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AC Variable Speed Drive

Energy Efficient
Fan & Pump Control
0.75kW 250kW / 1HP 350HP 200 480V Single & 3 Phase Input

www.invertek.co.uk

IP 66

IP20 0 12 IP4 MA NE 4X 5/ A 5 IP EM N /

Dedicated to Fans & Pumps


Energy efficient flow control from reliable, compact drives, ideal for HVAC systems

Service Indicator

Multi-language OLED Display

Optimal Efficiency for Fans & Pumps

7 Frame Sizes Available Standalone Pump Station Control


(Page 6)

Simple User Interface with Hand/Auto Select

OPTIFLOW

Pluggable Control Terminals

High Quality Long-life Fans

Plug-in Modules
(Page 9)

Integrated Cable Management


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Energy efficient fan & pump control

Car AirportsRetail Parks Offices

Pumping Stations Sports Centres Hospitals Laboratories Galleries Manufacturing


Hotels
PID Control
The Optidrive HVAC has a PID controller built in that is fully integrated with both HVAC and energy efficient features and is packaged in a user friendly way to ensure ease of use and fast commissioning. Now in the majority of applications it has become possible to eliminate the need for external controllers.

Hand Auto Hand/ / Auto

Cumulative Savings
Save Energy
y y Highly efficient operation Automatic optimisation when load decreases In-built sleep mode prevents lost energy when flow is low or zero

Noise Reduction
Quiet Motor Operation
High switching frequency selection (up to 32kHz) ensures motor noise is minimised.

Allows manual control (of fan or pump) to easily be selected in the event of an automatic control system failure or for simplified commissioning / system checks, or when a fast temporary override of the control system is required. Built-in Auto Control Selection allows return to automatic system control just as easily.

Quiet System Mechanics


Simple skip frequency selection avoids stresses and nuisance noise caused by mechanical resonance.

Save Money
y y Advanced features as standard Options for additional flexibility

Quiet Drive Operation


Temperature-controlled cooling fans ensure quiet operation in periods of reduced load.

Save Time
y y y y Simple parameter set allows fast installation and commissioning OptiTools Studio & Optistick make programming a breeze Customisable OLED Display Pluggable terminals

Noise Reduction through Speed Control


Optimising motor speed gives significant energy savings and reduces motor noise.

RoHS

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Energy Efficient Fan Control


Putting you in control of your energy costs

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Fire Override Mode
Fire override mode ignores signals and alarms, keeping the Optidrive HVAC operating for as long as possible.
This feature is crucial for ensuring smoke extraction from buildings in the event of a fire. Selectable logic means that the Optidrive HVAC can be easily configured to the signal produced by your fire management system. With an independently set speed for fire mode operation, selectable as either forward or reverse direction, the Optidrive HVAC has the flexibility to match the needs of your fire control system.

Stairwell Pressurisation
In the event of a fire, stairwells are often essential escape routes.
Optidrive HVAC can be used to control air flow and pressure to help keep stairwells clear of smoke to allow safe evacuation and give firefighters safe access to buildings.

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Energy efficient fan & pump control

Energy Savings Calculator


Visit www.invertek.co.uk to estimate your potential energy savings, CO2 emissions and financial savings using our free software.
Optidrive HVAC Power Savings
With variable speed control, Optidrive HVAC provides instant savings. Power
Power to fixed speed pump/fan

Improved Fan Efficiency


Energy Optimisation and Monitoring
The advanced optimisation function intelligently matches energy usage to the driven load to ensure your fan operates at maximum efficiency. The in-built energy consumption meters allow energy consumption to be clearly displayed and savings to be calculated.

Input to Optidrive HVAC

Power to produce useful flow

Flow (%)

Intelligent Standby
To reduce energy used by slow-running fans, Optidrive HVAC has an intelligent standby/sleep function to shut off output from the drive until demand for air flow increases.

Example savings based on a 45kW load


35000 30000

Broken Belt Detection


Optidrive HVAC intelligently monitors current/speed to provide immediate warning of broken belts between motors and ventilation fans.

25000 20000 15000 10000 5000 0 0

Investment payback in 8 months

Resonance Avoidance
Optidrive HVAC can be easily configured to avoid frequencies that cause resonance in ventilation systems, preventing unnecessary noise and mechanical damage to motors and fans.

Savings of over 31,000 within 5 years


1 2 3 4 5

Using Optidrive HVAC compared to direct on-line control, an estimated 20% reduction in speed results in potential energy savings of 50%.

Calculation based on a typical estimated factory working week and energy costs, including estimated component and installation costs.

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Energy Efficient Pump Control


Reducing energy and maintenance costs

Co-ordinated pump station control, built into each Optidrive HVAC as standard, allows independent control of multiple pump applications.

Setpoint Control

A standard feature on all drives

y y y

All drives operate as variable speed for maximum energy saving. Equal run time sharing across every pump. Automatic system reconfiguration in the event of a pump fault (including the master pump). Continued system operation when drives are individually powered off (including the master drive). Communication and +24V control voltage shared between drives via a standard RJ45 patch lead. Independent maintenance indicators for each pump. Any pump can be switched to Hand operation a the touch of a button, and will automatically rejoin the network when switched back to Auto. For waste water applications each pump can be set for blockage/ragging detection and activate an automatic de-ragging/pump cleaning cycle. Optional mains isolator with lock-off for safe pump maintenance. Optiflow function configured through simple parameter set-up and intelligent drive self configuration. OptiFlow Communications Independent pump system control

y y

Feedback signal

y y

Energy efficient fan & pump control

Pump Efficiency
In-built Sleep Mode with Auto-boost
Sleep mode saves energy by detecting when a pump is running inefficiently and producing little useful work. Optidrive HVAC can be programmed to enter into a sleep/disabled mode until the demand increases. To help prevent sleep mode oscillation, Optidrive HVAC can automatically initiate a boost cycle to increase pressure on starting or stopping.

Drive Controlled Bypass


Intelligent features within the Optidrive HVAC allow a bypass circuit to be implemented. Activation of Bypass mode can be determined intelligently by the Optidrive HVAC drive based on a command from the building management system. The drive can be set to automatically select bypass mode when entering into a trip condition ensuring minimal disruption to service.

Avoid Pump Downtime


Blockage Detect/Clear
Optidrive HVAC can detect pump blockages and trigger a programmed cleaning cycle to automatically clear them, preventing downtime.

Pump Clean/Stir Cycle


Triggered by a settable period of inactivity, a configurable cleaning cycle can be run to clear sediment, ensuring the pump is ready to run when needed.

Dry Run Protection


Optidrive HVAC can evaluate a pumps speed/power and shut it off or warn when the pump starts to run dry, protecting it from heat/friction damage.

Relay Cascade Control (requires optional cascade module)


3-Phase Mains Input Supply With Additional Relay Module

Motor Preheat Function


Optidrive HVAC features a motor preheat function to help ensure moisture is not permitted to collect on the motor in periods of inactivity and prior to motor start up. In addition, the motor preheat function can be used to keep condensation from developing on the motor as the motor cools down immediately following a stop. The feature is fully configurable, meaning the pump can be always available the instant it is required.

Variable speed duty pump with up to 4 assist pumps


Optidrive HVAC can provide automatic operating time monitoring and balancing for assist pumps to share duty cycle. Run time clocks for all fixed speed assist pumps are maintained and visible within the Optidrive HVAC for integration into the pump system maintenance schedules.

Relay 1 Output Relay 2 Output Relay 3 Output Relay 4 Output Sensor feedback to drive PID Master Pump Slave Pump 1 Slave Pump 2 Slave Pump 3 Slave Pump 4

Sensor

Pump Output Channel

Options & Accessories


Peripherals and factory build options to help integrate Optidrive HVAC with your systems

BACnet & Modbus RTU compatability built-in as standard

Enclosure Options

OLED Display

IP20

Sizes 2 & 3

IP40

Size 8 only

IP55/NEMA 12
Sizes 47 Protected against dust and jets of water.

IP66/NEMA 4X
Sizes 2 & 3 Dust-tight and protected against high-pressure water jets. Available with or without isolator switch.

Installed as standard on all IP55 & IP66 models.


y y y y y Clear graphical display Operates to 10C Wide viewing angle, effective in dark and light conditions Customisable display Multi-language selection

Flexible,
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Energy efficient fan & pump control

Powerful PC Software
Drive commissioning and parameter backup
y y y y Real-time parameter editing Drive network communication Parameter upload, download and storage Simple PLC function programming

Compatible with Windows XP, Windows Vista & Windows 7

Plug-in Modules

OPTIPAD

OPTISTICK

Extend functionality and communication options.


Expansion Modules
y y Extended I/O (3 x Digital In, 1 x Relay Out) Cascade Control (extended Relay) (3 x Relay Outputs)

Remote Keypad & OLED Display


IP55 panel mount touch sensitive operator interface.

Rapid Commissioning Tool


Plug-in or wirelessly copy parameter sets between drives.

Fieldbus Interfaces
BACnet/IP, Profibus DP, DeviceNet and EtherNet/IP

www.invertek.co.uk
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kW

200 240V 10% 1 Phase Input

0.75 1.5 2.2 0.75 1.5 2.2 4 5.5 5.5 7.5 11 15 18.5 22 30 37 45 55 75 0.75 1.5 2.2 4 5.5 7.5 11 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250

1 2 3 1 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75 100 1 2 3 5 7.5 10 15 15 20 25 30 40 50 60 75 120 150 175 200 250 300 350

4.3 7 10.5 4.3 7 10.5 18 24 24 30 46 61 72 90 110 150 180 202 248 2.2 4.1 5.8 9.5 14 18 24 24 30 39 46 61 72 90 110 150 180 202 240 302 370 450

2 2 2 2 2 2 3 3 4 4 4 5 5 6 6 6 6 7 7 2 2 2 2 3 3 3 4 4 4 4 5 5 5 6 6 6 6 7 7 8 8

ODV - 2 - 2 2 075 - 1 K F 1 # - # # ODV - 2 - 2 2 150 - 1 K F 1 # - # # ODV - 2 - 2 2 220 - 1 K F 1 # - # # ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 3 ODV - 2 - 3 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 5 ODV - 2 - 5 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 7 ODV - 2 - 7 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 3 ODV - 2 - 3 ODV - 2 - 3 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 5 ODV - 2 - 5 ODV - 2 - 5 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 7 ODV - 2 - 7 ODV - 2 - 8 ODV - 2 - 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 075 - 3 150 - 3 220 - 3 040 - 3 055 - 3 055 - 3 075 - 3 110 - 3 150 - 3 185 - 3 022 - 3 030 - 3 037 - 3 045 - 3 055 - 3 075 - 3 075 - 3 150 - 3 220 - 3 400 - 3 055 - 3 075 - 3 110 - 3 110 3 150 - 3 185 - 3 220 - 3 300 - 3 370 - 3 450 - 3 055 - 3 075 - 3 090 - 3 110 - 3 132 - 3 160 - 3 200 - 3 250 - 3 K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F 1 #-## 1 #-## 1 #-## 1 #-## 1 2 -## 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 #-## 1 #-## 1 #-## 1 #-## 1 #-## 1 #-## 1 2 -## 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 4 -T# 1 4 -T#

HP

kW

HP Amps Size

Factory Build Options


2 2 2 2 2 2 2 2 N N N N N N N N N N N 2 2 2 2 2 2 2 N N N N N N N N N N N N N 4 4 X X X X X X D D D D D D S S S S S S S X D X D X D X X X X D D D D S T S T S T S S S S S T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T N C N C N C N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

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ODV - 2 - 2 2 010 - 1 H F 1 # - # # ODV - 2 - 2 2 020 - 1 H F 1 # - # # ODV - 2 - 2 2 030 - 1 H F 1 # - # # ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 3 ODV - 2 - 3 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 5 ODV - 2 - 5 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 7 ODV - 2 - 7 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 2 ODV - 2 - 3 ODV - 2 - 3 ODV - 2 - 3 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 4 ODV - 2 - 5 ODV - 2 - 5 ODV - 2 - 5 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 6 ODV - 2 - 7 ODV - 2 - 7 ODV - 2 - 8 ODV - 2 - 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 010 - 3 H 020 - 3 H 030 - 3 H 050 - 3 H 075 - 3 H 075 - 3 H 100 - 3 H 150 - 3 H 020 - 3 H 025 - 3 H 030 - 3 H 040 - 3 H 050 - 3 H 060 - 3 H 075 - 3 H 100 - 3 H 010 - 3 H 020 - 3 H 030 - 3 H 050 - 3 H 075 - 3 H 100 - 3 H 150 - 3 H 150 - 3 H 200 - 3 H 250 - 3 H 300 - 3 H 040 - 3 H 050 - 3 H 060 - 3 H 075 - 3 H 120 - 3 H 150 - 3 H 175 - 3 H 200 - 3 H 250 - 3 H 300 - 3 H 350 - 3 H F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F 1 #-## 1 #-## 1 #-## 1 #-## 1 2 -## 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 #-## 1 #-## 1 #-## 1 #-## 1 #-## 1 #-## 1 2 -## 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 N- T # 1 4 -T# 1 4 -T#

200 240V 10% 3 Phase Input

380 480V 10% 3 Phase Input

kW Models: Factory Settings Motor Rated Frequency: 50Hz Motor Rated Voltage: 400V

HP Models: Factory Settings Motor Rated Frequency: 60Hz Motor Rated Voltage: 460V

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Replace # in model code with colour-coded option IP20 units are available with 7 Segment LED Display only

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Size
Enclosure Height (mm) Width (mm) Depth (mm) Weight (kg)

2
IP20 221 112 185 1.8

2
IP66 257 188 239.5 4.8

3
IP20 261 131 205 3.5

3
IP66 310 211 251.5 7.3

4
IP55 440 173 230 11.5

5
IP55 540 235 270 22.5

6
IP55 865 330 340 50

7
IP55 1280 330 370 80

8
IP40 2000 516 500 270 W D

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Drive Specification
Input Ratings
Supply Voltage Supply Frequency Displacement Power Factor Phase Imbalance Inrush Current Power Cycles 200 240V 10% 380 480V 10% 48 62Hz > 0.98 3% Maximum allowed < rated current 120 per hour maximum, evenly spaced 230V 1 Phase Input: 0.752.2kW (13HP) 230V 3 Phase Input: 0.7575kW (1100HP) 400V 3 Phase Input: 0.75250kW 460V 3 Phase Input: 1350HP 110% for 60 seconds 0 120Hz, 0.1Hz resolution 98% Storage : 40 to 60C Operating : 10 to 40C Up to 1000m ASL without derating Up to 2000m maximum UL approved Up to 4000m maximum (non UL) Above 1000m : Derate by 1% per 100m 95% Max, non-condensing IP20 (Frame sizes 2 & 3) IP66 (Frame sizes 2 & 3; up to 7.5kW) IP55 (Frame sizes 4 7) IP40 (Frame size 8) Built-in keypad as standard Optional remote mountable keypad Built-in multi language OLED display (except IP20) LED display (IP20 only) OptiTools Studio Digital Inputs Setpoint Control Digital Analog Signal

Control Specification

Control Method PWM Frequency Stopping Mode Braking Skip Frequency

Variable Torque V/F Variable Torque Energy Optimised V/F 4 32kHz Effective Ramp to Stop : User Adjustable 1 600 seconds Coast to Stop Motor Flux Braking Single point, user adjustable 0 to 10 Volts 10 to 0 Volts 10 to +10 Volts 0 to 20mA 20 to 0mA 4 to 20mA 20 to 4 mA Motorised Potentiometer (Keypad) Modbus RTU BACnet BACnet/IP, Profibus DP, DeviceNet, EtherNet/IP

Control Features

Fire Mode Broken Belt Detection PID Control

Selectable direction Selectable speed reference Under load monitoring with autotune configuration Internal PID control with feedback display Pump load monitoring with autotune function, user configurable Adjustable Pump Cleaning Cycle operation Control of fixed speed assist pumps via optional cascade control module Control of Duty, Assist and Standby variable speed pumps via internal Master Slave network Automatic pump stir function Last 4 Trips stored with time stamp Logging of data prior to trip for diagnostic purposes : Output Current, Drive Temperature, DC Bus Voltage Maintenance Indicator with user adjustable maintenance interval Onboard service life monitoring Hours Run Meter Resettable & Non Resettable kWh meters Adjustable speed electrical power drive systems. EMC requirements.

Pump Control Features

Pump Blockage Detection Pump Cleaning Multi-pump Control Pump Stir

Output Ratings
Output Power Overload Capacity Output Frequency Typical Efficiency

Maintenance & Fault Memory Diagnostics


Data Logging

Optional

Ambient Conditions

Temperature

I/O Specification

Power Supply

24 Volt DC, 100mA, Short Circuit Protected 10 Volt DC, 5mA for Potentiometer 5 Total as standard (Optional additional 3)

Maintenance Indicator Monitoring

Altitude Humidity

Programmable Inputs

3 Digital (Optional additional 3) 2 Analog / Digital Selectable 10 30 Volt DC, internal or external supply, NPN Response time : < 4ms Resolution : 12 bits Response time : < 4ms Accuracy : < 1% full scale Parameter adjustable scaling and offset 4 Total (Optional additional 3) 2 Analog / Digital 2 Relays (Optional additional 3) Maximum Voltage : 250 VAC, 30 VDC Switching Current Capacity : 6A AC, 5A DC

Standards Compliance

EN 618003:2004

Enclosure

Ingress Protection

Programming

Analog Inputs

Keypad Display PC

Programmable Outputs Relay Outputs

0 to 10 Volt Analog Outputs 0 to 20mA 4 to 20mA

Model Code Guide

Connection Diagram
Function
Digital Input 1 Digital Input 2 Digital Input 3

ODV-2-22075-1KF1#-##
Product Family Generation Frame Size 200-240V = 2 380-480V = 4 Supply Voltage

Default Setting
Drive Enable Analog / Preset Speed 1 Select Local / Remote Reference Select

12 Volt DC Output, 100mA max / 24 Volt DC Input

+10 Volt Power Supply 5mA Analog Input 1 0 Volt


Input Phases Power Type EMC Filter Brake Transistor Enclosure

Local Speed Reference

Power Rating Code Single Phase = 1 3 Phase = 3 kW = K HP = H

Analog Output 1 0 Volt Analog Input 2 Analog Output 2 Safe Torque Off Input Safe Torque Off Input

Motor Speed

Remote Speed Reference Motor Current

Internal EMC Filter = F

No Brake Transistor = 1

IP20 = 2 IP40 = 4 IP55 = N IP66 Non-switched = X IP66 with Isolator = D

Output Relay 1
Display PCB Coating

Drive Healthy / Fault

OLED Text Display = T LED Display = S

Standard Coating = N Full Conformal Coating = C

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Output Relay 2 Drive Running

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+44 (0)1938 556868

Call Invertek Drives

UK Head Office, Welshpool

Global HVAC Solutions


Invertek Drives operate at the heart of HVAC systems around the world

USA Climate control in the National Portrait Gallery

UK Safety critical ventilation in underground car parks

HOLLAND Hot water pumping across district network

SINGAPORE Building automation at Maybank Tower

IRELAND Storm water pumping in the Dublin Port Tunnel

INVERTEK DRIVES LIMITED UK HEAD OFFICE Offas Dyke Business Park, Welshpool, Powys. UK SY21 8JF Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869 Email: sales@invertek.co.uk

2011 Invertek Drives Ltd. All rights reserved.


85-ODV2B-IN V1.11