INITIAL START-UP CHECKLIST FOR 19XRT HERMETIC CENTRIFUGAL LIQUID CHILLER

(Remove and use for job le.)

MACHINE INFORMATION:
NAME ADDRESS CITY DESIGN CONDITIONS:
TONS COOLER CONDENSER ****** BRINE FLOW RATE TEMPERATURE IN TEMPERATURE OUT PRESSURE DROP PASS SUCTION TEMPERATURE CONDENSER TEMPERATURE ******

JOB NO. MODEL STATE ZIP S/N

COMPRESSOR: STARTER: OIL PUMP:

Volts Mfg Volts Volts 115

RLA Type RLA 230

OLTA

OLTA

CONTROL/OIL HEATER: REFRIGERANT: Type:

Charge Assemble . . . . . . . . . . . . . . . Yes Leak Test . . . . . . . . . . . . . . . Yes Dehydrate . . . . . . . . . . . . . . . Yes Charging . . . . . . . . . . . . . . . . Yes Operating Instructions No No No No Hrs.

CARRIER OBLIGATIONS:

START-UP TO BE PERFORMED IN ACCORDANCE WITH APPROPRIATE MACHINE START-UP INSTRUCTIONS

JOB DATA REQUIRED: 1. Machine Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . Yes 2. Machine Assembly, Wiring and Piping Diagrams . . . . . . . . . . . . Yes 3. Starting Equipment Details and Wiring Diagrams . . . . . . . . . . . . Yes 4. Applicable Design Data (see above) . . . . . . . . . . . . . . . . . . . . . . Yes 5. Diagrams and Instructions for Special Controls . . . . . . . . . . . . . Yes INITIAL MACHINE PRESSURE:
YES Was Machine Tight? If Not, Were Leaks Corrected? Was Machine Dehydrated After Repairs? NO

No No No No No

CHECK OIL LEVEL AND RECORD:

ADD OIL: Amount:

Yes

No

RECORD PRESSURE DROPS: CHARGE REFRIGERANT:

Cooler

Condenser Final Charge After Trim

Initial Charge

Manufacturer reserves the right to discontinue, or change at any time, specications or designs without notice and without incurring obligations. Book 2 PC 211 Catalog No. 531-952 Printed in U.S.A. Form 19XRT-1SS Pg CL-1 4-96 Replaces: New Tab 5a

INSPECT WIRING AND RECORD ELECTRICAL DATA: RATINGS: Motor Voltage Line Voltages: Motor Motor(s) Amps Oil Pump Oil Pump Voltage Controls/Oil Heater Starter Amps

FIELD-INSTALLED STARTERS ONLY: Check continuity T1 to T1, etc. (motor to starter power wiring.) Megger starter: Do not megger a motor connected to a solid-state starter, unless the leads to the motor are disconnected and meggered as described in Step 9 of the Inspect Wiring section on page 45.
PHASE TO PHASE MEGGER MOTOR T1-T2 10-Second Readings: 60-Second Readings: Polarization Ratio: T1-T3 T2-T3 T1-G T2-G T3-G PHASE TO GROUND

STARTER:

Electro-Mechanical

Solid-State

Manufacturer Serial Number Signal Resistor Size Ohms

Motor Load Current Transformer Ratio Transition Timer Time Check Magnetic Overloads Solid-State Starter: Seconds

Add Dash Pot Oil

Yes

No

Solid-State Overloads Ramp Setting

Yes

No Seconds

Torque Setting

OClock

CONTROLS: SAFETY, OPERATING, ETC. Perform Controls Test (Yes/No) PIC CAUTION COMPRESSOR MOTOR AND CONTROL CENTER MUST BE PROPERLY AND INDIVIDUALLY CONNECTED BACK TO THE EARTH GROUND IN THE STARTER. (IN ACCORDANCE WITH CERTIFIED DRAWINGS). RUN MACHINE: Do these safeties shut down machine? Condenser Water Flow Switch Chilled Water Flow Switch Pump Interlocks

Yes

Yes Yes Yes

No No No

INITIAL START: Line Up All Valves in Accordance With Instruction Manual: Oil Level OK and Oil Temperature OK Start Water Pumps and Establish Water Flow

Check Oil Pump Rotation-Pressure Clockwise Yes* No

Check Compressor Motor Rotation (Motor End Sight Glass) and Record:

Restart Compressor, Bring Up To Speed. Shut Down. Any Abnormal Coastdown Noise?
*If yes, determine cause.

START MACHINE AND OPERATE. COMPLETE THE FOLLOWING: A: B: C: D: E: F: Trim Charge and Record Under Charge Refrigerant Section on page 49. Complete Any Remaining Control Calibration and Record Under Controls Section (pages 10-36). Take At Least 2 Sets of Operational Log Readings and Record. After Machine Has Been Successfully Run and Set Up, Shut Down and Mark Shutdown Oil and Refrigerant Levels. Give Operating Instructions to Owners Operating Personnel. Hours Given: Hours Call your Carrier factory representative to report chiller start-up. DATE CUSTOMER REPRESENTATIVE DATE

SIGNATURES: CARRIER TECHNICIAN

CL-2

19XRT HERMETIC CENTRIFUGAL LIQUID CHILLER CONFIGURATION SETTINGS LOG

(Remove and use for job le.) SET POINT TABLE CONFIGURATION SHEET DESCRIPTION Base Demand Limit LCW Setpoint ECW Setpoint ICE BUILD Setpoint RANGE 40 to 100 20 to 120 (6.7 to 48.9) 20 to 120 (6.7 to 48.9) 20 to 60 (6.7 to 15.6) UNITS % DEG F (DEG C) DEG F (DEG C) DEG F (DEG C) DEFAULT 100.0 50.0 (10.0) 60.0 (15.6) 40.0 (4.4) VALUE

PSIO Software Version Number: LID Software Version Number: PSIO Controller Identication: BUS LID Identication: BUS ADDRESS ADDRESS

CL-3

LOCAL MODE TIME SCHEDULE CONFIGURATION SHEET Day Flag M T W T F S Period 1: Period 2: Period 3: Period 4: Period 5: Period 6: Period 7: Period 8:
NOTE: Default setting is OCCUPIED 24 hours/day.

OCCPC01S Unoccupied Time

S H

Occupied Time

ICE BUILD MODE TIME SCHEDULE CONFIGURATION SHEET Day Flag M T W T F S Period 1: Period 2: Period 3: Period 4: Period 5: Period 6: Period 7: Period 8:
NOTE: Default setting is UNOCCUPIED 24 hours/day.

OCCPC02S Unoccupied Time

S H

Occupied Time

CCN MODE TIME SCHEDULE CONFIGURATION SHEET Day Flag M T W T F S Period 1: Period 2: Period 3: Period 4: Period 5: Period 6: Period 7: Period 8:
NOTE: Default setting is OCCUPIED 24 hours/day.

OCCPC

S Unoccupied Time

S H

Occupied Time

CL-4

CONFIG TABLE CONFIGURATION SHEET DESCRIPTION RESET TYPE 1 Degrees Reset at 20 mA RESET TYPE 2 Remote Temp (No Reset) Remote Temp (Full Reset) Degrees Reset RESET TYPE 3 CHW Temp (No Reset) CHW Temp (Full Reset) Degrees Reset Select/Enable Reset Type ECW Control Option Demand Limit at 20 mA 20 mA Demand Limit Option Auto Restart Option Remote Contacts Option Temp Pulldown Deg/Min Load Pulldown %/Min Select Ramp Type: Temp=0/Load=1 Loadshed Group Number Loadshed Demand Delta Maximum Loadshed Time CCN Occupancy Cong: Schedule Number CCN Occupancy Cong: Broadcast Option ICE BUILD Option ICE BUILD TERMINATION: 0 =Temp, 1 =Contacts, 2 =Both ICE BUILD RECYCLE Option 0 to 15 (0 to 8) 0 to 15 (0 to 8) 30 to 30 (17 to 17) 0 to 3 Disable/Enable 40 to 100 Disable/Enable Disable/Enable Disable/Enable 2 to 10 5 to 20 0/1 0 to 99 0 to 60 0 to 120 3 to 99 Disable/Enable Disable/Enable 0, 1, 2 Disable/Enable % Min % DEG F (DEG C) DEG F (DEG C) DEG F (DEG C) 10 (6) 0 (0) 5 (3) 0 Disable 40 Disable Disable Disable 3 10 1 0 20 60 3 Disable Disable 0 Disable 40 to 245 (40 to 118) 40 to 245 (40 to 118) 30 to 30 (17 to 17) DEG F (DEC C) DEG F (DEG C) DEG F (DEG C) 85 (29) 65 (18) 10 (6) 30 to 30 (17 to 17) DEG F (DEG C) 10 (6) RANGE UNITS DEFAULT VALUE

CL-5

LEAD/LAG TABLE CONFIGURATION SHEET DESCRIPTION LEAD/LAG SELECT DISABLE =0, LEAD =1, LAG =2, STANDBY =3 Load Balance Option Common Sensor Option LAG Percent Capacity LAG Address LAG START Timer LAG STOP Timer PRESTART FAULT Timer STANDBY Chiller Option STANDBY Percent Capacity STANDBY Address RANGE 0, 1, 2, 3 Disable/Enable Disable/Enable 25 to 75 1 to 236 2 to 60 2 to 60 2 to 30 Disable/Enable 25 to 75 1 to 236 % Min Min Min % UNITS DEFAULT 0 Disable Disable 50 92 10 10 5 Disable 50 93 VALUE

CL-6

SERVICE1 TABLE CONFIGURATION SHEET DESCRIPTION Motor Temp Override Cond Pressure Override Refrig Override Delta T Chilled Medium Brine Refrig Trippoint Compr Discharg Alert Bearing Temp Alert Water Flow Verify Time Oil Press Verify Time Water/Brine Deadband Recycle Restart Delta T Recycle Shutdown Delta T Surge Limit/HGBP Option Surge=0/HGBP=1 Surge/HGBP Delta T1 Surge/HGBP Delta P1 Surge/HGBP Delta T2 Surge/HGBP Delta P2 Surge/HGBP Deadband Surge Delta Percent Amps Surge Time Period Demand Limit Source Amps=0/Load=1 Amps Correction Factor RANGE 150 to 200 (66 to 93) 90 to 180 (620 to 1241) 2 to 5 (1 to 3) Water/Brine 0 to 40 (17.7 to 4) 125 to 200 (52 to 93) 165 to 185 (75 to 85) 0.5 to 5 15 to 300 0.5 to 2.0 (0.3 to 1.1) 2.0 to 10 (1.1 to 5.5) 0.5-4.0 (0.27-2.2) 0/1 0.5 to 15 (0.3 to 8.3) 30 to 170 (206 to 1172) 0.5 to 15.0 (0.3 to 8.3) 30 to 170 (206 to 1172) 1 to 3 (0.6 to 1.6) 10 to 50 1 to 5 0/1 1 to 8 DEG F (DEG C) psi (kPa) DEG F (DEG C) psi (kPa) DEG F (DEG C) % MIN DEG F (DEG C) DEG F (DEG C) DEG F (DEG C) MIN SEC DEG F (DEG C) DEG F (DEG C) DEG F ( DEG C) UNITS DEG F (DEG C) psig (kPa) DEG F (DEG C) DEFAULT 200 (93) 125 (862) 3 (1.6) Water 33 (1) 200 (93) 175 (79) 5 15 1.0 (0.6) 5 (2.8) 1.0 (0.6) 0 1.5 (0.8) 50 (345) 10 (5.6) 85 (586) 1 (0.6) 25 2 0 3 VALUE

CL-7

SERVICE1 TABLE CONFIGURATION SHEET DESCRIPTION Motor Rated Load Amps Motor Rated Line Voltage Meter Rated Line kW Line Frequency 0=60 Hz/1=50 Hz Compressor Starter Type Condenser Freeze Point Soft Stop Amps Threshold RANGE 1 to 9999 1 to 99999 1 to 9999 0/1 REDUCE/FULL 20 to 35 (28.9 to 1.7) 40 to 100 DEG F (DEG C) % UNITS AMPS VOLTS kW DEFAULT 200 460 600 0 REDUCE 34 (1.1) 100 VALUE

CL-8

SERVICE2 TABLE CONFIGURATION SHEET DESCRIPTION RESET 20 mA Power Source DEMAND 20 mA Power Source CHWS Temp Enable CHWS Temp Alert CHWR Temp Enable CHWR Temp Alert Reset Temp Enable Reset Temp Alert Spare Temp 1 Enable Spare Temp 1 Alert Spare Temp 2 Enable Spare Temp 2 Alert Spare Temp 3 Enable Spare Temp 3 Alert SPARE 1 20 mA Power Source SPARE 2 20 mA Power Source Spare Temp 4 Enable Spare Temp 4 Alert Spare Temp 5 Enable Spare Temp 5 Alert Spare Temp 6 Enable Spare Temp 6 Alert Spare Temp 7 Enable Spare Temp 7 Alert Spare Temp 8 Enable Spare Temp 8 Alert Spare Temp 9 Enable Spare Temp 9 Alert RANGE 0/1 0/1 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0/1 0/1 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) 0 to 2 40 to 245 (40 to 118) UNITS 0 =EXTERNAL, 1 =INTERNAL 0 =EXTERNAL, 1 =INTERNAL 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =EXTERNAL, 1 =INTERNAL 0 =EXTERNAL, 1 =INTERNAL 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) 0 =DISABLE, 1 =HIGH, 2 =LOW DEG F (DEG C) DEFAULT 0 0 0 245 (118) 0 245 (118) 0 245 (118) 0 245 (118) 0 245 (118) 0 245 (118) 0 0 0 245 (118) 0 245 (118) 0 245 (118) 0 245 (118) 0 245 (118) 0 245 (118) VALUE

CL-9

SERVICE3 TABLE CONFIGURATION SHEET DESCRIPTION Proportional Inc Band Proportional Dec Band Proportional ECW Gain Guide Vane Travel Limit RANGE 2 to 10 2 to 10 1 to 3 30 to 100 % UNITS DEFAULT 6.5 6.0 2.0 50 VALUE

CL-10

HOLIDAY (HOLIDEF) CONFIGURATION SHEET DESCRIPTION Holiday Start Month Start Day Duration RANGE 1 to 12 1 to 31 0 to 99 DAYS

HOLIDEF

S VALUE

UNITS

HOLIDAY (HOLIDEF) CONFIGURATION SHEET DESCRIPTION Holiday Start Month Start Day Duration RANGE 1 to 12 1 to 31 0 to 99 DAYS

HOLIDEF

S VALUE

UNITS

HOLIDAY (HOLIDEF) CONFIGURATION SHEET DESCRIPTION Holiday Start Month Start Day Duration RANGE 1 to 12 1 to 31 0 to 99 DAYS

HOLIDEF

S VALUE

UNITS

NOTE: There are no HOLIDAYS dened on the default menu. HOLIDAY dates must be updated yearly if they are used.

CL-11

BROADCAST (BRODEFS) CONFIGURATION SHEET DESCRIPTION Activate RANGE Yes/No UNITS DEFAULT No VALUE

OAT Broadcast Controller Name Bus Number Element Number OARH Broadcast Controller Name Bus Number Element Number Daylight Savings Start Month Day Time Minutes To Add Daylight Savings Stop Month Day Time Minutes To Subtract 1 to 12 1 to 31 00:00 to 23:59 1 to 1440 HH:MM MIN 10 15 02:00 60 1 to 12 1 to 31 00:00 to 23:59 1 to 1440 HH:MM MIN 4 15 02:00 60 8 characters 0 to 239 0 to 239 Text Bus #s SE #s 0 0 8 characters 0 to 239 0 to 239 Text Bus #s SE #s 0 0

Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specications or designs without notice and without incurring obligations. Book 2 PC 211 Catalog No. 531-952 Printed in U.S.A. Form 19XRT-1SS Pg CL-12 4-96 Replaces: New Tab 5a