Electro power Engineering RAJKOT

Use manual of Roll forming machine

SHREE HARI INDUSTRY. RAJKOT

With Regards, Mr.Kashyap Pithva | Electro Power Engineering| T +91 9510687577 | +91 281 2230678 | No:6,Divya Park,Opp:Mavdi fire Station,Mavdi Main Road,Rajkot-360004 | Gujarat | India | E:power.electro@yahoo.com | www.electropower.in|

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Components:PLC:Make: - Delta Technical specification:- (1) DVP-14SS(8DI/6DO Transistor) (2) DVP-16 (8DI/8DO) HMI: Make: - Kinco Technical specification:-7Inch color Touch Screen HMI AC Drive:Make: - AC Tech Technical specification:- (1) 10HP 3 PH 60Hz (2) 1HP 3 PH 60Hz AC Servo Motor and Driver:Make: - AC Tech Technical specification:- 750Watt 1Phase 60Hz Contactor and MCB and OLR:Make: - ABB SMPS: Make: - Omron Technical specification:- 24 V @ 4.5Amp Terminal:Make: L max Technical specification:-2.5sqmm and 5sqmm Wire:Make: Finolex Technical specification:-0.75sqmm for control

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Panel fabrication:-

Panel wiring: Detail Drawing is attach with this file

SET

v RUN

SE T ^ SET

O LR

OLR

v RUN

SE T ^ SET

1 HP AC DRI VE

1 0H P AC DRI VE

SERVO DR IVE

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Operating detail of forming panel: Whole manual Push button is mounted in front green Push button panel in desk. Touch screen control having Two mode of operation 1. Manual control mode and 2. Auto control mode

Process Instruments:In This forming machine having control system as describe as below This forming having 1) D Coiler motor 1HP with AC Drive. 2) Feeder servo motor 750watt for accurate length feeding. 3) Compressor motor for operating pneumatic cylinder. 4) Pneumatic cylinder control solenoid for punching. 5) Loop zone for manage length and continues forming process. having two proxy sensor for upper limit and lower limit 6) Forming machine motor 10HP with AC Drive
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7) Having length accuracy we use two limit switch one for slow speed and second for stop of forming process so we get accurate length of you product. 8) Having hydraulic cutting for length cutting of bar. Having hydraulic motor and we use two limit switch for sensing cutting sequence. Auto cycle description:First you have to set frequency and pulse in servo screen before start auto cycle. In auto cycle we having two Touch button One for auto/manual and one for auto cycle start and first for you have to press both then auto cycle start at that time compressor motor and hydraulic motor start at initially and then D-Coiler and servo start as per pulse and frequency given after completing length by servo hydraulic punching jack will down and punch on that after punch up input come then again D-coiler and servo start and process rapidly up to loop bottom sensor sensing. When bottom loop sensor sensing, forming start working and up to upper loop sensing. As per mounting length sensor for slow speed and final length forming slow when slow sensor sensing and stop while second end sensor activated and same time Hydraulic jack down for cutting and that jack having two sensor for up/down of jack. In auto this process continues working.

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