HIGH DENSITY, CONFIGURABLE AC-DC POWER SUPPLY RCB600 SERIES

DS1_RCB600_REV04_OCTOBER 2011

DESCRIPTION
The RCB600 is a modular, user configurable power supplies offering unrivalled performance and flexibility. Delivering 600 W from a 600 g, 5 x 3 x 1U package, the RCB600 is the smallest commercially available configurable power solution. Each system consists of an input module together with up to four isolated output modules. The series feature a control fan speed circuitry, to minimize operation noise and enhance lifetime. The series carry full UL60950 safety approvals and comply with EN61000-3, EN61000-4 and EN55022 class B EMC standards.

2 Year Warranty

KEY FEATURES
Universal input voltage Active power factor correction High power density (25 W/in3) 600 W output in 5x3x1U footprint Field configurable Medical safety approved High reliability, high efficiency Controlled fan speed rotation Parallel operation Accurate wired current share Current output signal N+1 redundant (external diodes) Global 5 V, 200 mA bias supply RoHS-6 compliant Remote voltage programming Remote current programming

MARKET SEGMENTS AND APPLICATIONS

Industrial Electronics & Computers Test and Measurement Equipment Automation and Drives Broadcast & Entertainment Printing Industrial & Process Controls Medical Applications Telecommunications

MODELS AND ORDERING INFORMATION

Output Module A B C D 0 (zero)

Nominal Voltage 5V 12 V 24 V 48 V

Rated Current 25.0 A 15.0 A 7.5 A 3.75 A

Voltage Adjustment 1.5 to 7.5 V 4.5 to 15 V 9 to 30 V 18 to 58 V

Load Regulation 50 mV 100 mV 150 mV 300 mV Unused slots

Line Regulation 0.1 %VNOM 0.1 %VNOM 0.1 %VNOM 0.1 %VNOM

OVP 9.5 V 18 V 36 V 66 V

Output Power 125 W 150 W 150 W 150 W

INPUT SPECIFICATIONS
Parameter AC input voltage AC input frequency DC input voltage Power rating Input current Inrush current Fusing Input current limit Efficiency Idle power Power factor Hold up UVLO Over temperature Reliability Details Nominal range is 100 to 240 VRMS Derate by 0.83%/VRMS below 120 VRMS (600 W at 120 VRMS, 450 W at 90 VRMS) At 600 W output and 120 VRMS input 265 VRMS, cold start 5x20 fast acting fuse Maintains power factor Configuration dependent All outputs fitted and enabled All outputs fitted and disabled Typical value at 300 W output at 240 VRMS 600 W output at 120 VRMS input Turn on only Internally monitored. Latching At 40 C, 80% load Min 85 47 120 Typ 50/60 Max 264 63 370 600 6 20 8 8 86 28 21 0.96 20 89 Units VRMS Hz VDC W A A A A % W 0.99 21 84 125 2 ms VRMS C FPMH

17 78 115

SIGNALS
Parameter Bias voltage Bias current Power Good Voltage Power Good Current Inhibit voltage Inhibit current Global inhibit voltage Global inhibit current AC_OK voltage AC_OK current AC_OK warning Details Min 4.8 0 8 0 2 0.2 3 5 K input impedance 0.6 1 -10 5 Typ 5 10 Max 5.2 200 15 20 15 1.5 15 3 4 20 Units V mA V mA V mA V mA V mA ms

PNP open collector with internal 10 K pull down resistor 10 K input impedance

See user manual for exceptions

SAFETY
Parameter Isolation voltage Details Min Input to Output Input to Chassis Output to Chassis Output to Output Primary to Secondary (Reinforced) 7 Primary to Chassis (Basic) 2.5 Primary to Secondary (Reinforced) 12 Primary to Chassis (Basic) 4 265 VAC, 63 Hz, 25 C CURUS, Demko, CB Certificate IEC/EN 60950-1; UL 60950-1 ; CAN/CSA-C22.2 No. 950.1; CE Mark: Low Voltage Directive 2006/95/EC. UL: E134098-A35-CB-1 CB certificate: DK-21001 Demko certificate: 152969-02 Max 4000 1500 250 250 Units VRMS VRMS VDC VDC mm mm mm mm A

Isolation clearance Isolation creepage Leakage current Agency Approvals Standards Agency File Numbers

1500

ENVIRONMENTAL
Parameter Storage Temperature Humidity Altitude Air pressure Operating Temperature Humidity Altitude Air pressure Noise level Shock Vibration Installation Equipment class Installation Pollution Degree Material Group Flammability Rating IP Rating RoHS Compliance Full power Derate by 2.5%/C above 50 C Relative, non condensing -20 50 5 -200 57 35 50 70 95 4600 106 60 C C % m KPa dB(A) Details Min -40 5 -200 54 Max +85 95 5000 106 Units C % m kPa

Relative, non condensing

Variable. Measured at 1 m from fan intake 3000 bumps at 10 g (16 ms) half sine wave 1.5 g, 10 to 200 Hz sine wave, 20 g for 15 min in 3 axes random vibration

I Category II 2 IIIb (Indoor use only) 94V-2 IP10 2002/95/EC

ELECTROMAGNETIC COMPATIBILITY EMC

Parameter Emissions Radiated electric field Conducted emissions Harmonic distortion Flicker and fluctuation Immunity Electrostatic discharge Radiated RFI Fast transient, burst Input line surges Conducted RFI Power freq. Magnetic field Voltage dips Standard EN55011, EN55022, FCC EN55011, EN55022, FCC EN61000-3-2 EN61000-3-3 Level B B Compliant Compliant

EN61000-4-2 (15 kV air, 8 kV contact) EN61000-4-3 (10 V/m) EN61000-4-4 (4 kV) EN61000-4-5 (1 kV L-N, 2 kV L-E) EN61000-4-6 (10 V) EN61000-4-8 (10 A/m) EN61000-4-11 (EN55024)

4 3 4 3 4 3 Compliant

RELIABILITY
Component Fan Input Output Warranty Details Mag. Lev. Standard Excluding Fan See output specifications Max 2.7 2 1 2 Units FPMH FPMH FPMH Years

TYPICAL CONDUCTED EMISSIONS

TEMPERATURE AND LINE DE-RATING

MECHANICAL SPECIFICATIONS OUTLINE DRAWING AND DIMENSIONS

Specification Dimensions Weight Details Height is 1U Chassis + input Output modules Chassis + input Output modules Bottom or side mounting through M4 screws Nominal 77.7 x 136.25 x 41.0 3.06 x 5.36 x 1.61 360 60 0.794 0.132 M4 Units mm in g g lb lb

Mounting

SCREWS MH1, MH2, MH3, MH4, MH5 Screw type M4 Tightening torque Tighten to 1.5 Nm 4.00 mm max, Penetration depth including chassis OUTPUT MODULES X 8 M3X5, C/Sink, Pozidriv, Screw type Stainless steel Tightening torque Tighten to 0.75 Nm Penetration depth Defined by screw CHASSIS X 2 M3X5, C/Sink, Pozidriv, Screw type Stainless steel Tightening torque Tighten to 0.75 Nm Penetration depth Defined by screw CHASSIS X 2 M2.5X4, C/Sink, Screw type Pozidriv, Stainless steel Tightening torque Tighten to 0.45 Nm Penetration depth Defined by screw FAN X 2 M3X30, C/Sink, Screw type Pozidriv, Stainless steel Tightening torque Tighten to 0.70 Nm Penetration depth Defined by screw

Mechanical Specifications Connectors and Pin Assignment

PIN ASSIGNMENT Circuit 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 Details J1 Live Earth Neutral J2 Power Good Slot #1 Inhibit Slot #1 Power Good Slot #2 Inhibit Slot #2 Power Good Slot #3 Inhibit Slot #3 Power Good Slot #4 Inhibit Slot #4 Global Inhibit AC OK +5V 200mA, Bias Supply COM J5 Sense +Sense Voltage Control Current Control Current Sharing Current Monitor COM +5V 10mA, Bias Supply J3 Positive Output J4 Negative Output COUNTERPART CONNECTORS Reference AC Mains Input J1 Power Unit Signal J2 Output Power J3/J4 Output Signal J5 Notes: 1. 2. 3. Details 5.08 mm (0.200 in), 3 circuits housing, with friction lock, or, any direct equivalent. Crimp terminal, 18-24 AWG, tin finish, or, any direct equivalent. 2.00 mm (0.079 in) 12 circuits housing with locking ramp, or, any direct equivalent. Crimp terminal 24-30 AWG, gold finish, or, any direct equivalent. Quick Disconnect Receptacle compatible with PCB mounting TAB, size 0.80X6.35 mm. Tin finish. 1.25 mm (0.049 in), 6 circuits housing, Crimp terminal 28-32 AWG, tin finish, or , any direct equivalent Manufacturer Molex Housing PN 0010013036 Terminal PN 0008701031

Molex Vogt AG Tyco Electronics Molex

0511101260

0503948051 3967 640907-1 050058800

NA 0510210600

Output power terminal and wire current rating must exceed maximum short circuit output current. E.g. OP-A: 25*1.25 = 31.25 A. Direct equivalents may be used for any connectors parts All cables must be rated 105C min, equivalent to UL1015.

OUTPUT SPECIFICATIONS MODULE A (OP-A)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 1.5

Nominal 5

<5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 7.5 25 125 187.5 0.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 0.545 -50 -0.1 -0.2 0 -0.02

50 0.1 0.2 0.02 1 1 100

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 1A/s, recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

3.5 0.1 750 20 5 2 6 250 125 0

105 -6 125 3 1 9.5 115 -1 none 90 0 0 0 4.5 12

125 2 1 110 110 300 5.2 1 2 60

5 10

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

OUTPUT SPECIFICATIONS MODULE B (OP-B)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 4.5

Nominal 12

<5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 15 15 150 225 0.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VNOM %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 0.954 -100 -0.1 -0.2 0 -0.02

100 0.1 0.2 0.02 1 1.5 100 3.5 0.1 750 20 5 2 12.5 250 125 0 125 3 2 18

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.5A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA maximum At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5 16

125 2 1 110 110 300 5.2 1 2 10 60

5 14

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

OUTPUT SPECIFICATIONS MODULE C (OP-C)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 9

Nominal 24

<5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 30 7.5 150 225 0.5

Units V A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 1.9 -150 -0.1 -0.2 0 -0.02

150 0.1 0.2 0.02 1 3 100 3.5 0.1 750 20 5 2 25 250 125 0 125 3 3.5 36

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.25A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -1 none 90 0 0 0 4.5 20

125 2 1 110 110 300 5.2 1 2 10 60

5 18

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

OUTPUT SPECIFICATIONS MODULE D (OP-D)

Parameter Output voltage range Rated current Average output power Peak output power Initial voltage accuracy Output voltage adjustment Load regulation Line regulation Cross regulation Minimum load Output temperature drift Ripple and Noise Transient response Turn on rise time Turn on overshoot Turn on delay Current sharing accuracy Open sense offset Hold-up voltage Isolation to ground Over current protection Reverse current protection Short circuit protection (Hiccup mode) Over voltage protection Over temperature protection Sense cable protection Power good threshold Output current signal Current limit control Remote voltage control Bias supply Reliability Warranty Wire size Weight Size

Test conditions / Notes

Min 18

Nominal 48

Less than 5 s, 50% duty cycle Factory set units, Measured at sense terminals Manual: 11-turns potentiometer Measured at sense terminals Measured at sense terminals Measured at sense terminals

Max 58 3.75 150 225 0.5

Units A W W % VSET V/turn mV %VNOM %VNOM A %/C %VNOM V s ms %VSET ms ms %IMAX %VNOM V V %IRATED %IRATED ms % V V C V %VSET %IRATED %IRATED %VSET V FPMH Years AWG g

-0.5 3.6 -300 -0.1 -0.2 0 -0.02

300 0.1 0.2 0.02 1 3 100 3.5 0.1 750 20 5 2 50 250 125 0 125 3 3.5 66

20 MHz bandwidth, peak-peak 25% to 75% load transient, at 0.25A/s; recovery to within 10% of VSET Monotonic, 10% to 90% From AC on to Power Good From Enable to Power Good Open sense, voltage offset due to bias currents Each terminal % of rated current % of rated current Period Duty cycle Voltage threshold (at sense) Latching Internally monitored, latching On positive terminal On negative terminal Low threshold only ISGN = 0.6 + IOUT/(IRTD*1.25) ILMT = (VCTRL 0.6) * IRTD*1.25 VOUT = VSET ((1.8- VCTRL) / 0.6) 10 mA max At 40 C, 80% load Power cables

1.5 600 15

105 -6

115 -3 none 90 0 0 0 4.5 20

125 3 2 110 110 300 5.2 1 2 10 60

5 18

60 mm x 35 mm x 17 mm, or, 2.36 in x 1.38 in x 0.67 in

Roal Electronics, S.p.A. may change product specifications and accordingly the information presented in this document. Customers are responsible for their products and applications using Roal Electronics, S.p.A. products. Roal Electronics, S.p.A. assumes no liability from the use of its products outside of specifications. No license is granted to any intellectual property rights by this document. ROAL ELECTRONICS, S.P.A. DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. North America ROAL Electronics USA, Inc. 701, Main St. Suite 405 Stroudsburg, PA18360 Phone: + 1 570 421 5750 Fax: +1 570 421 5687 Rev. 04 October 21, 2011

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