LOGICOS

Contents
Description Elements Cartridges Covers Accessories Orifices Bolt kits Extracting tools Pilot accessories Combinations Without pilot control Without pilot control, with adjustable mechanical stroke With pilot control Directional control valves With position monitoring With / without position monitoring, active control ....... adjustable mechanical stroke limit, pilot control Pressure valves Pressure relief valves Pilot-operated Electrical unloading
Chapter 9: 2-way slip-in valves

Series DIN CE, C CE C Nominal sizes 16 - 100 16 - 100 16 - 100 Page 9-3 9-7 9-12 9-19 9-22 9-23 9-25 9-33 C*101 C*111 C*121 16 - 100 16 - 100 16 - 100 9-34 9-36 9-38 9-40 C10 C13, C18 16 - 63 25 - 63 9-41 9-44 9-48
9-52 DSD DSM DSDU DAF DAV 16 - 63 16 - 63 16 - 63 16 - 40 16 - 50 9-54 9-56 9-58 9-60 9-62
Certfied by TV (German Technical Monitoring Assoc.) Pressure cut-off valves Pilot-operated Electrical unloading Proportional valves Proportional pressure relief valves Pilot-operated Pilot-operated, integrated electronics Proportional throttle valves Pilot-operated Pilot-operated accumulator discharge valves ....... manual adjustment optional Pilot-operated accumulator discharge valves, integrated electronics Check valves Hydraulically operated Electrical unloading
DSA RE
16 - 63 16 - 63
9-64 9-66
9
TDA TEA, TEH TDL 16 - 63 25 -100 40 - 100 9-68 9-70 9-77
SVL SVP
16 - 50 16 - 63
9-82 9-84
Hydraulics
9-1
Introduction
Construction 2-Way slip-In cartridge valves are of seated poppet type, have no valve bodies, and, as such, no defined function. A cartridge valve consists mainly of cage, poppet, spring, and retainer, these components form the cartridge "CE", and a cover unit "C". In order to perform hydraulic functions, the cartridge needs to be inserted in the cavity of a valve block having the necessary port connections. The dimensions of the cavity and the locations of the port connections are standardized to DIN 24 342. The cavity is closed with the cover, its design deter-mining the function of the valve. The poppet is held in position by a spring, hydraulic forces then either open or close the valve.
2-Way Slip-in Cartridges Series CE and C

Poppets having different seat geometries and different area ratios can be selected to perform various valve functions,as pressure, flow, directional controls, or to operate as a check valve. The required pilot system can either be fitted on top of the cover, or their signals can be fed to the cartridge via internal pilot connections in the cover. Slip-In cartridge valves are available as: a) Closed in neutral position by spring force (normally closed); b) Open in neutral position by spring force (normally open).
a)
b)
1 2 3 4 B 5
Cage Poppet Spring Spacer ring Cover assembly B
A
Cartridge normally closed
A
Cartridge normally open
Parker Slip-In Cartridges have one standard cage per valve size which can accomodate every poppet type available. This allows variation of valve function by simple poppet change. Reduced stockholding through fewer parts. Just 3 covers per valve size to achieve all standard valve functions. 4 poppet types with different seat designs for optimum flow performance throughout the range of valve functions. Virtually leak-tight seal between ports "A" and "B" through optimum alignment of poppet and cage.
Leak-tight seal between "C" and port "B" through optional fitting of an O-Ring into a groove in the valve cage. The cartridge design permits very large port connections (exceeding standards) bringing pressure losses down to minimum. The poppet is guided on two lands machined in the cage. This results in hysteresis-free poppet travel and in greatly reduced breakaway force. Cartridge and cover components available as single parts. Position indicator proximity switch available.
CE_C3-17_gb.PM6.5MM
Hydraulics
9-3
Description
Flow Direction Inserted into a block, 2-way slip-in cartridge valves have two main ports, "A" and "B", and the pilot port "C". The flow direction is either from "A" to "B" -base flow-, or from "B" to "A"-annulus flow. For base flow application all poppets are suitable, for annulus flow application only poppets types "04" and "08" can be used. The poppet is mechanically held in position by a spring, the valve can be either opened or closed when hydraulic force is applied via port "C".

Cartridge Valve Normally Open Closing at base- or annulus flow. Pilot port "C" is connected to pilot pressure. The poppet is pushed against the spring and closes the valve. The minimum pilot pressure must be higher than the system pressure (system pressure plus spring force). Base Flow Annulus Flow
Cartridge Valves Normally Closed Opening at base- or annulus flow. The pilot port "C" is vented to tank. Flow and pressure through "A" or "B" now force the poppet against the spring. The pressure differential p across the valve, overcomes the spring force and the valve opens.
Poppets 01, 04, 07 and 08
Poppets 04 and 08
Base Flow
Annulus Flow
Opening at base- or annulus flow The pilot port "C" is vented to tank. Spring, system pressure and flow on "A" or "B" port open the valve. Area Ratios The area ratio is the ratio of the sizes of seat area AA or AB to the closing area AC. It is very important to closely consider the different area ratios of the available poppet designs in view of their respective static and dynamic characteristics. Poppet Types
Poppets 01, 04, 07 and 08
Poppets 04 and 08
Closing at base- or annulus flow To close the valve, system pressure is connected to the pilot port "C". The poppet is then pressure balanced. The closing movement takes place in two successive phases: In the first phase the return spring pushes the poppet in the direction of closure, increasing the differential pressure between the base and the annulus. In the case of annulus flow the subsequent second phase of closing takes place more rapidly than in the case of base flow, as the larger base area is progressively pressure relieved.
01
07
04 and 08
AA = AC
AA = 0,96 AC
AA = 0,6 AC AB = 0,4 AC
CE_C3-17_gb.PM6.5MM
Hydraulics
9-4
Summary
Sizes Working pressure Connection A, B and C X, Z1, Z2 and Y Flow NG 16 to NG 100
350 bar 350 bar see table (flow) or performance curves Block installation DIN 24342 Figure NG 50 (series C) Figure NG 50 (series CE)
Mounting
Selection of cartridge elements

Size Flow rate l/min at p = 3.5 bar Selection of valve poppet according to type* Normally closed without seal type C 01, 04, 08 01 04 07 08 01, 04, 08 01, 04, 08 C, S, F 04 07 08 01 04 08 C F C S F not possible C S F C S F with seal type S not possible Normally open Selection of type* according to valve poppet Valve poppet 01 Valve poppet 04 Valve poppet 07 Valve poppet 08
type F C, F C, F not possible
NG 16 NG 25 NG 32 NG 40 NG 50 NG 63 NG 80 NG 100
215 400 770 1050 1750 3000 4500 7000
* For type code, see ordering code
Selection of cartridge elements CE

CE * 01 CE * 04 CE * 07 CE * 08
Selection of cover assemblies C

C*A C*B C*C
With connection "X" for external control

CE_C3-17_gb.PM6.5MM
With stroke limit and with connection "X" for external control
For mounting apilot and with connections X, Y, Z1 + Z2
Hydraulics
9-5
Ordering Code Cartridge element
CE
Cartridge element Code 016 025 032 040 050 063 080 100 Size Design Valve poppet Spring Orifice Seal Design series Material NBR FPM
Description NG 16 NG 25 NG 32 NG 40 NG 50 NG 63 NG 80 NG 100 Code
Code A L N* S* U*
Pressure range without spring 0,1 bar 0,5 bar 1,6 bar 4,0 bar 1
Code N V
* not for code F normally open
Area ratio AA = AC AA = 0,6 AC AB = 0,4 AC AA = 0,96 AC AA = 0,6 AC AB = 0,4 AC
Code 00
Description plug without orifice with orifice Code denotes orifice diameter in tenths of millimeter Example:orifice 0.8 mm orifice 2.0 mm open, without orifice
Orifice thread size
Code
Description normal ly closed
01 04
C S*
without poppet seal with poppet seal normally open
07 * 08
08* 20* 99
without poppet seal
* Only for spring S or U. Not for NG 16. Up to NG 63 not with poppet
* Not for NG 16, NG 80 and NG 100
* For further sizes, see orifices (chockes)
Cover assembly
C
Cover assembly Size Style Stroke adjustment 1 2 3 4 Seal Design series
Code 016 025 032 040 050 063 080 100
Description NG 16 NG 25 NG 32 NG 40 NG 50 NG 63 NG 80 NG 100
Code A N Q* S** Y*
Description without stroke adjustment adjustment screw and locknut knob with lock knob with ratchet knob with E 10 lock
Orifices* (for type A + B use only)
Code N V
Material NBR FPM
Orifice thread size 1 X CA CB
* not for size 63 to 100 ** not for size 32 to 100 Code 00 Description Plug with orifice code indicates orifice diameter to the tenth of a millimetre Example:orifice 0.8 mm orifice 2.0 mm open, without orifice C016C to C040C
Code A B C
Description with connection "X" for external control like A with stroke adjustment for mounting a pilot
08* 20* 99
C050C to C100C
CE_C3-17_gb.PM6.5MM
Hydraulics
9-6
Characteristics Cartridge elements CE

Valve poppet 01 and 07 Valve poppet 04
Type, without orifice
Valve poopet 08
Valve poppet 01
CE-unit
Type, with orifice
Pilot volume requirement

Size Valve poppet Pilot volume in cm3 Stroke in mm Size Valve poppet Pilot volume in cm3 Stroke in mm 01 07 34.46 14 01 2.03 8 NG 16 04 2.03 8 NG 50 04 39.40 16 08 49.24 20 01 07 77.38 18 08 2.03 8 01 07 6.45 10
Valve poppet 04 NG 25 04 6.45 10 NG 63 04 94.56 22 08 111.76 26 01 190.10 28 08 7.42 11,5 01 07 10.17 10 NG 32 04 12.21 12 NG 80 04 190.10 28
Valve poppet 08 NG 40 08 15.26 15 01 07 17.42 12 04 20.32 14 NG 100 08 217.26 32 01 342.60 33 04 363.35 35 08 415.26 40 08 23.22 16
Opening pressure / Flow polarity Type, normally closed

Valve poppet Flow polarity Valve poppet 01 and 07 Valve poppet 04 Valve poppet 08 Spring code L (0.1 bar) AB 0.1 bar 0.16 bar 0.16 bar BA not possible 0.25 bar 0.25 bar Spring code N (0.5 bar) AB 0.5 bar 0.85 bar 0.85 bar BA not possible 1.25 bar 1.25 bar Spring code S (1.6 bar) AB 1.6 bar 2.7 bar 2.7 bar B A not possible 4.0 bar 4.0 bar Spring code U (4.0 bar) AB 4.0 bar 6.6 bar 6.6 bar BA not possible 10 bar 10 bar
Valves "normally open" are only available with a spring to code: "L". Mechanical forces caused by direction of flow and volume can be neglected as far as the closing operation is concerned. Type, normally open
Valve poppet 01, 04 and 08 Flow polarity
CE_C3-17_gb.PM6.5MM
Spring Code L (0.1 bar) AB BA
Leakage Because of the different presssures in the pilot area "C" and the annulus area "B" leakages may occur. These losses can be avoided by using a cartridge incorporating a seal, variation code: "S" in the ordering code...
Hydraulics
9-7
Performance Curves Cartridge elements CE

NG 16

NG 25
NG 32
NG 40
NG 50
NG 63
NG 80
NG 100
The values for the flow rate and the pressure drop apply for a oil temperature of 50 C and a viscosity of 25 mm 2 /s. Pilot oil connection C not pressurised, without closing spring.
CE_C3-17_gb.PM6.5MM
Hydraulics
9-8
Installation dimensions NG 16 to NG 63
Mounting holes NG50 in the block
Installation dimension as per DIN 24342
Working and pilot connections
Required minimum roughness: 1 = Rmax16, 2 = Rmax8
X = pilot supply Y = pilot vent Z1 and Z2 = additional pilot oil connections
Nom. size 16 25 32 40 50 63 Nom. size 16 25 32 40 50 63
b1 65 85 102 125 140 180 m40.2 10.5 16 17 23 30 38
d1 H7 32 45 60 75 90 120 t1+0.1 43 58 70 87 100 130
d2 H7 25 34 45 55 68 90 t2+0.1 56 72 85 105 122 155
d3 16 25 32 40 50 63 t3 11 12 13 15 17 20
d3 max 18 25.5 36 43 56 74 t4 34 44 52 64 72 95
d4 16 25 32 40 50 63 t4 max* 29.5 40.5 48.0 59.0 65.5 86.5
d4 max* d5 max 25 32 40 50 63 80 t15 20 30 30 30 35 40 4 6 8 10 10 12 t6 20 25 35 45 45 65 2
d6 M8 M 12 M 16 M 20 M 20 M 30 t7
d7 H13 m10.2 4 6 6 6 8 8 t8 2 2.5 2.5 3 3 4 46 58 70 85 100 125 t10 10 10 10 10 10 10
m20.2 m30.2 25 33 41 50 58 75 U 0.03 0.03 0.03 0.05 0.05 0.05 23 29 35 42.5 50 62.5 W 0.05 0.05 0.1 0.1 0.1 0.2
2.5 2.5 3 4 4
* only together with c4max and t4max

CE_C3-17_gb.PM6.5MM
Hydraulics
9-9
Installation dimensions NG 80 to NG 100
Mounting holes NG80 in the block
Installation dimensions as per DIN 24342
Working and pilot connections
Minimum surface finish required: 1 = Rmax16, 2 = Rmax8
X = pilot supply Y = pilot vent Z1 and Z2 = additional pilot oil connections
Nom. size 80 100
b1 250 300
d1 H7 145 180 t2+0.1 205 245
d2 H7 110 135 t3 25 29
d3 80 100 t4 130 155
d3 max 93 115 t4 max* 120 142
d4* 80 100 t5 40 50
d4 max 100 125 t6 50 53
d5 max 16 20 t7 5 5
d6 M 24 M 30 t8 5 5
d7 H13 10 10 t10 10 10
m10.2 200 245 U 0.05 0.05 W 0.2 0.2
Nom. size t1+0.1 80 100 175 210
* only together with d4max und t4max
CE_C3-17_gb.PM6.5MM
Hydraulics
9-10
Replacement parts for cartridge elements
Replacements parts
Pos. Nr. 20 Description NG 16 Cage poppet poppet poppet poppet 01 04 07 08 35036363 45036369 45036370 45036368 45051368 45051369 45051370 45051371 45051435 35036364 5000934 5001038 2-115 5000916 5001026 2-024 5000912 5001022 2-020 NG 25 35036377 45036379 45036380 45036964 45036381 45051375 45051374 45051372 45051373 45051436 45036375 5000971 5001066 2-213 5000948 5001090 2-129 5000941 5001045 2-122 46212761 NG 32 Order number NG 40 NG 50 35036403 45036409 45036406 45036966 45036408 45051382 45051381 45051380 45051383 45051433 35036402 5000980 5001074 2-222 5000988 5001082 2-231 5002576 8-231 5000983 5001077 2-225 5001163 8-225 46212763 35036417 45036421 45036422 45036967 45036424 45051384 45051385 45051386 45051387 45051432 35036416 5000984 5001078 2-226 5000992 5001085 2-236 5001157 8-236 5000965 5001091 2-229 5001162 8-229 46212764 NG 63 35036432 45036437 45036436 45036968 45036438 45051388 45051389 45051390 45051391 45051430 35036435 5000988 5001082 2-231 5000966 5001093 2-246 5001161 8-246 5000992 5001085 2-236 5001157 8-236 46212765 NG 80 35036452 45036449 45036460 45036459 45051395 45051396 45051397 45051398 45051431 25036453 5002481 5002485 2-339 5002481 5002485 2-355 5002483 8-355 5002480 5002484 2-344 5002482 8-344 46212766 NG 100 35036470 45036467 45036468 45036469 45051400 45051401 45051402 45051403 45051428 25036471 5001004 5002526 2-345 5001008 5001094 2-439 5002478 8-439 5002476 5002479 2-352 5002477 8-352 46212767
35036389 45036392 45036395 45036965 45036391 45051376 45051377 45051378 45051379 45051429 45036393 5000976 5001070 2-218 5000957 5001059 2-139 5001147 8-139 5000948 5001090 2-129 5001143 8-129 46212762
21
23 23a 22 29
spring L 0.1 bar spring N 0.5 bar spring S 1.6 bar spring U 4.0 bar spring L 0.1 bar Spacer ring O-Ring NBR FPM N552-90 V747-90
27
O-Ring NBR N552-90 FPM V747-90 Backup ring O-Ring N 300-90
28 25
NBR N552-90 FPM V747-90 N 300-90
26 32 33
Backup ring
Poppet seal NBR
Sealing kits
Pos. Nr. Description Material CE 016 C and F 25 to 29 C and F FPM NBR SK-CBE 160 SK-CBE 160V CE 025 SK-CBE 250 SK-CBE 250V CE 032 SK-CBE 320 SK-CBE 320V CE 040 SK-CBE 400 SK-CBE 400V Order number CE 050 CE 063 SK-CBE 500 SK-CBE 500V SK-CBE 630 SK-CBE 630V CE 080 SK-CBE 800 SK-CBE 800V CE 100 SK-CBE 1000 SK-CBE 1000V
For type "S" (with seal) use sealing kit for type C or F plus poppet seal pos. 32 and 33. Poppet seals are available exclusively in NBR.
CE_C3-17_gb.PM6.5MM
Hydraulics
9-11
Covers C
C*A Cover with pilot port "X". Provision for external piloting. Provision for fitting an orifice plug in "X" gallery.
2-Way Slip-in Valves Series C
C016AA to C063AA
C080AA and C100AA
Cover with adjustable stroke limitation and pilot port "X". Provision for external piloting. Provision for fitting an orifice plug in "X" gallery.
C016BS and C025BS
C032BN to C063BN
C080BN and C100BN
Cover designed for fitting pilot valve functions. Pilot ports "X", "Y", "Z1" and "Z 2". Provision for external piloting of "X" and "Y". Provision for fitting orifice plug in galleries "X", "Y", "Z1" and "Z 2".
C016CC
C025CC to C040CC
C050CC and C063CC
C080CC and C100CC
CE_C3-17_gb.PM6.5MM
Hydraulics
9-12
Dimensions, cover assemblies

NG 16 to NG 63, type A
2-Way Slip-in Cartridges Series C
NG 80 to NG 100, type A
Gauge port G1/4 (1/4" BSPP)
Nom. size B, B L Weight in kg

CE_C3-17_gb.PM6.5MM
16A 65 36 0.92
25A 85 45 1.98
32A 102 50 2.96
40A 125 60 5.30
50A 140 70 8.55
63A 180 85 1.50
80A 250 105 34.00
100A 300 120 58
Hydraulics
9-13

NG 16 to NG 25, type B Adjustment S Adjustment style N
Adjustment Q and Y
C016B and C025B

Nom. size B L1 L2 max. L3 max. L4 max 16 65 36 72 72 Q=82 25 85 45 72 72 Y=100
gauge port G 1/4 Weight (kg) 0.90 1.9
NG 32 to NG 50, type B Adjustment style N Adjustment style Y C032 B to C050 B

Nom. size B L1 L2 L3 L4 32 102 50 48 141 40 125 60 50 123 50 140 70 50 127
gauge port G 1/4 Weight (kg) 2.91 5.39 8.41
CE_C3-17_gb.PM6.5MM
Hydraulics
9-14

NG 63, type B
C063B
Nom. size L1 L 2 max. Weight (kg) 63 85.0 65.0 15.1
gauge port G 1/4
NG 80 to NG100, type B C080B C100B C080B and C100B

Nom. size L1 L 2 max. B Weight (kg) 80 105,0 95,0 250,0 34,0 100 120,0 120,0 300,0 60,0
gauge port G 1/4
CE_C3-17_gb.PM6.5MM
Hydraulics
9-15

NG 16, type C
C016C
NG 25 to NG 40, type C
C025C to C040C
Nom. size B
25 85
32 102
40 125
Nom. size L Weight (kg)
25 45,0 1,9
32 50,0 2,9
40 60,0 5,3
gauge port G1/4

CE_C3-17_gb.PM6.5MM
Hydraulics
9-16

Nom. size B, B
50 140
63 180
80 250
100 300
Nom. size L Weight (kg)
50 70.0 8.5
63 85.0 15.3
80 105.0 34.0
100 120.0 60.0
gauge port G 1/4

CE_C3-17_gb.PM6.5MM
Hydraulics
9-17
Replacement parts for cover assemblies

C016AA to C100AA
2-Way Slip-in Valves Series C

C016CA to C100CA
C032BY
C016BS to C025BS
C032BN to C100BN
Replacement parts
Pos. Nr. *16 Description C 016 O-Ring NBR N552-90 FPM V747-90 O-Ring FPM Backup ring 5001036 2-213 N 300-90 5000902 5001012 2-010 5001036 2-113 5001135 8-113 5000943 5001047 2-124 N552-90 V747-90 C 025 5000904 5001014 2-012 5001033 2-110 5001135 8-113 5000943 5001047 2-124 C 032 5000905 5001015 2-013 5001037 2-114 5000943 5001047 2-124 5001262 5000932 5001036 2-113 Order number C 040 C 050 5000931 5001035 2-112 5001037 2-114 5000931 5001035 2-112 5001041 2-118 C 063 5000935 5001039 2-116 5001048 2-125 C 080 5000973 5001068 2-215 5001090 2-129 5001143 8-129 C 100 5000973 5001068 2-215
34 35 36 37 38
O-Ring NBR N552-90 FPM V747-90 Glyd-Ring O-Ring NBR FPM
* Cover code "A" - 1x, code "B" - 1x, code "C" - 4x
CE_C_18-38_gb.PM6.5MM
Hydraulics
9-18
Orifices (chokes)
Cover assemblies C * A C016A to C100A
2-Way Slip-in Valves Series CE and C

Cover assemblies C * C C016C to C040C Cartridge element CE * 01 or 07
C016C
Valve poppet 01
Cover assemblies C * B
C025C to C040C
C016A to C100A Cartridge element CE * 04 or 08
C050C to C100C
Valve poppet 08
C050C to C100C
Hydraulics
9-19
Orifices (chokes)

Selection of Orifice Diameters Orifices with various diameters are available in order to obtain the required opening and closing speeds of the cartridges. The pilot flow, orifice diameter and pressure drop can be determined on the table left. The values have been established at a viscosity of 40 cSt (40 mm 2/s) and a temperature of 50C.
Orifice thread size

OrificePosition CA CB CC CC CC CC CE
1 1 1 2 3 4 1
NG 16 1/16 NPT M6 M5 M5 M5 M5 1/16 NPT
NG 25 1/16 NPT M6 M5 M5 M6 M6 1/16 NPT
NG 32 1/16 NPT 1/16 NPT M5 M5 M6 M6 1/16 NPT
Orifice-screw-in threads NG 40 NG 50 NG 63 1/8 NPT 1/16 NPT M5 M5 M6 M6 1/16 NPT 1/8 NPT 1/16 NPT M6 M6 M8 M8 1/16 NPT 1/8 NPT 1/8 NPT M6 M6 M8 M8 1/16 NPT
NG 80 1/8 NPT 1/8 NPT 1/16 NPT 1/16 NPT M 10x1 M 10x1 1/16 NPT
NG 100 1/8 NPT 1/8 NPT 1/16 NPT 1/16 NPT M 10x1 M 10x1 1/16 NPT
Threaded orifice Summary

Thread Orifice (mm) 0.8 0.9 1.0 1.1 1.2 1.3 1.5 2.0 4 4 4 4 4 4 4 4 Order number 503 503 503 503 503 503 503 503 2199 4764 2002 4720 2238 4768 3925 2716 Thread Orifice (mm) 0.8 0.9 1.0 1.1 1.2 1.3 1.5 2.0 4 4 4 4 4 4 4 4 Order number 503 503 503 503 503 503 503 503 2220 4766 2416 4767 2003 4768 3925 3926 Thread Orifice (mm) 1.0 1.2 1.5 1.8 2.0 2.2 2.5 4 4 4 4 4 4 4 Order number 503 503 503 503 503 503 503 5533 5243 5534 6615 5535 7411 5244
M5
M6
M8
Thread
Orifice (mm) 1.0 1.2 1.5 1.8 2.0 2.5 3.0 4 4 4 4 4 4 4
Order number 503 503 503 503 503 503 503 2001 2035 5229 2693 5231 2517 2767
Thread
Orifice (mm) 0.8 0.9 1.0 1.1 1.2 1.3 1.5 2.0 4 4 4 4 4 4 4 4
Order number 503 503 503 503 503 503 503 503 2232 3519 1042 4721 1144 4769 3627 2725
Thread
Orifice (mm) 1.0 1.2 1.5 1.8 2.0 2.5 3.0 4 4 4 4 4 4 4
Order number 503 503 503 503 503 503 503 5238 2076 4746 7237 2034 5235 2812
M10 x 1
1/16 NPT
1/8 NPT
Plug without orifice

Thread size Order number M5 500 0386 M6 500 0387 M8 500 0388 M10 x 1 500 0449 1/16 NPT 500 0473 1/8 NPT 500 0474
Hydraulics
9-20
Orifice recommendation, fixed stroke limit

Examples for orifice sizes and arrangement The cover series C and the cartridge elements series CE can be equipped with orifices or plugs corresponding to requirements. NG16 to NG40 NG50 to NG100

Pressure limiting function proportional solenoid operated
Nom. sizes 16 25 32 40 50 63 C*C 1 11 13 13 14 15 15 2 00 00 00 00 00 00 3 99 99 99 99 99 99 4 12 14 14 15 16 16 CE 1 09 11 12 13 14 14 CE Spring N N N N N N
Unloading function
Nom. sizes 16 25 32 40 50 63 C*C 1 14 15 16 17 18 19 2 00 00 00 00 00 00 3 99 99 99 99 99 99 4 15 16 17 18 19 20 CE 1 09 11 12 13 14 15 CE Spring S S S S S S
Pressure limiting function

Nom. sizes 1 16 25 32 40 50 63 11 13 14 15 16 17 2 00 00 00 00 00 00 C*C 3 99 99 99 99 99 99 4 13 15 17 18 20 22 CE 1 09 11 12 13 14 15 CE Spring S S S S S S
3-Way compensator function

Nom. sizes 16 25 32 40 50 63 C*C 1 11 13 14 15 16 17 2 00 00 00 00 00 00 3 99 99 99 99 99 99 4 13 15 17 18 20 22 CE 1 09 11 12 13 14 15 CE Spring S S S S S S
Stroke limit, fixed The stroke of the valve poppet can be limited by a stroke limiting ring. See table.
Nominal sizes 16
dimensions X (mm) 4 6 5 8 6 11.5 12 13.5 12 15.5 5 11 13
Order number 45036506 45036974 45036507 45036980 45036508 45036858 45036921 45037045 45037202 45037046 45036990 45036511 45037247
25
32
40 50
63
80 100
Available upon request
Hydraulics
9-21
Bolt kits, accessories

Mounting screws for cover assemblies
Nominal size Units Dimensions Tightening torque (Nm) Ordering code/Bolt kit 16 4 M8 x 40 32 BK 414 25 4 M12 x 50 110 BK 391 32 4 M16 x 55 270 BK 415
40 4 M20 x 70 530 BK 416
50 4 M20 x 75 530 BK 417
63 4 M30 x 100 1900 BK 418
80 8 M24 x 120 950 BK 419
100 8 M30 x 140 1900 BK 420
Mounting screws for units and valves for piloting

Function Directional valve NG 6 Mounting type Manifold mounting Ordering code valve D1VW/D1DW D3DW DSDA 100 * P07 * DSAE 1007 P07 * LA Pressure valves NG 6 Manifold mounting DNLA 100 * P07 * DAFA 100 * P07 * DSBA 100 * P07 * ZUDA 1 * Z07 * DSAE 1007 Z07 * LA Pressure valves NG 6 Sanwich mounting DAFA 100 * Z07 * DSBA 100 2* Z07 B Connecting plate NG6 Manifold mounting ULP6 PABT PADA 1007 CM2 PP SVLA 1006 P07 ZSRA 1PP0 Z07 Shuttle valve NG 6 Sandwich mounting ZSRB 1AA0 Z07 17 21.3 40 36.5 43.2 45 25 30 BK 399 BK 375 see below BK 387 see below 43.2 M5 see below 36.5 45 BK 387 Stacking length (mm) 23 31 Mounting bolts thread M5 M6 length (mm) 30 40 Ordering code Bolt kits BK 375 BK 385
Directional valve NG 10 Manifold mounting
Adapter plate NG6 / NG10 Manifold mounting Shut-off valve NG 6 Check valve NG 6 Sandwich mounting Manifold mounting
Examples Double combination consisting of: Directional valve D1*W Pressure valve DSDA 100 * Z07 * Overall stacking length Plus added thread length (min. 7 mm or max. 10 mm) results in the required screw length of 73.2 or 76.2 mm Chosen: BK401 = = = Stacking length 23.0 mm 43.2 mm 66.2 mm
Mounting screws
(4 x M5, material 12.9) Length (mm) 70 75 90 120 130 Tightening torque 8.1 Nm. Ordering code Bolt kit BK BK BK BK BK 400 401 403 407 424
75
mm
Connectors DIN 43650 Protection class/P65

PG Type Style** for voltage up to 250 V for voltage up to 250 V with light diode 24 V a. suppressing circuity with rectifier Order number 5001715 5001718 5001716 5001717 5001708 5001704 5001737 5001738 Page * B A B A B A B A
Triple combination consisting of: Pressure valve DSAE 1007 P07 * LA * = Pressure valve ZUDA 1 * Z07 * = Pressure valve DSBA 1002 Z07B = Overall stacking length Plus added thread length (min. 7 mm or max. 10 mm) results in the required screw length Chosen: BK 424 =
36.5 mm 43.2 mm 43.2 mm 122.9 mm
11
11
130
mm
11
* B = for B-solenoid black, A = for A-solenoid grey ** Other designs available upon request.
Hydraulics
9-22
Extracting tools
Removal CE016 to CE063 The extracting tools consist of tee bar, slide hammer, support handle and expanding collet (Fig.1). At first the retainer is removed. Next, spring and poppet are withdrawn. Finally, the expanding collet is inserted into the cage and braced by means of the tee bar. Using the slide hammer, collet and cage are extracted from the cavity.
Extracting Tools CE016 to CE063

CE016 CE025 CE032 CE040 CE050 CE063 CE016 to CE063 Order No.:090 4600 09779 Order No.:090 4600 09780 Order No.:090 4600 09781 Order No.:090 4600 09782 Order No.:090 4600 09783 Order No.:090 4600 09784 Order No.:090 4600 09785
Removal CE080 to CE100 The extracting tools consist of retainer puller (Fig.4),puller (Fig.3), and puller thrust plate. At first the retainer is removed. Next the puller is inserted into the cage and aligned by the puller thrust plate. Tightening the nut then extracts the cage from the cavity.
Extracting Tools CE080 to CE100

CE080 CE100 Order No.:090 4600 010628 Order No.:090 4600 010629
Figure 2
Figure 3
Figure 4
Hydraulics
9-23
Pilot accessories
Pressure Relief Valve DSD Manifold mounting, direct operated
Adjustment style 5 shown
DSDA100_P07_
Pressure Relief Valve - Sandwich Plate ZUDB Sandwich mounting, direct operated
ZUDB1AT_Z07_
Ordering Code
ZUDB1PT_Z07_
07
Seals Pressure limiting valve Material NBR FPM Code DSD ZUD Series letter Code 100 1 AT 1PT Style Adjustment Body design Valvesize Pressure range
Code omit V
Description manifold mounting sandwich plate
Description for DSD for ZUD Pressure limit. AT for ZUD Pressure limit.. PT Code 2
Code P Z
Description Manifold mounting (only for DSD) Sanwich plate valve (only for ZUD)
DIN NG 6 CETOP 3 NEPA D 03
Description Hexagon screw with lock nut Turning knob with ratchet Turning knob with E10 lock Code B E G K adjustable to 70 bar to 175 bar to 250 bar to 350 bar
Code A B
Series DSD ZUD 5 61
Hydraulics
9-25
Pilot accessories
Proportional Relief Valve DSA*P Manifold mounting, direct operated, proportional solenoid controlled.
DSAE1007P07_
Proportional Relief Valve DSA*Z Sandwich mounting, direct operated, proportional solenoid controlled.
DSAE007Z07_
DSAEPT1007Z07_
Ordering Code
DSA
Seal Proportional pressure limiting valve
E
Serial letter Special design
1007
Design series Body design
07
Valve size Pressure range
LA
Proportionalsolenoid 16V with DIN socket connector (order plug separately)
Code omit V
Material NBR FPM
Code omit PT
Description press. lim. A -T press. lim. P-T
Code P Z
Description Manifold mount. valve Sandwich plate valve
Code B E G K
adjustable to to to to 70 bar 175 bar 250 bar 350 bar
Code omit F
Description without plug with connectors DIN 43650 design AF/PG11
Hydraulics
9-26
Pilot accessories
Compensator Pilot Valve DSB*P Manifold mounting, direct operated.
DSBA1002P07B
Compensator Pilot Valve DSB*Z Sandwich plate, direct operated.
DSBA1002Z07B
Ordering Code
DSB
Seal
A
Serial letter
100
2
Body design
07
Valve size
Compensator pilot valve
Design series
Adjustment style
Pressure range bis 70 bar
Code omit V
Material NBR FPM
Code
Description Hexagon screw with lock nut
Code P Z
Description Manifold mounting valve Sandwich plate valve
Hydraulics
9-27
Pilot accessories
Unloading Valve DAF Manifold mounting, direct operated
DAFA100_P07_
Unloading Valve DAF Sandwich plate, direct operated
DAF100_Z07_
Ordering Code
DAF
Seal
A
Serial letter
100
Body design Design series Adjustment style
07
Valve size
Unloading valve
DIN NG 6 CETOP 3 NFPA D03
Pressure range
Code omit V
Material NBR FPM
Code 2
Description Hexagon screw with lock nut Turning knob with ratchet Turning knob with E10 lock
Code P Z
Description Manifold mounting valve Sandwich plate valve
Code B E G K
adjustable up to 70 bar up to 175 bar up to 250 bar up to 350 bar
5 61
Hydraulics
9-28
Pilot accessories
Pressure Sequence Valve DNL Manifold mounting, direct operated
DNLA100_P07_
Ordering Code
DNL
Seal
A
Serial letter
100
P
Manifold mounting valve
07
Valve size
Pressure sequence valve
Design series
Adjustment style
DIN NG 6 CETOP 3 NFPA D03
Pressure range
Code omit V
Material NBR FPM
Code 2
Description Hexagon screw with lock nut Turning knob with ratchet Turning knob with E10 lock
Code B E G K
adjustable up to 70 bar up to 175 bar up to 250 bar up to 350 bar
5 61
Hydraulics
9-29
Pilot accessories
Hydraulic pilot operated Check Valve Nominal size NG 6, manifold mounting Order No. SVLA1006P07
Shuttle Valves - Sandwich Plates Nominal size NG 6, sandwich mounting Order No. ZSRA1PP0Z07
Shuttle Valves - Sandwich Valves Nominal size NG 6, sandwich mounting Order No. ZSRB1AA0Z07
Hydraulics
9-30
Pilot accessories
Shuttle Valve SSRB Check Valve SP*B

Shuttle valve SSRB
A B C
Ordering code for SSR
SSR
Seal Shuttle valve
B
Serial letter
080
Design series Valve size
Code omit V
Material NBR FPM
Code E 06 E 10
Size Nom. size 6 Nom. size 10 Symbol A (Code V) Symbol Z (Code Z)
Ordering code for SP
SP
Seal Check valve Direction
B
Serial letter
030
Design series Valve size
Code omit V
Material NBR FPM
Code V Z
Symbol A B
Code E 06 E 10
Size Nom. size 6 Nom. size 10
Installation dimensions
Dimensions d1 d2 Rmax 16 D 3H7 D 4H7 d 5 max. d 6 max. t1 t2 Rmax 8 t3 t4 t5 t6 t7 Rmax 8
E06 25 M 18x1.5 16 14 6 6 45 32 16 10 27.5 12 5,5
E10 35 M 24x1.5 22 20 9 9 68 51 20 15 40 13.5 6
Hydraulics
9-31
Pilot accessories
Connecting Plate Nominal size NG 6 Order No.: ULP6PABT
Adapter Plate Nominal size NG 10 NG6 Order No. PADA1007 / A-B / B-A
Adapter Plate Nominal size NG 10 NG6 Order No. PADA1007/A-A/B-B

18,75
B
Hydraulics
9-32
Summary combinations
Series C101, C111, C121
Combinations consisting of cover series C* and slip-in valve series CE* are explained in detail on the following pages. First a summary of the possible combinations.
Hydraulics
9-33
Characteristics
2/2-way slip-in valves of the series C*101 consist of a slipin valve as per DIN24342 and a cartridge cover with a pilot oil connection X. The valve is externally controlled. If the X connection is joined to the main connection B, the valve has a check function for the closed poppet 2 , in which the flow from A to B is open. The poppet C1 should be used as standard for the check function. characteristics
Nom. 16 size Nom. flow rate 220 1) Q [l/min] Pressure difference Working pressure 2) Poppet form Installation dimensions Mounting position Weight kg 1,2
1) 2)
2/2-Way Slip-in Cartridges Series C-DB101
25 400
32 750
40
50
63
80
100
1100 1800
3000 4500 7000
see performance curve 350 bar C 1, C 4, C 7, C 8 as per DIN 24342 as desired 2,5 4 7 11 18 46 75
Note: Pos. 1 + 2 must be, depending on function: closed, open, or provided with orifices.
Function symbol
at 3,5 bar pwithout spring for poppet C1, C4, C7 at 4.5 bar pwithout spring for poppet C8 max. admissible
p/Q-performance curves:
X425 with seal
Sealing kits
Nom. size 16 25 32 40 50 63 80 100 Type: NBR SK-CB-E160 SK-CB-E250 SK-CB-E320 SK-CB-E400 SK-CB-E500 SK-CB-E630 SK-CB-E800 SK-CB-E1000 Type: FPM SK-CB-E160V SK-CB-E250V SK-CB-E320V SK-CB-E400V SK-CB-E500V SK-CB-E630V SK-CB-E800V SK-CB-E1000V
Standard orifice for check function

Orifice NG16 NG25 NG32 NG40 NG50 NG63 NG80 NG100 No.: 1 2,0 3,0 4,0 1/16*) 1/16*) 1/16*) 4,5 1/8*) open 1/8*) open 1/8*) open 1/8*) open 1/8*)
Orifice in mm; *) = thread type inNPT
Standard orifice for external control and closed poppet

Orifice NG16 NG25 NG32 NG40 NG50 No.: 1 0,8 1,2 1,5 1/16*) 1/16*) 1/16*) 2,0 1/8*) 2,5 1/8*) NG63 NG80 NG100 3,0 4,0 1/8*) 1/8*) 4,5 1/8*)
Orifice in mm; *) = thread type in NPT
Hydraulics
9-34
Dimensions, ordering code

Dimensions
Nom. size H1 HS max HN max HQ max b1 d1 H7 d2 H7 t2 + 0.1 16 40 112 112 122 65 32 25 55.5 25 45 117 117 127 85 45 34 72 32 50 122 122 132 102 60 45 85 40 60 132 132 142 125 75 55 105 50 70 142 142 152 140 90 68 122 63 85 157 157 167 180 120 90 155 80 105 177 177 187 100 120 192 192
2/2-Way Slip-in Cartridges SeriesC-DB101 Serie C-DB101

/b1
Y
t2
202
250 300 145 110 205 180 135 245
Bolt kits
Nom. size 16 25 32 40 50 63 80 100
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 8 x M24 x 120 8 x M30 x 140 Tightening torque (Nm) 33 115 281 553 553 1910 935 1910 according to DIN 912 12.9 Type Ordering code BK 414 BK 391 BK 415 BK 416 BK 417 BK 418 BK 419 BK 420
d2 d1
Ordering Code
NG80 and NG100
D
Seal hydr. Poppet form controlled
101
Cover with connection X for external control
E
Slip-in valve
0
Design Closing- Orifice Orifice Code X425 cover poppet side Nominal series spring poppet seal size (only possible for 2 1 closing spring S and U) X
Serial letter
Code omit V
Material NBR FPM
Code C1 C4
Code 16 25 32
Nominal size 16 25 32 40 50 63 80 100
Code Description L N S U 0.1 bar 0.5 bar 1.6 bar 4.0 bar
Code 00 99
Description closed without orifice
Orifices Code 08 10 Description 0.8 mm 1.0 mm
C7 C8
40 50 63 80 100
X at Pos. 1 standard-orifices or "99" are to be ordered.
Hydraulics
9-35
Characteristics
2/2-way slip-in valves of the series C*111 consist of a slip-in valve as per DIN24342 a cover with stroke limit, and a pilot oil connection X. These type of valves are used as throttle valves. Fine flow adjustment is possible due to the opening stroke geometry of the poppet C8. To open the valve, the pilot oil connection X must be connected with the tank. Technical data
Nom. 16 size Nom. flow rate 220 1) Q [l/min] Pressure difference Working pressure2) Poppet form Installation dimensions Mounting position Weight kg 1,1
1) 2
1 X C
2
A
25 400 32 750 40 1100 50 1800 63 3000 80 100 Function symbol Short symbol
4500 7000
see performance curves 350 bar C8 as per 24342 as desired Functional drawing 2,4 3,9 7 11,4 21,8 45 74
at 4.5 bar p without spring max. admissible Poppet form C8, without spring!
p/Q-performance curves:
Functional drawing
Sealing kits
Nom. size 16 25 32 40 50 63 80 100
(order separately) Type: NBR SK-CB-E160 SK-CB-E250 SK-CB-E320 SK-CB-E400 SK-CB-E500 SK-CB-E630 SK-CB-E800 SK-CB-E1000 Type: FPM SK-CB-E160V SK-CB-E250V SK-CB-E320V SK-CB-E400V SK-CB-E500V SK-CB-E630V SK-CB-E800V SK-CB-E1000V X425 with seal
Hydraulics
9-36

Dimensions
Nom. size H - "N" H - "S" H- "Y" b1 d1 H7 d2 H7 t2 + 0.1 16 36 72 82 65 32 25 55,5 25 45 72 100 85 45 34 72 32 48 141 102 60 45 85 40 50 123 125 75 55 105 50 50 127 140 90 68 122 63 65 180 120 90 155 80 95 100 120 -
250 300 145 110 205 180 135 245
Bolt kits
Nom. size 16 25 32 40 50 63 80 100
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 Tightening torque (Nm) 33 115 281 553 553 1910 935 1910 according to DIN 912 12.9 Type Ordering code BK 414 BK 391 BK 415 BK 416 BK 417 BK 418 BK 419 BK 420
4 x M30 x 100 8 x M24 x 120 8 x M30 x 140
Ordering code
C8
Seal
111
00
hydr. Poppet form controlled Serial letter
Adjust- Cover with Slip-in Design Closing- Orifice Poppet Code X425 ment valve Nominal series fspring coverl stroke poppet Style size limit sealing 1 2 and (only for connection X closing spring S for external and U control possible.) 00 =closed
Code omit V
Material NBR FPM
Code
Description Spindle with lock nut ratchet 2H lock
Code 16 25 32 40 50 63 80 100
Nom. size 16 25 32 40 50 63 80 100
Code N S U
Description 0.5 bar 1.6 bar 4.0 bar Code 08 12 15 20 25 30 40 45
Nom. size 16 25 32 40 50 63 80 100
Description 0.8xM6 1.2xM6 1.5x1/16 NPT 2.0x1/16 NPT 2.5x1/16 NPT 3.0x1/8 NPT 4.0x1/8 NPT 4.5x1/8 NPT
N S Y
Adjustment types: N for NG16 to NG100 S for NG16 and NG 25 Y for NG16 to NG50
Hydraulics
9-37
Characteristics
2/2 way slip-in cartridge valves series C121 consist of a slip-in cartridge valve according to DIN 24342 and a cartridge cover with mounting pattern DIN NG6 (Cetop 3) on the top. (In case of cartridge covers for NG50 to NG100 the mounting pattern is adapted from NG10 to NG6 using an adapter plate). Due to the addition of a directional valve these slip-in cartridge valves are used for direction control. Characteristics
Nom. 16 size Nom. flow rate 220 1) Q [l/min] Pressure difference Working pressure 2) Poppet form Mounting dimensions Mounting position Weight kg 3.6
1)
a 4 P A (B) 1 3
b B (A) T
25 400
32 750
40
50
63
80
100
X Z1
Z2 Y B
1100 1800
3000 4500 7000

2
see performance curve 350 bar C 1, C 4, C 7, C 8 nach DIN 24342 as desired 4.5 5.9 9.3 .4 18 46 75
Function symbol C121 (directional valve not included, Symbol only as a example)
2)
at 3,5 bar p without spring for poppet C1, C4, C7 at 4.5 bar p without spring for poppet C8 max. admissible
Functional drawing
Flow diagram
Sealing kit
Nom. size 16 25 32 40 50 63 80 100 Type: NBR SK-CB-E160 SK-CB-E250 SK-CB-E320 SK-CB-E400 SK-CB-E500 SK-CB-E630 SK-CB-E800 SK-CB-E1000 Type: FPM SK-CB-E160V SK-CB-E250V SK-CB-E320V SK-CB-E400V SK-CB-E500V SK-CB-E630V SK-CB-E800V SK-CB-E1000V
Orifice, function-dependent
Orifice NG16 NG25 NG32 NG40 NG50 Nr: 1 Nr: 2 Nr: 3 Nr: 4 M5 M5 M5 M5 M6 NG63 NG80 NG100 M6 1/16*) 1/16*)
1/16*) 1/16*) 1/16*) 1/16*) 1/16*) M5 M5 M5 M6 M5 M6 M5 M6 M6 M8
1/16*) 1/16*) 1/16*) M6 M8 1/16*) 1/16*) M10x1 M10x1
Hydraulics
9-38

Dimensions
Nom. size h H b1 d1 H7 d2 H7 t2 + 0.1 16 40 65 79** 32 25 56 25 45 70 85 45 34 72 32 50 75 102 60 45 85 40 60 85 125 75 55 105 50 70 95 140 90 68 122 63 85 110 180 120 90 155 80 105 130 100 120 145
250 300 145 110 205 180 135 245

X
**) = width 65 mm
A d2 d1 / b1
Directional valve must be ordered separately!
Bolt kits
Nom. size 16 25 32 40 50 63 80 100
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 Tightening torque (Nm) 33 115 281 553 553 1910 935 1910 according to DIN 912 12.9 Type Ordering code BK 414 BK 415 BK 416 BK 417 BK 418 BK 419 BK 420
25
BK 391
t2
4 x M30 x 100 8 x M24 x 120 8 x M30 x 140
B A d2 d1 / b1
Ordering Code
D
Seals Poppet form hydr. controlled
B
Serial letter
121
E
Slip-in valve
0
1 ClosingDesign spring series Nominal size Orifices 2 3 4 Code X425 side poppet seal not possible for poppet form C1 (only possible for closing spring S and U.)
Cartridgecover
Code omit V
Material NBR FPM
Code C1 C4 C7 C8
Code 121
Description Cover without pilot
Code 16 25 32 40 50 63 80 100
Nom. size 16 25 32 40 50 63 80 100
Code Description L N S U 0.1 bar 0.5 bar 1.6 bar 4.0 bar
Code 00 99
Description closed open Orifice
Code 08 10
Description 0.8 mm 1.0 mm
Hydraulics
9-39
t2
H1
Introduction
Monitored Seated Valves Series C10 / C13 / C18
Binding guidelines for measures to be strictly followed are specified by the trade association and in the applicable UVV guidelines. Hydraulic valves are directly subject to these safety guidelines when they are a part of this protective equipment or are a functionally critical part of a safety control system. The safety regulations must be followed consistently where serious personal injury could result due to improper operation or system-related malfunctions. There are a multitude of different designs and ranges of application for machines subject to safety regulations. Safety regulations are to be employed where improper operation or malfunctions can result in real danger. Regulations which are less strict are applicable for interlocked or isolated presses where no one can come into direct contact with the machine.
In many machines, hydraulic control systems are directly involved in movement and other processing protected by safety devices. This ensures that persons working with these machines and those in the surroundings are not endangered. Normally access to the dangerous areas is prevented by covers which are either permanently mounted to the machine or are movable due to single or double interlocking systems providing reliable safety protection. Routinely monitoring the functionality of valves and components is part of avoiding danger.
Features of monitored valves

Code Nominal size 16, 25 32, 40 50, 63 25, 32 40, 50 63 25, 32 40, 50 63 Description Equipment
2/2 way seated valve
C10
2/2 directional control function
Inductiion monitoring of the closed valve position Inductiion monitoring of the active-controlled closed valve position via pilot spool Induction monitoring of the active-controlled closed valve position via pilot spool
Active controlled 2/2 way seated valve
C13
2/2 directional control function 2/2 direchtional control function with throttle effect
C18
Features of non-monitored valves

Code Nominal size 25 - 63 Description Equipment
C18*107
2/2 direct. control function with throttle effect 2/2 direct. control function with throttle effect 2/2 direct. control function with throttle effect
Standard for external control With stroke liomit lock nut Direct control by mounting a directional valve
C18*N112
25, 32 63 32, 63
C18*N121
C10_C18_gb.PM6.5MM
Hydraulics
9-40
Introduction
Functional description: Valves from the series C10 are monitored 2/2-way seated valves consisting of cage, poppet, spacer ring, spring, and cover with switch. Position control is achieved by an inductive switch. The inductive switch monitors the valve poppet in the closed position. The operation of the inductive switch takes place mechanically due to the movement of the valve poppet. The valve poppet is hydraulically operated. In addition to the seat of the valve poppet, this also has a cylindrical safety cover. Any leakage on the valve seat flows over this cover and cause the working spool to move. This movement may only be a maximum of 10mm/s. The smallest possible working spool diameter for the various valve sizes, dependent on the operating pressure, is shown in the following diagram:
Monitored Seated Valves Series C10

Electrical characteristics of the position control: Supply voltage: Output current:
PositionsPosition Kontrolle control switch
Ambientstemperature: Protection class: IP 65 DIN 4005 Max. tol. magnetic ambient field strength < 1200A/m Min. distance to the next AC solenoid > 100 mm
B
18 to 42 V ripple < 10% max. 400 mA (ohmic load) 0 to 70C
Pin assignment:
A
M12 x 1-plug:
1 2 3 4 5
normally closed + voltage supply 18...42VDC normally open 0V Earth ground
The above diagram shows the application limits for direct movements. The kinematics of toggle lever drives were not taken into consideration here. Example: Pressure 250 bar Valve NG40 Smallest spool : = 150 mm
Please note: The switch may only be adjusted by the valve manufacturer. The exchange of individual modules is not permitted.
Note: The trade association has awarded the test certificate numbers 93 451 to 93 456 for the monitored 2/2-way slipin valves.
C10_C18_gb.PM6.5MM
Hydraulics
9-41
Characteristics
Valves from the series C10 are 2/2-way seated valves with cage, poppet, spacer ring, spring, and cover with switch. The position is controlled by an inductive switch which monitors the valve seat in the closed position. The valve poppet is operated hydraulically. The operation of the inductive switch takes place mechanically due to the movement of the valve poppet. The valve poppet also has a cylindrical safety cover for the seat. Technical data
Nominal size Nominal 1) flow Q [l/min] max. admissible working press. poppet form Install. dimens. Mount. pos Weight in kg
1)
Position Positionscontrol Kontrolle switch
1 X C B
16 220
25 500
32 950
40 1400
50 2300
63 4000
350 bar C10 as per DIN 24342 as desired 1.5 2.7 4.3 7.4 11.8 22.3 Function symbol
A
at 4.5 bar p without spring
Standard orifice
Orifice NG16 0.8 1/16 NG25 1.2 1/16 NG32 1.5 1/16 NG40 2.0 1/8 NG50 2.5 1/8 NG63 3.0 1/8
Flow diagram
No.: 1
Orifices in mm, thread in NPT
Sealing kits
Nominal size 16 25 32 40 50 63 Type: NBR SK-CBE16 SK-CBE25 SK-CBE32 SK-CBE40 SK-CBE50 SK-CBE63 Type: FPM SK-CBE16V SK-CBE25V SK-CBE32V SK-CBE40V SK-CBE50V SK-CBE63V X425 with seal
Functional drawing Slip-in valve C10

C10_C18_gb.PM6.5MM
Hydraulics
9-42

Dimensions
Nominal size H h b1 d1 H7 d2 H7 t2 +0.1 16 120 36 65** 32 25 56 25 129 45 85 45 34 72 32 134 50 102 60 45 85 40 144 60 125 75 55 105 50 154 70 140 90 68 122 63 149 85 180 120 90 155
**) width 65 mm
Bolt kits
(order separately) Type Order code BK 414 as per DIN 912 12.9 BK 391 BK 415 BK 416 BK 417 BK 418
Nominal Screw Tightening size dimensions torque (Nm) 16 25 32 40 50 63 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 33 115 281 553 553 1910
Ordering Code
C10
Seals
2/2 way seat valve with poppet C10 Material NBR FPM
C
Serial letter
101
E
Slip-in valve
0
Series Nominal size Code Description L N S U 0.1 bar 0.5 bar 1.6 bar 4.0 bar 99 Closing spring 1 Orifice
00
Cover hydr. controlled Electrical neutral position monitoring (characteristics see introduction)
Code omit V
Code *
Decription with orifice open orifice or plug
*) Code indicates orifice diamter in 1/10 millimetre Example: Orifice 0.8 mm = Code 08 Code 16* 25 32 40 50 63 Nominal size 16 25 32 40 50 63 X425 Code Description side poppet seal only possible for closing spring S and U
* X425 not possible

C10_C18_gb.PM6.5MM
Hydraulics
9-43
Introduction
Active-controlled, 2/2 way seated valves are used in machine controls which must meet high standards and regulations for safety switches. An active-controlled valve enables forced closing of valve poppets so that the oil flow to the cylinder is positively blocked. Active-controlled means that the valve can be checked and opened or closed as desired. active cartridges are available in various types:
2/2Way Active Controlled Cartridge Valves Series C13 / C18

Schematic symbols Pilot guide inside the poppet
1. With inductive position control for use as a safety valve in machine control systems. 2. As a simple On-Off valve. 3. As an On-Off valve with adjustable stroke limit. 4. As an On-Off valve with mounted directional valve.
In addition to the usual 3 surfaces (lower surface A, side annulus flow surface, upper spool area C with Y connection), there are 2 more annulus surfaces of the same size available as active areas for active control of an active-control seated valve. The upper annulus surface is required for the closing motion and can be controlled via X or Z1. The lower annulus surface is required for opening motion and is pressurised via Z2. Thus all switching configurations normal for safety switching can be achieved. The functional spaces on the poppet, especially both annulus chambers controlled via Z1 and Z2 are sealed off leak-free by seals.
Control surfaces in %
Nom. size 25 32 40 50 63 F St FB FC FA
FSt
FC
123.8 108.6 121.5 117 121 39.9 39.5 39.7 39.7 39.8 100 100 100 100 100 60.1 60.5 60.3 60.3 60.2
B FB A FA
C10_C18_gb.PM6.5MM
Hydraulics
9-44
Introduction
Functional description: Monitored active cartridge valves of the series C13 and C18 are activecontrolled 2/2-way seated valves consisting of cage, poppet, spacer ring, spring, and cover with switch. Position control is achieved by an inductive switch. The inductive switch monitors the poppet in the closed position. The inductive switch is operated mechanically by the movement of the valve poppet. The valve poppet is hydraulically operated. In addition to the seat of the valve poppet, this has a cylindrical safety cover. Any leakage on the valve seat flows over this cylindrical cover and cause the working spool to move. This motion is limited to a maximum of 10mm/s. The smallest possible working spool diameter for the various valve sizes, dependent on working pressure, is shown in the following diagram:
Monitored Active Cartridge Valves Series C13 / C18

Electrical characteristics of the position control: Supply voltage:
Position control switch
Output current:
Ambientstemperature: Protection class: IP 65 DIN 4005 Max. tol. magnetic ambient field strength < 1200A/m Min. distance to the next AC solenoid > 100 mm Pin assignment:
18 to 42 V ripple < 10% max. 400 mA (ohmic load) 0 to 70C
M12 x 1-plug:
1 2 3 4 5
normally closed + voltage supply 18...42VDC normally open 0V Earth ground
Please note: The switch may only be adjusted by the valve manufacturer. The exchange of individual modules is not permitted. The above diagram shows the application limits for direct movements. The kinematics of toggle lever drives were not taken into consideration here. Example: Pressure 250bar Valve NG40 Smallest spool : =150mm Note: The trade association has awarded for the active-controlled 2/2 way slip-in valve the test certificate number 93441 to 93450.
C10_C18_gb.PM6.5MM
Hydraulics
9-45
Characteristics
Active-controlled 2/2-way seated valve for the block installation as per DIN 24342 are preferably used for safety circuits. Principally used to secure guards, molds form tools and locking mechanisms for presses and injection moulding machines. The forced or positive control for opening and closing the valves is executed actively and is monitored. Technical data
Nom. size Nominal 1) flow Q (l/min) max. admissible working press. poppet form Install. dimens. Mounting pos. Weight in kg
1)
PositionsPosition Kontrolle control switch
25 500
32 950
40 1400
50 2300
63 4000
X Z1 B 4 A 2 Z2
3 Y
350 bar C13 / C18 as per DIN 24342 as desired 2.7 6.7 8.7 13.8 22.3 Function symbol
Thread size and standard orifice sizes

Orifices NG 25 No.: 1 M6 Standard 1.2 M5 No.: 2 XX No.: 3 M6x1 Standard 1.2 M5 No.: 4 XX NG 32 M6 1.5 M6x1 XX M6x1 1.5 M6x1 XX NG 40 M6 2.0 M6x1 XX M6x1 2.0 M6x1 XX NG 50 *1/16 2.5 *1/16 XX *1/16 2.5 *1/16 XX NG 63 *1/8 3.0 *1/16 XX *1/8 3.0 *1/16 XX
at 4.5 bar p without spring
Flow diagram
Orifice in mm; *) = thread type in NPT, XX= function-dependent
Functional drawing Aktive-cartridge valves Series C13
Sealing kits
Nom. size 25 32 40 50 63 Type: NBR SK-C13DB10-E25 SK-C13DB10-E32 SK-C13DB10-E40 SK-C13DB10-E50 SK-C13DB10-E63 Type: FPM SK-C13DB10-E25V SK-C13DB10-E32V SK-C13DB10-E40V SK-C13DB10-E50V SK-C13DB10-E63V
Optional control A to B: 4 open, 2 closed B to A: 2 open, 4 closed
C10_C18_gb.PM6.5MM
Hydraulics
9-46

Dimensions
Nom. size H h b1 d1 H7 d2 H7 t2 +0.1 25 174 90 85 45 34 72 32 174 90 102 60 45 85 40 194 110 125 75 55 105 50 214 130 140 90 68 122 63 234 150 180 120 90 155
Bolt kits
Nom. size 25 32 40 50 63
(order separately) Screw dimensions 4 x M12 x 90 4 x M16 x 90 Tightening torque (Nm) 115 281 553 553 1910 nach DIN 912 12.9 Design Order code BK 478 BK 479 BK 481 BK 482 BK 483
4 x M20 x 110 4 x M20 x 120 4 x M30 x 160
Ordering Code
D
Design hydr. controlled
107
E
Slip-in Nominal size valve
0
Series Closing spring 1 XX 2 3 XX 4
Seals
Electrical neutral position monitoring (for characteristics Cover Serial see letter introoduction) code
Orifices
Code C13
Description 2/2-directional poppet valve with control spool 2/2-directional poppet valve with control spool and damping
Code 25 32 40 50 63
Nominal size 25 32 40 50 63
Code S U
Pressure 1.6 bar 4.0 bar
C18
Code 00
Description Plug with orifice open, without orifice or plug
Code omit V
Material NBR FPM XX at pos. 1 and 3 standard-orifices or "99" are to be ordered
* 99
*) Code indicates orifice diameter in 1/10 of a millimetre. Example: orifce 0.8 mm = Code 08
C10_C18_gb.PM6.5MM
Hydraulics
9-47
Characteristics
Active-controlled 2/2-way seated valves for the block installation as per DIN 24342 are preferably used where opening and closing of the valves should be actively controlled. Technical data
Nominal size Nominal 1) flow Q (l/min) max. admissible working press. poppet form Install. dimens. mounting pos. Weight in kg )
1) at 4.5 bar p without spring ) Weight on request, as it is depended on cover code
Active Cartridge Valves with/without stroke limit Series C18

with stroke limit
25 500
32 950
40 1400
50 2300
63 4000
1 3 X Z1 B 4 A 2 Z2 Y
350 bar C18 as per DIN 24342 as desired
plugs and orifices depending on function
Flow diagram
without stroke limit
plugs and orifices depending on function
Sealing kits
Nominal size 25 32 40 50 63 Type: NBR SK-C18DB12-E25 SK-C18DB12-E32 SK-C18DB12-E40 SK-C18DB12-E50 SK-C18DB12-E63 Type: FPM SK-C18DB12-E25V SK-C18DB12-E32V SK-C18DB12-E40V SK-C18DB12-E50V SK-C18DB12-E63V
Thread size, standard-orifices

Orifices No.: 1 No.: 2 No.: 3 No.: 4 No.: 5 NG 25 M6 1.2 M5 XX M6x 1.2 M5 XX NG 32 M6 1.5 M6x XX M6x 1.5 M6x1 XX M6 2.0 NG 40 M6 2.0 M6x XX M6x 2.0 M6x1 XX M6 2.0 NG 50 *1/16 2.5 *1/16 XX *1/16 2.5 *1/16 XX NG 63 *1/8 3.0 *1/16 XX *1/8 3.0 *1/16 XX -
Orifice in mm; *) = thread type in NPT, XX= orifice diameter, function-dependent
C10_C18_gb.PM6.5MM
Hydraulics
9-48

Dimensions
Nominal size H max. HN max. h b1 d1 H7 d2 H7 t2 +0.1 25 234 162 90 85 45 34 72 32 142 197 125 102 60 45 85 40 208 227 140 125 75 55 105 50 189 202 130 140 90 68 122 63 241 222 150 180 120 90 155
Active Cartridge Valves Series C18
Bolt kits (with stroke limit)

Nom. size 25 32 40
(order separately)
Screw Tightening dimensions torque (Nm) 4 x M12 x 90 4 x M16 x 90 4 x M20 x 110 115 281 553
Design
Order code BK 478 BK 479 BK 481
as per DIN 912 12.9
(with DC valve)
Nom. size 32 40 Screw Tightening dimensions torque (Nm) 4 x M16 x 90 4 x M20 x 110 281 553 Design Order Code BK 479 BK 481
as per DIN 912 12.9
Ordering Code
D
Seals Design hydr. controlled
B
Cover Serial letter
E
Slip-in valve
0
Nominal Series Closing spring size 1 XX 2 3 4
XX Orifices
Code
Description 2/2-directional poppet valve with control spool and damping
Code 25 32 40 50 63
Code S U
Pressure 1.6 bar 4.0 bar
C18
Code omit V
Material NBR FPM
Code
Description
Code 107
Cover Standard without additional function with stroke limit NG25, 32 40 with DC valve design (order separately) NG32, 40
Code 00 * 99
Description Plug with orifice open, without orifice or plug
Standard without omit additional function N* Adjustment with lock nut
112
* only for cover code 112 121
XX at pos. 1 and 3 Standard-orifices or "99" are to be ordered
C10_C18_gb.PM6.5MM
Hydraulics
9-49
Functional drawing
Cover code 112 NG25 Adjustment N
Active Cartridge Valves with stroke limit Series C18
Cover code 112 NG32 - NG 63 Adjustment N
C10_C18_gb.PM6.5MM
Hydraulics
9-50
Functional drawing
Cover code 107 without position control
Active Cartridge Valves without stroke limit Series C18
Cover code 121 Directional valve design
C10_C18_gb.PM6.5MM
Hydraulics
DC valve not included in delivery (order separately)
9-51
Summary
2-way slip-in valves for pressure functions are pilotoperated valves with seat construction. The cartridge section (C1, C7, C8) is mounted in a cavity as per ISO 7368 / DIN 24 342. The mounting pattern of the sealing cover for the cartridge is designed as per DIN 24 342. Standard components of nominal size 6 CETOP 03 are used for piloting, the mounting pattern per DIN 24 340.
Pressure Valves Series DAF, DAV
Mechanically adjusting DAF
Elektrically unloading DAV
Symbols
Adjustment style of the piloting (for eyplanation, see ordering code)
Pilot
Adjustment style 2
Adjustment style 9
Cover
Adjustment style 61
Adjustment style 5
Cartridge valve
Einf_DRU_gb.PM6.5MM
Hydraulics
9-52
Summary
Pressure Valves Series DSD, DSM, DSA, RE
Mechanical adjustment DSD
Electrical unloading DSM
Proportional valves external electronics DSA
Proportional valves integrated electronics RE
Symbols
Pilot
Cover
Cartridge valve
Einf_DRU_gb.PM6.5MM
Hydraulics
9-53
Characteristics
Pilot-operated pressure relief valves of the series DSD consist of a slip-in valve (cartridge) for manifold installation and a pre-assembled control valve unit (cover with pilot stage). The installation dimensions correspond to DIN 24342. The pilot flow is limited by the orifice in the poppet. Other chokes in the cover provide damping. The incoming flow for DSD slip-in valves always comes from the bottom (Flow direction A B). Characteristics
Nom. Size 16 25 32 40 50 63 Nominal 500 950 1400 2300 4000 1) 220 flow Q [l/min] Adjustm. range up to 70 bar, up to 175 bar, [bar] up to 250 bar, up to 350 bar Pressure see performance curves difference max. admissible connections A, B, X 350 bar, Y = 100 bar working press. Poppet form install. dimen. Mounting pos. Weight kg
1)
Pressure Relief Valves Series DSD
C1 DIN 24342 as desired 2.2 3.5 4.9 8.0 13.7 22.8

1
Function symbol
Short symbol
at 8 bar p
) Dimensions is contained in H
Performance curves p/Q performance curve p/Q performance curve
Functional drawing Slip-in valve DSD - NG50
Sealing kits
Nominal size 16 25 32 40 50 63
DSD_D.PM6.5MM
Standard orifice
Type: NBR SK-DSDB10-E16 SK-DSDB10-E25 SK-DSDB10-E32 SK-DSDB10-E40 SK-DSDB10-E50 SK-DSDB10-E63 Type: FPM SK-DSDB10-E16V SK-DSDB10-E25V SK-DSDB10-E32V SK-DSDB10-E40V SK-DSDB10-E50V SK-DSDB10-E63V No.: 3 Orifice No.: 1 No.: 2 NG 16 1.1 M5 0.9 1/16*) 1.3 M5 NG 25 NG 32 1.3 M5 1.1 1/16*) 1.5 M6 1.4 M5 1.2 1/16*) 1.7 M6 NG 40 1.5 M5 1.3 1/16*) 1.8 M6 NG 50 1.6 M6 1.4 1/16*) 2.0 M8 NG 63 1.7 M6 1.5 1/16*) 2.2 M8
Hydraulics
9-54

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 16 84 79** 32 25 56 25 88 85 45 34 72 32 93 102 60 45 85 40 103 125 75 55 105 50 138 140 90 68 122 63 153 180 120 90 155
Pressure Relief Valves Series DSD
B ges. max., referring to each adjustment style* Lv 2* Lv 5* Lv 9* Lv 61* 146 147 160 192 141 142 155 187 149 150 163 195 161 162 175 207 168 169 182 214 **width 65 mm 188 189 202 234
*see ordering code: Adjustment style
Bolt kits
Nom. size 16 25 32 40 50 63
(order separately) Bolt dimensions 4 x M8 x 50 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 Tightening torque (Nm) 33 115 281 553 553 1910 as perDIN 912 12.9 Type Order code BK 414 BK 391 BK 415 BK 416 BK 417 BK 418
4 x M30 x 100
Ordering Code
DSD
Seals Pressure limiting valve
10
E
Slip-in valve Nominal size Pressure range
Design Poppetform series C1 Adjustment Serial letter Code 2 Description
Code omit V
Material NBR FPM
Code 16 25 32 40 50 63
NG 16 25 32 40 50 63
Code B E G K
Adjustable to 70 bar to 175 bar to 250 bar to 350 bar
Hexagon socket screw with lock nut Turning knob with ratchet Adjustment 2 fixed with cap nutt Turning knob with E10 lock
5 9 61
DSD_D.PM6.5MM
Hydraulics
9-55
Characteristics
Pilot-operated pressure relief valves with a directional valve for electrically-controlled unloading of the main spool. Optional normally open (symbol A, code 10), or normally closed (symbol B, code 11). The slip-in valves are supplied complete with cover assembly and pilot valve for hole mounting as per DIN 24342 in a manifold cavity. Characteristics
Nom. size 16 25 32 40 50 Nominal 500 950 1400 2300 1) 220 flow Q [l/min] Adjustm. range up to 70 bar, up to 175 bar, [bar] up to 250 bar, up to 350 bar Pressure see performance curves difference max. admissible Ports A, B, X 350 bar, Y = 100 bar working press. poppet form Install. dimen. Mounting pos. Weight kg
1)
Pressure Relief Valve, electr. unloading Series DSM
short symbol A (Code 10) 63 4000

A
C1 DIN 24342 as desired 4.0 5.0 6.7 9.7 15.5 24.7 Function symbol short symbol B (Code 11)
at 8 bar p
Performance curves p/Q performance curve P/Q performance curve
) Dimension is contained in H
Sealing kits
Nominal size 16 25 32 40 50 63 Type: NBR SK-DSMB10-E16 SK-DSMB10-E25 SK-DSMB10-E32 SK-DSMB10-E40 SK-DSMB10-E50 SK-DSDB10-E63 Type: FPM SK-DSMB10-E16V SK-DSMB10-E25V SK-DSMB10-E32V SK-DSMB10-E40V SK-DSMB10-E50V SK-DSMB10-E63V Functional drawing Slip-in valve DSM - NG50
Electrical Data for Standard Solenoid Voltages

Solenoid code N P V W
DSM_gb.PM6.5MM
Standard orifice
Orifice No.: 1 No.: 2 Nr.: 3 NG 16 1.1 M5 0.9 1/16*) 1.3 M5 NG 25 1.3 M5 1.1 1/16*) 1.5 M6 NG 32 NG 40 1.4 M5 1.2 1/16*) 1.7 M6 1.5 M5 1.3 1/16*) 1.8 M6 NG 50 1.6 M6 1.4 1/16*) 2.0 M8 NG 63 1.7 M6 1.5 1/16*) 2.2 M8
Voltage (+/- 10%) 12V = 24V = 98V = 198V =
Solenoid power in W 30 30 30 30
Solenoid current in A 2.5 1.25 0.3 0.15
Hydraulics
9-56

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 B
total
Pressure Relief Valve, electr. unloading Series DSM
16 177 79** 32 25 56 171 171 160 192
25 181 85 45 34 72 169 169 155 187
32 186 102 60 45 85 174 174 163 195
40 196 125 75 55 105 186 186 175 207
50 231 140 90 68 122 194 194 182 214
63 246 180 120 90 155 214 214 202 234
=max. constr. length (adjustment style was allowed for)
Lmax v2* Lmax v5* Lmax v9* Lmax v61* **width 65 mm
Bolt kits
Nom. size 16 25 32 40 50 63 Bolt dimensions 4 x M8 x 50 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100
(order separately) Tightening torque (Nm) 33 115 281 553 553 1910 Design Order code BK BK BK BK BK BK 414 391 415 416 417 418
as per DIN 912 12.9
Ordering Code
DSM
Seals Pressure limiting valve with electr. unloading
10
Series
E
Switching type Solenoid
B
Plug
Serial letter Code 2 5 9 61 Description Hexagon socket screw with lock nut
Poppet Slip-in Pressure form valve range C1 Nominal size Adjustment
Code omit V
Material NBR FPM
Code Nominal size 16 25 32 40 50 63 16 25 32 40 50 63
Code B E G K
Code N P V W
Description 12 V = 24 V = 98 V with plug H, for 110 V 198 V with plug H, for 220 V
Turning knob with ratchet Adjustment 2 fixed with cap nut Turning knob with E10 lock
Code Code 10 Description unpress. circulation solenoid not activated unpress. circulation solenoid activated Symbol
A
Description without plug with connectors DIN 43650 design type AF/PG11 plug with rectifier
omit F
B
A
11
DSM_gb.PM6.5MM
H
B
Hydraulics
9-57
Characteristics
Pilot-operated pressure relief valves, series DSDU, limit the system pressure by opening the pressure port to the tank. Valves of this series are distinguished by a flat volume characteristic pressure line and are primarily used for accumulator safety valves. In this case, the valves are adjusted and wire locked by TV. The associated TV certificates are included with the valves. (see remark below)
Pressure Relief Valve Series DSDU
X B
Technical data
Port sizes NG16 NG25 NG32
Installation dimensions Working pressure Adjustment range Nom. flow volume Q [l/min] Mounting position Weight [kg]
DIN 24342 Connections A, X 350 bar B, Y not pressurised to 70 bar to 175 bar to 200 bar to 350 bar
dependent on setting range (s.table1) as desired 2.2 3.5 4.9
Table 1
Pressure stage B E E G G K K
Opening pressure p [bar] 5075 Valve type DSDU 1078 E16 DSDU 1078 E25 DSDU 1078 E32 75125 125175 175200 201250 251300 301350
G [l/min] max. permissible 150 215 500 165 235 550 190 280 640 215 310 750 230 355 800 255 390 900 280 400 950
Performance curve
pressure p [bar]
Flow rate Q [l/min]
Note: Parker Hannifin GmbH was granted TV certification concerning the granting of a component code for safety valves based on component testing (test report of the RWTV from 24.08.88 and 01.03.93). Component code No.: TV.SV.93-823.d0.F.G.p for controlled safety valves.
DSDU_gb.PM6.5MM
Hydraulics
9-58
4 3 2
Pressure Relief Valve Series DSDU
Nominal size H b1 d1 H7 d2 H7 t2 + 0,1 L **width 65 mm
16 84 79** 32 25 56 142
25 88 85 45 34 72 152
32 93 102 60 45 85 160
DSD
Seals Pressure relief valve
U
Serial letter
107
Series
8
Adjustment style (leading)
E
Valve body Valve size Pressure range
*
Desired opening pressure in bar (please specify)
Code omit V
Material NBR FPM
Code E
Body Mounting
Code B E G K
Pressure range see table 1
Code
Nominal size 16 25 32
16 25 32
Bolt kits / Sealing kits

Code Nominal size Screw sets Screw dimension DIN 912 12.9 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 Tightening torque Nm) 33 115 281 Sealing kits NBR SK-DSDB10-E16 SK-DSDB10-E25 SK-DSDB10-32 FPM SK-DSDB10-E16V SK-DSDB10-E25V SK-DSDB10-E32V
E 16 E 25 E 32
NG16 NG25 NG32
BK 414 BK 391 BK 415
DSDU_gb.PM6.5MM
Hydraulics
9-59
Characteristics
Pressure cut off valves switch the pump output flow from a multiple-pump or pressure-storage circuit to tank, depending on set pressure. They have a two-stage design. The ratio of switch-off pressure to the switch-on pressure of the pilot valve is 100:87. The pump is connected to port A. The pilot oil port X is connected to the secondary control circuit. It is recommended to route the pilot drain oil flow in connection Y to the tank via a separate connection.
Pressure cut-off valves Series DAF
3
X
Technical data
Nominal size Nominal flow Q [l/min] 1) Adjustment range Press. difference max. admissible working pressure Poppet form Install. dimens. Mounting pos. Weight kg
1)
C X Y
16 220
25 500
32 950
40
2
1400
B A
up to 70 bar, up to 175 bar, up to 250 bar, up to 350 bar see performance curves A, B, K = 350 bar Y = 100 bar C8 as per DIN 24342 as desired 2.2 3.5 4.8 8.0
1
Function symbol
Short symbol
at 8 bar p
Performance curves p/Q performance curve P/Q performance curve
Sealing kits
Nominal size 16 25 32 40 50 63 Type: NBR SK-RE16E-N11 SK-RE25E-N11 SK-RE32E-N11 SK-RE40E-N11 SK-RE50E-N11 SK-RE63E-N11 Type: FPM SK-RE16E-V11 SK-RE25E-V11 SK-RE32E-V11 SK-RE40E-V11 SK-RE50E-V11 SK-RE63E-V11 No.: 3 No.: 1 No.: 2
Functional drawing Slip-in valve DAF - NG50
Standard orifice
Orifice NG 16 1,4 M5 0,9 1/16*) 1.5 M5 NG 25 1,5 M5 1,0 1/16*) 1.6 M6 NG 32 1,6 M5 1,1 1/16*) 1.7 M6 NG 40 1,7 M5 1,2 1/16*) 1.8 M6

DAF_gb.PM6.5MM
Hydraulics
9-60

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 Lv 2* Lv 5* Lv 9* Lv 61* 16 84 79** 32 25 56 146 147 160 192 25 88 85 45 34 72 141 142 155 187 32 93 102 60 45 85 149 150 163 195 40 103 125 75 55 105 161 162 175 207
Pressure cut-off valves Series DAF
**) width 65 mm
Bolt kits
Nom.size 16 25 32 40 Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70
(order separately) Tightening torque (Nm) 33 115 281 553 Design Order code BK 414 BK 391 BK 415 BK 416
as per DIN 912 12.9
Ordering code
DAF
Seals Pressure cut off valve
10
8
Adjustment style
E
Serial letter
Series
Poppet form C8
Code omit V
Material NBR FPM
Code 2
Description Hexagon socket screw with lock nut Turning knob with ratchet Adjustment 2 fixed with cap nut Turning knob with E10lock
Code 16 25 32 40
Nominal size 16 25 32 40
Code B E G K
9 61
DAF_gb.PM6.5MM
Hydraulics
9-61
Characteristics
Pressure cut off valves switch the pump output flow from a multiple-pump or pressure-storage circuit non-pressurised to the tank, depending on pressure. They have a two-stage design. The ratio of switch-off pressure to the switch-on pressure of the pilot sandwich plate valve is 100:87. The pump is connected to port A. The pilot oil port X is connected to the secondary control circuit. The pump is switched to unload to tank by the electricallyoperated directional valve mounted above the pilot sandwich plate valve. It is recommended to route pilot oil flowing in connection Y to the tank, via a separate connection. Technical data
Nominal size Nominal flow Q [l/min]
1)
Pressure cut-off valves, electr. unloading Series DAV
A 1 C
T 3 Y 2
X B
16 220
25 500
32 950
40 1400 Function symbol

A
Short symbol
Adjustment range Press. difference max. admissible working pressure Poppet form Install. dimens. Mounting pos. Weight kg
up to 250 bar, up to 350 bar see performance curves connections A, B, X = 350 bar Y = 100 bar C8 as per DIN 24342 as desired 2.2 3.5 4.8
1)
1) Dimension is contained in H
Code 11 Code 10
11 10
8.0 at 8 bar p
T
4 3 2
Performance curves
p/Q performance curve p/Q performance curve
3
1 X Y
Sealing kits
Nominal size 16 25 32 40 Type: NBR SK-DAVN10-E16 SK-DAVN10-E25 SK-DAVN10-E32 SK-DAVN10-E40 Type: FPM SK-DAVE10-E16V SK-DAVE10-E25V SK-DAVE10-E32V SK-DAVE10-E40V
2 A B
Functional drawing Slip-in valve DAV - NG50
Standard orifice
Orifce No.: 1 No.: 2 No.: 3 NG 16 1.4 M5 0.9 1/16*) 1.5 M5 NG 25 1.5 M5 1.0 1/16*) 1.6 M6 NG 32 1.6 M5 1.1 1/16*) 1.7 M6 NG 40 1.7 M5 1.2 1/16*) 1.8 M6 NG 50 18 M6 1.3 1/16*) 1.9 M8
Electrical Data for Standard Solenoid Voltages

Solenoid Code N P V W
DAV_gb.PM6.5MM
Voltage (+/- 10%) 12V = 24V = 98V = 198V =
Solenoid power in W 30 30 30 30
Solenoid current in A 2.5 1.25 0.3 0.15
Hydraulics
9-62

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 Lmax v2* Lmax v5* Lmax v9* Lmax v61* **) width 65 mm 16 173 79** 32 25 56 171 171 160 192 25 181 85 45 34 72 169 169 155 190 32 186 102 60 45 85 174 174 163 195 40 196 125
Pressure cut-off valves, electr. unloading Series DAV

B ges. 46 123
55 105 186 186 175 207

A
11 10
Btotal. = largest constr. length (adjustment style* is allowed for)
X
(order separately)
Y B
t2
Bolt kits
Nominal size 16 25 32 40
Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70
Tightening torque (Nm) 33 115 281 553
Type
Ordering information BK 414
L max.
4 3 2
d2 d1
1 0 9
as per DIN 912 12.9
BK 391 BK 415 BK 416

X Y
b1
Ordering code
DAV
10
44
E
Slip-in valve Adjustment range Pressure range Nominal size
10
Solenoid Switching type
B
Plug
Seals
Pressure cut off valve with electr. Serial unloading letter
Series Poppet form C8
Code omit V
Material NBR FPM
Code 2
Description Hexagon socket screw with lock nut Turning knob with ratchet Adjustment 1 fixed with cap nut Turning knob withE10 lock
Code B E G K
Code N P V W
Voltage 12V = 24V = 98V with plug H for 110V~) 198V with plug H fr 220V~)
5 9
Code Code Nominal size 16 25 32 40 50 16 25 32 40 50 10 Code Description de-energised open H F omit
Description without plug with connectors DIN 43650 design type AF/PG11 Plug with rectifier
61
DAV_gb.PM6.5MM
Hydraulics
9-63
75
Characteristics
Continuous pressure relief valves adjust the pressure of pump circuits. A proportional, continuously adjustable pressure relief valve pilot operates the valve poppet. If the solenoid is de-energized, a return spring holds the pilot valve in the open, neutral position. The pressure in connection Y should not exceed 10 bar. If the pressure in connection B exceeds this, Y must be separately piped to tank. Technical data
Nominal size 16 25 32 40 50 63 Nominal 500 950 1400 2300 4000 1) 220 flow Q [l/min] Adjustment range up to 70 bar, up to 175 bar, [bar] up to 250 bar, up to 350 bar Pressure see performance curve difference max. admissible connections A, B, X 350 bar, Y = 100 bar working pressure Hysteresis <3% Reproducibility <1% Poppet form Install. dimens. Mounting pos. Weight kg
1)
Proportional Pressure Relief Valves Series DSA
Function symbol
) Dimensions is contained in H
C1 DIN 24342 as desired 2.6 3.9 5.3 8.5 15.4 23.3
at 8 bar p p/Q-performance curve
Performance curves
p/Q-performance curve
Standard orifice
Orifice Signal pressure performance No.: 1 No.: 2 No.: 3 NG 16 1.1 M5 0.9 1/16*) 1.2 M5 NG 25 1.3 M5 1.1 1/16*) 1.4 M6 NG 32 1.3 M5 1.2 1/16*) 1.4 M6 NG 40 1.4 M5 1.3 1/16*) 1.5 M6 NG 50 NG 63 1.5 M6 1.4 1/16*) 1.6 M8 1.5 M6 1.4 1/16*) 1.6 M8
Sealing kits
Nominal size 16 25 32 40 For electronic modules, see chapter 10 50 63
DSA_D.PM6.5MM
Type: NBR SK-DSAE10-E16 SK-DSAE10-E25 SK-DSAE10-E32 SK-DSAE10-E40 SK-DSAE10-E50 SK-DSAE10-E63
Type: FPM SK-DSAE10-E16V SK-DSAE10-E25V SK-DSAE10-E32V SK-DSAE10-E40V SK-DSAE10-E50V SK-DSAE10-E63V
Hydraulics
9-64

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 B ges. 16 177 79** 32 25 56 159 25 122 85 45 34 72 166 32 127 102 60 45 85 166 40 137 125 75 55 105 174 50 172 140 90 68 122 182 63 187 180 120 90 155 202
Proportional Pressure Relief Valves Series DSA
52
Bges.
114
**) width 65 mm
Bolt kits
Nom. size 16 25 32 40 50 63
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 Tightening torque (Nm) 33 115 281 553 553 1910 as per DIN 912 12.9 Design Order code BK 414 BK 391 BK 415 BK 416 BK 418 BK 417
Y
t2
B
A
d2 d1
b1
Ordering code
DSA
Seals Proportional pressure relief valve (electronics are external)
10
7
Proportional
E
Serial letter
Design Poppet form C1
Proportional- Solenoid connection solenoid 16 V
Code omit V
Material NBR FPM
Code 16 25 32 40 50 63
Nominal size 16 25 32 40 50 63
Code B E G K
49
LA
Code
Description
with connectors F DIN 43650 design type AF/PG11 with omit socket connector without plug
DSA_D.PM6.5MM
Hydraulics
9-65
Characteristics
Continuous pressure relief valves of the series RE adjust the pressure of pump circuits. A proportional, continuously adjustable pressure limiting valve pilot operates the valve poppet. The control electronics are mounted directly on the valve. The pressure in connection Y should not exceed 10 bar. If the pressure in connection B exceeds this, Y must be separately piped to the tank. For an electronic description, see RE valves, chapter 10. Technical data
Nominal size 16 25 32 40 50 63 Nominal 500 950 1400 2300 4000 1) 220 flow Q [l/min] Adjustment range up to 105 bar, up to 175 bar, up to 250 bar, [bar] bis 350 bar Pressure see performace curves difference max. admissible connections A, B, X 350 bar, Y = 100 bar working pressure Hysteresis <3% Reproducibility <1% Poppet form Install. dimens. Mounting pos. Weight kg
1)
Proportional Pressure Relief Valves Series RE
Function symbol
Short symbol
C1 DIN 24342 as desired 3.0 4.3 5.7 9.9 15.8 24.1
at 8 bar p
Performance curves
p/Q performance curve p/Q performance curve
Sealing kits (not included)

Nominal size 16 25 32 40 50 63 Type: NBR SK-RE16E-N11 SK-RE25E-N11 SK-RE32E-N11 SK-RE40E-N11 SK-RE50E-N11 SK-RE63E-N11 Type: FPM SK-RE16E-V11 SK-RE25E-V11 SK-RE32E-V11 SK-RE40E-V11 SK-RE50E-V11 SK-RE63E-V11 No.: 3 No.: 1 No.: 2
Standard orifice
Orifice NG 16 1,1 M5 0,9 1/16*) 1,2 M5 NG 25 1,3 M5 1,1 1/16*) 1,4 M6 NG 32 1,3 M5 1,2 1/16*) 1,4 M6 NG 40 1,4 M5 1,3 1/16*) 1,5 M6 NG 50 NG 63 1,5 M6 1,4 1/16*) 1,6 M8 1,5 M6 1,4 1/16*) 1,6 M8
RE_gb.PM6.5MM
Hydraulics
9-66

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 B total 16 160 79** 32 25 56 199 25 165 85 45 34 72 199 32 170 102 60 45 85 199 40 180 125 75 55 105 200 50 215 140 90 68 122 209 63 230 180 120 90 155 229
Proportional Pressure Relief Valves Series RE
**) width 65 mm
Bolt kits
Nom. size 16 25 32 40 50 63
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 Tightening torque (Nm) 33 115 281 553 553 1910 as per DIN 912 12.9 Type Ordercode BK 414 BK 391 BK 415 BK 416 BK 417 BK 418
Ordering code
RE
Proportional pressure relief valve
1
Spring Seals
1
Electronic design Normally open Electronic accessories Design series
Pilot oil Valve Slip-in Pressure guide range nominal valve size with integrated electronics Nominal size 16 25 32 40 50 63 Code 1 Code 10 17 25 35 Pressure 105 bar 175 bar 250 bar 350 bar Code L N* S U
Pressure 0.1 bar 0.5 bar 1.6 bar 4.0 bar
Code N V
Material NBR FPM
Code
Descriptions Voltage input 0...+10V with reference output +10V Current input 0...20 mA
Code 16 25 32 40 50 63
* Standard
Meter-in internal
Meter-out external
RE_gb.PM6.5MM
Hydraulics
9-67
Characteristics
The proportional throttle valve series TDA is a cartridge based throttle valve. The poppet has a C8 (V-notches) shape. It is a three stage seated type valve. The pilot stage requires a min. pressure of 3 bar and a flow of 1 l/min. This valve has a B to A flow direction providing a leak-free system in the de-energized closed position. The pilot pressure has to be higher than 25% of the system pressure at port A. Technical data
Nominal size Nominal volume flow 1) Q [l/min] Working pressure Pilot pressure Adjustment time [ms] 0..100% at pilot pressure 50 bar Repetitive prescision Hysteresis Mounting dimensions Mounting position Weight 3.1 in kg 1) at10 bar p 20 25 30 35 45 55 65 80 16 25 32 40 50 63 80 100
Proportional Throttle Valves Series TDA
X B A
Function symbol
Short symbol
220
500
950
1400 2300 4000 6000 9500
350 bar 350 bar

A P B T T
< 1% < 3% according to DIN 24342 as desired 4.3 5.8 9.2 15 32.2 63
X Y
Electronic Modules ET... see chapter 10 Flow curve at p 10 bar constant

A
Seal kits
Nominal size 16 25 32 40 50 63 80 100
TDA_D.PM6.5MM
Style: NBR SK-TDAD10-E16 SK-TDAD10-E25 SK-TDAD10-E32 SK-TDAD10-E40 SK-TDAE10-E50 SK-TDAE10-E63 SK-TDAE10-E80 SK-TDAE 10-E100
Style: FPM SK-TDAD10-E16V SK-TDAD10-E25V SK-TDAD10-E32V SK-TDAD10-E40V SK-TDAE10-E50V SK-TDAE10-E63V SK-TDAE10-E80V SK-TDAE10-E100V
Hydraulics
9-68

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 B ges. 16 168 65 32 25 56 95 25 173 85 45 34 72 85 32 178 102 60 45 85 102 40 262 125 75 55 105 125 50 198 140 90 68 122 140 63 287 180 120 90 155 180 80 327 100 342
Proportional Throttle Valves Series TDA
250 300 145 110 205 250 180 135 245 300
Bolt kits
Nom. size 16 25 32 40 50 63 80 100 Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 8 x M24 x 120 8 x M30 x 140
( order separately) Tightening torque(Nm) 33 115 281 553 553 1910 935 1910 according to DIN 912 12.9 Design Order code BK 414 BK 391 BK 415 BK 416 BK 417 BK 418 BK 419 BK 420
Ordering code
TDA
Seals Proportionalthrottle valve Serial letter
10
Flow Design direction series Flow range
7
Proportional piloting
E
Slip-in valve Nominal size Solenoid
A
Plug
Code omit V
Material NBR FPM
Code omit A
Flow direction B to A A to B
Code 9 6*
Description Nominal flow for all sizes half nominal flow
Code 16 25 32 40 50 63 80 100
Nominal size 16 25 32 40 50 63 80 100 Code L M
Code omit
Description with connector plate, no plug with plug DIN 43650 design type AF/PG11
*) only for NG16 and NG25
Voltage 16V 6V
Nominal Size NG16 - NG50 NG63 - NG100
TDA_D.PM6.5MM
Hydraulics
9-69
Introduction
Accumulator discharge valves are preferably used in hydraulic systems where high volume flow rates are discharged from hydraulic accumulators with over a short operating period (in the range of milliseconds). Typical applications are, for example, injection molding and die casting machines as well as pressing machines of all types. Basically the function of an accumulator discharge valve corresponds to the function of a TDA throttle valve. In addition, however, a directional valve is integrated in the pilot circuit so that the safety regulations for the above types of machines can be met. The directional valve assumes a safety function. When the solenoid is de-energized and the spring is in the final position, pilot pressure acts from X onto the control piston in such a way that the piston is pressed into lower final position and, the main poppet is closed in a positive seat position. As a result no fluid flows from B to A or from the reservoir system to the machine. This safety function is guaranteed both for manual TEH and for proportional TEA in the same way.
Accumulator Discharge Valves Series TEA, TEH

Simplified and abbreviated symbols
Example of application Die casting machine
Form
pressure intensifier
Example of usage Press-in cylinder
TEA_H__gb.PM6.5MM
Hydraulics
9-70
Overview
TEA_H_gb.PM6.5MM
Hydraulics
9-71
Characteristics, function
Accumulator discharge valves of the series TEA offer a safety switching function in addition to its main function of throttling flows. Using a directional valve, the main valve spool is closed when the directional valve is switched into the flowless final spring position. The throttle opening of the valve poppet, determining the flow rate performs proportionally to the control signal of 0 to 10 VDC for TEA. This control signal or command signal is fed into a electronic control card (Parker type ET, see chapter 10) and is directed further as an output signal to the TEA proportional solenoids.

TEA TEH
X B
X B
Accumulator discharge valves of the series TEH offer a safety switching function in addition to its main function of throttling flows. Using a directional valve, the main valve spool is closed when the directional valve is switched into the flowless final spring position. The throttle opening of the valve poppet determining the flow rate can be set by manual adjustment for TEH via a lockable adjusting knob.
Technical data
Nominal size DIN 24 342 Nominal flow 1) Q [l/min] max. admiss. working press. Poppet form Install. Dimens. Mount. pos. Weight [kg]
1)
25 500
32 950
40 1400
50 2300 350 bar C8
63 4000
80 6000
100 9500 Functional drawing corresponds to a slip-in valve of the series TEA - NG63 to NG100
according to DIN 24342 as desired 8 9 13 16 60 100 100
at 10 bar p
Flow diagram
Functional drawing corresponds to a slip-in valve of the series TEH - NG63 to NG100
TEA_H__gb.PM6.5MM
Hydraulics
9-72
Ordering Code
TEA
Seals Accumulator discharge valve proportional operated Serial letter Flow direction
10
9
Flow code value
7
Proportional.magnet
E
Slip-in valve Nominal size
A
Prop.- Solenoid solenoid Plug
Design series
Code omit V
Material NBR FPM
Code A B
Description A to B B to A is preferred flowing
Code L M
NG 25-50 63-100
Voltage 16VDC 6VDC
Code
Nominal size 25 32 40
Code 25 32 40 50 63 80 100
Nominal size 25 32 40 50 63 80 100
Code
Description with connectors DIN 43650 design type AF/PG11 with connector plate without plug
50 63 80 100
omit
TEH
Seals Accumulator discharge valve manually operated Material NBR FPM B Flow direction Serial letter Code A
10
61
B
Plug
Wet Solenoid Flow Manual Slip-in voltage Solenoid code adjustment valve value with lock 2H Design series Nominal size
Code omit V
Description A to B B to A is preferred flowing Nominal size 25 32 40 50 63 80 100
Code P V W Code
Voltage 24V= 98V=*) 198V=*) Description with connectors DIN 43650 design type AF/PG11 plug with rectifier with connector plate
Code Code Nominal size 25 32 40 N 50 63 80 100 25 32 40 50 63 80 100
H*)
omit
without plug
*) For 110V 50Hz or 220V 50Hz use plug with rectifier

TEA_H_gb.PM6.5MM
Hydraulics
9-73
Dimensions
B2 ges. B3 ges.

B2 ges. B2 ges.
A P
T B T
A P
T B T
X
t2
Z1
Z2
Z2
B A
B
b1
d2 d1
A d2 d1
t2
Dimension drawing corresponds to a slip-in valve of the series TEA - NG25 to NG50
Dimension drawing corresponds to a slip-in valve of the series TEA - NG63 to NG100. NG63 is shown
b1
22,5
Dimensions
Nom. size DIN 24 342 H b1 d1 H7 d2 H7 t2 +0.1 B2 total B3 total
45
25 245 85 45 34 72 105 194
32 250 102 60 45 85 113 202
40 260 125 75 55 105 125 214
50 270 140 90 68 122 132 221
60 303 180 120 90 155 165 255
80 323
100 338
NG80=2000,2 NG100=2450,2
45
Cover NG80 to 100
250 300 145 110 205 200 290 180 135 245 225 315
b1
Bolt kits
Nom. size 25 32 40 50 63 80 100
(order separately) Bolt dimensions 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 8 x M24 x 120 8 x M30 x 140 Tightening torque (Nm) 115 281 553 553 1910 935 1910 as per DIN 912 12.9 Type Order code BK 391 BK 415 BK 416 BK 417 BK 418 BK 419 BK 420
Seal kits
Nominal size 25 32 40 50 63 80 100 Type : NBR SK-TEAE10-E25 SK-TEAE10-E32 SK-TEAE10-E40 SK-TEAE10-E50 SK-TEAE10-E63 SK-TEAE10-E80 SK-TEAE10-E100 Type: FPM SK-TEAE10-E25V SK-TEAE10-E32V SK-TEAE10-E40V SK-TEAE10-E50V SK-TEAE10-E63V SK-TEAE10-E80V SK-TEAE10-E100V
TEA_H__gb.PM6.5MM
Hydraulics
9-74
Dimensions
B2 ges.

B2 ges.
~50
A P
T B T
A P
T B T
A A
Z1
Z2
t2
t2
d2 d1
Dimension drawing corresponds to a slip-in valve of the series TEH- NG25 to NG50
b1
b1
4
Dimensions
Nominal size DIN 24 342 H b1 d1 H7 d2 H7 t2 +0.1 B3 ges.
NG80=2000,2 NG100=2450,2
25 148 85 45 34 72 194
32 153 102 60 45 85 202
40 163 125 75 55 105 214
50 173 140 90 68 122 221
Bolt kits
Nominal size 25 32 40 50 63 80 100
(order separately) Bolt dimensions 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 Tightening torque (Nm) 115 281 553 553 1910 935 1910 as per DIN 912 12.9 Type Order code BK 391 BK 415 BK 416 BK 417 BK 418 BK 419 BK 420
4 x M30 x 100 8 x M24 x 120 8 x M30 x 140
TEA_H_gb.PM6.5MM
Hydraulics
14
10
12
14
10
0
12
25 ~50
25
1
6
4 8
Z1
Z2
B A
d2 d1
Dimension drawing corresponds to a slip-in valve of the series TEH - NG63 to NG100. NG63 is shown
22,5
5
45
63 405 180 120 90 155 255
80 425
100 440
Cover NG80 to 100
250 300 145 110 205 290 180 135 245 315
b1
Seal kits
Nominal size 25 32 40 50 63 80 100 Type: NBR SK-TEHE10-E25 SK-TEHE10-E32 SK-TEHE10-E40 SK-TEHE10-E50 SK-TEHE10-E63 SK-TEHE10-E80 SK-TEHE10-E100 Type: FPM SK-TEHE10-E25V SK-TEHE10-E32V SK-TEHE10-E40V SK-TEHE10-E50V SK-TEHE10-E63V SK-TEHE10-E80V SK-TEHE10-E100V
9-75
Introduction
Features
Pilot-controlled 2 position / 2 way directional flow control valve Slip-in cartridge valve design Mounting pattern according to DIN 24 342 form A Control of large volume flows typical applications (presses and die-casting machines) Can be used for speed and position control Fast step responses Completely adapted unit with integrated electronics Available with optional current input signal In case of malfunction the valve closes automatically (fail safe)
Proportional Throttle Valves Series TDL
Sectional view
Design and function description

Proportional throttle valves are designed to include three stages. The main valve poppet is controlled by a hydraulic follower. The position of the hydraulic follower is determined in proportion to the input command signal 0-10V (optional 0-20mA). The main valve poppet follows the hydraulic follower. The pressure differential at the main valve poppet can be the maximum operating pressure. The flow direction is from B > A. The main stage has no leakage in its closed position. The optimal dynamics are achieved at a control pressure of >50 bars. The adjustment precision of the flow rate is 0.5% of the nominal flow rate. The maximum operating pressure at the ports A, B, and x is 350 bars. The hydraulic opening point is factory set for an input command signal of 200 mV (optional 0.4mA).
B X Y
A P B T
Step response diagram
Function symbol
TDL_gb.PM6.5MM
Hydraulics
9-77
Ordering Code
Proportional Throttle Valve Series TDL
T
TACS Valve
D L
Size Function Description Proportional throttle valve with LVDT
E
Insert cartridge
9
Poppet design
B
Flow direction
2
Seal Pilot supply
0
Electronics option Electronics Series
Style
Flow
Code DL
Code 0
Description standard
Code Code 040 050 063 080 100 Description B NG40 NG50 NG63 NG80 NG100 Code N V Material NBR FPM E
Description Supply voltage 0...+10V Supply 0...+20mA
Code
Description
NG Available 40 - 100
Code Supply 2 external
Drain external
DIN-Mounting
Code
Description closed pilot circle, fast valve type, integrated electronics Code 9
Code B
Description B
Description Nominal flow
Code 9
Description Sinus poppet
TDL_gb.PM6.5MM
Hydraulics
9-78
Technical Information
General Design type Actuation Mounting attitude Hydraulic Pressure medium Viscosity, recommended maximum Pressure medium temp. Filtration Pilot control Main stage Hydraulic oil as per DIN 51 524 ... 535 20 ... 100 mm/s 10 ... 800 mm/s 0 ... +60 C
Throttle valve for installation into blocks with position control and integrated electronics Hydraulic operation via integrated pilot control valve in the cover assembly Optional If the valve is mounted on a consumer device, the main piston/cone should not be mounted parallel to the acceleration axis.
Service life Operating safety Nominal sizes Mounting pattern Weight Operating pressure Nominal flow at p=20 bar Flow direction Pilot fluid: min [bar] Inlet Outlet Leakage oil pilot control X Y at p = 175 bar Release off Enable on Min. supply pressure Max. pilot fluid flow Static/dynamic Hysteresis Repetitive precision Resp. time t at px > 50 bar Electric Enclosure type Supply voltage Permitted waviness Power consumption Input signal range: Voltage input Current input Release input Ambient temperature Installation section dia. Line length Flow at different p
TDL_gb.PM6.5MM
x = 200 x = 75 Permitted contamination class of pressure medium as per NAS 1638 8 9 DIN DIN [kg] [bar] [l/min] B to A 50% of the prevailing pressure from port B via X, or external X always external via Y, without pressure, max. 10 bar 15 NG40 NG50 NG63
To achieve with filter: b x = 75 X = 10 20 NG80 NG100
DIN 24342 design A 26 52 105 157
Ports A, B, x max. 350 bar: Port y max. 10 bar 2500 4100 6800 9500 13500
[l/min] Port B [l/min]
<1.2 <2.5 approx. 5 bar 13 24
<2.0 <4.0 42 54 65
< 1% < 0.5% [ms] 9 10.2 14.7 17.5 22
IP54 22...28 VDC max. 5% max. 2.8 A 0...+10V / 200k 0...+20mA / 500 5...30 VDC 0...+60C min 1.0 mm2 shielded max. 50 m Q
actual
=Q
nominal
actual
/ 20
Hydraulics
9-79
Electronics, performance curves

Block circuit diagram electronics

Connection diagrams Electronic type B
Electronic type E
Characteristic flow/signal line (p = 20/100 bar constant, viscosity 25 mm 2/s)

30000 NG100
Connector (EMV conforming)
25000
20000
Flow Q [l/min]
NG80
ID no. 5004072 included in the delivery scope
15000
p = 100 bar p = 20 bar NG63 NG100
Section: Characteristic flow / signal line

Flow Q [l/min]
10000
NG80 NG50 NG63 NG40 NG50 NG40
5000
0 0
TDL_gb.PM6.5MM
10 20 30 40
50 60 70 80 90 100
Signal [%]
Signal V/mA [%]
Hydraulics
9-80
Dimensions
Dimensions for different Sizes (NG)
Main dimensions
TDL_gb.PM6.5MM
Hydraulics
9-81
Hydraulically pilot operated check valves have free flow from A to B. The opposite flow direction is blocked. When pressure is applied to control port X, the ring chamber flow is released. The pilot control ratio of port X to main port B is 1 : 6.
Hydraulic Pilot Operated Check Valves Series SVL
P 1
B T
Technical information
Nominal size Nominal volume flow Q (l/min)* Pressure difference max. operating pressure Poppet type Mounting dimensions Mounting position Weight in kgs 2.3 3.2 16 220 25 500 32 950 40 1400 50 2300 X
C Z2 B Y
see flow curve below

A
350 bar C 4, C 8 according to DIN 24342 any position 4.6 7.8 12 1
Function symbol
Short symbol
) dimension is included H
* ) at 3.5 bar p without spring poppet C4 at 4.5 bar p without spring poppet C8
p/Q flow curve:
Poppet type C4, C8, without spring!
Fuction drawing Cartridge valve, with poppet C 4 SVL - NG50
Seal kits
Standard Orifices
(order separately) Type: NBR SK-SVLB10-E16 SK-SVLB10-E25 SK-SVLB10-E32 SK-SVLB10-E40 SK-SVLB10-E50 Type: FPM SK-SVLB10-E16V SK-SVLB10-E25V SK-SVLB10-E32V SK-SVLB10-E40V SK-SVLB10-E50V No.: 4 No.: 2 No.: 3 Orifice No.: 1 NG 16 open M5 1.2 M5 open M5 1.0 M5 NG 25 open M5 1.2 M6 open M6 1.2 M5 NG 32 open M5 1.2 M6 open M6 1.3 M5 NG 40 open M5 1.2 M6 open M6 1.5 M5 NG 50 open M6 1.2 M8 open M8 2.0 M6
Orifice in mm
SVL_SVP_DMM.PM6.5
Hydraulics
9-82

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 B ges. 16 84 79** 32 25 56 99 25 88 85 45 34 72 94 32 93 102 60 45 85 103 40 103 125 75 55 105 125 50 138 140 90 68 122 140
Hydraulic Pilot Operated Check Valves Series SVL

B ges.
Y
t2
**) Width 65 mm
Bolt kits
Nom. size 16 25 32 40 50
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 Tightening torque (Nm) 33 115 281 553 553 as per DIN 912 12.9 Style Order code BK 414 BK 391 BK 415 BK 416 BK 417
X
d2 d1
b1
Ordering code
SVL
Check valve Seals
10
Design series Poppet type
6
Pilot control ratio 6:1
E
Insert Cartridge valve Closing spring Nominal size
Serial letter
Code omit V
Material NBR FPM
Code Description 4 8 C4 C8*
Code N S U
Description 0.5 bar 1.6 bar 4.0 bar
* with damping nose
Code 16 25 32 40 50
Size 16 25 32 40 50
SVL_SVP_DMM.PM6.5
Hydraulics
9-83
Electrically pilot operated check valves have free flow from A to B. In the de-energized position, the opposite flow direction is either blocked (code 1) or free (code 0). For free flow from B to A, the pilot port C has to be drained to tank. As the tank port of the pilot valve is connected to the solenoid chamber, the max. pressure of the tank port is 100 bar. Technical information
Nominal size Nominal volume flow Q (l/min)* Pressure difference max. operating pressure Poppet type Mounting dimensions Mounting position Weight in kg 16 220 25 500 32 950 40 1400 50 2300 63 4000
Electrical Pilot Operated Check Valves Series SVP
Short form symbol B Valve closed when solenoid is not operated Code: 1
A
see flow curve below 350 bar C4, C8 according to DIN 24342 any position 31 43 5.5 8 13 21
* ) at 3.5 bar p without spring cone C4 at 3.5 bar p without spring cone C8
Short form symbol A Valve open when solenoid is not operated Code: 0
p/Q Flow curve:
Poppet type C8, C4, without spring!

1
) dimensions included in H
Electric data for standard solenoid voltages

Solenoid code N P V W Solenoid Solenoid power current (+/- 10%) in W in A 12V = 24V = 98V = 198V = 30 30 30 30 2,5 1,25 0,3 0,15 Function drawing Cartridge valve, with poppet C4 SVP - NG50 Voltage
Seal kits
Nominal size 16 25 32 40 50 63 Type: NBR SK-SVPN10-E16 SK-SVPN10-E25 SK-SVPN10-E32 SK-SVPN10-E40 SK-SVPN10-E50 SK-SVPN10-E63 Type: FPM SK-SVPN10-E16V SK-SVPN10-E25V SK-SVPN10-E32V SK-SVPN10-E40V SK-SVPN10-E50V SK-SVPN10-E63V No.: 2
Standard Orifices
Orifice No.: 1 NG 16 1.0 M5 0.9 M5 NG 25 NG 32 1.2 M5 1.1 M6 1.3 M5 1.2 M6 NG 40 1.5 M5 1.3 M6 NG 50 1.5 M6 1.4 M8 NG 63 1.5 M6 1.5 M8
SVL_SVP_DMM.PM6.5
Orifice in mm
Hydraulics
9-84

Dimensions
Nominal size H b1 d1 H7 d2 H7 t2 +0.1 B total 16 133 79** 32 25 56 171 25 138 85 45 34 72 169 32 143 102 60 45 85 174 40 178 125 75 55 105 186 50 188 140 90 68 122 194 63 203 180 120 90 155 214
Electrical Pilot Operated Check Valves Series SVP

Bges. 46 123
**) Width 65 mm
Bolt kits
Nom. size 16 25 32 40 50 63
(order separately) Bolt dimensions 4 x M8 x 40 4 x M12 x 50 4 x M16 x 55 4 x M20 x 70 4 x M20 x 75 4 x M30 x 100 Tightening torque (Nm) 33 115 281 553 553 1910 as per DIN 912 12.9 Style Order code
Y
t2
B
BK 414 BK 391 BK 415 BK 416 BK 418
X Y
d2 d1
b1
Ordering code
SVP
Electric pilot operated check valve Seals
10
Design series Poppet type
E
Insert cartridge valve Size Closing spring Switch type
44
BK 417
1 0 9
B
Solenoid Solenoid voltage Plug
Serial letter
Code omit V
Material NBR FPM
Code Description 4 8 C4 C 8*
Code 16 25 32 40 50 63
Size 16 25 32 40 50 63
Code L N S V
Pressure 0.1 bar 0.5 bar 1.6 bar 4.0 bar
Code N P V W
Voltage 12V = 24V = 98V =*) 198V = *)
* with damping nose
*) Use connector with rectifier in case of alternating current
Code
Description valve opened. when solenoid is not activated symbol A valve closed, when solenoid is not activated symbol B
Symbol
A Y
Code
Description with plug acc. to DIN 43650 type AF/PG11 with socket plate without plug plug with rectifier
F
B
omit H
SVL_SVP_DMM.PM6.5
Hydraulics
9-85

LOGICOS

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LOGICOS

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Contents

Chapter 9: 2-way slip-in valves

2-Way Slip-in Cartridges Series CE and C

Cage Poppet Spring Spacer ring Cover assembly B

2-Way Slip-in Cartridges Series CE and C

Poppets 01, 04, 07 and 08

Poppets 01, 04, 07 and 08

2-Way Slip-in Cartridges Series CE and C

Selection of cartridge elements

type F C, F C, F not possible

215 400 770 1050 1750 3000 4500 7000

* For type code, see ordering code

Selection of cartridge elements CE

Selection of cover assemblies C

With connection "X" for external control

For mounting apilot and with connections X, Y, Z1 + Z2

Ordering Code Cartridge element

2-Way Slip-in Cartridges Series CE and C

Description NG 16 NG 25 NG 32 NG 40 NG 50 NG 63 NG 80 NG 100 Code

* not for code F normally open

Area ratio AA = AC AA = 0,6 AC AB = 0,4 AC AA = 0,96 AC AA = 0,6 AC AB = 0,4 AC

Orifice thread size

Description normal ly closed

without poppet seal with poppet seal normally open

without poppet seal

* Only for spring S or U. Not for NG 16. Up to NG 63 not with poppet

* Not for NG 16, NG 80 and NG 100

* For further sizes, see orifices (chockes)

Code 016 025 032 040 050 063 080 100

Orifices* (for type A + B use only)

Material NBR FPM

Orifice thread size 1 X CA CB

Characteristics Cartridge elements CE

2-Way Slip-in Cartridges Series CE and C

Type, with orifice

Pilot volume requirement

Opening pressure / Flow polarity Type, normally closed

Spring Code L (0.1 bar) AB BA

Performance Curves Cartridge elements CE

2-Way Slip-in Cartridges Series CE and C

2-Way Slip-in Cartridges Series CE and C

Mounting holes NG50 in the block

Installation dimension as per DIN 24342

Working and pilot connections

Required minimum roughness: 1 = Rmax16, 2 = Rmax8

X = pilot supply Y = pilot vent Z1 and Z2 = additional pilot oil connections

Nom. size 16 25 32 40 50 63 Nom. size 16 25 32 40 50 63

b1 65 85 102 125 140 180 m40.2 10.5 16 17 23 30 38

d1 H7 32 45 60 75 90 120 t1+0.1 43 58 70 87 100 130

d2 H7 25 34 45 55 68 90 t2+0.1 56 72 85 105 122 155

d4 16 25 32 40 50 63 t4 max* 29.5 40.5 48.0 59.0 65.5 86.5

d4 max* d5 max 25 32 40 50 63 80 t15 20 30 30 30 35 40 4 6 8 10 10 12 t6 20 25 35 45 45 65 2

d7 H13 m10.2 4 6 6 6 8 8 t8 2 2.5 2.5 3 3 4 46 58 70 85 100 125 t10 10 10 10 10 10 10

* only together with c4max and t4max

Installation dimensions NG 80 to NG 100

2-Way Slip-in Cartridges Series CE and C

Mounting holes NG80 in the block

Installation dimensions as per DIN 24342

Working and pilot connections

Minimum surface finish required: 1 = Rmax16, 2 = Rmax8

X = pilot supply Y = pilot vent Z1 and Z2 = additional pilot oil connections

Nom. size 80 100

d1 H7 145 180 t2+0.1 205 245