Remedies. Cost analysis with a view on the quantity of production. consideration of safety, manufacturing methods of forming. Drawing dies tolerances. Reconditioning and repair of tools. Importance of safety. Fine blanking process techniques and application. Use of CAD for design of Press Tools: Work Piece checks, Find developed Length/Blank Size, Nesting, Strip layout Progressive Dies. Case studies on Press Tools. [No. of Hrs.: 11] UNIT IV Spring Design and calculations : Spring properties, spring materials, springs in die design, helical compression spring, calculation of compression spring, flat sprongs, hot wound spring selection of springs. [No. of Hrs.: 04] UNIT V Extrusion: Cold Extrudable materials, cold extrusion equipment used, power requirements lug preparation, extrusion pressure, lubricants, tools, design and extruding dies, design of die elements. [No. of Hrs.: 06]
TEXT BOOKS : 1. P.H. Joshi, Press Tool Design and Construction, Wheeler Publishing, Delhi, 2000. 2. Eary Reed, Technique of Press Working Sheet Metal : An Engineering Approach to Die Design, Prentice Hall, 1974. REFERENECE BOOKS : 1. Ostergaard, Basic Die Making, MGH, NewYork.,1993 2. Oehler, Hydrualic Presses, Arnold Press, 1968. 3. Makelt, Mechanical Presses, Arnold Press, 1961. 80 Effective from academic session 2008 - 09
Paper Code: ETTE 407 Paper: MOULD DESIGN II
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UNIT I Parting line: Plain surface, stepped parting line, irregular parting surface, angled surface, local stepped and profile parting surface, complex edge forms, venting. Feed system: Sprue, runner and gate, determination of runner size and cross section, layout of runners, balancing of runners, types of gates, application of gates to various products/materials. [No. of Hrs.: 08] UNIT II Ejection: Types of ejection - pin ejection, stepped pin part pin, `D' pin, blade ejection, sleeve ejection, stripper ejection, air ejection, double ejection, calculation of ejection force required. [No. of Hrs.: 08] UNIT III Mould temperature control: Mould cooling methods integral cooling circuit, baffle cooling, spiral insert cooling, cooling through heat pipes, capillary tubes, heat rods and its applications. Mould temperature, melt temperature, heat removal, re - calculation of cooling time, case studies. [No. of Hrs.: 08] UNIT IV Thermosetting Mould design Introduction to Transfer Moulding, transfer moulding process, design consideration for transfer moulding, inserts, cavities and core, defects and remedies, polishing and plating. [No. of Hrs.: 08]
TEXT BOOKS : 1. R.J.W. Pye, Injection Mould Design, Affiliated West Press, Delhi, 2000. 2. Rosato, Injection Molding HandBook, CBS Publishers, Delhi, 1987. 3. Irvin I Rubin, Injection Moulding Theory & Practice, John Willey, 1972.
Practicals: ETME- 451 CAD & Product Design Lab Based on course work ETTE 401 ETME -453 Mechatronics Lab. Based on Course Work ETME 403 ETTE 455 Press Tool Design - II Lab. Based on Course work ETTE 405 ETME 457 Mould Design - II Lab Based on Course work ETTE 407 P C 2 1 P C 2 1 P C 4 2 P C 4 2
ETTE 459 PROJECT PART I P C (Project Planning & Appraisal) 8 4 Project Definition : Venture analysis, Project management Features; Project organisation design; Operation planning and resource allocation; Plant location analysis models; Project scheduling; Gantt charts;Analysis of project networks - PERT and CPM. Scheduling under Resources constraint, Cash scheduling to multi-projects situation Project monitoring and control aspects; Decision making theories in Management under certainty, risk, uncertainty and competitive situations; applications of the methodologies and formulations in such project decision making problem solutions; Project capital, cost estimation; Breakeven Analysis, Cost Benefit Analysis; Profitability Analysis, Commercial and notional profitability. Project Engineering, procurement, storage and construction functions and other related management problems; Project wind up and technological obsolescence; Computer aided Project Management.
ETTE - 461 Industrial/Practical Training 6 weeks training will be held after sixth semester. However, Viva-Voce will be conducted in this semester.
P C 0 2
Paper Code: ETTE 402 Paper: DIE CASTING & DIE DESIGN
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UNIT I Introduction : Die casting die, understanding the properties of Aluminium & Zinc alloys, the significance of constituents an impurities and the importance of metallurgical structures. The behavior of alloys and solid solutions during and after solidification. Die casting Machine ; working principle of die casting machine, difference between cold and hot chamber machines. [No. of Hrs.: 08] UNIT II Die casting dies : specific details of die construction, casting ejection, cores slides, and loose die pieces, core actuating and locking devices, classification of dies , general details of die design, die layout, die making techniques. Therotical and practical aspects of die casting : Frommers therory, others theory , practical analysis and control of casting variables, correlating shot speed and pressure, die lubrication and coolant. [No. of Hrs.: 08] UNIT III Gating Design, Metal melting and handling, working principles of die casting machines. Die steel : Required characteristics of die steels, die casting alloys. Finishing of die casting : finishing for zinc base alloys, finishing for aluminium base alloys, finishing for magnesium base alloys. [No. of Hrs.: 08] UNIT IV Inspection of die castings : first inspection , final inspection. Die casting defects, causes and its solution, estimating the cost of die castings. safety in the die casting plant, Basic die design and die work influence factors : design criteria for die manufacturable products, function ability aspects, control of close toleranced dimension, elimination of secondary opeartions through better part design. [No. of Hrs.: 08] UNIT V Material and surface finish : Metal materials and thier properties, testing of mechanical properties, material used for tooling application, heat treatment, surface cleaning, surface coating. [No. of Hrs.: 08]
TEXT BOOKS : 1. Ostergaard, Basic Die Making, MGH Publication, 1993. 2. Osregaard, Advance Die Making, MGH Publication, 1967. REFERENECE BOOKS : 1. H.H.Doehler, Die Casting, Mc Graw Hill Co.,New York, 1951. 2. Street A.C., The Die Casting Book, Surrey Portcullis, 1986. 3. Wilson Frank W., Die Design Handbook, Mcgraw Hill, 1965. 4. Paquin, Die Design Fundamentals, Industrial Press Inc, 2005. 5. SME, Die Design Handbook, MGH Publication, 1990. 6. Jones, Die Design & Die Making Practice, Industrial Press, 1951.
Paper Code: ETTE 404 Paper: MODERN MANUFACTURING METHODS
L TC 3 1 4
UNIT I Solid/Liquid Phase Metal joining and metal cutting processes : Their principle of Operation, process parameters and application. Newer process of Joining : Working principle and application of Laser plastic welding, Friction stir welding, plasma welding, spray welding. [No. of Hrs.: 08] UNIT II Abrasive Jet Machining : Working principle, equipment used, process parameter, MRRvariation in technique used, application. Water Jet Machining : Working principle, equipment used, process parameter, MRRvariation in technique used, application. Ultrasonic Machining : Principle, applications and process parameters, purpose of slurry selection, magnetostiction, analysis of process parameters. [No. of Hrs: 08] UNIT III ECM(Electro Chemical Machining) : Principle and classification of ECM, determination and evaluation of MRR, Electrochemistry of ECM, selection of electrolytes and analysis of ECM. ECG( Electro Chemical Grinding) : principle and process parameters: Working principle, equipment used, Process parameters, MRR variation in technique used, ECG Machine Tool Equipment, applications. [No. of Hrs: 08] UNIT IV Laser Beam Machining : Working principle, types of lasers, equipments, process parameters, process characteristics. Plasma Arc Machining : Principles and applications, Plasma Arc cutting system, equipments. Electron Beam Machining : Principle, beam control techniques, comparision of process capabilities, advantages and limitations. [No. of Hrs.: 08] UNIT V Non-Conventional Machining Methods : Classification of non-traditional machining methods, their comparative study. Electric Discharge Machining : Principle and applications, mechanism of metal removal, basic EDM circuits, evaluation of metal removal, calculation of metal removal rate and optimization of MRR, selection of tool material and dielectrics, flushing. Wire Cut EDM : working principle, process parameter, equipments, characteristics of machining process, applications. [No. of Hrs: 08]
TEXT BOOKS : 1. P.C. Pandey & H.S. Shan, Modern Machining Process, Tata McGraw Hills, 2006. 2. Vijay K Jain, Advance Machining Processes, Allied Publishers Pvt Ltd., New Delhi, 2002. 3. P K Mishra, Nonconventional Machining, Narosa Publication, 1997. REFERENECE BOOKS : 1. Amitabh Gosh and A.K. Mallik, Manufacturing Science, Affiliated East-West Press Pvt. Ltd., 1985. 2. Benedict. G F, Nontraditional Manufacturing Processes, Marcel Dekker Inc.,New York, 1987 3. Mc Geough, Advanced Methods of Machining, Chapman and Hall, London, 1998.
Paper Code: ETTE 406 Paper: MATERIAL MANAGEMENT
L TC 3 1 4
UNIT I Introduction: Scope, objectives and phases in materials management, Procurement: Purchase procedure, tender, earnest money, security deposit, purchase order, vendor rating. Receipt: Invoice, cash memo, inspection. Storage: methods of storage.Selective control techniques of inventory ABC & VED analysis. Inventory Theory: Objectives of keeping inventory, structure of inventory problems and their analysis, relevant cost. [No. of Hrs.: 10] UNIT II Static inventory problems under risk : General characteristics, Christmas tree problem, total cost matrix, opportunity cost matrix, cost of risk, mathematical formulation of discrete and continuous cases. Dynamic inventory problems under certainty: General characteristics, optimal lot size models with constant demand and infinite delivery rate with and without back ordering, quantity discounts. [No. of Hrs.: 10] UNIT III Dynamic inventory problems under risk: General characteristics, basic kinds of inventory control systems demand probability distribution approximate methods to find optimal P & Q systems of inventory, optimal selling policy with fluctuating prices. [No. of Hrs.: 08] UNIT IV Material requirement planning: Master production schedule, bill of materials, inventory stock, files, MRP process, logic and computational procedure using simple example, lot sizing in MRP. [No. of Hrs.: 08] TEXT BOOKS : 1. A.Deb, Materials Management, Academic Publishers, Calcutta, India, 1969. 2. Starr & Miller, Inventory control theory and practice, Prentice Hall of India, 1962. 3. Gopalakrishnan & Sundaresen, Material Management: An Integrated Approach, Prentice Hall of India, 1996. REFERENECE BOOKS : 1. G Monks, Operations Management, Mc Graw Hill, 1984. 2. Kanishka Bedi, Production & Operations Management , Oxford University Press, 2004.
Paper Code: ETTE 408 Paper: SAFETY ENGINEERING
LTC 314
UNIT I Safety Engineering : Safety principles and practices, Safe layout, Engineering Aspects of safety, Machine tools/Equipments safety, guarding/interlocking/vibration-damping etc. Safety during manufacturing processes like welding, grinding, machining, handling of chemicals etc. [No. of Hrs.: 08] UNIT II Regular plant inspection and safety Audit, Hazard Analysis , Safety of electrical installations and general electrical safety practices, Machine maintenance, Lubrication/oiling, Safety during material handling in shops. [No. of Hrs.: 11] UNIT III Safety Management : Accidents , Accidents causes/body part affected, Accidents classified (minor, reportable, fatal, dangerous occurrences), Accident Reporting and statistics , Factory Act & Regulations: Salient points , Electric regulations: Salient points, Safety Measurement and analysis of accidents, Enquiry committees and implementation of recommendations. [No. of Hrs.: 11] UNIT IV Fire prevention & Protection: Fire potential areas, Fire fighting measures: equipments, training, requirements. [No. of Hrs.: 08] TEXT BOOKS : 1. L M Desmukh, Industrial Safety Management , Tata Mcgraw Hill, 2006. 2. A M Sharma, Industrial Health & Safety Management, Himalaya Publishing House, 2002. 3. Gloss, David S., Introduction to Safety Engineering, Wiley, New York, 1984. REFERENECE BOOKS : 1. Pradeep Chaturvedi, Management Safety Challenge Ahead, (Safety Quality Forum, The Institution of Engineers), Concept Publishinh Co. 2005. 2. Grimaldi and Simonds, Safety Management, AITBS Publishers, New Delhi, 2001 3. Ronald, Harold E., Brian, System Safety Engineering and Management, John Wiley, New York, 1990.
Paper Code: ETTE 410 Paper: FLEXIBLE MANUFACTURING SYSTEMS(FMS) & COMPUTER INTEGRATED MANUFACTURING SYSTEMS( CIMS)
L TC 3 1 4
UNIT I Automated Assembly : Concept of automated assembly, need for automated assembly, criteria for automated assembly process, impact of design on automated assembly, control of automated assembly systems, transfer line, joining and fastening in automated assembly. Group Technology : Philosophy of group technology, establishment of family groups, benefits of comprehensive coding systems, comparison between functional and cellular layout, group technology and CNC manufacture, benefit of group technology. [No. of Hrs.: 08] UNIT II Flexible Manufacturing Systems : Definition, origin of FMS , classifications of FMS, examples of FMS, project structure and design of FMS, components of FMS, FMS processes, Material Handling in FMS AGVs, Conveyors, Robots, Gantry ladders, manual materials handling, computer simulation and computer control systems, communications in FMS, installation and commissioning of FMS. [No. of Hrs.: 08] UNIT III Computer integrated manufacturing systems : Introduction, integrated data base system, data collection system, material handling systems, integrating manufacturing systems, computer related data base systems, networking. [No. of Hrs.: 08] UNIT IV Automated guided vehicle : Definition, need for using AGVs , type of AGV, guidance of AGV, AGV system management, vehicle dispatch, AGV system monitoring, AGV and safety and other material handling methods. Industrial Robots : Introduction, need for a robot, categories of a robot, selection of robot, configuration, mechanical ports of robot, servomotors, robot programming and controller, robot vision, proximity sensors, applications, industrial safety and robots. [No. of Hrs.: 11]
TEXT BOOKS : 1. Pandey P.C., Modern Machining Processes, Tata Mc Graw Hill, N Delhi, 1980. 2. Groover, Mikell P. , Automation, Production Systems and Computer Integrated Manufacturing, Prentice Hall, 2000. 3. Deb, Satya Ranjan, Robotics Technology and Flexible Automation, Tata Mcgraw Hill, New Delhi, 1993. REFERENCE BOOKS : 1. Ranky, Paul, Design and Operation of FMS: Flexible Manufacturing Systems, IFS Publication, 1983. 2. Asfall, Ray C., Robots and Manufacturing Automation, John Willey, New York, 1992. 3. Boothroyd, Geoffray, Marcel Dekker, Assembly Automation & Product Design, New York, 1992. 4. Edquist, Charles, Jacohsson, Steffan, Flexible Automation : The Global Diffusion of New Technology in the Engineering Industry, Basil Black Well, Oxford, 1988.
Paper Code: ETTE 412 Paper: ADVANCE MECHANICAL ENGINEERING DESIGN
L TC 3 1 4
UNIT I Introduction to Advanced Mechanical Engineering Design. Review of materials & processes for machine elements. [No. of Hrs.: 08] UNIT II Case studies of mechanical ,engineering design failures. Review of static strength failure analysis,-theories of failure including von-Mises theory based strength design. High cycle and low cycle fatigue. Fatigue Strength Design of Mech. Equipment Elements. Exercises of fatigue design of shafting and gears. Surface fatigue design failures. Exercises of surface fatigue design of rolling contact bearings including linear bearings. [No. of Hrs.: 11] UNIT III Stiffness based design.Design for creep. Combined creep and fatigue failure prevention.Design to prevent buckling and instability. Tribodesign with applications to design of sliding bearings and mechanical seals. Selection of lubrication sytems. Design for corrossion, wear, hydrogen embrittlement, fretting fatigue and other combined modes of mechanical failure. [No. of Hrs.: 11] UNIT IV Dynamically sound designs of machine elements like springs and shafts. Introduction to dynamic design of mech. equipment and its implementation. [No. of Hrs.: 08]
TEXT BOOKS : 1. Hall, Allen S., Theory and Problem of Machine Design, Mcgraw Hill, 1968. 2. Hartmen, Maleev, Mechanical Design of Machines, CBS , Delhi, 1986. 3. Tobias, Koenigsberger, Advance in Machine Tool Design and Research, Pergamon Press, 1970. REFERENCE BOOKS : 1. Jack A. Collins, Failure of Materials in Mechanical Design: Analysis, Prediction, Prevention, Wiley , 1993. 2. J Solin, G Marguis, A. Siljander, S Sipila, Fatigue Design, Wiley, 1993. 3. Arthur J.Mcevily, Metal Failure: Mechanism, Analysis, Prevetion, Wiley, 2001.
Paper Code: ETME 416 Paper: FINANCIAL MANAGEMENT
L TC 3 1 4
UNIT I Aims and objectives of Financial Management Financial Analysis and Planning, Valuation of Securities, Cost-volume, profit Analysis, Operating and Financial Leverage. [No. of Hrs.: 08] UNIT II Investment and capital Structure Decision, Methods of Capital Budgeting Cost of Different sources of Raising capital Weighted Average cost of capital, Optimum Capital Structure, Inventory, Accounts payable, Effect of Inflation on working capital Management, Instruments of Long-Term Finance, Internal financing and Dividend Policy. [No. of Hrs.: 12] UNIT III Finance Function as Business; Approach to Financial Planning; Analysis of financial statements; Limitations of Financial statements; Rational Analysis; Flow of Funds Analysis; Sources of Long and Short Term Finance; Management of Components of Current Assets-Inventory Management; Accounts Receivable; cash; bills payable, Financial policies like working capital policy, Credit policy, Cash policy, Determinants; Basic Features of Indian Money and Capital markets; Financial Structure of Indian Companies and Liberalization & Globalization policy. [No. of Hrs.: 12] UNIT IV Applications and Case Studies.
[No. of Hrs.: 09]
TEXT BOOKS : 1. Khan & Jain, Financial Management, Tata McGraw Hall, 2008. 2. I.M. Pandey, Financial Management, Vikas Publishing House, 2003. REFERENECE BOOKS : 1. R.P. Rastogi, Financial Management, Galgotia Publications, 2002.
Paper Code: ETME 418 Paper: RELIABILITY & MAINTENANCE MANAGEMENT
L TC 3 1 4
UNIT I Fundamentals Of Reliability & Maintenance: Reliability, Reliability Improvement, Redundancy, Element Redundancy. Unit Redundancy, Standby Redundancy, Reliability cost trade off. Maintenance, Scope of Responsibilities, Types of maintenance, Maintenance planning & control, Maintainability & Availability , Failure modes and the Bath Tub Curve. [No. of Hrs.: 11] UNIT II Failure Data Analysis, Hazard Models & System Reliability: Failure Data, Mean Failure rate, Mean time to failure (MTTF), Mean time between failures (MTBF), GraPrentice Hall Indiacal plots, MTTF in terms of failure density, Reliability in terms of hazard rate and failure density. Constant Hazard model, Linearly Increasing Hazard and the Weibull Model. Instantaneous repair system, Mean time to repair (MTTR), Reliability and Availability function. Series configuration, Parallel configuration, Mixed configuration, A r out of n structure, mean time to failure of system, Fault tree construction, Calculation of reliability from Fault tree. [No. of Hrs.: 11] UNIT III Systematic Maintenance: Codification & Cataloguing, History cards, Instruction manual and operating manuals, Job planning, Job manuals & Job scheduling, Job cards and Job procedures, Maintenance organization, Centralized & Decentralized organization, Captive maintenance, Replacement models, Spare part management. [No. of Hrs.: 11] UNIT IV Condition Monitoring Techniques & Modern Concepts: Leakage monitoring, Lubricant monitoring techniques, Ferrography, Spectroscopy, Cracks monitoring, Thickness monitoring, corrosion monitoring, Thermography. Terrotechnology, Failure mode effect analysis, Failure mode effect & critically analysis, Total productive maintenance, Computer managed maintenance system, Case studies. [No. of Hrs.: 11] TEXT BOOKS : 1. L.S.Srinath, Reliability Engineering, Affiliated East-West Press Ltd., 1985 2. S.K. Srivastava, Industrial Maintenance Management, S. Chand & Co. Ltd., 1998. REFERENECE BOOKS : 1. E. Balaguruswamy, Reliability Engineering, Tata McGraw Hill Publishing Co., 1984. 2. Charles E. Ebling, Reliability & Maintainability Engg., Tata McGraw Hill Publishing Co., 1997.
Paper Code: ETTE 452 Paper: Project Part II (Project Work Tool Design & Manufacturing) The objectives of the course Major Project are
T C 16 8
To provide students with a comprehensive experience for applying the knowledge gained so far by studying various courses. To develop an inquiring aptitude and build confidence among students by working on solutions of small industrial problems. To give students an opportunity to do something creative and to assimilate real life work situation in institution. To adapt students for latest developments and to handle independently new situations. To develop good expressions power and presentation abilities in students. The focus of the Major Project is on preparing a working system or some design or understanding of a complex system using system analysis tools and submit it the same in the form of a write-up i.e. detail project report. The student should select some real life problems for their project and maintain proper documentation of different stages of project such as need analysis, market analysis, concept evaluation, requirement specification, objectives, work plan, analysis, design, implementation and test plan. Each student is required to prepare a project report and present the same at the final examination with a demonstration of the working system (if any). The faculty and student should work according to following schedule: i) Each student undertakes substantial and individual project in an approved area of the subject and supervised by a member of staff. ii) The student must submit outline and action plan for the project execution (time schedule) and the same be approved by the concerned faculty. iii) At all the steps of the project, students must submit a written report of the same.
The documentation and presentation should be conducted before the panel of examiners (one external and one internal) during Term End Examination. The Evaluation shall be done for Project Report, Presentation & Viva-voce by the panel of examiners, and marks awarded by a committee comprising of an internal examiner, who will ordinarily be the supervisor, and one external examiner. The internal examiner shall award marks out of 40 % and the external examiner out of 60 %.
The project report should be prepared on the following guidelines. Content for the Project Work 1. Cover Page 2. Title Page 3. Certificate 4. Acknowledgment 5. Index / Content Page No 6. Introduction (Aims & Objectives, History, Primary Data, Explanation of Terms) 7. Research Methodology (Methods adopted for collecting Data) Questionnaire , Interview, Mails etc. 8. Data Analysis & Data Interpretation (Data is depicted with the help of Bar Chart, pie Chart, Graphs, Statistical formulae and interpreted) 9. Conclusions and Limitations 10. Suggestions / Amendments 11. Annexure 12. Bibliography (List of Reference Books) 13. Questionnaire (Blank Format)

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SCHEME OF EXAMINATION & DETAILED SYLLABUS FOR BACHELOR OF TECHNOLOGY (TOOL ENGINEERING)

GURU GOBIND SINGH INDRAPRASTHA UNIVERSITY

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ETEL-113* is NUES (Non University Examination Scheme)

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Paper Code: ETCH 105 Paper: ENGINEERING CHEMISTRY I

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Paper Code: ETME 107 Paper: MANUFACTURING PROCESS

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Paper Code: ETEL-111 Paper: COMMUNICATION SKILLS I

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Paper Code: ETME-159 Paper: ENGINEERING GRAPHICS LAB

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Paper Code: ETCS 108 Paper: INTRODUCTION TO PROGRAMMING

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Paper Code: ETME 110 Paper: ENGINEERING MECHANICS

Paper Code: ETEC-112 Paper: ELECTRICAL SCIENCE

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Paper Code: ETEL-114 Paper: COMMUNICATION SKILLS II

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Paper Code: ETTE - 201 Paper: NUMERICAL ANALYSIS & PROGRAMMING

Paper Code: ETME - 203 Paper: ELECTRONICS

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Paper Code: ETME 207 Paper: MECHANICS OF SOLIDS

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Paper Code: ETTE 209 Paper: MACHINE DESIGN & DRAWING

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Paper Code: ETME:211 Paper : MECHANICS OF FLUIDS

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Paper Code: ETME - 202 Paper: KINEMATICS & DYNAMICS OF MACHINES