Académique Documents
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Dr Victor Rudenno
Summer 2006
Introduction
Mining 101 - An overview
Conducted by Dr Victor Rudenno, the guest author of our May 2006 CLSA U Blue Book Mine School Mining basics and equity valuation, this is an essential course for investors in the resources sector who wish to understand the basics of mining. The programme provides details and simple examples of the processes involved from exploration and mining, to processing and marketing a mineral resource, as well as the basics of commodity-price forecasting and equity valuation. Underinvestment in mineral exploration and strong demand growth from developing economies has driven commodity prices to all-time highs in some cases. In the past three years, the global mining sector has grown from a market capitalisation of about US$180bn to more than US$500bn, according to some estimates. An understanding of all of the critical steps required to find a mineral commodity and ultimately produce a saleable product, is critical for investors to successfully value resource equities.
Course instructor
Victor Rudenno holds a Bachelor of Mining Engineering, a Master of Commerce and was awarded a PhD for his thesis on Mining Economics. During his academic career he lectured at the University of New South Wales and the University of Sydney on mining economics, geostatistics, operations research and minerals processing. Published in numerous academic journals, Dr Rudenno is author of The Mining Valuation Handbook (2004). He is Principal Lecturer and Fellow of the Financial Services Institute of Australasia and a Member of the Australasian Institute of Mining and Metallurgy. Dr Rudenno entered the investment banking and stockbroking industry in 1984. He was a Director of Research at CIBC World Markets; a Director of the Investment Banking Division of Hartley Poynton Limited; Head of Resources, Corporate Finance at Deutsche Bank and an Associate Director at McIntosh Corporate. He was Chief Operating Officer and co-founder of ECM Limited, a corporate advisory firm, which merged with InterFinancial Limited (www.interfinancial.com.au) in 2005, where he is currently an Executive Director.
Introduction
! Exploration ! Resources and reserves ! Feasibility studies ! Mining methods ! Mineral processing ! Marketing ! Commodity-price forecasts ! Equity valuation
Exploration
Defining drill targets
Explore for economic mineralisation: Explore for economic mineralisation: structure, alteration, rock type, mineralisation structure, alteration, rock type, mineralisation
Review information Analyse data from the air, surface and subsurface Define most likely location for drillable target
Physical Physical properties properties
Geochemistry Geochemistry
Regional geophysics Regional geophysics for buried structure for buried structure
Exploration near known economic occurrence Previous success Adequate money to be spent Depth and value of target Proximity to infrastructure Availability of water
Airborne magnetic survey
Exploration
! ! ! !
Obtain samples of the orebody at depth Determine the shape, size and location of the orebody Determine the ore density and grade distribution Rotary air blast (RAB) - least expensive but least reliable Reverse circulation (RC) - more expensive but more accurate
RC drilling
Exploration
!
Diamond drilling - most expensive but most accurate as core of rock recovered Core cut to provide samples for assaying and a competent piece for geological interpretation and geophysical tests
Copper strike - Drilling cores from end 06 at Einasleigh 50m @ 6.65% Cu from 235m
Core tray
Exploration
! ! !
Drilling designed to intersect orebody at right angles to get true width Often only the best results released Analysts need to interpret the results to get an idea of tonnage and grade
Average thickness is about 2.7 metres Total combined depth of mineralisation is about 210 metres Length along strike of mineralisation is about 150 metres Thus, 210m x 150m x 2.7m x 3SG = 255,000 tonnes With a weighted average grade of 28.4g/t gold equivalent
SG = specific gravity 7
Ore reserves
Increasing knowledge (primarily through drilling) and confidence move resources from inferred to measured and reserves from probable to proven Applying physical and economic factors moves a resource to a reserve A reserve usually results in higher grades but lower tonnage as subeconomic material is disregarded when computing the reserve Determination ultimately relies on a competent person who must have adequate experience in the type of mineralisation being quantified
Measured
Proved
Consideration of mining, metallurgical, economic, marketing, legal, environmental, social and governmental factors (the Modifying Factors").
Classification guide
JORC Code Measured resource Indicated resource Inferred resource Previous Chinese Category A B C D New Chinese Category 111, 112, 121, 122, 2M11, 2M21, 2S22, 2S21, 331 2S11, 2S22, 332 333, 334
Source: Adapted from various company IPO Prospectus, CLSA Asia-Pacific Markets
Met-26
Met-15
Met-16
Met-17
Drill-hole plan
500E 10,200N 600E 700E 800E
Met-06
10,100N
10,000N
Source: The Mining Valuation Handbook, CLSA Asia-Pacific Markets
By determining the grade and tonnage for all blocks in the orebody, a distribution of grade vs tonnage can be derived as shown below
Cut-off grade = total cost/recovery/price per unit of metal = US$68.73/tonne/0.95/US$48.23/gram = 68.73/0.95/48.23g per tonne = 1.5g per tonne
(%)
The tonnage of ore above the 1.5g/t cut-off grade is 93% of the original tonnage, while the average grade of the remaining ore must increase The average grade increases from 3.2g/t of gold to 3.3g/t If the cut-off was 2.5g/t then the tonnage above cut-off would be 66.5% and the new grade would be 3.7g/t
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Cut-off
! !
Variogram: AU_azm180pln = 60
1.2 1.0 0.8 0.6 Variogram Y(h)
10,100N
0.4 0.2
10,000N
Source: The Mining Valuation Handbook, CLSA Asia-Pacific Markets
0.0
Variogram
! ! ! ! !
Grade result for one hole over one metre might represent grade applied to 6000t of ore Better approach is to take the average or distance-weighted average of nearby grades Geostatisitics and the Kriging method optimally weight the nearby grades First determine if there is spatial correlation between the grades using a variogram Next solve simultaneous equations to minimise the error
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Feasibility studies
Geology and ore reserves - Size, shape and depth of the ore, the grade of the ore and distribution, how homogeneous, any major faults or intrusions Mining method and schedule Surface, open cut, underground, annual production rate vs life of mine (High production rate, high capital expenditure, shorter mine life what is the optimum?) Metallurgy/concentrator/washery design Recovery factor, concentrate grade, product quality Water, power and environmental issues Source, capital and operating cost, disposal of tailings Permits Right to mine and discharge waste and make good Construction schedule Timing, how long to first production the quicker the better Construction cost Minimum expenditure to get the project operating, which varies depending on type and size of mine Markets and marketing Transport to market (FOB or CIF), price for product quality sold, secondary processing costs, adequate demand for product Financial analysis Put all of the above together to determine if the project is financially viable
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Feasibility studies
Feasibility studies Back of the envelope (scoping study) Pre-feasibility Final/bankable feasibility Construction phase Cost $100,000s $m $10m variable Time months months year(s) year(s) Accuracy low fair good very good
can use rule of thumb
the project
Capital cost /annual production Black coal Copper Gold Iron ore Lead-zinc Nickel
(US$)
determining the annual profit or cashflow later on capital and operating costs
Feasibility studies
Annual revenue Product sold x product price received = revenue (net of royalties, market costs, smelter & refining costs etc) (Need to determine the cashflow that the project gets from the sale of the product not the value in the ground) Annual costs Annual mining rate x mining cost per tonne = mining cost (adjust for stripping ratio, dilution, mine recovery etc) Annual milling rate x milling cost per tonne = milling or washing cost (milling rate <= mining rate) Annual mining rate x administration cost per tonne = administration cost Pretax cashflow Revenue less annual costs = pretax cashflow (may need to take account of interest if project geared) Cashflow Pretax cashflow less tax = cashflow (need to take account of allowable depreciation and adjustments for tax and any project debt repayments) Profit Cashflow less depreciation = profit after tax
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PRODUCTION
Mined Waste & LG S/Pile Ore Mined Ore From LG S/Pile Total (Tonnes) Waste to Ore Ratio Grades Copper High Grade Copper Low Grade Gold Grade Molybdenum Grade Contained Tonnes Copper Mill Recovered Copper/Au/Moly 4,067,000 30,000,000 30,000,000 30,000,000 30,000,000 933,000 18,000,000 18,000,000 18,000,000 18,000,000 0 0 0 0 5,000,000 48,000,000 48,000,000 48,000,000 48,000,000 1.67 1.67 1.67 1.67 0.602 0.26 0.02 0.004 0 0 0.60 0.26 0.02 0.004 113,977 96,880 96,880 213,524 376,756 358,815 1.11 459 10 $248,229 $238,299 $80 $28,705 $0.08 $17,607 $191,987 0.60 0.27 0.02 0.004 108,000 91,800 91,800 202,327 357,000 340,000 1.14 418 10 $241,683 $232,016 $80 $27,200 $0.08 $16,711 $188,104 0.55 0.26 0.02 0.004 99,000 84,150 84,150 185,467 327,250 311,667 1.15 399 10 $224,190 $215,222 $80 $24,933 $0.08 $15,363 $174,926 0.55 0.00 0.02 0.004 99,000 84,150 84,150 185,467 327,250 311,667 1.100 399 10 $215,844 $207,210 $80 $24,933 $0.08 $15,363 $166,914
OPERATING COSTS
Mining Cost Owner Total Mining Milling Labour Consumables Power Maintenance Total Milling General & Administration Admin & OH
($000)
$/tonne mined 0.379 $23,650 $1,657 $17,229 $15,826 $4,733 $39,445 $5,443 $68,538 $68,538 0.367 $22,901 $1,575 $16,380 $15,046 $4,500 $37,501 $5,175 $65,577 $65,577 0.349 $21,778 $1,575 $16,380 $15,046 $4,500 $37,501 $5,175 $64,454 $64,454 0.366 $22,838 $1,575 $16,380 $15,046 $4,500 $37,501 $5,175 $65,515 $65,515
$/tonne milled
$0 $0 ($112,089) ($251,635)
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Feasibility studies
NPV sensitivity analysis
200 NPV (US$m) Gold price Mining cost 150 Milling cost
! !
Consideration must be given to the risks associated with a project Sensitivity analysis shows the sensitivity of project economics to variation in critical parameter values Probability analysis defines distributions of likely outcomes for each critical variable and generates random NPVs to produce a probability distribution of the possible results
100
0 (30%)
Source: The Mining Valuation Handbook, CLSA Asia-Pacific Markets 50 45 40 35 30 25 20 15 10 5 0 -8 4 16 28 41 53 NPV $m 65 77 89 101 114 0 40 60 Cumulative probability (RHS) 80 (%) Probability (LHS) 100 (%) 120
100%
Probability
min
20
Milling cost
max
min
16
Mining methods
Mining companies need to get access to the orebody
! If underground, by shaft or decline
! If near surface, by open cut
Headframe
Open cut
17
Mining methods
! ! !
May need to drill and blast waste rock and ore if it is too hard If an open cut, must move waste material to access economic ore Ratio of waste to ore can greatly affect the project economics
Open-cut cross-section
surface
ore blocks
18
Aim is to move dirt (waste or ore) as cheaply as possible, so economies of scale count Underground minimise dilution and maximise recovery, maintain support integrity while minimising costs
Electric shovel
19
Mining methods
Strip mining
next overburden cut waste surface
co al s e am
Source: The Mining Valuation Handbook, CLSA Asia-Pacific Markets
Alluvial mining
suction cutter head dredge plant heavy mineral sands pond
Source: The Mining Valuation Handbook, CLSA Asia-Pacific Markets
waste
20
Mineral processing
! !
Physical reduction via crushing and grinding to allow liberation Concentration of mineral via separation from waste
ORE
Concentrator process
Primary crusher
Drying
Flotation cells
21
Mineral processing
Smelting process !
Gold pour
Issues
! ! ! ! !
Tailings dam Mine waste can be an environmental issue
Consumption of consumables Energy costs for grinding Mill recovery Adequate supply of water Disposal of tailings
22
Mineral processing
! Development of mine site
Tailings Water Mill Ore body Waste
requires statutory approvals and sufficient land tenements to allow for numerous onsite activities capital and operating costs
Site accommodation
23
Marketing
Chief saleable products
! Crude ore - Bauxite; iron-ore lumps and fines; unwashed coal;
limestone; clay
mineral-sand concentrates; washed coal; iron pellets; alumina; titanium oxide iron; hot briquetted iron; aluminium; ferro-alloys; coke
! Crude smelted ore - Blister copper; crude lead; nickel matte; pig ! Final refined product - Refined metals; steel ! Secondary or scrap - Steel scrap; scrap lead;
Marketing
Major minerals can be grouped into the following six classes depending on market and price characteristics
! Precious metals - Gold, silver and platinum ! Base metals - Aluminium, copper, lead, zinc, nickel and tin ! Steel and fuel minerals - Iron ore and coal ! Speciality metals - Ferro-alloys, magnesium, cobalt, bismuth,
! Hydrocarbons - Oil and gas ! Non-metallics - Salt, fertilisers and construction materials ! Other - Uranium, diamonds and mineral sands.
25
Marketing
Treatment terms
! Payable metal - Payability for the metal contained in the
concentrate typically varies from 70-95%. Any precious metals content may also be paid by percentage or net of a minimum deduction (the off), such as 1g/t gold or 50g/t silver. charge (pound of metal) can be quoted separately or as combined charge per tonne of concentrate or pound of refined metal. metal prices above and below a base rate. A typical formula may state US$0.02/lb copper for each 10% above US$0.90/lb.
! Refining & penalties - Other charges for payable gold can be of the
order of US$3-7 and for silver US25-50 per ounce. Penalties are varied and negotiable. For arsenic, an additional charge of US$3 for each 0.1% above 0.2% content in the concentrate may be payable.
26
Marketing
Treatment terms - Sample calculation
! Assume copper concentrate of 25% metal, and copper price of
! But the mine might only get paid for 95.6% of the metal content, or ! The treatment charge (TC) might be US$100/tonne of concentrate
! Assuming all other credits and charges net out to zero, the resultant
27
Marketing
! Forward markets allow sellers to hedge prices by selling products at a fixed price at
! Not all contracts require physical delivery. Those that do will set certain product
! Therefore commodities such as refined metal are more common than commodities
Open-market price - Terminal buyers and sellers, traders Published price quotation - Sellers that report sales Producer price - One or more large producers Consumer price - One or more large consumers Contract price - Individual buyers and sellers Controlled price market - Guided by pools Fixed price - Governments
29
kg per person
20
SKorea
15
substitution likely
30
identifiable, so terminal markets might decrease but fabricator inventories might increase The relationship between stocks and prices can be quite strong However the slope of the relationship and hence the price forecast can change as the market becomes more attuned to the changing situation
31
forecasting aims to determine the likely change in inventory necessary to forecast mine expansions, closures and new developments necessary to estimate the likely growth in industrial production, which is a reasonable predictor of demand adequately predict growth in the China market has failed to foretell significant increases in commodity prices
32
result in different prices for the same commodity usually set on a yearly basis such as coal, bauxite and iron ore
33
Equity valuation
Rio Tinto Resource projects currently producing profit and cashflow Resource prospects or deposits under current evaluation Exploration acreage which may provide prospects Other asset investments Less net debt Net asset value (NAV) Discounted cashflow, market comparable, market multiples Discounted cashflow, resource or reserve multiples Expenditure commitments, recent sale transactions, expected monetary value, other companies in same area Market or inferred valuation Financial accounts Sum of the above values US$68,000m US$7,200m
US$600m
34
Equity valuation
! Determine future cashflow (negative and positive) on yearly basis - for the
company or a project
! Cashflow should be discretionary - that is, the amount generated from a project
after all costs, or the surplus funds that a company could pay its shareholders capital has to be deducted from the cashflow
! For a company or project, stay in business capital expenditure and working ! The resultant cashflow is then discounted by the appropriate discount rate ! WACC is the weighted average of the cost of debt and the cost of equity ! The cost of equity is the after-tax return expected for that class of company ! If a firm takes on a more risky project, the markets cost of equity might rise ! The internal rate of return (IRR) is the maximum rate of return achievable from
(hurdle rate) - for companies this is the weighted average cost of capital (WACC)
the cashflow
35
Equity valuation
! Price earnings ratio " Is the PE a surrogate for shareholder discretionary-cashflow ratio? " PE is used as a gauge for comparison against other similar companies " PE is a snapshot in time so there can be many reasons for differences between like companies ! Price to cashflow ratio - Avoids the vagaries of accounting, therefore
! Exposure to a commodity - Value of reserve or production per ! Option value - Value of exposure to commodity price volatility
36
Conclusion
What to look for
! Good management with plenty of experience getting resource
! Strong ratio of exploration ground to firms size, in the right areas ! A successful exploration track record ! Projects with good grades and hence medium-to-high
! Open cut preferable to underground, if all other ! Companies with projects where production likely to
37
CLSA U is an ongoing executive education programme designed to bring you firsthand information. Draw your own conclusions and make more informed investment decisions - all in a conducive learning environment reminiscent of university days.
38
Notes
39
Asia-Pacific Markets
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Japan Calyon Securities Shiodome Sumitomo Building 15F 1-9-2, Higashi-Shimbashi Minato-ku, Tokyo 105-0021 Tel : (81) 3 4580 5533 (General) (81) 3 4580 8722 (Trading Floor) Fax : (81) 3 4580 5896
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Key to investment rankings: BUY = Expected total return greater than 10%; O-PF = Expected to outperform the local market by 0-10%; U-PF = Expected to underperform the local market by 0-10%; SELL = Expected to underperform the local market by >10%. Performance is defined as 12-month total return (including dividends). 2006 CLSA Asia-Pacific Markets (CLSA).
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