ModelRFQforPerformanceBasedFire andGasSystemDesignBasis DevelopmentandValidation

Revision0,7June2011

TableofContents
1. 2. Scope.....................................................................................................................................................4 TermsandAbbreviations......................................................................................................................4 2.1 2.2 3. Terms............................................................................................................................................4 Abbreviations................................................................................................................................4

ReferenceDocuments ..........................................................................................................................4 . 3.1 3.2 3.3 3.4 ReferenceDrawings......................................................................................................................4 COMPANYStandards....................................................................................................................5 ExternalStandards........................................................................................................................5 PotentialDocumentConflictsorErrors........................................................................................5

4. 5.

StudyObjectives...................................................................................................................................5 StudyMethodology ..............................................................................................................................6 . 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.7 5.8 FireandGasZoneDefinition.........................................................................................................6 HAZIDandFGSFunctionDevelopment........................................................................................7 AnalyzeRiskandDefineFGSPerformanceTargets......................................................................7 DesignBasisConsequenceModeling............................................................................................8 DetectorTechnologyAssessment.................................................................................................9 FireandGasMappingforCoverageVerification..........................................................................9 FGSFunctionSafetyAvailability(SIL)Verification......................................................................11 FGSRequirementsSpecifications...............................................................................................11 FGSVerificationandValidation..................................................................................................12

6. 7. 8. 9. 10.

StudyDeliverables..............................................................................................................................13 ProjectSchedule.................................................................................................................................13 MeetingsandPresentations...............................................................................................................13 InformationtobePresentedintheProposal.....................................................................................13 BasisofCommercialProposal.........................................................................................................14

AppendixAFacilityDescription...............................................................................................................15 AppendixBFGSZoneListandZoneExtentsDrawing .............................................................................17 . AppendixCFGSFunctionListTypical....................................................................................................20 AppendixDFGSPerformanceTargetList................................................................................................22

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AppendixEDesignBasisConsequenceModelingResults.......................................................................25 AppendixFTypicalFireandGasMappingResults...................................................................................26 AppendixGTypicalFGSRequirementsSpecificationsComponents.......................................................30

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1. Scope
ThisdocumentdefinesthescopeofworkforthePerformanceBasedFireandGasDetectionand SuppressionSystemDesignBasistobeperformedforthefacilitiesdescribedinAppendixAFacility Description.

2. TermsandAbbreviations
2.1 Terms
(NameofOperatingCompany) (NameofEngineeringCompany,ifsubcontractedthroughthirdparty) EntitycontractedbyCOMPANYorENGINEERtoperformthescopeofservices containedinthisdocument TheworkrequiredtocompletethePerformanceBasedFireandGasDetectionand SuppressionSystemDesignBasis,asdetailedinthisdocument,forthefacilities describedinAppendixAFacilityDescription COMPANY ENGINEER CONSULTANT

SCOPEOFWORK

2.2
F&G FGS

Abbreviations
FireandGas FireandGasSystem

3. ReferenceDocuments
Theprojectdocumentation,codes,standards,andotherdocumentsthatdefinethescopeofthisproject andthelimitationsandexpectationsunderwhichtheprojectistobeexecutedarelistedinthefollowing sections.

3.1

ReferenceDrawings
Title PROCESSFLOWDIAGRAM,GASPRODUCTION FACILITY LEGENDSHEET,GASPRODUCTIONFACILITY HIGHPRESSURESEPARATOR,GASPRODUCTION FACILITY LOWPRESSURESEPARATOR,GASPRODUCTION FACILITY PIPELINEPUMP,GASPRODUCTIONFACILITY GASCOMPRESSOR,GASPRODUCTIONFACILITY

DrawingNumber DXXX.XXX01SHT1 DXXX.XXX02SHT1 DXXX.XXX02SHT2 DXXX.XXX02SHT3 DXXX.XXX02SHT4 DXXX.XXX02SHT5

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DrawingNumber DXXX.XXX02SHT6 DXXX.XXX03SHT1

Title GASCOMPRESSORUTILITYDETAILS,GAS PRODUCTIONFACILITY PLOTPLAN,GASPRODUCTIONFACILITY

3.2

COMPANYStandards
Title N/A

DocumentNumber NONE

3.3

ExternalStandards
Title NationalFireAlarmandSignalingCode GuidanceontheEvaluationofFireandGasSystem Effectiveness Functionalsafety:SafetyInstrumentedSystemsfor theprocessindustrysector

DocumentNumber NFPA72 ISATR84.00.07 IEC61511

3.4

PotentialDocumentConflictsorErrors

ThedocumentsthatarereferencedinSection3ofthisdocumentareincorporatedbyreferenceintothis requestforproposaldocument.Ifanyerrorsofconflictsarefoundtooccurwithinthisproposal documentortheincorporatedreferencedocuments,theconflictsshallbebroughttotheattentionof ENGINEERorCOMPANYforresolution.

4. StudyObjectives
Theprimaryobjectiveofthisstudyistodevelopadesignbasisfortheimplementationofafireandgas detectionandsuppressionsystem.Attheconclusionofthestudythefacility,asdescribedinAppendixA FacilityDescription,shallbecompletelydefinedintermsofdetectorlayoutandlogicfunctionality. Thislayoutandfunctionalitywillbedevelopedinsuchawaythattolerablerisktargetsareachievedfor thefacility,inaccordancewithCOMPANYstandards,asshowninSection3.2,withrespecttofire hazards,combustiblegashazards,andtoxicgashazards. Thestudyshallincludethefollowing,taskswithassociateddeliverabledocuments: Definethefireandgaszones HazardIdentification(HAZID)studyfacilitationtosupportFGSfunctiondevelopment Identifythefireandgassafetyinstrumentedfunctionsofeachzone AnalyzeRiskandDefineFGSPerformanceTargets,including: o Classifyeachzone o Gradeallzonesclassifiedasaprocessarea o Developzoneextentsdiagrams(whereapplicable o Assigndetectorcoveragetargets(whereapplicable) o AssignFGSfunctionsafetyavailability(SIL)target(whereapplicable)

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PerformDesignBasisConsequenceModeling(Jetfires,poolfires,vaporcloudfires,combustible gasdispersion,andtoxicgasdispersion) Performdetectortechnologyassessmenttofacilitatedetectortechnologyselection PerformFireandGasMappingtoverifythattheproposeddetectorlayoutachievescoverage performancetargets PerformFGSfunctionsafetyavailability(SIL)verificationcalculations DevelopFGSRequirementsSpecifications,including: o FGSGeneralRequirements o FGSZoneList o FGSZoneExtentsDiagrams o FGSZoneGradingDiagrams o FGSDetectorListwithType,Location,Orientation,andSetPoints o FGSDetectorLayoutDiagrams FGSSystemVerificationandValidationTesting

5. StudyMethodology
Thestudyshallbeperformedinaccordancewiththemethodologiesandconstraintsspecifiedinthe followingsections.

5.1

FireandGasZoneDefinition

CONSULTANTshallreviewthescopeoffacilitiesofthisproject(asdefinedinAppendixAFacility Description)inordertodetermineanddocumenttheappropriateseparationandsegregationofthe physicalfacilityintodiscretezones.Inthedefinitionofthezones,CONSULTANTshallreviewtheplan drawingsofthefacilityanddefinezoneboundariesconsideringthefollowingattributesofthefacility: SimilarEquipment:Locationofzoneboundarieswillbedefinedinsuchawayastogroup equipmentwithsimilarprocesshazards DifferentiatebyDeck:Differentdeckstypicallyimplydifferentzones FGSSystemActions:Ifdifferentactionsarerequiredtobetakenastheresultofconfirmedfire orconfirmedgasreleases,thendifferentzoneswillbedefined SegregationofHazards:Desiretopreventgasmigrationfromoneoperatingareatoadjacent areasmayrequiredefinitionofseparatehazardzones ClassifiedElectricalEquipment:Theneedtoprotectnonclassifiedelectricalequipmentwithina moduleorenclosureandsegregatefromclassifiedareasrequiresdefinitionofaseparatezone SpecialOccupancies:Occupiedareasofhighvalueequipment(turbinedrivers)mayrequire definitionofseparate/distinctzonestoaffordadditionalprotectionwithinareaswithspecial occupancies

TheFGSFunctionDefinitionactivityshallresultinapreliminaryzonelist.Thezonelistwillsubsequently beupdatedafterthehazardidentification(HAZID)studywithassociatedFGSfunctiondevelopment. Theactivityshallalsoresultinzoneextentsdrawingswherethephysicalboundariesofthezonesare

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identifiedandoverlaidonfacilityplandiagrams.Atypicalzonelistandatypicalzoneextentsdiagram areprovidedinAppendixBFGSZoneListandZoneExtentsDrawing.

5.2

HAZIDandFGSFunctionDevelopment

CONSULTANTshalltraveltoCOMPANYsitetofacilitateameetingandworkshopwherethehazardsthat arepresentineachzone,forwhichfireandgassystemprotectionisdesirable,shallbeidentified.The workshopshallbeperformedusingtheHazardIdentification(HAZID)technique.CONSULTANTshall facilitateanddocumenttheresultsofthemeeting.CONSULTANTfacilitatorshallbeexperiencedinthe HAZIDtechniqueandshallhaveperformedaminimumoftwo(2)studieswhoseresultswereemployed todefinefireandgaszonehazardsforperformancebasedfireandgasstudies. Inaddition,foreachzoneandhazardwhereautomatedactionsexist,areproposedinthedesign,orare requiredbytheCOMPANYfireandgasphilosophydocument,theseautomatedactionsshallbe documentedinaFGSfunctionlist.TheFGSfunctionlistwillcontainthefollowinginformation: AbriefdescriptionofeachFGSfunction AtagnumberforeachFGSfunction(ifavailable) AlistofinputsandoutputsforeachFGSfunction ReferenceinformationforeachFGSfunction,includingdrawingnumberswheretheFGS functionalityisdescribed GeneralrequirementsforallFGSandanexplanationforuseoftheFGSfunctionlist SpecificnotesforindividualFGSfunctions,asneeded.

FGSfunctionlistdevelopmentshallbeleadbyCONSULTANTfacilitatorwhoiscompetentinFGSdesign andSISdesignasevidencedbyISA84ExpertorISASVScertificate,inordertoensurethatthefunctions areproperlydefined. TheactivitiesinthistaskshallbedocumentedinarevisedFGSzonelistincorporatingthehazards determinedduringtheHAZIDstudy,andintheFGSfunctionlist.AsampleFGSfunctionlistisshownin AppendixCFGSFunctionListTypical.

5.3

AnalyzeRiskandDefineFGSPerformanceTargets

CONSULTANTshallconductanddocumentariskanalysiswheretheappropriateperformancetargetsfor eachFGSfunctionaredefined.Theriskanalysisandassociateddocumentationshallbeperformedin accordancewithCOMPANYproceduresforperformancebasedfireandgassystemdesign.Eachzoneis assignedacategorytodetermineperformancerequirementsforfireandgasdetection,whichincludes targetsfordetectorcoverage.EachFGSfunctionwithahydrocarbonzoneshallbeassignedasafety availability(SIL)target.Theanalysisshallbebasedonriskofsafetyand/orcommercialimpactsoffire andgasreleasesinthezone.Theriskrankinganalysisshallresultinafiregradeorgasgrade,which formsthebasisforassigningtheperformancetargets.Theriskanalysisshallbeperformedbya facilitatorthathasexperienceinperformingperformancebasedFGScategorizationandgradingstudies (minimumoftwostudies).

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Theriskanalysisshallbeperformedonalocationbylocationassessmentofhazards,andshallconsider thefollowingfactors. 1. AssessmentoftheHydrocarbonProcessingEquipment 1.1 Amountandtypeofequipmentinthezone 1.2 Potentialcrediblesourcesofhydrocarboninthezone 1.3 IgnitionSources 1.4 Concentrationsoftoxicgasesinprocessingfluids 2. AssessmentofFireandGasConsequences 2.1 Determinereleasescenarioswhichthesystemisintendedtoprotectagainst 2.2 Identifyconfinementandcongestionintheprocessareasthatcouldaggravate flammablegashazards,e.g.,opengratingversussoliddecking 2.3 Considercommercialassetvaluationandbusinessinterruptionconsequences 2.4 Considersafetyrelatedconsequencesincludingpersonnelandpublicsafety 3. Assessmentofreleaselikelihood 3.1 Aggregatelikelihoodofreleasefromallidentifiedreleasesourcestodetermineoverall likelihood 3.2 Determinethetimerequiredforthehazardtoescalate 3.3 Determineopportunityforeffectiveoperatorresponseactiontopreventhazard escalation 4. Assessmentoflevelofhumanoccupancy 5. Assessmentofproductionvalueforprocess Theresultsofthisriskanalysis,inaccordancewithCOMPANYprocedure,shalldefinetherequired performancetargetsofcoverageandsafetyavailability.Inaddition,CONSULTANTshalldefinethe physicalextentsofthegradedareabasedontheCOMPANYprocedureconsideringlocationsofleak sourcesandprotecteddistancesfromthoseleaksources,whichareafunctionofthegrade.Theresults ofthistaskshallbedocumentedinaFGSPerformanceTargetListandFGSGradeExtentsDiagram.A typicalFGSPerformanceTargetListandFGSGradeExtentsdiagramareshowninAppendixDFGS PerformanceTargetList.

5.4

DesignBasisConsequenceModeling

CONSULTANTshallperformdesignbasisconsequencemodelinginordertodeterminetheexpected physicalextentsofthetypicalscenariosthatareexpectedforthefacilityunderstudy.Consequence modelingshallbeusedtodeterminethedesignbasisofthefireandgasdetectionandsuppression system.CONSULTANTshallensureaproperunderstandingofthepotentialconsequencesofahazardso thatanappropriatedegreeofintegritycanbespecified.HazardssafeguardedwithFGScanbedifficult toassessinaqualitativemanner,anditisoftendesirabletoquantitativelyassessthedegreeand magnitudeofthepotentialhazardousoutcome.Theseoutcomescouldincludeapoolfire,jetfire, combustiblegasclouddispersionwithavaporcloudfire/explosion,toxicgascloudformationand dispersion,oraBoilingLiquidExpandingVaporExplosion(BLEVE).

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DuringtheHAZID,aseriesofcredibledesignbasisscenariosshallbeselectedformodelingbyateamof experts.Theassessmentofconsequencesisdoneusingcomputerizedmodelingtodeterminethesize andextentofthesehazardousoutcomes.Thehazardsarethenassessedintermsofthepotential impacttoonsiteoroffsitepersonnel,theenvironment,orintermsofequipmentdamage.Thedesign basisconsequencemodelingcanthenbeusedwiththecustomersriskmanagementguidelinesto accuratelydeterminetheseverityofthehazard;andanappropriatedegreeofintegrityisselectedfor safeguardsthatwilldetectandpreventthehazardouscondition.Thisoftenreducesexcessive conservatismsthatareinherenttoqualitativeriskassessmenttechniquessuchasPHAorLOPA.The designbasisconsequencemodelingisdocumentedalongwithotherdesignbasisinformationforsafety instrumentation&controlsystems,anditshouldbemaintainedforthelifeoftheprocessaswellas updatedwhensignificantchangesoccurtotheprocessconditions. TheresultsofthedesignbasisconsequencemodelingshallbeincludedintheFGSDesignBasisReport, andshallincludelengthandwidthestimatesforthevariousconsequencetypesalongwithfootprint colorizedmapsforeachmodeledscenario.Typicalresultsofdesignbasisconsequencemodelingare presentedinAppendixEDesignBasisConsequenceModelingResults.

5.5

DetectorTechnologyAssessment

CONSULTANTshallperformadetectortechnologyassessmentwhoseresultsshallbeusedtoselectthe mostappropriatedetectortechnologyforallofthedetectionapplicationsofthestudy.CONSULTANT shalllistallavailabledetectortechnologiesforfiredetectionandgasdetection.Eachtechnologywillbe describedwithrespecttoitsstrengthsandweaknesses,alongwithalistingoftheattributesthatcan affectperformance,suchasreflectedlight,spuriousradiationsources,etc.Subsequently,thefacility shallbeconsidered,alongwithalistingoftheperformanceaffectingattributesthatarepresentinthe zones.Acomparisonoftheperformanceaffectingattributesofeachzoneagainsttherelativestrengths andweaknessesofeachdetectortypeshallbemadeandshallresultintheselectionofdetector technologyforallofthezones. TheresultsofthedetectortechnologyassessmentshallbedocumentedintheFireandGasDesignBasis report.

5.6

FireandGasMappingforCoverageVerification

CONSULTANTshallperformfireandgasmappingtoverifythatthecoveragetargetsthatwereselected foreachfireandgaszoneareachievedbytheproposeddesign.Themappingstudyshallconsiderthe followingfactors. 1) Theproposedlayoutandorientationshallbeassessedtoensurethefollowing a) Toensurethecoveragefootprintissufficienttoprovidetherequiredhazardalarmsandcontrol actions b) Toensurethatdetectorviewsarenotimpededbypipework,cabletrays,orotherobstructions. 2) Theeffectiverangeoftheselecteddetectorsshallconsidertheexpectedenvironment,withthe estimatebasedontestdata

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Thefireandgasmappingstudyshallbeofthegeographiccoveragevarietyforbothfiredetectionarrays andgasdetectionarrays.Thegeographiccoverageshallcalculatethefractionoftheareaofa monitoredprocesszonewhich,ifafireorgasreleaseweretooccur,wouldbedetected. Thefireandgasmappingshallbeperformedutilizingacomputeraideddesigntoolthatwillgeneratea colorizedmapofthecoverageprovidedinazone,alongwithtabulatedandcalculatedresults.Thefire andgasmappingtoolshallhave,ataminimum,thefollowingattributesforfiremodeling. Performmodelinginthreedimensions Calculatetheanalysisresultsforanyuserselectedelevationofinterest Accuratelymodelanymakeandmodeloffiredetector(i.e.,theresultsofthecomputer softwareshallcreateamapthatisessentiallyidenticaltotheconeofvisionpresentedineach equipmentvendorsproductliteraturewhenthedetectorislocatedattheelevationofinterest andorientedwithnoangleofdeclination) Accuratelymodeltheeffectsofchangesindetectorelevationawayfromtheelevationof interest Accuratelymodeltheeffectsofchangingangleofdeclinationwithrespecttotheelevationof interest Accuratelymodelmultipledifferentdetectorsensitivitysettingsforeachdetector Accuratelymodelmultiplefiresfromdifferentmaterialsofinterestforeachdetectorasrequired (e.g.,methanolfires,methanefires,hexanefires) Accuratelymodeltheimpactofobstructionstofiredetectorviewinfullthreedimensions Accuratemodelmultipleobstructiongeometries,includingbutnotlimitedto,cubes(cuboid), spheres,cylinders,cylindricalvesselshorizontalandvertical) Presenttabularresultsoftheareawhere 1. Nodetectorsaresighted 2. Asingledetectorissighted 3. Twoormoredetectorsaresighted Presentacolorcodedmapoftheelevationofinterestshowingwhere 1. Nodetectorsaresighted 2. Asingledetectorissighted 3. Twoormoredetectorsaresighted Limitgraphicresultsandtabulatedresultstothefiregradingextentsinsteadoftheoverallzone. Presentmultipleindependentresultsforthemultiplezonegradesthatmaybepresentina zone.

Thefireandgasmappingtoolshallhave,ataminimum,thefollowingattributesforgasmodeling. Performmodelinginthreedimensions Modelingofpointdetectionsystemsalongwithopenpathdetectionsystems Presentgraphicalresultsatanyuserselectedelevationofinterest Presenttabularresultsoftheareawhere

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1. Nodetectorsaresighted 2. Asingledetectorissighted 3. Twoormoredetectorsaresighted Presenttabularresultsforeitherasingleelevationorfullyinthreedimensionsfortheentire threedimensionalroomspace Presentacolorcodedmapoftheelevationofinterestshowingwhere 1. Nodetectorsaresighted 2. Asingledetectorissighted 3. Twoormoredetectorsaresighted Limitgraphicresultsandtabulatedresultstothegasgradingextentsinsteadoftheoverallzone. Presentmultipleindependentresultsforthemultiplezonegradesthatmaybepresentina zone.

Allfireandgasmappingshallbeperformedbypersonnelwhoarecertifiedbythesoftwarevendortobe qualifiedtoperformfireandgasmappingstudiesandqualifiedtousethefireandgasmapping software.Allmappingscenariosshallbecertifiedbythesoftwarevendorasbeingaccurateand representativewithrespecttothedocumentationthatdescribeseachfireandgasmappingscenario. Theresultsofthestudyshallbepresentedasonefirecoveragemapandonegascoveragemapforeach zone,withtabulatedresultsofthemappinganalysis.Fortypicalfireandgasdetectionmappingresults, seeAppendixFTypicalFireandGasMappingResults.

5.7

FGSFunctionSafetyAvailability(SIL)Verification

CONSULTANTshallperformverificationcalculationstoensurethattheproposeddesignandassociated testingandmaintenancephilosophyachievetheselectedsafetyavailability(SIL)targets.CONSULTANT shallbuildreliabilitymodelsthatallowcalculationoftherelevantdesignparametersofSIL,safety availability,andachievedfaulttolerance.Thesecalculationsshallbeperformedusingdatabasesof equipmentfailureratesandassociatedfailureattributes.Thecalculationshallbeperformedusinga softwaretoolkitthathasbeenformallyverifiedandvalidatedtoaccuratelycalculatetheseresultsin conformancewithIEC61511andtheISATR84.00.02technicalreport.CONSULTANTshallensurethat personnelperformingSafetyAvailability/SILverificationarecompetenttoperformthesecalculations, includingbutnotlimitedtoensuringpersonnelholdacertificateasanISA84SILVerificationSpecialist (SVS)orcertificateasanISA84Expert.TheresultsofthistaskwillbedocumentedintheFGSDesign BasisReport.

5.7

FGSRequirementsSpecifications

CONSULTANTshallprepareaFGSRequirementsSpecificationsdocumentset.Thepurposeofthis documentsetistoprovideacomprehensiveconceptualdesignthatcansubsequentlybeusedasthe basisforfireandgasequipmentsupplyanddetaileddesignactivitiessuchasequipmentselectionand logicdevelopmentandprogramming.Thespecificationsshallcontainbothfunctionalrequirementsand integrityrequirementsandshallbedevelopedingeneralaccordancewithClause10oftheIEC61511 standard.Thedocumentsetshallbecomposedofmultipleparts.First,asectiondescribingthegeneral

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requirementsoftheentireFGSsystemshallbeprepared.Thissectionshallcontainallgeneral informationthatpertainstotheentireFGSsystem,alongwithspecificnotesthatdetailanyspecial situationsorexclusionstothegeneralrequirements.Inadditiontothegeneralrequirementsthe followingdocumentsshallbegeneratedandincorporated. FGSLogicCauseandEffectDiagrams FGSDetectorListswithdetectortypes,locations,orientations,andsetpoints FGSDetectorLayoutDiagrams

ThedocumentationshallbecreatedutilizingthesameformatasthosepresentedinAppendixG TypicalFGSRequirementsSpecificationsComponents.

5.8

FGSVerificationandValidation

CONSULTANTshallfacilitateandparticipateinFGSsystemdesignverificationandvalidationtesting.The objectiveoftheverificationandvalidationactivityistoensurethattheinstalledFGSsystemisin compliancewiththeFGSperformancespecificationsanditsoperationsuitablymatchesthe performancelevelandassumptionsthatweremadeduringthedesignphase.Theactivitywilloccurin twodistinctphases.ThefirstphaseshallbeaverificationofinstalledequipmentagainsttheFGS RequirementsSpecifications.Duringthisphasealldetectorswillbeviewedatthefacilityinorderto verifythattheyarethecorrecttype,andinstalledintheproperorientationandlocation,aspertheFGS layoutdiagramsandFGSdetectorlist.Theverificationphaseshallalsoincludeverificationthatallofthe requirementslistedinthegeneralrequirementsandnoteshavebeenimplementedintheFGSlogic solverandthattheFGSlogicsolverhasbeenprogrammedinaccordancewiththeFGSCauseandEffect Diagrams.Theverificationphaseshallbeginwiththedevelopmentofaverificationandvalidation procedureandchecklist,andshallresultincompletionoftheverificationchecklistandsubmissionofa deviationrecord(punchlist)ofanydeviationsthatwerefoundfromtheFGSRequirements Specification. ThesecondphaseofthistaskwillinvolveCONSULTANTfacilitationofvalidationtesting.Thevalidation testingshallbeaccomplishedbyphysicallyactivatingeachdetectorbyeithersimulatingafirewithafire simulator,orcreatinganabovealarmlimitgasconcentrationthroughapplicationofasamplegas.For eachgasdetectorthesamplegasshallbeappliedbyCOMPANYtechnicianswhoareunderthedirection ofCONSULTANT,usingcalibrationgasessuppliedbyCOMPANY.Uponapplicationofthecalibrationgas properactivationofthesensorwillbeverifiedalongwithproperactivationofalleffects,suchaslights, horns,andassociatedprocessactions.Foreachfiredetector,thefireandgasmappingresultsforeach individualdetectorwillbereviewedandarepresentativesetofpointsaroundtheperimeterofthe detectorsconeofvisionwillbeidentified.Eachofthepointsalongtheperimeterwillbesimulated usingafiresimulatordeviceprovidedbyCOMPANYthatiscompatiblewiththefiredetector.Activation ofthesensorateachpointshallbeverified.Forthefirstactivationpoint,theactivationoftheproper effectswillalsobeverified.

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Theresultsoftheverificationandvalidationactivitywillbedocumentedinaverificationandvalidation reportthatwillincludethecompletedchecklistsandnotatedtestprocedures.

6. StudyDeliverables
Theprojectdescribedinthisrequestforproposalshallresultinthefollowingdocuments,drawings,and specificationsasaresultofthestudywork. 1. FGSStudyReportdescribingthescopemethodologyandresultsofthestudy,includingthe followingworkproductsasappendices: ZoneList ZoneGrading 2. FGSRequirementsSpecificationsincludingthefollowingsectionsanddrawings: GeneralRequirementsandNotes FGSCauseandEffectDiagrams 3. FGSVerificationandValidationTestingReport,includingthefollowingsections VerificationandValidationPlan VerificationandValidationChecklist Alldeliverablesshallbesubmittedinafixed(noneditable)format,e.g.,AdobePDForequal,andinthe nativeeditableformat,e.g.,MicrosoftWord,orequal.

7. ProjectSchedule
<<INSERTPROJECTSCHEDULEREQUIREMENTSINTOTHISLOCATIONASDICTATEDBYPROJECT CONDITIONS>>

8. MeetingsandPresentations
Thescopeoftheprojectshallincludethefollowingmeetingsandpresentationstobeperformedat COMPANYsite,professionalfeesandtravelandlivingexpensesaretobeincludedinthefixedprice submittedbyCONSULTANT. KickOffMeeting HAZIDZoneDefinitionMeeting PreliminaryResultsReviewMeeting FinalResultsPresentation

9. InformationtobePresentedintheProposal
TheproposalgeneratedbyCONSULTANTforthisSCOPEOFWORKshallincludethefollowing informationinordertobeconsideredincompliancewiththisRequestforQuotation.

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DescriptionoftheSCOPEOFWORKProposedbyCONSULTANT Methodologytobeimplemented,includingacceptancecriteria Assumptionsuponwhichtheproposalisbased Assumptionsutilizedduringstudyexecutionfortechnicaltasks Detailsofallsoftwaretoolsimplemented Detailsofsourcesofreferencesanddatabasesimplemented Compositionofthestudyteam,includingresumeofkeypersonnel Competencyjustificationforkeypersonnel Proposedscheduleforprojectexecution

Inaddition,anyclarifications,qualifications,orexclusionsbyCONSULTANTtotheSCOPEOFWORK containedhereinshallbeclearlylistedseparately.Ifnoclarifications,qualifications,orexclusionsare notedbyCONSULTANTintheirproposaldocument,theCONSULTANTshallbeconsideredinfull compliancewiththeSCOPEOFWORKrequirements.

10.

BasisofCommercialProposal

ThecommercialproposalshallbeincompliancewiththetermsandconditionsofCOMPANYor ENGINEERstandardpurchasingtermsandconditionsfortechnicalserviceprojects(standardtermsand conditionsareattached). Theproposalshallbepreparedonthebasisofafixedpriceforservicesandexpenses.Timeand materialsproposalsshallnotbeaccepted.TheSCOPEOFWORKiswelldefined.Assuch,thelevelof effortisclearlydeterminablebyacompetentconsultant.Inabilitytoprovideafixedpricelumpsum quotationshallbeconsideredalackofcompetencyoftheCONSULTANTtoperformtheseservices, resultinginarejectionoftheproposal.

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AppendixAFacilityDescription
Overview TheGeneralOil&GasOperatingCompanysproductionfacilitylocatedinChemicalCity,TXprocesses hydrocarbonfluidscomingoutofnaturalgaswellslocatedinproductionplatforms.Thewellsdischarge theproductionfluidsintoamainproductionheader,whichinturnsuppliesthefacilitywithfeedstock.In thefirststageoftheseparationprocess(highpressurestage),theproductionfluidsenterahigh pressureseparatorwheretheliquidandgascomponentsareseparatedataspecifictemperatureand pressure.Thegasleavingthehighpressureseparatorispredominantlycomposedoflighter hydrocarbonsanddoesnotneedanyadditionaltreatment.Thegasleavesthefacilityviatheexportgas pipelinetoneighboringgasprocessingcompanies.Inthesecondstageoftheseparationprocess(low pressurestage),theliquidfromthefirststageentersthelowpressureseparatorandflashesataspecific temperatureandpressure.Thegasstreamfromthelowpressureseparatoriscompressedandthe compressedgascombineswiththegasleavingthehighpressureseparator.Theliquidfromthelow pressureseparatorisconsideredtobestabilizedforprocessingpurposesanditispumpedintothehigh pressureexportliquidpipeline.Themajorequipmentusedinthisprocess,includesaHighPressure Separator,LowPressureSeparator,ExportPumpandGasCompressoraredescribedinthefollowing sections. HighPressureSeparator(V101) Hydrocarbonfluidsenterthehighpressureseparator(V101)throughapressurereducingvalve(PRV 101A)whichreducesthepressurefromapprox.700psig(productionheaderpressure)to350psig(first stageoperatingpressure).ThepressureintheseparatorismaintainedbythepressurecontrolvalvePV 101B.Flashingoccursinthevesselcausingseparationofgasandliquidcomponents.Reductioninflow velocitycausestheliquiddropletstodropoutofthegasstream.Theseparatorvesselprovidesthe retentiontimeneededforeffectivegasliquidseparationandalsoprovidesasurgevolumenecessaryto handleintermittentsurgesofliquid.Theliquidlevelinthevesselismaintainedbythelevelcontrolvalve LV101A. Asthehydrocarbonfluidscomeintocontactwiththeinletdiverter,mostoftheliquidfallsintothe liquidsectionandthegasflowsovertheinletdiverter.Thegasstreamcontinuestoflowhorizontally abovetheliquidsectionandsmalldropsofliquidnotseparatedbytheinletdiverterareseparatedout bygravity.Dropsofliquidthataretoosmalltobeseparatedbygravitationalforceareremovedfrom thegasstreambyademisterpad. Thegasleavesthehighpressureseparatorandenterstheexportgaspipelinetoneighboringgas processingfacilities.Overpressureprotectionofthehighpressureseparatorisprovidedbyreliefvalve PSV101. LowPressureSeparator(V102)

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Theliquidfromthehighpressureseparatorentersthelowpressureseparatorthroughthelevelcontrol valveLV101A.Theoperatingpressureinthelowpressureseparatorismaintainedat50psigtoflashoff thelighterhydrocarbonsintothegasphaseandpartiallystabilizetheliquidphase.Thevaporandliquid disengagesimilartoV101.ThegasissenttocompressorC104andthepartiallystabilizedliquidis pumpedoutusingpumpP103.Overpressureprotectionofthelowpressureseparatorisprovidedby reliefvalvePSV102. ExportPump(P103) ThepartiallystabilizedhydrocarbonliquidfromV102ispumpedusinghighpressurepumpP103tothe exportliquidpipeline.P103isamultistagepumpthatdischargestheliquidatapressureof2200psig neededtotransportthehydrocarbonliquidseveralmilesbeforeitcanbefurtherprocessed.Apressure reliefvalvePSV103protectsthepumpfromdamageincaseofablockedflowintheexportliquid pipeline. GasCompressor(C104) ThegasstreamleavingthelowpressureseparatorV102atapressureof50psigenterscompressorC 104whereitspressureisincreasedto350psigtomatchthegaspressureleavingthehighpressure separator.ThepressurecontrollerPIC104Acontrolspressurefromthecompressortotheexportgas pipeline.Thepressurecontrollersenseschangesinseparatorpressureandsendsasignaltoeitheropen orclosethecontrolvalvePV104Aaccordingly.ControllerFIC104providesantisurgecontrolby spillingbacksufficientmaterialthroughFV104tothelowpressureseparatorandpreventssurging. Overpressureprotectionofthesuctionanddischargesidesofthecompressorareprovidedbypressure reliefvalvesPSV104AandPSV104Brespectively. SupportFacilities Thesupporteffortsinclude: 1. Asitewithroads 2. Securitywithperimeterchainlinkfencingaguardhouseandanentrygate 3. Utilitiestoenabletheprocesstowork:electricity;fueloilordiesel;instrumentairandwater 4. Safetysystemsincludefirewaterdeluge,personnelprotection,andescape 5. Ventsystemswhichdischargetoaflareheaderandflare

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AppendixBFGSZoneListandZoneExtentsDrawing
TheFGSZoneListandZoneExtentsDrawingbeginonthefollowingpage.

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FGSZoneList
Item 1. 2. 3. 4. 5. 6. Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 Zone ID Zone Description Local Control Building - Electrical Switch Room Local Control Building - Control Room Local Control Building - Battery Room Local Control Building - Air Lock Local Control Building HVAC Fresh Air Intake Gas Plant - Process Area FGS Zone Category E - Special Equipment D - General Occupation E - Special Equipment D - General Occupation V - Ventilation H - Hydrocarbon Special, High Value, Electrical or Electronic Equipment General Occupation Special, High Value, Electrical or Electronic Equipment General Occupation Ventilation System Hydrocarbon Processing Area

ZoneExtentsDrawing TheZoneExtentsDrawingisshownonthefollowingpage.

Kenexis
June 2011 CONFIDENTIAL INFORMATION Page 18


Z005

V-101

C-104

Z001

Control Room

P-103 V-102 Z003 Battery Room Air Lock Z004

Z002 Electrical
Equipment List Tag No. V-101 V-102 P-103 C-104 Description High Pressure Separator Low Pressure Separator Export Pump Gas Compressor
NOTES CLIENT REV DESCRIPTION DATE BY APP DRAWN CHECKED APPROVED APPROVED VisioDocument FILE PATH DRAWING NUMBER This drawing, 2011 Kenexis Consulting Corporation is business confidential . No part of this document may be circulated , quoted, or reproduced for distribution other than by the above named client without prior written approval from Kenexis Consulting Corporation . SHEET REV

Switch-Room

S. A. Gray B. Buck

3 Jun 11 3 Jun 11

1. All dimensions are in inches.

As Built

3 Jun 11

SAG

BB

Kenexis
3366 Riverside Drive, Suite 200, Columbus OH 43221
DRAWING TITLE

FGS Zone Extents Gas Production Facility

General Oil and Gas Operating CO.

SCALE

1 in : 100 in

DXXX.XXX-05

OF

AppendixCFGSFunctionListTypical
Plant: 1. Sample Plant Inputs Item Zone ID Zone Description Zone Type FGS Function ID Description / Function Design Intent FGS Hazard Tag Fire SD001A/B Sensor Voting 1ooN Input Group Logic 1oo1 Outputs Tag Building Deluge Final Element Voting 1oo1 Output Group Logic 1oo1 Location (LS) FGS Function Notes

1. 2. 3.

Zone 1 Zone 2 Zone 3

Local Control Building - Electrical Switch Room Local Control Building - Control Room Local Control Building - Battery Room

E - Special Equipment D - General Occupation E - Special Equipment

Z1-A

1. General Area Building Smoke Detection System - Alarm

AC

FGS

Z3-A Z3-B

1. General Area Building Smoke Detection System - Alarm Point Hydrogen Gas Detection - Alarm & S/D of Battery Charger System

AC

Fire

SD002A/B AE009A/B

1ooN 2oo2

1oo1

Building Deluge Battery Charger System

1oo1 1oo1

1oo1

FGS

4.

Zone 4

Local Control Building - Air Lock

D - General Occupation

Z4-A Z4-B

1. Manual Call Point - Alarm Point Combustible Gas Detection Alarm

SEG

Comb. Gas

MCP-001 AE008A/B

1oo1 2oo2 1oo1

1oo1

ESD + Blowdown HVAC Fire Damper

1oo1 1oo1 1oo1

1oo1

FGS

Additional Action to ESD + BD Process. Safety Critical Action is to protect building occupants and equipment from hazardous gas. Additional Action to ESD + BD Process. Safety Critical Action is to protect building occupants and equipment from hazardous gas.

5.

Zone 5

Local Control Building HVAC Fresh Air Intake

V - Ventilation

Z5-A

1. Point Combustible Gas Detection Alarm, HVAC S/D & ESD

SEG

Comb. Gas

AE-010

1oo1

HVAC Fire Damper

1oo1

FGS HVAC

Z5-B 6. Zone 6 Gas Plant - Process Area HHydrocarbon Z6-A

2. Point Toxic Gas Detection - Alarm, HVAC S/D & ESD 1. Gas Compressor (C-104) - General Area Coverage Optical Fire Detection System - Alarm & ESD

SEG AC

H2S Gas Fire BE-001 BE-002 BE-003 BE-004 2ooN 1oo1 SDV-104 SDV-106 SDV-102A SDV-103 SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104 2oo2 2oo2 3oo3 1oo1 FGS

1oo1

Z6-B

2. Export Pump (P-103) - General Area Coverage Optical Fire Detection System - Alarm & ESD High Pressure Separator (V-101) General Area Coverage Optical Fire Detection System - Alarm & ESD

AC

Comb. Gas

AE-001 AE-002

2ooN

1oo1

SDV-104 SDV-106 SDV-102A SDV-103 SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104

2oo2 2oo2 3oo3

XooX

FGS

1oo1

Z6-C

3. Low Pressure Separator (V-102) General Area Coverage Optical Fire Detection System - Alarm & ESD

AC

Fire

AE-003 AE-004

2ooN

1oo1

SDV-104 SDV-106 SDV-102A SDV-103

2oo2 2oo2

XooX

FGS

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June 2011 CONFIDENTIAL INFORMATION Page 20

Plant: 1. Sample Plant Inputs Item Zone ID Zone Description Zone Type FGS Function ID Description / Function Design Intent FGS Hazard Tag Sensor Voting Input Group Logic Outputs Tag SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104 Z6-D 4. Gas Compressor (C-104) - General Area Coverage (open-path & point) Optical Combustible Gas Detection System - Alarm & ESD AC Comb. Gas SDV-104 SDV-106 SDV-102A SDV-103 SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104 Z6-E 5. Export Pump (P-103) - General Area Coverage (open-path & point) Optical Combustible Gas Detection System Alarm & ESD AC Comb. Gas SDV-104 SDV-106 SDV-102A SDV-103 SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104 Z6-F 6. Low Pressure Separator (V-102) General Area Coverage (open-path & point) Optical Combustible Gas Detection System - Alarm & ESD AC Comb. Gas SDV-104 SDV-106 SDV-102A SDV-103 SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104 Z6-G 7. High Pressure Separator (V-101) General Area Coverage (open-path & point) Optical Combustible Gas Detection System - Alarm & ESD AC Comb. Gas SDV-104 SDV-106 SDV-102A SDV-103 SDV-102A SDV-104 SDV-102B SDV-101 SDV-102A SDV-104 Final Element Voting 3oo3 Output Group Logic Location (LS) FGS Function Notes

1oo1

2oo2 2oo2 3oo3

XooX

FGS

1oo1

2oo2 2oo2 3oo3

XooX

1oo1

2oo2 2oo2 3oo3

XooX

1oo1

2oo2 2oo2 3oo3

XooX

1oo1

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June 2011 CONFIDENTIAL INFORMATION Page 21

AppendixDFGSPerformanceTargetList
Graded Areas Equipment List Leak Scenarios Item Zone ID Zone Description Zone Type Graded Area Tag HC HAZARD RANKING Equip Tag Equip Type Hazard Type Leak Description Hole Size Item Leak Frequency Consequence (Risk Matrix) Severity - Safety 3 Severity - Asset 3 Severity Environment 3 Rank Criteria Hazard Rank (Release Rate) <1 kg/sec Hazard Rank (Occupancy) <=50% Ignition Probability F(unmit) Safety Grade Asset Grade Env. Grade Selected Grade A Graded Areas

6.

Zone 6

Gas Plant - Process Area

HHydrocarbon

Z5-1

C-104

1E-1

Comb. Gas

Small Leak of HP Gas from Export Gas Compressor Large Leak of HP Gas from Export Gas Compressor

5 mm

9.2E-02/yr

0.01

4.60E04/yr

None

None

25 mm

8.0E-03/yr

1 to 50 kg/sec

<=50%

0.07

2.80E04/yr

None

Z5-2

P-103

WH

Liquid HC Leak of Stabalized Liquid From Export Pump

5 mm 25 mm

2.8E-03/yr 2.4E-04/yr

4 5

3 4

5 6

1 to 50 kg/sec >50 kg/sec

<=50% <=50%

0.07 0.30

9.66E05/yr 3.60E05/yr

None C

None B

None B

Z5-3

V-101

SV

Comb. Gas

Leak of HP Gas from High Pressure Separator

5 mm

9.2E-04/yr

1 to 50 kg/sec

<=50%

0.07

3.22E05/yr

None

None

25 mm V-102 SV Comb. Gas Leak of LP Gas from Low Pressure Separator

8.0E-05/yr

>50 kg/sec

<=100%

0.30

2.40E05/yr

None

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June 2011 CONFIDENTIAL INFORMATION Page 22

FGSZoneGrading ThefigureonthefollowingpagepresentsaFGSZoneGradingExtentsdrawing.

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June 2011 CONFIDENTIAL INFORMATION Page 23

AppendixEDesignBasisConsequenceModelingResults
Thefollowingfiguresshowtypicalresultsofdesignbasisconsequencemodeling.

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June 2011 CONFIDENTIAL INFORMATION Page 25

AppendixFTypicalFireandGasMappingResults
GeographicFireCoverage ThefigureonthefollowingpagepresentstheresultsofaGeographicFireCoveragecalculation.

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June 2011 CONFIDENTIAL INFORMATION Page 26

GeographicGasCoverage ThefigureonthefollowingpagepresentstheresultsofaGeographicGasCoveragecalculation.

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June 2011 CONFIDENTIAL INFORMATION Page 28

AppendixGTypicalFGSRequirementsSpecificationsComponents
CauseandEffectDiagram Thefigureonthefollowingpagepresentsatypicalfireandgaslogiccauseandeffectdiagram.

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June 2011 CONFIDENTIAL INFORMATION Page 30

DetectorList Thefollowingfigurepresentsatypicalfireandgasdetectorlist.
DetectorType PointSourceGasDetector(HC) PointSourceGasDetector(HC) PointSourceGasDetector(HC) PointSourceGasDetector(HC) PointSourceGasDetector(HC) PointSourceGasDetector(HC) OpticalFireDetector OpticalFireDetector OpticalFireDetector OpticalFireDetector OpticalFireDetector Tag BTX001 BTX002 BTX003 BTX004 BTX005 BTX006 ATX001 ATX002 ATX003 ATX004 ATX005 X Y Elevation Coordinate Coordinate AboveGrade 27'6"N 54'6"N 15'0"N 55'6"N 33'0"N 15'0"N 64'8"N 7'4"N 14'8"N 70'6"N 14'0"N 26'0"E 14'6"E 14'6"E 7' 6"W 17'0"W 7'6"W 35'8"E 40'2"E 7'2"E 3'8"W 18'0"W 60 60 60 60 60 60 100 100 100 100 100 Rotation (deg) N/A N/A N/A N/A N/A N/A 40WofS 45WofN 40EofN 30WofS 30EofN Declination (deg) N/A N/A N/A N/A N/A N/A 35 35 35 35 35 Notes

Note:AlldetectorcoordinatesaremeasuredrelativetotheNorthEastcornerofthecontrolroombuilding.

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June 2011 CONFIDENTIAL INFORMATION Page 34

DetectorLayoutDiagram Thefigureonthefollowingpagepresentsatypicalfireandgasdetectorlayoutdiagram.

Kenexis
June 2011 CONFIDENTIAL INFORMATION Page 35