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Reaming Tools Catalog

Reaming Tools

Introduction

A KOMET COMPANY

KOMET of AMERICA, INC., Schaumburg, IL / U.S.A.


Dihart AG, as a wholly owned subsidiary of KOMET in Dulliken, Switzerland manufactures
multiflute high-precision reamers. Dihart reamers are designed and manufactured to machine
bores to the highest quality requirements. The multi-flute concept with unequal spacing of the
cutting edges results in excellent roundness and cylindricity of the bores while achieving much
higher feed rates when compared to single blade reamers. The cutting edges are made of micro
grain carbide for applications at conventional cutting speeds. PVD coatings or advanced cutting
materials are offered for high speed reaming.
The product line is divided into expandable and solid (non-expandable) reamers, available in
both monobloc and modular designs. Manufacturing tolerances of the reamers are tailored to
achieve close size control and optimum tool life. Since the circular accuracy of the reamer is very
critical to the performance, adjustable holders with various adaptations are included in the Dihart
reamer program.
Our regrinding service provides an economical solution for many customers who wish to extend the tool life of worn Dihart reamers. The regrinding department in Schaumburg, Illinois is
equipped with modern tool grinders operated by highly skilled personnel in a temperature controlled environment.
Custom specific designs are recommended for large production quantities. Please take advantage of our extensive experience in the field of drilling, turning, boring, and reaming. The KOMET
organization and its group of industrial distributors are ready to service and support your manufacturing operations.
Servicing the world market, KOMET maintains state-of-the-art manufacturing facilities in
Besigheim, Germany. While JEL as a wholly owned subsidiary of KOMET in Stuttgart, Germany
manufactures high-precision drills, taps, and thread milling tools. Our plants in the United States,
Germany, and Switzerland are certified to ISO 9001 and operate to the highest international quality standards.

Dihart AG, Dulliken / Switzerland - A Komet Company

Table of Contents
Page
Introduction
Table of Contents ...............................................................................................................................
Reamer Products, Overview ............................................................................................................
Operation and Characteristics of the ABS Connection .............................................................

1
2-4
5

Summary of Dihart Reamers .....................................................


Reamers for Blind Holes .............................................................
Dihart Reamers with Guides .....................................................
Cutting Materials and Coatings ..................................................
Tolerances of Dihart Reamers ...................................................
Cutting Geometry of Dihart Reamers .......................................

6-7
8
9
10-11
12
13

Coolant Requirements ................................................................


Trouble Shooting .........................................................................
Conventional Reaming vs. High Speed Reaming ......................
Cutting Data for Conventional Reaming .....................................
Cutting Data for High Speed Reaming .....................................

14-15
16
17
18-33
34-49

Tool Selection Guide

Application Guide

Solid Reamers,
Monobloc Type ................................................................................................................................... 50-57

Solid Reamers,
with Rapid Set Heads

Expandable Reamers,
Monobloc Type

Expandable Reamers,
with Cutting Rings

Dihart Adjustable Holders

ABS Floating Collet Holders

Services / Ordering
Information

Rapid Set Heads .........................................................................


Arbors, for Rapid Set Heads ......................................................
Measurement of Cutting Diameter .............................................
Replacement Parts .....................................................................
Inspection and Assembly ...........................................................

58-63
64-70
71
72-73
74-75

Expandable Reamers, Monobloc Type ......................................


Replacement Parts .....................................................................
Inspection, Adjustment, and Assembly ......................................

76-89
90
91

Cutting Rings .............................................................................. 92-94


Arbors, for Cutting Rings ............................................................ 95-116
Measurement of Cutting Diameter .............................................
117
Replacement Parts ..................................................................... 118-123
Inspection, Adjustment, and Assembly ...................................... 124-126
Adapters ...................................................................................... 127-131
Front Holders .............................................................................. 132-133
Replacement Parts ..................................................................... 134-135
Assembly / Adjustment of Dihart Adjustable Holders .............. 136-137
................................................................................................
138
Replacement Parts ..................................................................... 139-140

141
Custom Engineered Tooling ........................................................
142
Shipping and Handling ...............................................................
143
Regrinding and Repair Service ...................................................
Order Information / Quotation Request Form ............................ 144-147
Questionnaire for Regrinding or Retipping of Dihart Reamers . 148-149
Numerical Index .......................................................................... 150-152

Reamer Product Overview

ABS - ADAPTERS

EXTENSIONS/
REDUCERS

A KOMET COMPANY

DAH
ADAPTERS

*ABS extension A200


*ABS holders

DAH - ABS adapter


545.00
pg. 127

*ABS holders
with coolant ring

DAH - DIN 69871-AD+B adapter


545.05 / 545.10
pg. 128

*ABS extension A200

DAH - CAT V Flange adapter


545.87 / 545.75
pg. 129
*ABS coolant inducer holder

DAH - MAS BT adapter


545.77 / 545.70
pg. 130
*ABS reducer A201
*ABS spindle adapter flange

Please see our Rotating Tools


Catalog for additional ABS
Modular Tools and info.

DAH - HSK
DIN 69893 A&B adapter
545.07 / 545.03
pg. 131

Reamer Product Overview


FRONT HOLDERS /
CLAMPING ELEMENTS

SOLID REAMERS,
MONOBLOC TYPE

Cylindrical shank, long


3200 Z / 3200.2 pg. 50-51

DAH - cylindrical shank holder


545.55 / 545.85
pg. 133

Cylindrical shank, short


525 Z / 525.20 pg. 52-53

Cylindrical shank, long


520 Z / 520.20 pg. 54-55

Cylindrical shank, with guide


521 Z / 521.20 pg. 56-57

EXPANDABLE REAMERS,
MONOBLOC TYPE
DAH - collet holder
545.53 pg. 132

*ABS FWD tool holder


A31

*ABS hydraulic chuck


A323/A324

DAH - ABS Adapter


545.40 pg. 132

Cylindrical shank, short


3650 Z / 3650.2 pg.76-77

Cylindrical shank, long


3600 Z / 3600.2 pg. 78-79

*ABS short drill chuck


A342

Cylindrical shank, short


565 Z / 565.20 / 565.55 / 565.25 pg. 80-83

*ABS collet holder


A331/A332/A333

Cylindrical shank, long


560 Z / 560.20 / 560.16 / 560.25 pg. 84-87

ABS floating collet holder


A345 pg. 138

Cylindrical shank, with guide


561 Z / 561.20 pg. 88-89

Reamer Product Overview


SOLID REAMERS,
with RAPID SET HEADS

EXPANDABLE REAMERS,
with CUTTING RINGS

Cutting Rings
300.25 / 300.05 / 300.45
pg. 92-94
Rapid Set Heads
340.20 / 340.21 / 340.22 / 340.70 / 340.71 /
340.72
pg. 58-63

DAH arbor
507.02 pg. 95
DAH arbor, short
540.02 pg. 64

DAH arbor
517.76 / 517.81 pg. 96-97

DAH arbor, long


540.07 pg. 65

Cylindrical shank arbor, short


540.66 / 540.56 pg. 66-67

DIN 69871-AD+B arbor


505.76 / 500.76 pg. 98-99

DIN 69871-AD+B shank arbor


515.76 / 515.81 / 510.76 / 510.81
pg. 100-103

Cylindrical shank arbor


513.76 / 513.81 / 513.36 / 513.41 /
514.76 / 514.81 / 514.36 / 514.41
pg. 104-111
Cylindrical shank arbor, long
540.36 / 540.13 pg. 68-69
Cylindrical shank arbor, short
503.76 / 503.81 pg. 112-113

ABS arbor
540.48 pg. 70

ABS arbor
518.78 / 518.82 pg. 114-115

ABS arbor
508.53 pg. 116

Operation and Characteristics of the ABS Connection

ABS Connection
The ABS connection consists of the female or receiving part
(spindle or adapter) and the male (pilot) portion of the actual
tool.
A thrust and a receiving screw are situated radially on the
receiving part (spindle or adapter).
The pilot portion of the tool carries the floating pin. The
orientation pin is located radially on the face next to the pilot.
Thrust and receiving screw are axially offset from the centerline
of the floating pin. When thrust screw is tightened, the
tapered surfaces make contact, forces F 1 and F2 are
compounded to 2  FA.
When cutting forces are introduced, minimal "torsional slip"
will occur which will actually make an even better connection.

In order to allow for minor slippage, sufficient clearance is


provided between the orientation pin and the matching bore.
"Torsional slip" is not desirable for stationary applications.
Positive positioning is accomplished by means of two precision
location keys on the tool and with two keyways on the
adapter.
The exact dimensioning of the ABS System in conjunction
with the minimal tolerance of the fit, leads to a minute
deformation to the self centering four point construction.
This achieves high flexible strength, higher accuracy in changeover, and a greater vibration dampening device (US Patent
No. 4976574).
Often the ABS is built right into the spindle. Contrary to
tapered shank tools, this method will provide for better
vibration dampening and significantly reduce tool overhang
(US Patent No. 4976574 and foreign patent and other patents
pending).
Receiving
screw
F2
2 X FA

Coolant pipe

Orientation
Pin

Floating
Pin
FA

FA
F1
Seal ring

ABS -H Connection
A threaded bushing is loosely mounted in the ABS -H hollow
shank. The bushing and hollow shank are provided with
crossholes for the floating pin. The bushing is secured
against rotation by the floating pin, while the floating pin is
secured by the coolant pipe. Thrust and receiving screws are
axially offset from the centeriline of the floating pin. When the
thrust screw is tightened, the floating pin is pressed against
the crosshole of the threaded bushing which causes contact
of the threaded flanks of the hollow shank and the threaded
bushing. This contact force is separated into an axial and
radial vector. The radial vector creates a radial elastic
expansion of the hollow shank, eliminating play between the
bore and the ABS -H hollow shank. The axial vector of the
contact force results in high pressure at the face of the
connection.

Before Clamping

After Clamping

Thrust screw

Tool Selection Guide

A KOMET COMPANY

Summary of Dihart Reamers

Type

Solid,
Monobloc

Series

Page

Diameter

3200 Z & .2

50-51

.2205" - 1.283" (5.60mm - 32.59mm)

520 Z & .20

54-55

521 Z & .20

56-57

525 Z & .20

52-53

540.02
Solid, with
Rapid Set
Heads

Shank Types
Long
Long

.2205" - 1.283" (5.60mm - 32.59mm)

Long
Short
Short

64
.4958" - 2.3622" (12.60mm - 60.00mm)

540.07
540.13 & .36

Long

65

Long

68-69
.3780" - 2.3622" (9.60mm - 60.00mm)

540.56 & .66


540.48

Expandable,
Monobloc

70

.4958" - 2.3622" (12.60mm - 60.00mm)

Short

3600 Z & .2

78-79

Long

3650 Z & .2

76-77

Short

560 Z & .20

84-85

Long

560.16 & .25

86-87

561 Z & .20

88-89

Long

565 Z & .20

80-81

Short

565.25 & .55

82-83

Short

500.76

.2205" - 1.283" (5.60mm - 32.59mm)

Long

ISO

99

1.9918" - 11.8343" (50.60mm - 300.59mm)

Long

112-113

.6929" - 3.9602" (17.60mm - 100.59mm)

Short

505.76

98

1.9918" - 11.8343" (50.60mm - 300.59mm)

Short

ISO

507.02

95

508.53

116

Long

ISO

503.76 & .81

Expandable,
with
Cutting Rings

Short

66-67

.6929" - 7.8972" (17.60mm - 200.59mm)

510.76 & .81

102-103

1.9918" - 3.9602" (50.60mm - 100.59mm)

513.36, .41, .76 & .81 104-107

Short
.6929" - 3.9602" (17.60mm - 100.59mm)

514.36, .41, .76 & .81 108-111


515.76, .81

100-101

517.76, .81

96-97

518.76, .81

114-115

Long
1.9918" (50.60mm) to 3.9602" (100.59mm)

.6929" - 3.9602" (17.60mm - 100.59mm)

Short

ISO

Tool Selection Guide


Summary of Dihart Reamers
Bore Type
Through
Coolant

High
Speed

Page

Series

No

50-51

3200 Z & .2

Yes

54-55

520 Z & .20

56-57

521 Z & .20

52-53

525 Z & .20

64

540.02
540.07

Yes
Yes
Yes

Yes

65

Yes

68-69

540.13 & .36

Yes

66-67

540.56 & .66

Yes

70

78-79

3600 Z & .2

76-77

3650 Z & .2

84-85

560 Z & .20

86-87

560.16 & .25

88-89

561 Z & .20

80-81

565 Z & .20

82-83

565.25 & .55

No

No

Yes

Yes

Yes


Yes
Yes

Yes

Yes

Yes

540.48

98

505.76

Yes

95

507.02

Yes

116

508.53

Yes

102-103 510.76 & .81

Yes

104-107 513.36, .41, .76 & .81

Yes

108-111 514.36, .41, .76 & .81

Yes

100-101 515.76, .81

Yes

Yes

 Recommended application

99

500.76

112-113 503.76 & .81

96-97

517.76, .81

114-115 518.76, .81

 Fair application

Tool Selection Guide

A KOMET COMPANY

Dihart Reamers for Blind Holes

Blind-hole Reamers

Series: 3200 Z
3600.2
560 Z
565.55

3200.2
3650 Z
560.16

340.21
3650.2
560.20

340.22
520 Z
560.25

340.71
520.20
565 Z

340.72
525 Z
565.20

Blind-hole Reamers

3600 Z
525.20
565.25

.098"

 .059"

Series: 510.76
513.76
514.76
517.76

510.81
513.81
514.81
517.81

513.36
514.36
515.76
518.76

513.41
514.41
515.81
518.81

and monobloc style reamers listed above

For this type blind-holes also


through-hole reamers are applicable.
Series: 500.76
505.76

503.76
507.02

503.81
508.53

and monobloc & cutting ring style reamers listed above

Note dimensions "e" and "f".


8

Tool Selection Guide


Dihart Reamers with Guides
We recommend Guided Reamers for the following types of bores:

Standard

Series: 521 Z/ 521.20/ 561 Z/ 561.20

Custom Engineered

Pilot in front of the cutting edges

Guide Bushing

Good lubricant and coolant supply is important when working with guided reamers.
9

Tool Selection Guide


Cutting Materials and Coatings
Cutting materials for Dihart reamers are selected with the goal to
either maximize the application range or to optimize the performance in specific applications.

TUNGSTEN CARBIDE
Micro-grain tungsten carbide is recommended as a
general purpose cutting material for applications at
conventional cutting speeds. Grain size, porosity and
other physical properties are closely controlled to
maintain consistent cutting results. Dihart reamers are
manufactured with tungsten carbide cutting material if
not specifically stated otherwise.

TITANIUM NITRIDE COATING


Titanium Nitride (TiN) is characterized by high hardness
and low friction against ferrous metals. When applied
by the physical vapor deposition (PVD) process, it also
strengthens the cutting edge. Generally Titanium Nitride coated Dihart reamers achieve better surface
finish and longer tool life compared to Tungsten Carbide and operate at higher cutting speeds. TiN-coated
Rapid Set Heads are designed with an optimized cutting geometry for higher cutting speeds and recommended for carbon and alloy steels up to 150 BHN.
Stainless steels and grey cast irons are also machined
with TiN-coated Rapid Set Heads.
*Regrinding at the bevel is feasible for TiN-coated
reamers.

10

A KOMET COMPANY

Tool Selection Guide


Cutting Materials and Coatings

PCD
PCD stands for polycrystalline diamond, the hardest
cutting material available. It is most suited for the
reaming of aluminum alloys, especially with high silicon
content, but also recommended for other nonferrous
metals and fiber reinforced plastics. The cutting edges
are tipped with PCD and regrinding is possible without
any loss of performance. PCD-tipped tools are custom
engineered. Due to their cost, only high volume production is economical.

FEED

100"/min

DST
DST is an advanced cutting tool material. Dihart
reamers manufactured with DST-tipped cutting edges
exhibit high wear resistance and a low coefficient of
friction and excel in the reaming of steel to close tolerances at high cutting speeds. The highest productivity
increase in comparison to other cutting materials is
achieved when reaming soft low carbon steels, since
built-up edge is rarely observed. DST material is used
for expandable reamers and tolerances of IT 5 are
attainable. Regrinding/retipping is applicable without
any loss of performance.

DST

SPEED
400 ft/min

10,000 HV

PCD

12%

% Silicon

11

Tool Selection Guide

A KOMET COMPANY

Tolerances of Dihart Reamers


Manufacturing Tolerances of Solid Reamers
Maximum bore size

H H

Maximum reamer size

2/3T

Minimum reamer size


T = Tolerance field of the bore
H = Manufacturing tolerance of reamer

Minimum bore size

The manufacturing tolerance field H of the solid


reamers is in the upper third of the bore tolerance T.

The manufacturing tolerance of the reamer is


considerably smaller than the tolerance of the
bore.

Manufacturing Tolerances of Expandable Reamers


Maximum bore size

Minimum reamer size

1/2T

H H

Maximum reamer size

T = Tolerance field of the bore


H = Manufacturing tolerance of reamer

Minimum bore size

The diameter of an expandable reamer is ground to


the middle of the bore tolerance. The expansion
feature of these tools allows for wear compensation.

The manufacturing tolerance of the reamer is


considerably smaller than the tolerance of the
bore.

Work Range of Solid Reamers vs. Expandable Reamers


Diameter (mm)
6

12

25

50

100

200

400
40

140

Work Range of
Solid Reamer

120

35

Work Range of
Expandable Reamer

25

80

20

60

15

40

10

20

0.25

0.50

1.00

2.00

4.00

Diameter (inch)

12

30

100

8.00

16.00

Tolerance (m)

Tolerance (1/106 inch)

160

Tool Selection Guide


Cutting Geometry of Dihart Reamers
Bevel Angles
Single Bevel Angle

Double Bevel Angle


SZ

Chip cross
section A

Chip cross
section A

SZ

D:
d:
a:
S Z:

Bevel lead

Guiding portion

Bevel lead

Guiding portion

Chip forming work

Cold forming work

Chip forming work

Cold forming work

Reamer diameter
Diameter of rough-drilled bore
Reaming allowance on radius
Feed per tooth

The work of the reamer consists of a chip forming and


cold forming operation. The chip forming is done by
the bevel lead of the reamer and the cold forming by
the guide-portion of the cutter (circular land), which
burnishes the bore surface.
The thickness of the burnished surface layer depends
on various parameters, for example workpiece material,
form and condition on the cutting edge and cutting
data.
Unequal flute spacing is incorporated in the reamer
design to achieve less circular error in the bore.
As mentioned before, the actual cutting is done by the
bevel lead. The thickness and width of the chips and
therefore the bore surface quality is considerably
influenced by the choice of the bevel angle.

Dihart reamers are available with the following


standard bevel angles. Please note that these are
recommendations only. There might be certain
cases where other bevel angles bring similar or
even better results. These can be determined
through special tests or production tests.
Bevel leads for expandable and solid reamers,
straight flute and right-hand spiral Rapid Set
Heads.
45 ()
= for short chipping materials
45 () / 8 () = for long chipping materials
(reamers marked with a blue band)
For blind-holes and bores where straightness is a
must, also a 90 face-cutting bevel angle can be
selected.
Bevel leads for left-hand spiral Rapid Set Heads
These reamers can be used at considerably higher
feed rates thanks to a special cutting geometry.
The standard bevel angle of 30 () / 4 () can be
used for all materials.

Flute Spacing
The cutting edges of the Dihart reamers are unequally spaced which eliminates, to a large extent, the
circular error of the bore. In order to measure the accurate diameter of the tool, two cutting edges are
spaced exactly 180 opposite each other, and marked as such.

Length of the Cutting Edges


There is often the opinion that reamers must have long cutting edges in order to guarantee cylindricity.
Extensive tests have shown, that under normal circumstances short cutting edges will gurantee equal
results. Should a long guide be necessary, we would recommend using Dihart reamers with guides.

13

Application Guide

A KOMET COMPANY

Coolant Requirements

Whenever possible, a metalworking fluid should be used for reaming and pre-reaming.
An exception to this is reaming of wood and certain plastics which can be reamed dry
or with compressed air.
1. Functions of metalworking fluids or coolants:
- Reduction of friction between chip and tool, and between circular land and bore
surface
- Removal of heat (cooling effect)
- Removal of chips
2. Recommended fluids
For reaming, water soluable coolants, and in some cases straight cutting oils, can be
used. Kerosene and other solvents should not be used for health, safety and
environmental reasons.
3. Coolant supply
Flood coolant is only feasible for short bores reamed at low cutting speeds. Inner
coolant supply (coolant through the tool) is highly recommended for all other
applications.
Best results in terms of cutting performance, tool life and surface finish are achieved by
using a mineral-oil-based emulsion*. The mineral oil content in the concentrate should
be at least 5%. This ensures that tool wear is held to a minimum and the quality of the
surface finish is improved. Ideal concentration depends on workpiece material, the
machine tool, the types of metalworking fluid used and other conditions.
*Note: Emulsions achieve better surface finish and the size of the bore tends to be
smaller. Cutting oil generally lengthens the tool life but creates a larger bore size.

14

Application Guide
Coolant Requirements

Solid Reamers
with Rapid Set Heads

900

900

600
450

600
450

300

300

Pressure (psi)

Pressure (psi)

Solid Monobloc Reamers

150
120
90
60
30

150
120
90
60
30

15

15
0
.5

00 50 .50
2
1. 1.

00
5.

0 0 0
.0 .0 .0
10 15 25

0
.5

Volume (gal/min)

00 60 .50
2
1. 1.

0 0 0
.0 .0 .0
10 15 25

00
5.

Volume (gal/min)

Dia. = 0.2205" to 0.3894"

Dia. = 0.3780" to 0.4957"

Dia. = 0.3895" to 0.5862"

Dia. = 0.4958" to 0.6138"

Dia. = 0.5863" to 0.7831"

Dia. = 0.6139" to 0.9450"

Dia. = 0.7832" to 1.2831"

Dia. = 0.9451" to 1.5748"


Dia. = 1.5749" to 2.3622"

Expandable Reamers
with Cutting Rings

900

900

600
500

600
450

300

300

Pressure (psi)

Pressure (psi)

Expandable Monobloc Reamers

150
120
90
60
30

150
120
90
60
30

15

15
0
.5

00 50 .50
2
1. 1.

00
5.

0 0 0
.0 .0 .0
10 15 25

Volume (gal/min)

10 15

25

50

Volume (gal/min)

Dia. = 0.2205" to 0.3894"

Dia. = 0.6929" to 1.3225"

Dia. = 0.3895" to 0.5862"

Dia. = 1.3226" to 1.7949"

Dia. = 0.5863" to 0.7831"

Dia. = 1.7950" to 3.9602"

Dia. = 0.7832" to 1.2831"

Dia. = 3.9603" to 11.8343"

15

Application Guide

A KOMET COMPANY

Trouble Shooting

Problem

Cause

Corrective Action

Bore too large

a) Reamer is not running true


in the spindle
b) Alignment not precise, reamer
cuts at the back end

a) Use Dihart DAH-Compensation holder

c) Built up edge
d) Unsuitable coolant
e) Reamer too big

b) Misalignment of head-stock
with tail-stock

a) Correct alignment or use Dihart Compensation holder


b) Correct tail-stock or use Dihart Compensation holder

Bore too small

a)
b)
c)
d)
e)

a)
b)
c)
d)
e)

Bore not true, shows


chatter marks

a) Concentricity and alignment error


of tool and spindle too large
b) Asymmetrical cutting through
uneven entry surface
c) Deformation through clamping of
the work piece

a) Correct alignment and true run or use


Dihart Compensation holder
b) Countersink bore

a) Cutting edges blunt or notched


b) Bevel not uniform
c) Reamer does not run true

a) Regrind correctly
b) Give bevel accurate regrinding
c) Check circular accuracy of edges or
use Dihart Compensation holder
d) Follow recommendations
e) Supply proper coolant with stronger jet.
If possible use tools with inner coolant
supply

Tapered bore

Surface quality
unsatisfactory

a) Faulty alignment

Reamer too small


Worn reamer
Unsuitable coolant
Reaming allowance too small
Cutting speed too slow

d) Wrong machining data


e) Failing or insufficient coolant,
chips getting jammed
Reamer works hard.
Reamer jams

Scoring in bore feed

Use a larger reamer


Expand, regrind or replace reamer
Use another coolant
Increase reaming allowance
Increase cutting speed

c) Correct clamping of the work piece

a) Reamer taper too slight because


of wear or stress relieving
b) Circular land too wide
c) Edge drop not ground away after
cylindrical grinding
d) Wrong coolant

a) Cylindrical grinding with adequate taper,


resharpen
b) Make a relief grind as instructed
c) Grind face

a) Different height of bevels or teeth

a) Check concentricity of bevel and circular


land and if necessary regrind
b) Reduce cutting speed

b) Built up edges

16

b) Correct alignment or use Dihart Compensation holder if necessary use


floating holder
c) Use another coolant if necessary
reduce cutting speed
d) Use another coolant
e) Use a smaller reamer, or reduce diameter with cast iron bushing and paraffin

d) Use coolant as instructed

Application Guide
Conventional Reaming (C) vs. High Speed Reaming (H)
Conventional reaming methods are recommended for Dihart reamers with Tungsten Carbide cutting edges. Some reamer designs are not suitable for high speed
applications. The table below specifies the capabilities of each design and its
availability with various cutting materials.
C = Conventional Reaming Method
H = High Speed Reaming Method
Designation

Cutting Material

Type of Reamer

Solid Reamers
Monobloc Type

Expandable Reamers
Monobloc Type

Metric
3200 Z
520 Z
521 Z
525 Z
3600 Z
3650 Z
560 Z
560.16
561 Z
565 Z
565.55

Inch
3200.2
520.20
521.20
525.20
3600.2
3650.2
560.20
560.25
561.20
565.20
565.25

WC
C
C
C
C
C
C
C
C
C
-

TiN
-

DST
H
H

Cutting Material
Type of Reamer

Solid Reamers with


Rapid Set Head

Expandable Reamers
with Cutting Ring

Designation
340.20 (L)
340.21 (S)
340.22 (R)
340.70 (L)
340.71 (S)
340.72 (R)
300.25
300.05
300.45

WC
C
C
C
C
-

TiN
H
H
H
H
-

DST
H

17

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Non-alloy
Low Carbon Steel

Condition

C: 0.05-0.30%

Hardness
[HB]

Reamer
Type

125

Bevel
Angle

45

ASG 01

45

ASG 01

30
4

ASG 04

45

ASG 02

Cutting
Material

Carbide

Non-alloy
Medium Carbon Steel

C: 0.35-0.55%

45

150

ASG 02

30

Carbide

ASG 04

Non-alloy
High Carbon Steel

C: 0.60-0.80%

200

45
8

ASG 02

45

ASG 02

30
4

ASG 04

45

ASG 02

Carbide

Low Alloy Steel

Annealed

45

180

ASG 02

30

Carbide

ASG 04

Note:

18

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

300

Hardened

90

ASG 06

45

ASG 01

45

ASG 01

30
4

ASG 04

Carbide

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

30
30
30

28
28
28

28
28
28

25
25
25
22
22
22

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.004 - .016

.010 - .024

.018 - .035

.024 - .041

.031 - .055

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .016

.018 - .035

.024 - .041

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .020

.010 - .030

.018 - .041

.024 - .047

.031 - .063

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .047

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .020

.010 - .030

.018 - .041

.024 - .047

.031 - .063

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .047

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .020

.010 - .030

.018 - .041

.024 - .047

.031 - .063

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .047

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .012

.008 - .018

.014 - .026

.018 - .031

.024 - .041

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .012

.014 - .026

.018 - .031

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.012 - .030

.018 - .035

.020 - .035

.031 - .053

.035 - .061

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

.039 - .069

.047 - .083

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .079

.047 - .094

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .079

.047 - .094

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .079

.047 - .094

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.030 - .051

.035 - .061

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

19

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

High Alloy Steel

Annealed

Hardened

Stainless Steel

Martensitic/
Ferritic

Martensitic/
Precip. Hardened

Austenitic

Super Austenitic

"Duplex"
Austenitic - Ferritic

20

Carbide
45

ASG 01

45

ASG 01

325

Carbide
45

ASG 01

45

ASG 01

200

Carbide
45

ASG 01

45

ASG 01

150-330

Carbide
45

ASG 01

45

ASG 01

180

Carbide
45

ASG 01

45

ASG 01

200

Carbide
45

ASG 01

45

ASG 01

230

The published data is only a guideline.

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.

ASG 01

200

Carbide
45

Note:

Cutting
Material

90

ASG 06

ASG 01

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

18
18
18
18

20
20
20
20
20
20
20
20
20
20

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

21

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

Cutting
Material

ASG 02

Steel Casting

Carbon Steel

45
8

ASG 02

30
4

ASG 04

45

ASG 02

Carbide

Low Alloy Steel

High Alloy Steel

Tool Steels

Hot Work Steel

200

45
8

ASG 02

30
4

ASG 04

45

ASG 01

45

ASG 01

45

ASG 01

225

Carbide

Carbide

440

Carbide
45

ASG 01

45

ASG 02

Ferritic

Pearlitic

Note:

22

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

130

Carbide
45
8

ASG 02

45

ASG 01

45

ASG 01

230

Malleable Iron

Carbide

90

ASG 06

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

28
28
28
25
25
25
18
18

15
15

30
30
25
25

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.004 - .020

.010 - .030

.018 - .041

.024 - .047

.031 - .063

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .047

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .020

.010 - .030

.018 - .041

.024 - .047

.031 - .063

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .047

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .022

.010 - .031

.020 - .045

.026 - .051

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .022

.020 - .045

.026 - .051

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.010 - .026

.020 - .039

.026 - .045

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .018

.020 - .039

.026 - .045

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

.039 - .079

.047 - .094

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .079

.047 - .094

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .069

.043 - .087

.051 - .104

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .061

.043 - .075

.051 - .091

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

23

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

Ferritic/
Low Tensile

Pearlitic/
High Tensile

Ductile Cast Iron

Ferritic

Ferritic / Pearlitic

Pearlitic / Martensitic

Heat Resistant
Super Alloys
(Iron Based)

Annealed

Aged

Note:

24

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

ASG 01

140

Carbide
45

ASG 01

45

ASG 01

Carbide

230
45

ASG 01

45

ASG 01

170

Carbide
45

ASG 01

45

ASG 01

Carbide

230
45

ASG 01

45

ASG 01

290

Carbide
45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

200

Carbide

280

Gray Cast Iron

Cutting
Material

Carbide

90

ASG 06

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

50
50
30
30

30
30
28
28
25
25

15
15
15
15

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.010 - .026

.020 - .039

.026 - .045

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .018

.020 - .039

.026 - .045

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.010 - .026

.020 - .039

.026 - .045

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .018

.020 - .039

.026 - .045

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.010 - .026

.020 - .039

.026 - .045

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .018

.020 - .039

.026 - .045

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.010 - .026

.020 - .039

.026 - .045

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .018

.020 - .039

.026 - .045

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.010 - .026

.020 - .039

.026 - .045

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .018

.020 - .039

.026 - .045

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .061

.043 - .075

.051 - .091

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .061

.043 - .075

.051 - .091

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .061

.043 - .075

.051 - .091

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .061

.043 - .075

.051 - .091

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .061

.043 - .075

.051 - .091

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

25

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

Annealed

Aged

Cast

Heat Resistant
Super Alloys
(Cobalt Based)

Annealed

Aged

Titanium

Note:

26

Commercially Pure Ti

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

ASG 01

160

Carbide
45

ASG 01

45

ASG 01

Carbide

320
45

ASG 01

45

ASG 01

220

Carbide
45

ASG 01

45

ASG 01

200

Carbide
45

ASG 01

45

ASG 01

300

Carbide

200

Heat Resistant
Super Alloys
(Nickel Based)

Cutting
Material

90

ASG 06

45

ASG 01

30
4

ASG 0301

30
2

ASG 03

30
2

ASG 03

Carbide

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

15
15
15
15
15
15

15
15
15
15

30
30
30

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.020 - .035

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.012 - .030

.018 - .035

.020 - .035

.031 - .053

.035 - .061

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.010 - .022

.016 - .031

.022 - .035

.026 - .043

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.010 - .022

.022 - .035

.026 - .043

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .059

.043 - .073

.053 - .089

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

27

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

30

Cutting
Material

ASG 0301
4

Titanium Alloys

, near  and  +  alloys


in annealed condition

30

380

ASG 03

30
2

ASG 03

30

ASG 0301

Carbide

 +  alloys in aged condition


 alloys in anealed or aged
condition

340

30
2

ASG 03

30
2

ASG 03

45

ASG 02

Carbide

Aluminum and
Aluminum Alloys

Wrought and Cold Drawn


(Annealed)

45

50

ASG 02

30
4

ASG 04

45

ASG 02

Carbide

Wrought, Solution Treated


and Aged (Precip. Treated)

45

110

ASG 02

30

Carbide

ASG 04

45

ASG 02

Note:

28

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

70

Cast

90

ASG 06

45
8

ASG 02

30
4

ASG 04

Carbide

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

28
28
28
25
25
25

60
60
60
50
50
50
60
60
60

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.012 - .030

.018 - .035

.020 - .035

.031 - .053

.035 - .061

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

.010 - .022

.016 - .031

.022 - .035

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.010 - .022

.022 - .035

.026 - .043

.3780" - .4957" (4)

.4958" - .6138" (4)

.012 - .030

1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8)


.026 - .043

.035 - .059

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.018 - .035

.020 - .035

.031 - .053

.035 - .061

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

.010 - .022

.016 - .031

.022 - .035

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.010 - .022

.022 - .035

.026 - .043

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

.004 - .024

.010 - .035

.018 - .049

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .049

.024 - .057

.3780" - .4957" (4)

.4958" - .6138" (4)

.016 - .047

1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8)


.026 - .043

.035 - .059

1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8)


.024 - .057

.031 - .075

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.024 - .057

.028 - .057

.041 - .085

.047 - .098

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

.004 - .024

.010 - .035

.018 - .049

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .049

.024 - .057

.3780" - .4957" (4)

.4958" - .6138" (4)

.016 - .047

1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8)


.024 - .057

.031 - .075

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.024 - .057

.028 - .057

.041 - .085

.047 - .098

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

.004 - .024

.010 - .035

.018 - .049

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .049

.024 - .057

.3780" - .4957" (4)

.4958" - .6138" (4)

.016 - .047

1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8)


.024 - .057

.031 - .075

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.024 - .057

.028 - .057

.041 - .085

.047 - .098

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

.003 - .008

.004 - .010

.004 - .012

1.2832" - 3.1335" (6) 3.1336" - 3.9602" (8)


.006 - .020

.006 - .028

3.9603" - 4.3539"
(10)
.043 - .073

4.3540" - 11.8343"
(12)
.053 - .089

3.9603" - 4.3539"
(10)
.043 - .073

4.3540" - 11.8343"
(12)
.053 - .089

3.9603" - 4.3539"
(10)
.039 - .094

4.3540" - 11.8343"
(12)
.047 - .114

3.9603" - 4.3539"
(10)
.039 - .094

4.3540" - 11.8343"
(12)
.047 - .114

3.9603" - 4.3539"
(10)
.039 - .094

4.3540" - 11.8343"
(12)
.047 - .114

3.9603" - 4.3539"
(10)
.006 - .028

4.3540" - 11.8343"
(12)
.006 - .030

29

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Aluminum and
Aluminum Alloys

Condition

Solution Treated and Aged

Hardness
[HB]

Reamer
Type

100

Bevel
Angle

45
8

ASG 02

45

ASG 02

30
4

ASG 04

45

ASG 02

Cutting
Material

Carbide

Unalloyed (Al  99%)

45

30

ASG 02

30

Carbide

ASG 04

45

Copper and
Copper Alloys

Commercially Pure Cu

Free Cutting Alloys


(Pb > 1%)

Brass and Leaded Bronzes


(Pb < 1%)

Note:

30

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

Carbide
45

ASG 01

45

ASG 01

70 - 160

Carbide
45

ASG 01

45

ASG 01

50 - 160

Carbide

50 - 160

High Silicon Content

ASG 01

90

ASG 06

45

ASG 01

45

ASG 01

45

ASG 01

30
4

ASG 04

Carbide

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

60
60
60
60
60
60
50
50

50
50
50
50
40
40
40

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)

.004 - .024

.010 - .035

.018 - .049

.024 - .057

.031 - .075

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .049

.024 - .057

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .047

.024 - .057

.028 - .057

.041 - .085

.047 - .098

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .024

.010 - .035

.018 - .049

.024 - .057

.031 - .075

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .049

.024 - .057

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .047

.024 - .057

.028 - .057

.041 - .085

.047 - .098

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .020

.010 - .028

.018 - .041

.024 - .049

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .049

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.010 - .024

.018 - .035

.024 - .041

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .049

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.010 - .024

.018 - .035

.024 - .041

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .049

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.010 - .024

.018 - .035

.024 - .041

.031 - .055

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .020

.018 - .041

.024 - .049

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

.039 - .094

.047 - .114

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .094

.047 - .114

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .065

.039 - .083

.047 - .098

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .055

.039 - .069

.047 - .083

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .055

.039 - .069

.047 - .083

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .069

.047 - .083

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

31

Application Guide

A KOMET COMPANY

Cutting Data for Conventional Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

Powder Metals

Non Metallics

Iron, Iron-Copper and


Iron-Nickel

Graphite

Hard Plastic

Hard Rubber

32

Carbide
45

ASG 01

45

ASG 01

Carbide
45

ASG 01

45

ASG 01

Carbide
45

ASG 01

45

ASG 01

The published data is only a guideline.

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.

ASG 01

210

Carbide
45

Note:

Cutting
Material

90

ASG 06

ASG 01

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for Conventional Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

30
30

25
25
25
25
25
25

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .010

.006 - .016

.012 - .024

.016 - .028

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .010

.012 - .024

.016 - .028

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .022

.014 - .033

.024 - .049

.033 - .057

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.008 - .022

.024 - .049

.033 - .057

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .022

.014 - .033

.024 - .049

.033 - .057

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.008 - .022

.024 - .049

.033 - .057

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .022

.014 - .033

.024 - .049

.033 - .057

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.008 - .022

.024 - .049

.033 - .057

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .035

.026 - .045

.031 - .053

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.043 - .077

.055 - .096

.065 - .116

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.043 - .077

.055 - .096

.065 - .116

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.043 - .077

.055 - .096

.065 - .116

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

33

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Non-alloy
Low Carbon Steel

Condition

C: 0.05-0.30%

Hardness
[HB]

Reamer
Type

125

Bevel
Angle

45

ASG 01

45

ASG 01

25

45

Cutting
Material

TiN

ASG 05

ASG 07

DST
20

Non-alloy
Medium Carbon Steel

C: 0.35-0.55%

150

ASG 09

45

ASG 01

45

ASG 01

25

45

TiN

ASG 05

ASG 07

DST
20

Non-alloy
High Carbon Steel

C: 0.60-0.80%

200

ASG 09

45

ASG 01

45

ASG 01

25

45

TiN

ASG 05

ASG 07

DST

Note:

34

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

20

90

ASG 06

ASG 09

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

400
400
400
500
500

400
400
400
500
500

350
350
350
400
400

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.035 - .059

.035 - .059

.041 - .065

.047 - .083

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.035 - .059

.035 - .059

.041 - .065

.047 - .083

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.035 - .059

.035 - .059

.041 - .065

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

35

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Low Alloy Steel

Condition

Annealed

Hardness
[HB]

Reamer
Type

180

Bevel
Angle

45

ASG 01

45

ASG 01

25

45

Cutting
Material

TiN

ASG 05

ASG 07

DST
20

Hardened

300

ASG 09

45

ASG 01

45

ASG 01

25

45

TiN

ASG 05

ASG 07

DST
20

45

High Alloy Steel

Annealed

36

The published data is only a guideline.

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.

ASG 01

TiN

200
45

Note:

ASG 09

90

ASG 06

ASG 01

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

300
300
300
500
500
200
200
200
400
400

100
100

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.035 - .059

.035 - .059

.041 - .065

.047 - .083

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .018

.014 - .035

.018 - .043

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.008 - .026

.014 - .035

.018 - .043

.024 - .059

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.012 - .030

.018 - .035

.020 - .035

.031 - .053

.035 - .061

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .018

.008 - .026

.014 - .035

.018 - .043

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.026 - .043

.026 - .043

.031 - .049

.035 - .061

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.030 - .073

.035 - .089

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.024 - .059

.030 - .073

.035 - .089

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.047 - .083

.059 - .102

.071 - .124

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

37

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

Stainless Steel

Martensitic/
Ferritic

Martensitic/
Precip. Hardened

Austenitic

Super Austenitic

"Duplex"
Austenitic - Ferritic

Steel Casting

Carbon Steel

Cutting
Material

ASG 01

TiN

200
45

ASG 01

45

ASG 01

TiN

150 - 330
45

ASG 01

45

ASG 01

TiN

180
45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

TiN

200

230

TiN

25

45

TiN

ASG 05

ASG 07

DST

Note:

38

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

20

90

ASG 06

ASG 09

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

100
100
100
100
100
100
80
80
70
70

350
350
350
450
500

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.035 - .059

.035 - .059

.041 - .065

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

39

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Steel Casting

Condition

Low Alloy Steel

Hardness
[HB]

Reamer
Type

200

Bevel
Angle

45

ASG 01

45

ASG 01

25

45

Cutting
Material

TiN

ASG 05

ASG 07

DST
20

45

High Alloy Steel

Tool Steels

Malleable Iron

Hot Work Steel

Ferritic

TiN
45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

440

TiN

40

The published data is only a guideline.

TiN

130

45

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.

ASG 01

225

25

Note:

ASG 09

90

ASG 06

ASG 05

ASG 07

DST

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

350
350
350
450
500
100
100

60
60

450
450
450
500

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3501" - .4957" (6)

.4958" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.035 - .059

.035 - .059

.041 - .065

.047 - .083

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.035 - .087

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.018 - .043

.026 - .051

.030 - .051

.045 - .079

.051 - .091

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

41

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Malleable Iron

Condition

Pearlitic

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

ASG 01

45

ASG 01

Pearlitic/
High Tensile

Ductile Cast Iron

Ferritic

Ferritic / Pearlitic

Pearlitic / Martensitic

Note:

42

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

ASG 05

45

ASG 07

45

ASG 01

140

DST

TiN
45

ASG 01

45

ASG 01

TiN

230
45

ASG 01

45

ASG 07

45

ASG 07

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

170

DST

230

TiN

290

Ferritic/
Low Tensile

TiN

230
25

Gray Cast Iron

Cutting
Material

TiN

90

ASG 06

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

350
350
350
350

250
250
250
250

350
350
250
250
250
250

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.035 - .087

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.018 - .043

.026 - .051

.030 - .051

.045 - .079

.051 - .091

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .026

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .026

.010 - .039

.020 - .051

.026 - .065

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.035 - .087

.043 - .108

.051 - .130

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

43

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

Annealed

Aged

Heat Resistant
Super Alloys
(Nickel Based)

Annealed

Aged

Cast

Heat Resistant
Super Alloys
(Cobalt Based)

Annealed

Aged

Note:

44

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

ASG 01

TiN

200
45

ASG 01

45

ASG 01

TiN

280
45

ASG 01

45

ASG 01

160

TiN
45

ASG 01

45

ASG 01

TiN

320
45

ASG 01

45

ASG 01

220

TiN
45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

TiN

200

TiN

300

Heat Resistant
Super Alloys
(Iron Based)

Cutting
Material

90

ASG 06

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

100
100
100
100

80
80
80
80
80
80

80
80
80
80

Reaming
Allowance on
Diameter (in.)

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

45

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Reamer
Type

Bevel
Angle

Cutting
Material

Condition

Aluminum and
Aluminum Alloys

Wrought and Cold Drawn


(Annealed)

50

PCD

Wrought, Solution Treated


and Aged (Precip. Treated)

110

PCD

70

PCD

100

PCD

Unalloyed (Al  99%)

30

PCD

High Silicon Content

PCD

Solution Treated and Aged

Copper and
Copper Alloys

Commercially Pure Cu

Free Cutting Alloys


(Pb > 1%)

Note:

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

45

ASG 01

45

ASG 01

45

ASG 01

45

ASG 01

70 - 160

TiN

50 - 160

Cast

46

Hardness
[HB]

Material

90

TiN

ASG 06

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

700
700
700
700
700
700

400
400
400
400

Reaming
Allowance on
Diameter (in.)

*For PCD tipped Reamer,


Feed [in/cutting edge]

Feed [in/rev]
.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .010

.004 - .012

.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .010

.004 - .012

.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .010

.004 - .012

.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .010

.004 - .012

.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .010

.004 - .012

.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .010

.004 - .012

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .012

.004 - .012

.004 - .012

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .012

.004 - .012

.004 - .012

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .012

.004 - .012

.004 - .012

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .012

.004 - .012

.004 - .012

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .012

.004 - .012

.004 - .012

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .012

.004 - .012

.004 - .012

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

47

Application Guide

A KOMET COMPANY

Cutting Data for High Speed Reaming

Material

Condition

Hardness
[HB]

Reamer
Type

Bevel
Angle

45

ASG 01

45

ASG 01

25

Copper and
Copper Alloys

Brass and Leaded Bronzes


(Pb < 1%)

50 - 160

Cutting
Material

TiN

ASG 05

45

ASG 07

45

ASG 07

DST

Carbide
45

ASG 07

PCD

45

Powder Metals

Iron, Iron-Copper and


Iron-Nickel

210

TiN

48

For best results, cutting speed may need to


be reduced by 20% or increased up to 50%.
The published data is only a guideline.

45

Note:

ASG 01

90

ASG 06

ASG 01

In case of face cutting geometry,


the feedrate should be reduced by 30%

Application Guide
Cutting Data for High Speed Reaming

Diameter Range (No. of flutes)

Cutting
Speed
[ft/min]

400
400
400
700
400
400
700

300
300

Reaming
Allowance on
Diameter (in.)

*For PCD tipped Reamer,


Feed [in/cutting edge]

Feed [in/rev]
.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.006 - .024

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.031 - .079

.3780" - .4957" (4)

.4958" - .6138" (4)

.6139" - .7319" (4)

.7320" - 1.1846" (6)

1.1847" - 2.3622" (6)

.016 - .039

.024 - .047

.028 - .047

.041 - .071

.047 - .083

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.006 - .024

.010 - .035

.018 - .047

.024 - .059

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.016 - .031

.035 - .059

.041 - .065

.047 - .083

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.024 - .039

.041 - .065

.047 - .083

.2362" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.002 - .006

.002 - .006

.002 - .008

.004 - .010

.3780" - .6138" (4)

.6139" - 1.1848" (6)

1.1849" - 2.3622" (6)

.004 - .016

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.004 - .016

.006 - .024

.012 - .031

.016 - .037

.2205" - .3500" (4)

.3501" - .6139" (6)

.6140" - 1.2831" (6)

1.2832" - 3.1335" (6)

.003 - .008

.004 - .010

.004 - .012

.006 - .020

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.031 - .079

.039 - .098

.047 - .118

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.063 - .110

.079 - .138

.094 - .165

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.004 - .010

.004 - .010

.004 - .010

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.020 - .051

.026 - .063

.031 - .077

3.1336" - 3.9602" (8) 3.9603" - 4.3539" (10) 4.3540" - 11.8343" (12)


.006 - .028

.006 - .028

.006 - .030

49

Solid Reamers

A KOMET COMPANY

Monobloc Type
Cylindrical shank / long / flood coolant
Series

3200 Z (metric)

b
L

Order No.

3200 Z

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

L
mm

No. of
flutes

5.60 - 7.89 .2205 - .3106

12

10

85

45

130

7.90 - 8.89 .3107 - .3500

12

10

85

45

130

8.90 - 9.89 .3501 - .3894

12

10

85

45

130

9.90 - 15.89 .3895 - .6256

12

10

115

45

160

15.90 - 18.89 .6257 - .7437

16

10

130

50

180

18.90 - 25.89 .7438 - 1.0193

20

10

140

60

200

25.90 - 32.59 1.0194 - 1.2831

25

10

150

60

210

Cylindrical shank similar to DIN 1835


Good lubrication increases the performance

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

3200 Z
Bore Diameter Bore Tolerance

50

Workpiece Material

Solid Reamers
Monobloc Type
Cylindrical shank / long / flood coolant
Series

3200.2 (inch)

b
L

Order No.

3200.2

D
in

D
mm

d
in

a
in

b
in

c
in

L
in

No. of
flutes

.2205 - .3106 5.60 - 7.89

.500

.394

3.346

1.772

5.118

.3107 - .3500 7.90 - 8.89

.500

.394

3.346

1.772

5.118

.3501 - .3894 8.90 - 9.89

.500

.394

3.346

1.772

5.118

.3895 - .6256 9.90 - 15.89

.500

.394

4.528

1.772

6.299

.6257 - .7437 15.90 - 18.89

.625

.394

5.118

1.969

7.087

.7438 - 1.0193 18.90 - 25.89

.750

.394

5.512

2.362

7.874

1.0194 - 1.2831 25.90 - 32.59

1.000

.394

5.906

2.362

8.268

Cylindrical shank similar to DIN 1835


Good lubrication increases the performance

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

3200.2
Bore Diameter Bore Tolerance

Workpiece Material
51

Solid Reamers

A KOMET COMPANY

Monobloc Type
Cylindrical shank / short / inner coolant
Series

525 Z (metric)

a
b
L

Order No.

525 Z

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

L
mm

No. of
flutes

5.60 - 7.89 .2205 - .3106

12

10

40

45

85

7.90 - 8.89 .3107 - .3500

12

10

40

45

85

8.90 - 9.89 .3501 - .3894

12

10

50

45

95

9.90 - 15.89 .3895 - .6256

12

10

50

45

95

15.90 - 18.89 .6257 - .7437

16

10

50

50

100

18.90 - 25.89 .7438 - 1.0193

20

10

60

60

120

25.90 - 32.59 1.0194 - 1.2831

25

10

75

60

135

Cylindrical shank similar to DIN 1835


Inner coolant supply

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

525 Z
Bore Diameter Bore Tolerance

52

Workpiece Material

Solid Reamers
Monobloc Type
Cylindrical shank / short / inner coolant
Series

525.20 (inch)

a
b
L

Order No.

525.20

D
in

D
mm

d
in

a
in

b
in

c
in

L
in

No. of
flutes

.2205 - .3106 5.60 - 7.89

.500

.394

1.575

1.772

3.347

.3107 - .3500 7.90 - 8.89

.500

.394

1.575

1.772

3.347

.3501 - .3894 8.90 - 9.89

.500

.394

1.969

1.772

3.740

.3895 - .6256 9.90 - 15.89

.500

.394

1.969

1.772

3.740

.6257 - .7437 15.90 - 18.89

.625

.394

1.969

1.969

3.937

.7438 - 1.0193 18.90 - 25.89

.750

.394

2.362

2.362

4.724

1.0194 - 1.2831 25.90 - 32.59

1.000

.394

2.953

2.362

5.315

Cylindrical shank similar to DIN 1835


Inner coolant supply

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

525.20
Bore Diameter Bore Tolerance

Workpiece Material
53

Solid Reamers

A KOMET COMPANY

Monobloc Type
Cylindrical shank / long / inner coolant
Series

520 Z (metric)

a
c

b
L

Order No.

520 Z

D
mm

D
in

d
mm

a
mm

5.60 - 7.89 .2205 - .3106

12

10

7.90 - 8.89 .3107 - .3500

12

8.90 - 9.89 .3501 - .3894

b
mm

c
mm

L
mm

No. of
flutes

85

45

130

10

85

45

130

12

10

85

45

130

9.90 - 15.89 .3895 - .6256

12

10

115

45

160

15.90 - 18.89 .6257 - .7437

16

10

130

50

180

18.90 - 25.89 .7438 - 1.0193

20

10

140

60

200

25.90 - 32.59 1.0194 - 1.2831

25

10

150

60

210

Cylindrical shank similar to DIN 1835


Inner coolant supply

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

520 Z
Bore Diameter Bore Tolerance

54

Workpiece Material

Solid Reamers
Monobloc Type
Cylindrical shank / long / inner coolant
Series

520.20 (inch)

a
c

b
L

Order No.

520.20

D
in

D
mm

d
in

a
in

b
in

c
in

L
in

No. of
flutes

.2205 - .3106 5.60 - 7.89

.500

.394

3.346

1.772

5.118

.3107 - .3500 7.90 - 8.89

.500

.394

3.346

1.772

5.118

.3501 - .3894 8.90 - 9.89

.500

.394

3.346

1.772

5.118

.3895 - .6256 9.90 - 15.89

.500

.394

4.528

1.772

6.299

.6257 - .7437 15.90 - 18.89

.625

.394

5.118

1.969

7.087

.7438 - 1.0193 18.90 - 25.89

.750

.394

5.512

2.362

7.874

1.0194 - 1.2831 25.90 - 32.59

1.000

.394

5.906

2.362

8.268

Cylindrical shank similar to DIN 1835


Inner coolant supply

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

520.20
Bore Diameter Bore Tolerance

Workpiece Material
55

Solid Reamers

A KOMET COMPANY

Monobloc Type
Cylindrical shank / with guide / inner coolant
Series

521 Z (metric)

a
c

Order No.

521 Z

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

L
mm

No. of
flutes

5.60 - 7.89 .2205 - .3106

12

10

85

45

130

7.90 - 8.89 .3107 - .3500

12

10

85

45

130

8.90 - 9.89 .3501 - .3894

12

10

85

45

130

9.90 - 15.89 .3895 - .6256

12

10

115

45

160

15.90 - 18.89 .6257 - .7437

16

10

130

50

180

18.90 - 25.89 .7438 - 1.0193

20

10

140

60

200

25.90 - 32.59 1.0194 - 1.2831

25

10

150

60

210

Cylindrical shank similar to DIN 1835


Hardened guide section
(-.010mm)
Guide diameter = D -.0004"
-.0006" (-.015mm)
Inner coolant supply

Bore
Types
C

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

521 Z
Bore Diameter Bore Tolerance

56

Workpiece Material

Solid Reamers
Monobloc Type
Cylindrical shank / with guide / inner coolant
Series

521.20 (inch)

a
c

Order No.

521.20

D
in

D
mm

d
in

a
in

b
in

c
in

L
in

No. of
flutes

.2205 - .3106 5.60 - 7.89

.500

.394

3.346

1.772

5.118

.3107 - .3500 7.90 - 8.89

.500

.394

3.346

1.772

5.118

.3501 - .3894 8.90 - 9.89

.500

.394

3.346

1.772

5.118

.3895 - .6256 9.90 - 15.89

.500

.394

4.528

1.772

6.299

.6257 - .7437 15.90 - 18.89

.625

.394

5.118

1.969

7.087

.7438 - 1.0193 18.90 - 25.89

.750

.394

5.512

2.362

7.874

1.0194 - 1.2831 25.90 - 32.59

1.000

.394

5.906

2.362

8.268

Cylindrical shank similar to DIN 1835


Hardened guide section
(-.010mm)
Guide diameter = D -.0004"
-.0006" (-.015mm)
Inner coolant supply

Bore
Types
C

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

521.20
Bore Diameter Bore Tolerance

Workpiece Material
57

Solid Reamers

A KOMET COMPANY

Rapid Set Heads


Left hand flute
Series

340.20 (carbide)

Order No.

D
mm

D
in

a
in

L
in

x
in

No. of
flutes

9.60 - 10.80 .3780 - .4252

.354

1.130

.059

10.81 - 12.59 .4253 - .4957

.354

1.130

.059

12.60 - 15.59 .4958 - .6138

.433

1.287

.059

15.60 - 18.59 .6139 - .7319

.433

1.287

.059

18.60 - 21.30 .7320 - .8386

.433

1.378

.059

21.31 - 24.00 .8387 - .9449

.433

1.378

.059

24.01 - 30.10 .9450 - 1.1850

.512

1.693

.059

30.11 - 40.00 1.1851 - 1.5748

.630

1.811

.059

40.01 - 50.70 1.5749 - 1.9961

.728

2.362

.079

50.71 - 60.00 1.9962 - 2.3622

.728

2.362

.079

340.20

Simple handling, short change over time, high production safety


Rapid Set Head Solid, with carbide cutting edges
Can be mounted on all Rapid Set tool arbors

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

340.20
Bore Diameter Bore Tolerance

58

Workpiece Material

Solid Reamers
Rapid Set Heads
Straight flute
Series

340.21 (carbide)

Order No.

D
mm

D
in

a
in

L
in

x
in

No. of
flutes

9.60 - 10.80

.3780 - .4252

.520

1.295

.059

10.81 - 12.59

.4253 - .4957

.539

1.315

.059

12.60 - 15.59

.4958 - .6138

.531

1.386

.059

15.60 - 18.59

.6139 - .7319

.551

1.406

.059

18.60 - 21.30

.7320 - .8386

.551

1.496

.059

21.31 - 24.00

.8387 - .9449

.638

1.583

.059

24.01 - 30.10

.9450 - 1.1850

.736

1.917

.059

30.11 - 40.00

1.1851 - 1.5748

.748

1.929

.059

40.01 - 50.70

1.5749 - 1.9961

.728

2.362

.079

50.71 - 60.00

1.9962 - 2.3622

.728

2.362

.079

340.21

Simple handling, short change over time, high production safety


Rapid Set Head Solid, with carbide cutting edges
Can be mounted on all Rapid Set tool arbors

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

340.21
Bore Diameter Bore Tolerance

Workpiece Material
59

Solid Reamers

A KOMET COMPANY

Rapid Set Heads


Right hand flute
Series

340.22 (Carbide)

Order No.

D
mm

D
in

a
in

L
in

x
in

No. of
flutes

9.60 - 10.80 .3780 - .4252

.520

1.295

.059

10.81 - 12.59 .4253 - .4957

.539

1.315

.059

12.60 - 15.59 .4958 - .6138

.531

1.386

.059

15.60 - 18.59 .6139 - .7319

.551

1.406

.059

18.60 - 21.30 .7320 - .8386

.551

1.496

.059

21.31 - 24.00 .8387 - .9449

.638

1.575

.059

24.01 - 30.10 .9450 - 1.1850

.736

1.917

.059

30.11 - 40.00 1.1851 - 1.5748

.748

1.929

.059

40.01 - 50.70 1.5749 - 1.9961

.728

2.362

.079

50.71 - 60.00 1.9962 - 2.3622

.728

2.362

.079

340.22

Simple handling, short change over time, high production safety


Rapid Set Head Solid, with carbide cutting edges
Can be mounted on all Rapid Set tool arbors

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

340.22
Bore Diameter Bore Tolerance

60

Workpiece Material

Solid Reamers
Rapid Set Heads
Left hand flute
Series

340.70 (TiN)

Order No.

D
mm

D
in

a
in

L
in

x
in

No. of
flutes

9.60 - 10.80

.3780 - .4252

.354

1.130

.059

10.81 - 12.59

.4253 - .4957

.354

1.130

.059

12.60 - 15.59

.4958 - .6138

.433

1.287

.059

15.60 - 18.59

.6139 - .7319

.433

1.287

.059

18.60 - 21.30

.7320 - .8386

.433

1.378

.059

21.31 - 24.00

.8387 - .9449

.433

1.378

.059

24.01 - 30.10

.9450 - 1.1850

.512

1.693

.059

30.11 - 40.00

1.1851 - 1.5748

.630

1.811

.059

40.01 - 50.70

1.5749 - 1.9961

.728

2.362

.079

50.71 - 60.00

1.9962 - 2.3622

.728

2.362

.079

340.70

Simple handling, short change over time, high production safety


Fewer tool changes because of higher tool life
Rapid Set Head Solid, TiN-coated
Can be mounted on all Rapid Set tool arbors

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

340.70
Bore Diameter Bore Tolerance

Workpiece Material
61

Solid Reamers

A KOMET COMPANY

Rapid Set Heads


Straight flute
Series

340.71 (TiN)

Order No.

D
mm

D
in

a
in

L
in

x
in

No. of
flutes

9.60 - 10.80 .3780 - .4252

.520

1.295

.059

10.81 - 12.59 .4253 - .4957

.539

1.315

.059

12.60 - 15.59 .4958 - .6138

.531

1.386

.059

15.60 - 18.59 .6139 - .7319

.551

1.406

.059

18.60 - 21.30 .7320 - .8386

.551

1.496

.059

21.31 - 24.00 .8387 - .9449

.638

1.583

.059

24.01 - 30.10 .9450 - 1.1850

.736

1.917

.059

30.11 - 40.00 1.1851 - 1.5748

.748

1.929

.059

40.01 - 50.70 1.5749 - 1.9961

.728

2.362

.079

50.71 - 60.00 1.9962 - 2.3622

.728

2.362

.079

340.71

Simple handling, short change over time, high production safety


Fewer tool changes because of higher tool life
Rapid Set Head Solid, TiN-coated
Can be mounted on all Rapid Set tool arbors

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

340.71
Bore Diameter Bore Tolerance

62

Workpiece Material

Solid Reamers
Rapid Set Heads
Right hand flute
Series

340.72 (TiN)

Order No.

D
mm

D
in

a
in

L
in

x
in

No. of
flutes

9.60 - 10.80

.3780 - .4252

.520

1.295

.059

10.81 - 12.59

.4253 - .4957

.539

1.315

.059

12.60 - 15.59

.4958 - .6138

.531

1.386

.059

15.60 - 18.59

.6139 - .7319

.551

1.406

.059

18.60 - 21.30

.7320 - .8386

.551

1.496

.059

21.31 - 24.00

.8387 - .9449

.638

1.575

.059

24.01 - 30.10

.9450 - 1.1850

.736

1.917

.059

30.11 - 40.00

1.1851 - 1.5748

.748

1.929

.059

40.01 - 50.70

1.5749 - 1.9961

.728

2.362

.079

50.71 - 60.00

1.9962 - 2.3622

.728

2.362

.079

340.72

Simple handling, short change over time, high production safety


Fewer tool changes because of higher tool life
Rapid Set Head Solid, TiN-coated
Can be mounted on all Rapid Set tool arbors

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

340.72
Bore Diameter Bore Tolerance

Workpiece Material
63

Solid Reamers

A KOMET COMPANY

US Patent No. 4776734

Dihart Adjustable Holder (DAH) Arbor


for Rapid Set Heads, short version
Series

DAH

540.02

a
b

c
L

Order No.

D
mm

D
in

DAH size
mm (inch)

L
in

a
in

b
in

L
in

a
in

b
in

540.02.001

12.60 - 15.59 .4958 - .6138

.709

81 (3.189)

3.622

.433

2.913

3.720

.531

3.012

540.02.002

15.60 - 18.59 .6139 - .7319

.709

81 (3.189)

3.622

.433

2.913

3.740

.551

3.031

540.02.003

18.60 - 21.30 .7320 - .8386

.709

81 (3.189)

4.409

.433

3.701

4.528

.551

3.819

540.02.003

21.31 - 24.00 .8387 - .9449

.709

81 (3.189)

4.409

.433

3.701

4.614

.638

3.906

540.02.004

24.01 - 30.10 .9450 - 1.1850

.709

81 (3.189)

5.197

.512

4.488

5.421

.736

4.713

540.02.005

30.11 - 40.00 1.1851 - 1.5748

.709

81 (3.189)

5.315

.630

4.606

5.433

.748

4.724

540.02.006

40.01 - 50.70 1.5749 - 1.9961

.709

81 (3.189)

5.984

.728

5.276

5.984

.728

5.276

540.02.007

50.71 - 60.00 1.9962 - 2.3622

.709

81 (3.189)

5.984

.728

5.276

5.984

.728

5.276

For DAH adaptors, patent


Dihart
Inner coolant supply
Delivery:
Adjustable holder arbor complete with
threaded pin, pullback sleeve, pin, less
Rapid Set Head.
*For replacement parts see page 73

64

c
in

340.21
pg. 59
a

340.20
pg. 58

340.71
pg. 62

straight
a

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

Solid Reamers
US Patent No. 4776734

Dihart Adjustable Holder (DAH) Arbor


for Rapid Set Heads, long version
Series

DAH

540.07

a
b

c
L

Order No.

D
mm

D
in

c
in

DAH size
mm (inch)

L
in

a
in

b
in

L
in

a
in

b
in

540.07.001

12.60 - 15.59 .4958 - .6138

.709

81 (3.189)

5.079

.433

4.370

5.177

.531

4.469

540.07.002

15.60 - 18.59 .6139 - .7319

.709

81 (3.189)

5.472

.433

4.764

5.591

.551

4.882

540.07.003

18.60 - 21.30 .7320 - .8386

.709

81 (3.189)

6.260

.433

5.551

6.378

.551

5.669

540.07.003

21.31 - 24.00 .8387 - .9449

.709

81 (3.189)

6.260

.433

5.551

6.465

.638

5.756

540.07.004

24.01 - 30.10 .9450 - 1.1850

.709

81 (3.189)

7.047

.512

6.339

7.272

.736

6.563

540.07.005

30.11 - 40.00 1.1851 - 1.5748

.709

81 (3.189)

7.165

.630

6.457

7.283

.748

6.575

540.07.006

40.01 - 50.70 1.5749 - 1.9961

.709

81 (3.189)

8.760

.728

8.051

8.760

.728

8.051

540.07.007

50.71 - 60.00 1.9962 - 2.3622

.709

81 (3.189)

9.449

.728

8.740

9.449

.728

8.740

For DAH adaptors, patent


Dihart
Inner coolant supply
Delivery:
Adjustable holder arbor complete with
threaded pin, pullback sleeve, pin, less
Rapid Set Head.
*For replacement parts see page 73

340.21
pg. 59
a

340.20
pg. 58

340.71
pg. 62

straight
a

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

65

Solid Reamers

A KOMET COMPANY

Cylindrical Shank Arbor


for Rapid Set Heads, short version
Series

540.66 (metric)

a
c

b
L

Order No.

D
mm

D
in

d
mm

c
mm

L
mm

a
mm

b
mm

L
mm

a
mm

b
mm

540.66.000

9.60 - 10.80 .3780 - .4252

12

45

93

48

97.2

13.2

52.2

540.66.000

10.81 - 12.59 .4253 - .4957

12

45

93

48

97.7

13.7

52.7

540.66.001

12.60 - 15.59 .4958 - .6138

16

45

105

11

60

107.5

13.5

62.5

540.66.002

15.60 - 18.59 .6139 - .7319

20

50

110

11

60

113

14

63

540.66.003

18.60 - 21.30 .7320 - .8386

20

50

130

11

80

133

14

83

540.66.003

21.31 - 24.00 .8387 - .9449

20

50

130

11

80

135.2

16.2

85.2

540.66.004

24.01 - 30.10 .9450 - 1.1850

25

60

160

13

100

165.7

18.7

105.7

540.66.005

30.11 - 40.00 1.1851 - 1.5748

25

60

163

16

103

166

19

106

540.66.006

40.01 - 50.70 1.5749 - 1.9961

32

80

185.5

18.5

105.5

185.5

18.5

105.5

540.66.007

50.71 - 60.00 1.9962 - 2.3622

32

80

190

18.5

110

190

18.5

110

Cylindrical shank similar


to DIN 1835
Inner coolant supply

340.21
pg. 59
a

340.71
pg. 62

340.20
pg. 58

straight
a

Delivery:
Cylindrical shank arbor complete with
threaded pin, pullback sleeve, pin,or
pullback rod, less Rapid Set Head.
*For replacement parts see page 72

66

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

Solid Reamers
Cylindrical Shank Arbor
for Rapid Set Heads, short version
Series

540.56 (inch)

a
c

b
L

Order No.

D
mm

D
in

d
in

c
in

L
in

a
in

b
in

L
in

a
in

b
in

540.56.001

9.60 - 10.80 .3780 - .4252

.500

1.772

3.662

.354

1.890

3.827

.520

2.055

540.56.001

10.81 - 12.59 .4253 - .4957

.500

1.772

3.662

.354

1.890

3.847

.539

2.075

540.56.002

12.60 - 15.59 .4958 - .6138

.625

1.772

4.134

.433

2.362

4.233

.531

2.461

540.56.003

15.60 - 18.59 .6139 - .7319

.625

1.969

4.331

.433

2.362

4.449

.551

2.480

540.56.004

18.60 - 21.30 .7320 - .8386

.750

1.969

5.118

.433

3.150

5.236

.551

3.268

540.56.004

21.31 - 24.00 .8387 - .9449

.750

1.969

5.118

.433

3.150

5.323

.638

3.354

540.56.005

24.01 - 30.10 .9450 - 1.1850

1.000

2.362

6.299

.512

3.937

6.524

.736

4.161

540.56.006

30.11 - 40.00 1.1851 - 1.5748

1.000

2.362

6.417

.630

4.055

6.535

.748

4.173

540.56.007

40.01 - 50.70 1.5749 - 1.9961

1.500

3.150

7.303

.728

4.154

7.303

.728

4.154

540.56.008

50.71 - 60.00 1.9962 - 2.3622

1.500

3.150

7.480

.728

4.331

7.480

.728

4.331

Cylindrical shank similar


to DIN 1835
Inner coolant supply

340.21
pg. 59
a

340.71
pg. 62

340.20
pg. 58

straight
a

Delivery:
Cylindrical shank arbor complete with
threaded pin, pullback sleeve, pin,or
pullback rod, less Rapid Set Head.

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

*For replacement parts see page 72

67

Solid Reamers

A KOMET COMPANY

Cylindrical Shank Arbor


for Rapid Set Heads, long version
Series

540.36 (metric)

a
b

c
L

Order No.

D
mm

D
in

d
mm

c
mm

L
mm

a
mm

b
mm

L
mm

a
mm

b
mm

540.36.000

9.60 - 10.80 .3780 - .4252

12

45

156

111

160.2

13.2

115.2

540.36.000

10.81 - 12.59 .4253 - .4957

12

45

156

111

160.7

13.7

115.7

540.36.001

12.60 - 15.59 .4958 - .6138

16

45

156

11

111

158.5

13.5

113.5

540.36.002

15.60 - 18.59 .6139 - .7319

20

50

171

11

121

174

14

124

540.36.003

18.60 - 21.30 .7320 - .8386

20

50

191

11

141

194

14

144

540.36.003

21.31 - 24.00 .8387 - .9449

20

50

191

11

141

196.2

16.2

146.2

540.36.004

24.01 - 30.10 .9450 - 1.1850

25

60

221

13

161

226.7

18.7

166.7

540.36.005

30.11 - 40.00 1.1851 - 1.5748

25

60

224

16

164

227

19

167

540.36.006

40.01 - 50.70 1.5749 - 1.9961

32

80

284.5

18.5

204.5

284.5

18.5

204.5

540.36.007

50.71 - 60.00 1.9962 - 2.3622

32

80

290

18.5

210

290

18.5

210

Cylindrical shank similar


to DIN 1835
Inner coolant supply

340.21
pg. 59
a

340.71
pg. 62

340.20
pg. 58

straight
a

Delivery:
Cylindrical shank arbor complete with
threaded pin, pullback sleeve, pin,or
pullback rod, less Rapid Set Head.
*For replacement parts see page 72

68

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

Solid Reamers
Cylindrical Shank Arbor
for Rapid Set Heads, long version
Series

540.13 (inch)

a
b

c
L

Order No.

D
mm

D
in

d
in

c
in

L
in

a
in

b
in

L
in

a
in

b
in

540.13.001

9.60 - 10.80 .3780 - .4252

.500

1.772

6.142

.354

4.370

6.307

.520

4.535

540.13.001

10.81 - 12.59 .4253 - .4957

.500

1.772

6.142

.354

4.370

6.327

.539

4.555

540.13.002

12.60 - 15.59 .4958 - .6138

.625

1.772

6.142

.433

4.370

6.241

.531

4.469

540.13.003

15.60 - 18.59 .6139 - .7319

.625

1.969

6.732

.433

4.764

6.850

.551

4.882

540.13.004

18.60 - 21.30 .7320 - .8386

.750

1.969

7.520

.433

5.551

7.638

.551

5.669

540.13.004

21.31 - 24.00 .8387 - .9449

.750

1.969

7.520

.433

5.551

7.724

.638

5.756

540.13.005

24.01 - 30.10 .9450 - 1.1850

1.000

2.362

8.701

.512

6.339

8.925

.736

6.563

540.13.006

30.11 - 40.00 1.1851 - 1.5748

1.000

2.362

8.819

.630

6.457

8.937

.748

6.575

540.13.007

40.01 - 50.70 1.5749 - 1.9961

1.500

3.150

11.201

.728

8.051

11.201

.728

8.051

540.13.008

50.71 - 60.00 1.9962 - 2.3622

1.500

3.150

11.417

.728

8.268

11.417

.728

8.268

Cylindrical shank similar


to DIN 1835
Inner coolant supply

340.21
pg. 59
a

340.71
pg. 62

340.20
pg. 58

straight
a

Delivery:
Cylindrical shank arbor complete with
threaded pin, pullback sleeve, pin,or
pullback rod, less Rapid Set Head.

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

*For replacement parts see page 72

69

Solid Reamers

A KOMET COMPANY

US Patent No. 4976574

ABS Arbor
for Rapid Set Heads
Series

ABS

540.48

a
b
L1
L

Order No. ABS

D
mm

D
in

L
in

L1
in

a
in

b
in

L
in

L1
in

a
in

b
in

540.48.001

40

12.60 - 15.59 .4958 - .6138

3.543

2.520

.433

1.969

3.642

2.618

.531

2.067

540.48.002

40

15.60 - 18.59 .6139 - .7319

3.937

2.913

.433

2.362

4.055

3.031

.551

2.480

540.48.003

40

18.60 - 21.30 .7320 - .8386

3.937

2.913

.433

2.362

4.055

3.031

.551

2.480

540.48.003

40

21.31 - 24.00 .8387 - .9449

3.937

2.913

.433

2.362

4.142

3.118

.638

2.567

540.48.004

40

24.01 - 30.10 .9450 - 1.1850

4.724

3.701

.512

3.150

4.949

3.925

.736

3.374

540.48.005

40

30.11 - 40.00 1.1851 - 1.5748

4.843

3.819

.630

3.268

4.961

3.937

.748

3.386

540.48.006

40

40.01 - 50.70 1.5749 - 1.9961

5.492

4.469

.728

3.917

5.492

4.469

.728

3.917

540.48.007

50

50.71 - 60.00 1.9962 - 2.3622

6.102

4.882

.728

4.331

6.102

4.882

.728

4.331

ABS connection
Inner coolant supply

340.71
pg. 62

340.20
pg. 58

Delivery:
ABS arbor complete with ABS hardware,
threaded pin, pullback sleeve, pin, less Rapid
Set Head.
*For replacement parts see page 73
For ABS replacement parts see page 139

70

340.21
pg.59

straight
a

340.70
pg. 61

L.H.

340.22
pg. 60
340.72
pg. 63

R.H.

Solid Reamers

180

Measurement of Cutting Diameter

The diameter of the reamer can be checked with any


commercially available micrometer. Measurement will be
across the two 180 spaced cutting-blades. These cutting
blades are marked with drive pins or a punch mark. It is
important that the diameter is measured at the front near the
bevel lead and not on the back taper of the cutting edge.
PCD tipped reamers require non-contact measuring devices.

71

Solid Reamers

A KOMET COMPANY

Replacement Parts for Rapid Set Arbors

DIA. 0.3780 in. - 0.4957 in.


DIA. 9.60 mm - 12.59 mm

For 540.13 / 540.36


540.56 / 540.66
1
540.56 / 540.66

540.13 / 540.36

DIA.
in

DIA.
mm

Pullback
Rod
1

Pullback
Rod
2

.3780 - .4957

9.60 - 12.59

540.04.001

540.04.002

DIA. 0.4958 in. - 2.3622 in.


DIA. 12.60 mm - 60.00 mm

For 540.13 / 540.36


540.56 / 540.66
540.56 / 540.66

540.13 / 540.36

Threaded
Pin *
3

Pullback
Sleeve
4

Pin
DIN 913
5

340.35.001

340.06.008

340.15.001

340.33.001

540.03.001

15.60 - 18.59

340.35.002

340.06.009

340.15.002

340.33.002

540.03.002

18.60 - 24.00

340.35.003

340.06.010

340.15.003

340.33.003

540.03.003

.9450 - 1.1850

24.01 - 30.10

340.35.004

340.06.011

340.15.004

340.33.004

540.03.004

1.1851 - 1.5748

30.11 - 40.00

340.35.004

340.06.011

340.15.004

340.33.004

540.03.004

1.5749 - 1.9963

40.01 - 50.70

340.35.005

340.06.012

340.15.005

340.33.005

540.03.005

1.9964 - 2.3622

50.71 - 60.00

340.35.005

340.06.012

340.15.005

340.33.005

540.03.005

DIA.
mm

.4958 - .6138

12.60 - 15.59

.6139 - .7319
.7320 - .9449

*Note: Threaded pins with coolant thru are available upon request
72

Drive
Pin
2

DIA.
in

Key

Solid Reamers
Replacement Parts for Rapid Set Arbors

DIA. 0.4958 in. - 2.3622 in.


DIA. 12.60 mm - 60.00 mm

For 540.02 / 540.07

540.02 / 540.07

Drive
Pin
2

Threaded
Pin*
3

Pullback
Sleeve
4

Pin
DIN 913
5

340.35.001

340.06.008

340.15.001

340.33.001

540.03.001

15.60 - 18.59

340.35.002

340.06.009

340.15.002

340.33.002

540.03.002

18.60 - 24.00

340.35.003

340.06.010

340.15.003

340.33.003

540.03.003

.9450 - 1.1850

24.01 - 30.10

340.35.004

340.06.011

340.15.004

340.33.004

540.03.004

1.1851 - 1.5748

30.11 - 40.00

340.35.004

340.06.011

340.15.004

340.33.004

540.03.004

1.5749 - 1.9963

40.01 - 50.70

340.35.005

340.06.012

340.15.005

340.33.005

540.03.005

1.9964 - 2.3622

50.71 - 60.00

340.35.005

340.06.012

340.15.005

340.33.005

540.03.005

DIA.
in

DIA.
mm

.4958 - .6138

12.60 - 15.59

.6139 - .7319
.7320 - .9449

Key

*Note: Threaded pins with coolant thru are available upon request

DIA. 0.4958 in. - 2.3622 in.


DIA. 12.60 mm - 60.00 mm

For 540.48

540.48

Drive
Pin
2

Threaded
Pin*
3

Pullback
Sleeve
4

Pin
DIN 913
5

ABS
Spare
Kit

340.35.001

340.06.008

340.15.001

340.33.001

540.03.001

N0017670

15.60 - 18.59

340.35.002

340.06.009

340.15.002

340.33.002

540.03.002

N0017670

18.60 - 24.00

340.35.003

340.06.010

340.15.003

340.33.003

540.03.003

N0017670

.9450 - 1.1850

24.01 - 30.10

340.35.004

340.06.011

340.15.004

340.33.004

540.03.004

N0017670

1.1851 - 1.5748

30.11 - 40.00

340.35.004

340.06.011

340.15.004

340.33.004

540.03.004

N0017670

1.5749 - 1.9963

40.01 - 50.70

340.35.005

340.06.012

340.15.005

340.33.005

540.03.005

N0017670

1.9964 - 2.3622

50.71 - 60.00

340.35.005

340.06.012

340.15.005

340.33.005

540.03.005

N0017680

DIA.
in

DIA.
mm

.4958 - .6138

12.60 - 15.59

.6139 - .7319
.7320 - .9449

Key

*Note: Threaded pins with coolant thru are available upon request
73

Solid Reamers

A KOMET COMPANY

Inspection and assembly of solid reamers


with Rapid Set Heads
For

DIA. 0.3780 in. - 0.4957 in.


DIA. 9.60 mm - 12.59 mm

540.13, 540.36,
540.56, 540.66 Arbors
Arbors

540.56 / 540.66

Pullback Rod
540.13 / 540.36

Butting

Contact surface

1. Measurement
The diameter of the reamer can be checked
with any commercially available micrometer.
The measurement to be across the two 180
spaced cutting-blades. These cutting blades
are marked either with a drive pin or cam. It is
important that the diameter is measured at the
front near the bevel lead and not on the backtaper of the cutting edge.
2. Disassembly
- Unscrew the pull back rod 1 turns with
the hexagonal key (left-hand thread).
- Loosen the Rapid Set Head through slight
tapping on the screw end.
- Unscrew the pull back rod from the holder

74

3. Assembly
- Lubricate the taper of the Rapid Set Head
with copper grease.
- Place the reaming head on the holder. It is
important that the drive dogs of Rapid Set
Head butting against the slots in the holders as shown above.
- Introduce the pull back rod through the
holder into the Rapid Set Head and tighten.

Solid Reamers
Inspection and assembly of solid reamers
with Rapid Set Heads
For

DIA. 0.4958 in. - 2.3622 in.


DIA. 12.60 mm - 60.00 mm

540.13, 540.36, 540.56, 540.66


540.02, 540.07, and 540.48 Arbors

Arbors

540.56 / 540.66

540.13 / 540.36

Torque
Threaded
Pin

Key

540.02
Diameter
mm (in)
540.07

12.60 - 15.59
15.60 - 18.59
18.60 - 24.00
24.01 - 40.00
40.01 - 60.00

(.496 - .614)
(.615 - .732)
(.733 - .945)
(.946 - 1.575)
(1.576 - 2.362)

Torque
(ft lbs)
0.5 - 0.7
0.8 - 1.0
1.3 - 1.7
2.2 - 2.8
3.8 - 4.9

540.48

1. Measurement
The diameter of the reamer can be checked
with any commercially available micrometer.
The measurement to be across the two 180
spaced cutting-blades. These cutting blades
are marked either with a drive pin or cam. It is
important that the diameter is measured at the
front near the bevel lead and not on the backtaper of the cutting edge.
2. Disassembly
- Unscrew the Rapid Set Head from the
holder with the special key (left-hand
thread)
- Remove the threaded pin from the Rapid
Set Head.

3. Assembly
- Lubricate the threaded pin with copper
grease and screw it 1 revolutions into the
Rapid Set Head (left-hand thread).
- Also grease the taper of the reaming head.
- Place the Rapid Set Head with the mounted
threaded pin into the holder. It is important,
that the drive dogs of Rapid Set Heads are
butting against slots in holders as shown on
page 74.
- Fasten the reaming head with the special
key. After one turn of the key, the threaded
pin must have engaged in the holder thread.
At the same time, avoid turning the Rapid
Set Head.

75

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc TType
ype
Cylindrical shank / short / flood coolant
Series

3650 Z (metric)

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

3650 Z

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

40
40
40
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
75
75
75
75

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Good lubrication increases the performance
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering
76

3650 Z
Bore Diameter

Bore Tolerance

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc TType
ype
Cylindrical shank / short / flood coolant
Series

3650.2 (inch)

Order No.

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

3650.2

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

1.575
1.575
1.575
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.953
2.953
2.953
2.953

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Good lubrication increases the performance
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

3650.2
Bore Diameter

Bore Tolerance

Workpiece Material

77

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc Type
Cylindrical shank / long / flood coolant
Series

3600 Z (metric)

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

3600 Z

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

85
85
85
85
115
115
115
115
115
115
130
130
130
140
140
140
140
140
140
140
150
150
150
150

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Good lubrication increases the performance
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

3600 Z
Bore Diameter Bore Tolerance

78

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc Type
Cylindrical shank / long / flood coolant
Series

3600.2 (inch)

Order No.

3600.2

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

3.346
3.346
3.346
3.346
4.528
4.528
4.528
4.528
4.528
4.528
5.118
5.118
5.118
5.512
5.512
5.512
5.512
5.512
5.512
5.512
5.906
5.906
5.906
5.906

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Good lubrication increases the performance
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

3600.2
Bore Diameter Bore Tolerance

Workpiece Material
79

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc Type
Cylindrical shank / short / inner coolant
Series

565 Z (metric)

e
D

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

565 Z

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

40
40
40
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
75
75
75
75

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

565 Z
Bore Diameter Bore Tolerance

80

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc Type
Cylindrical shank / short / inner coolant
Series

565.20 (inch)

Order No.

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

565.20

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

1.575
1.575
1.575
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.953
2.953
2.953
2.953

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

565.20
Bore Diameter Bore Tolerance

Workpiece Material
81

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc Type
Cylindrical shank / short / inner coolant
Series

565.55 DST (metric)

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

565.55

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

40
40
40
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
60
75
75
75
75

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
New cutting material DST for highest productivity
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

565.55
Bore Diameter Bore Tolerance

82

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc Type
Cylindrical shank / short / inner coolant
Series

565.25 DST (inch)

Order No.

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

565.25

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

1.575
1.575
1.575
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.953
2.953
2.953
2.953

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
New cutting material DST for highest productivity
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

565.25
Bore Diameter Bore Tolerance

Workpiece Material
83

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc Type
Cylindrical shank / long / inner coolant
Series

560 Z (metric)

e
D

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

560 Z

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

85
85
85
85
115
115
115
115
115
115
130
130
130
140
140
140
140
140
140
140
150
150
150
150

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

560 Z
Bore Diameter Bore Tolerance

84

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc Type
Cylindrical shank / long / inner coolant
Series

560.20 (inch)

e
D

Order No.

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

560.20

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

3.346
3.346
3.346
3.346
4.528
4.528
4.528
4.528
4.528
4.528
5.118
5.118
5.118
5.512
5.512
5.512
5.512
5.512
5.512
5.512
5.906
5.906
5.906
5.906

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

560.20
Bore Diameter Bore Tolerance

Workpiece Material
85

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc Type
Cylindrical shank / long / inner coolant
Series

560.16 DST (metric)

e
D

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

560.16

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

85
85
85
85
115
115
115
115
115
115
130
130
130
140
140
140
140
140
140
140
150
150
150
150

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
New cutting material DST for highest productivity
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

560.16
Bore Diameter Bore Tolerance

86

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc Type
Cylindrical shank / long / inner coolant
Series

560.25 DST (inch)

e
D

Order No.

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

560.25

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

3.346
3.346
3.346
3.346
4.528
4.528
4.528
4.528
4.528
4.528
5.118
5.118
5.118
5.512
5.512
5.512
5.512
5.512
5.512
5.512
5.906
5.906
5.906
5.906

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
Suitable for blind holes (coolant through screw may be required)
New cutting material DST for highest productivity
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

560.25
Bore Diameter Bore Tolerance

Workpiece Material
87

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Monobloc Type
Cylindrical shank / with guide / inner coolant
Series

561 Z (metric)

Order No.

D
mm

D
in

d
mm

a
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

561 Z

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

12
12
12
12
12
12
12
12
12
12
16
16
16
20
20
20
20
20
20
20
25
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

85
85
85
85
115
115
115
115
115
115
130
130
130
140
140
140
140
140
140
140
150
150
150
150

45
45
45
45
45
45
45
45
45
45
50
50
50
60
60
60
60
60
60
60
60
60
60
60

3.42
3.97
4.52
5.12
5.77
6.32
7.02
7.53
8.12
8.72
9.32
9.92
10.52
11.57
12.17
13.17
14.17
14.67
15.17
15.67
16.70
18.20
19.70
21.20

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
-.0004" (-.010mm)
Guide diameter = D -.0006" (-.015mm)

Bore
Types
C

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

561 Z
Bore Diameter Bore Tolerance

88

Workpiece Material

Expandable Reamers
US Patent No. 4705435

Monobloc Type
Cylindrical shank / with guide / inner coolant
Series

561.20 (inch)

a
c

Order No.

D
in

D
mm

d
in

a
in

b
in

c
in

e
in

f
in

No. of
flutes

561.20

.2205 - .2713
.2714 - .3106
.3107 - .3500
.3501 - .3894
.3895 - .4287
.4288 - .4681
.4682 - .5075
.5076 - .5468
.5469 - .5862
.5863 - .6256
.6257 - .6650
.6651 - .7043
.7044 - .7437
.7438 - .7831
.7832 - .8224
.8225 - .8618
.8619 - .9012
.9013 - .9405
.9406 - .9799
.9800 - 1.0193
1.0194 - 1.0587
1.0588 - 1.1374
1.1375 - 1.2161
1.2162 - 1.2831

5.60 - 6.89
6.90 - 7.89
7.90 - 8.89
8.90 - 9.89
9.90 - 10.89
10.90 - 11.89
11.90 - 12.89
12.90 - 13.89
13.90 - 14.89
14.90 - 15.89
15.90 - 16.89
16.90 - 17.89
17.90 - 18.89
18.90 - 19.89
19.90 - 20.89
20.90 - 21.89
21.90 - 22.89
22.90 - 23.89
23.90 - 24.89
24.90 - 25.89
25.90 -26.89
26.90 - 28.89
28.90 - 30.89
30.90 - 32.59

.500
.500
.500
.500
.500
.500
.500
.500
.500
.500
.625
.625
.625
.750
.750
.750
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

3.346
3.346
3.346
3.346
4.528
4.528
4.528
4.528
4.528
4.528
5.118
5.118
5.118
5.512
5.512
5.512
5.512
5.512
5.512
5.512
5.906
5.906
5.906
5.906

1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.772
1.969
1.969
1.969
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362
2.362

.135
.156
.178
.202
.227
.249
.276
.296
.320
.343
.367
.391
.414
.456
.479
.519
.558
.578
.597
.617
.657
.717
.776
.835

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

Cylindrical shank similar to DIN 1835


Inner coolant supply
-.0004" (-.010mm)
Guide diameter = D -.0006" (-.015mm)

Bore
Types
C

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

561.20
Bore Diameter Bore Tolerance

Workpiece Material
89

Expandable Reamers

A KOMET COMPANY

US Patent No. 4705435

Replacement Parts for Monobloc Type Reamers

DIA. 0.2205 in. - 1.2831 in.


DIA. 5.60 mm - 32.59 mm

560.40 / 560.41

Oversize
Conical
Screw

e
in

e
mm

3.42
3.97

560.40.001
560.40.002

.146
.168

3.71
4.26

.178
.202
.227

4.52
5.12
5.77

560.40.003
560.40.004
560.40.005

.189
.213
.239

4.81
5.41
6.06

560.41.006
560.41.007

.249
.276

6.32
7.02

560.40.006
560.40.007

.260
.292

6.61
7.41

560.41.008
560.41.009

.296
.320

7.53
8.12

560.40.008
560.40.009

.312
.335

7.92
8.51

560.41.010
560.41.011

.343
.367

8.72
9.32

560.40.010
560.40.011

.359
.382

9.11
9.71

560.41.012
560.41.013

.391
.414

9.92
10.52

560.40.012
560.40.013

.406
.430

10.31
10.91

560.41.014
560.41.015

.456
.479

11.57
12.17

560.40.014
560.40.015

.471
.494

11.96
12.56

560.41.016
560.41.017

.519
.558

13.17
14.17

560.40.016
560.40.017

.534
.573

13.56
14.56

560.41.018
560.41.019

.578
.597

14.67
15.17

560.40.018
560.40.019

.593
.613

15.06
15.56

560.41.020
560.41.021

.617
.657

15.67
16.70

560.40.020
560.40.021

.632
.673

16.06
17.09

28.90 - 30.89

560.41.022
560.41.023

.717
.776

18.20
19.70

560.40.022
560.40.023

.732
.791

18.59
20.09

30.90 - 32.59

560.41.024

.835

21.20

560.40.024

.850

21.59

D
in

D
mm

.2205 - .2713

5.60 - 6.89

.2714 - .3106

6.90 - 7.89

.3107 - .3500

7.90 - 8.89

.3501 - .3894

8.90 - 9.89

.3895 - .4287

9.90 - 10.89

.4288 - .4681

10.90 - 11.89

.4682 - .5075

11.90 - 12.89

.5076 - .5468

12.90 - 13.89

.5469 - .5862

13.90 - 14.89

.5863 - .6256

14.90 - 15.89

.6257 - .6650

15.90 - 16.89

.6651 - .7043

16.90 - 17.89

.7044 - .7437

17.90 - 18.89

.7438 - .7831

18.90 - 19.89

.7832 - .8224

19.90 - 20.89

.8225 - .8618

20.90 - 21.89

.8619 - .9012

21.90 - 22.89

.9013 - .9405

22.90 - 23.89

.9406 - .9799

23.90 - 24.89

.9800 - 1.0193

24.90 - 25.89

1.0194 - 1.0587

25.90 -26.89

1.0588 - 1.1374

26.90 - 28.89

1.1375 - 1.2161
1.2162 - 1.2831

Regular
Conical
Screw

e
in

560.41.001
560.41.002

.135
.156

560.41.003
560.41.004
560.41.005

These conical screws can be used for


the following reamers:

90

e
mm

3600 Z / 3600.2
3650.Z / 3650.2

560 Z / 560.16
560.20 / 560.25
565 Z / 565.55
565.20 / 565.25
561 Z / 561.20

Expandable Reamers
Inspection, Adjustment, and Assembly
of Expandable Reamers, Monobloc Type
For

3600 Z, 3600.2, 3650 Z, 3650.2, 561 Z, 561.20


560 Z, 560.16, 560.20, 560.25
565 Z, 565.20, 565.25, 565.55 Reamers

DIA. 0.2205 in. - 1.2831 in.


DIA. 5.60 mm - 32.59 mm

Conical
Screw

Key

1. Measurement
The diameter of the reamer can be checked with any commercially available micrometer.
The two blades to be measured are 180 opposite and marked with a figure or dot.
2. Expansion
The conical screw has to be turned (right-hand thread) carefully with a key until the
required diameter is reached. For wear compensation only.

91

Expandable Reamers

A KOMET COMPANY

Cutting Rings
Series

300.25 (carbide)

Order No.

D
mm

D
in

a
mm

a
in

No. of
flutes

17.60 - 21.59

.6929 - .8500

11.5

.453

21.60 - 25.59

.8501 - 1.0075

12.0

.472

25.60 - 32.59

1.0076 - 1.2831

14.0

.551

32.60 - 45.59

1.2832 - 1.7949

16.0

.630

45.60 - 79.59

1.7950 - 3.1335

18.5

.728

79.60 - 100.59

3.1336 - 3.9602

18.5

.728

100.60 - 110.59

3.9603 - 4.3539

18.5

.728

10

110.60 - 300.59

4.3540 - 11.8343

18.5

.728

12

300.25

Modular cutting ring system which fits Dihart holders


Replacement of carbide blades and complete regrinding result in highest economy
Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore
Increased accuracy and closer tolerances
Expansion compensates for tool wear

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

300.25
Bore Diameter Bore Tolerance

92

Workpiece Material

Expandable Reamers
Cutting Rings
Series

300.05 (TiN)

Order No.

D
mm

D
in

a
mm

a
in

No. of
flutes

17.60 - 21.59

.6929 - .8500

11.5

.453

21.60 - 25.59

.8501 - 1.0075

12.0

.472

25.60 - 32.59

1.0076 - 1.2831

14.0

.551

32.60 - 45.59

1.2832 - 1.7949

16.0

.630

45.60 - 79.59

1.7950 - 3.1335

18.5

.728

79.60 - 100.59

3.1336 - 3.9602

18.5

.728

100.60 - 110.59

3.9603 - 4.3539

18.5

.728

10

110.60 - 300.59

4.3540 - 11.8343

18.5

.728

12

300.25

Modular cutting ring system which fits Dihart holders


Replacement of TiN coated blades and complete regrinding result in highest economy
Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore
TiN-coated for highest productivity
Increased accuracy and closer tolerances
Expansion compensates for tool wear
Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

300.05
Bore Diameter Bore Tolerance

Workpiece Material
93

Expandable Reamers

A KOMET COMPANY

Cutting Rings
Series

300.45 (DST)

Order No.

300.45

D
mm

D
in

a
mm

a
in

No. of
flutes

17.60 - 21.59

.6929 - .8500

10.8

.425

21.60 - 25.59

.8501 - 1.0075

11.5

.453

25.60 - 32.59

1.0076 - 1.2831

13.5

.531

32.60 - 45.59

1.2832 - 1.7949

15.5

.610

45.60 - 79.59

1.7950 - 3.1335

17.5

.689

79.60 - 100.59

3.1336 - 3.9602

17.5

.689

100.60 - 110.59

3.9603 - 4.3539

17.5

.689

10

110.60 - 300.59

4.3540 - 11.8343

17.5

.689

12

Modular cutting ring system which fits Dihart cutting ring holders
Replacement of DST blades and complete regrinding result in highest economy
Unequal spacing of the cutting teeth means better roundness and cylindricity of the bore
New cutting material DST for highest productivity
Increased accuracy for closer tolerances
Expansion compensates for tool wear

Bore
Types
R

R = Recommended bore types


C = Consult with Applications Engineering Department
Information required
when ordering

300.45
Bore Diameter Bore Tolerance

94

Workpiece Material

Expandable Reamers
US Patent No. 4776734

Dihart Adjustable Holder (DAH) Arbor


for Cutting Rings
Series

DAH

507.02

a
b

L1
L

Order No.

D
mm

D
in

DAH size
mm (inch)

L
in

L1
in

b
in

c
in

e
in

f
in

No. of
flutes

507.02.001
507.02.002
507.02.003
507.02.004
507.02.037
507.02.005
507.02.006
507.02.007
507.02.008
507.02.009
507.02.010
507.02.011
507.02.012
507.02.013
507.02.014
507.02.015
507.02.016
507.02.017
507.02.018
507.02.019
507.02.020
507.02.021
507.02.022
507.02.023
507.02.024

17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 36.59
36.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
100.60 - 110.59
110.60 - 115.59
115.60 - 120.59
120.60 - 125.59
125.60 - 132.59
132.60 - 139.59
139.60 - 145.59
145.60 - 155.59
155.60 - 165.59
165.60 - 175.59
175.60 - 185.59
185.60 - 195.59
195.60 - 200.59

.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.4406
1.4407 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
3.9603 - 4.3539
4.3540 - 4.5508
4.5509 - 4.7476
4.7477 - 4.9445
4.9446 - 5.2201
5.2202 - 5.4957
5.4958 - 5.7319
5.7320 - 6.1256
6.1257 - 6.5193
6.5194 - 6.9130
6.9131 - 7.3067
7.3068 - 7.7004
7.7005 - 7.8972

81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)
115 (4.528)

4.094
4.094
4.921
5.039
5.039
5.079
5.413
5.413
5.748
5.748
5.906
5.906
6.220
6.220
6.220
6.220
6.220
6.220
7.402
7.402
7.913
7.913
7.913
7.913
7.913

3.661
3.661
4.488
4.488
4.488
4.488
4.606
4.606
4.783
4.783
4.783
4.783
4.823
4.823
4.823
4.823
4.823
4.823
6.004
6.004
6.004
6.004
6.004
6.004
6.004

2.953
2.953
3.780
3.780
3.780
3.780
3.780
3.780
3.681
3.780
3.780
3.780
3.819
3.819
3.819
3.819
3.819
3.819
5.374
5.374
5.374
5.374
5.374
5.374
5.374

.709
.709
.709
.709
.709
.709
.709
.709
1.004
1.004
1.004
1.004
1.004
1.004
1.004
1.004
1.004
1.004
.6299
.6299
.6299
.6299
.6299
.6299
.6299

.453
.453
.591
.862
.862
1.000
1.193
1.193
1.575
1.575
2.213
2.213
2.890
3.559
3.559
3.559
3.559
3.559

.433
.433
.433
.551
.551
.591
.807
.807
.965
.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
1.398
1.398
1.909
1.909
1.909
1.909
1.909

6
6
6
6
6
6
6
6
6
6
8
8
10
12
12
12
12
12
12
12
12
12
12
12
12

D-min.0.472
D-min.0.551
D-min.0.551
D-min.0.551
D-min.0.551
D-min.0.551

For expandable cutting rings


For DAH adaptors, patent Dihart
Inner coolant supply
For through holes

Delivery:
Adjustable holder arbor complete with
adjusting nut, conical ring, drive pins, less
cutting ring.
*For replacement parts see page 120

*300.25
(Carbide)
pg. 92

D-min.0.472

*300.05
(TiN)
pg. 93
*300.45
(DST)
pg. 94

*order separately
95

Expandable Reamers

A KOMET COMPANY

Dihart Adjustable Holder (DAH) Arbor


for Cutting Rings
Series

e
D

DAH

517.76

a
f

c
L1
L

Order No.

D
in

DAH size
mm (inch)

b
in

L1
in

c
in

e
in

f
in

No. of
flutes

517.76.001

17.60 - 21.59 .6929 - .8500 81

(3.189) 3.701

2.953

3.661

.709

.441

.039

517.76.002

21.60 - 25.59 .8501 - 1.0075 81

(3.189) 3.701

2.953

3.661

.709

.441

.039

517.76.003

25.60 - 32.59 1.0076 - 1.2831 81

(3.189) 4.528

3.780

4.488

.709

.598

.039

517.76.004

32.60 - 40.59 1.2832 - 1.5980 81

(3.189) 4.547

3.780

4.488

.709

.799

.059

517.76.005

40.60 - 45.59 1.5981 - 1.7949 81

(3.189) 4.547

3.780

4.488

.709

.949

.059

517.76.006

45.60 - 50.59 1.7950 - 1.9917 81

(3.189) 4.547

3.780

4.488

.709

1.094

.059

517.76.007

50.60 - 60.59 1.9918 - 2.3854 81

(3.189) 4.547

3.780

4.488

.709

1.094

.059

517.76.008

60.60 - 70.59 2.3855 - 2.7791 115 (4.528) 5.787

4.724

5.728

1.004

1.457

.059

517.76.009

70.60 - 79.59 2.7792 - 3.1335 115 (4.528) 5.787

4.724

5.728

1.004

1.457

.059

517.76.010

79.60 - 90.59 3.1336 - 3.5665 115 (4.528) 6.181

5.118

6.122

1.004

2.094

.059

517.76.011

90.60 - 100.59 3.5666 - 3.9602 115 (4.528) 6.181

5.118

6.122

1.004

2.094

.059

For expandable cutting rings


For DAH adaptors, patent Dihart
Inner coolant supply (blade style)
For blind holes

Delivery:
Adjustable holder arbor complete with cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122
96

L
in

D
mm

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
US Patent No. 4976574

Dihart Adjustable Holder (DAH) Arbor


for Cutting Rings
Series

e
D

DAH

517.81

a
b

L1
L

Order No.

D
in

DAH size
mm (inch)

L
in

b
in

L1
in

c
in

e
in

f
in

No. of
flutes

517.81.001

17.60 - 21.59 .6929 - .8500 81

(3.189) 3.701

2.953

3.661

.709

.441

.039

517.81.002

21.60 - 25.59 .8501 - 1.0075 81

(3.189) 3.701

2.953

3.661

.709

.441

.039

517.81.003

25.60 - 32.59 1.0076 - 1.2831 81

(3.189) 4.528

3.780

4.488

.709

.598

.039

517.81.004

32.60 - 40.59 1.2832 - 1.5980 81

(3.189) 4.547

3.780

4.488

.709

.799

.059

517.81.005

40.60 - 45.59 1.5981 - 1.7949 81

(3.189) 4.547

3.780

4.488

.709

.949

.059

517.81.006

45.60 - 50.59 1.7950 - 1.9917 81

(3.189) 4.547

3.780

4.488

.709

1.094

.059

517.81.007

50.60 - 60.59 1.9918 - 2.3854 81

(3.189) 4.547

3.780

4.488

.709

1.094

.059

517.81.008

60.60 - 70.59 2.3855 - 2.7791 115 (4.528) 5.787

4.724

5.728

1.004

1.457

.059

517.81.009

70.60 - 79.59 2.7792 - 3.1335 115 (4.528) 5.787

4.724

5.728

1.004

1.457

.059

517.81.010

79.60 - 90.59 3.1336 - 3.5665 115 (4.528) 6.181

5.118

6.122

1.004

2.094

.059

517.81.011

90.60 - 100.59 3.5666 - 3.9602 115 (4.528) 6.181

5.118

6.122

1.004

2.094

.059

For expandable cutting rings


For DAH adaptors, patent Dihart
Inner coolant supply (front center)
For blind holes

Delivery:
Adjustable holder arbor complete with cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

D
mm

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
97

Expandable Reamers

A KOMET COMPANY

DIN 69871-AD+B Arbor / Short Version


for Cutting Rings
Series

e
D

505.76

a
b

b1
L

Order No.

D
mm

D
in

DIN 69871AD+B

505.76.039
505.76.040
505.76.041
505.76.042
505.76.043
505.76.012
505.76.013
505.76.014
505.76.015
505.76.016
505.76.017
505.76.018
505.76.019
505.76.020
505.76.021
505.76.022
505.76.023
505.76.024
505.76.025
505.76.026
505.76.027
505.76.028
505.76.029
505.76.030
505.76.031
505.76.032
505.76.033
505.76.034
505.76.035
505.76.036

50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
100.60 - 110.59
110.60 - 115.59
115.60 - 120.59
120.60 - 125.59
125.60 - 132.59
132.60 - 139.59
139.60 - 145.59
145.60 - 155.59
155.60 - 165.59
165.60 - 175.59
175.60 - 185.59
185.60 - 195.59
195.60 - 200.59
200.60 - 205.59
205.60 - 210.59
210.60 - 215.59
215.60 - 225.59
225.60 - 235.59
235.60 - 245.59
245.60 - 255.59
255.60 - 265.59
265.60 - 275.59
275.60 - 285.59
285.60 - 295.59
295.60 - 300.59

1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
3.9603 - 4.3539
4.3540 - 4.5508
4.5509 - 4.7476
4.7477 - 4.9445
4.9446 - 5.2201
5.2202 - 5.4957
5.4958 - 5.7319
5.7320 - 6.1256
6.1257 - 6.5193
6.5194 - 6.9130
6.9131 - 7.3067
7.3068 - 7.7004
7.7005 - 7.8972
7.8973 - 8.0942
8.0943 - 8.2910
8.2911 - 8.4880
8.4881 - 8.8817
8.8818 - 9.2753
9.2754 - 9.6690
9.6691 - 10.0627
10.0628 - 10.4564
10.4565 - 10.8501
10.8502 - 11.2438
11.2439 - 11.6375
11.6376 - 11.8343

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

b1
in

e
in

f
in

5.634
5.634
5.555
4.886
4.886
4.925
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
6.106
7.051
7.051
7.051
7.051
7.051

4.134
4.134
4.134
4.134
4.134
4.173
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
6.299
6.299
6.299
6.299
6.299

4.882
4.882
4.803
4.134
4.134
4.173
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
5.354
6.299
6.299
6.299
6.299
6.299

1.193
1.575
1.575
2.213
2.213
2.890
3.559
3.559
3.559
3.559
3.559

.807
.965
.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
1.398
1.398
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
2.028
2.028
2.028
2.028
2.028

D-min. 0.472
D-min. 0.472
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623

For expandable cutting rings


DIN 69871-AD+B style shank
Inner coolant supply
For through holes

Delivery:
DIN 69871-AD+B arbor complete with
adjusting nut, conical ring, drive pins,
less cutting ring.
98

b
in

*For replacement parts see page 118

No. of

Thread flutes
Size
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24

6
6
6
8
8
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

*300.25
(Carbide)
pg. 92

Size

L
in

*300.05
(TiN)
pg. 93
*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
DIN 69871-AD+B Arbor / Long Version
for Cutting Rings
Series

e
D

500.76

a
b

b1
L

Order No.

D
mm

D
in

DIN 69871AD+B

500.76.039
500.76.040
500.76.041
500.76.042
500.76.043
500.76.012
500.76.013
500.76.014
500.76.015
500.76.016
500.76.017
500.76.018
500.76.019
500.76.020
500.76.021
500.76.022
500.76.023
500.76.024
500.76.025
500.76.026
500.76.027
500.76.028
500.76.029
500.76.030
500.76.031
500.76.032
500.76.033
500.76.034
500.76.035
500.76.036

50.60 - 60.59
60.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59
100.60 - 110.59
110.60 - 115.59
115.60 - 120.59
120.60 - 125.59
125.60 - 132.59
132.60 - 139.59
139.60 - 145.59
145.60 - 155.59
155.60 - 165.59
165.60 - 175.59
175.60 - 185.59
185.60 - 195.59
195.60 - 200.59
200.60 - 205.59
205.60 - 210.59
210.60 - 215.59
215.60 - 225.59
225.60 - 235.59
235.60 - 245.59
245.60 - 255.59
255.60 - 265.59
265.60 - 275.59
275.60 - 285.59
285.60 - 295.59
295.60 - 300.59

1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
3.9603 - 4.3539
4.3540 - 4.5508
4.5509 - 4.7476
4.7477 - 4.9445
4.9446 - 5.2201
5.2202 - 5.4957
5.4958 - 5.7319
5.7320 - 6.1256
6.1257 - 6.5193
6.5194 - 6.9130
6.9131 - 7.3067
7.3068 - 7.7004
7.7005 - 7.8972
7.8973 - 8.0942
8.0943 - 8.2910
8.2911 - 8.4880
8.4881 - 8.8817
8.8818 - 9.2753
9.2754 - 9.6690
9.6691 - 10.0627
10.0628 - 10.4564
10.4565 - 10.8501
10.8502 - 11.2438
11.2439 - 11.6375
11.6376 - 11.8343

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

b
in

b1
in

e
in

f
in

9.925
10.831
10.752
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398

8.425
9.331
9.331
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646

9.173
10.079
10.000
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646

1.193
1.575
1.575
2.213
2.213
2.890
3.559
3.559
3.559
3.559
3.559

0.807
0.965
0.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
1.398
1.398
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
1.909
2.028
2.028
2.028
2.028
2.028

D-min. 0.472
D-min. 0.472
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.551
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623
D-min. 0.623

For expandable cutting rings


DIN 69871-AD+B style shank
Inner coolant supply
For through holes

Delivery:
DIN 69871-AD+B arbor complete with
adjusting nut, conical ring, drive pins,
less cutting ring.
*For replacement parts see page 118

No. of

Thread flutes
Size
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24
M 24

6
6
6
8
8
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

*300.25
(Carbide)
pg. 92

Size

L
in

*300.05
(TiN)
pg. 93
*300.45
(DST)
pg. 94

*order separately
99

Expandable Reamers

A KOMET COMPANY

DIN 69871-AD+B Arbor / Short Version


for Cutting Rings
Series

e
D

515.76

a
b

b1
L

D
mm

D
in

DIN 69871AD+B

515.76.013

50.60 - 60.59

1.9918 - 2.3854

515.76.008

60.60 - 70.59

515.76.009

L
in

b
in

b1
in

e
in

f
in

50

5.634

4.134

4.882

1.094

.059

M 24

2.3855 - 2.7791

50

5.634

4.134

4.882

1.457

.059

M 24

70.60 - 79.59

2.7792 - 3.1335

50

5.634

4.213

4.882

1.457

.059

M 24

515.76.010

79.60 - 90.59

3.1336 - 3.5665

50

5.358

4.606

4.606

2.094

.059

M 24

515.76.011

90.60 - 100.59

3.5666 - 3.9602

50

5.358

4.606

4.606

2.094

.059

M 24

Order No.

*For replacement parts see page 122

100

*300.25
(Carbide)
pg. 92

For expandable cutting rings


DIN 69871-AD+B style shank
Inner coolant supply (blade style)
For blind holes

Delivery:
DIN 69871-AD+B arbor complete with cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.

No. of

Size

Thread flutes
Size

*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
DIN 69871-AD+B Arbor / Short Version
for Cutting Rings
Series

e
D

515.81

a
b

b1
L

Order No.

D
in

DIN 69871AD+B

Size

L
in

b
in

b1
in

e
in

f
in

No. of

Thread flutes
Size

515.81.013

50.60 - 60.59 1.9918 - 2.3854

50

5.634

4.134

4.882

1.094

.059

M 24

515.81.008

60.60 - 70.59 2.3855 - 2.7791

50

5.634

4.134

4.882

1.457

.059

M 24

515.81.009

70.60 - 79.59 2.7792 - 3.1335

50

5.634

4.213

4.882

1.457

.059

M 24

515.81.010

79.60 - 90.59 3.1336 - 3.5665

50

5.358

4.606

4.606

2.094

.059

M 24

515.81.011

90.60 - 100.59 3.5666 - 3.9602

50

5.358

4.606

4.606

2.094

.059

M 24

*300.25
(Carbide)
pg. 92

For expandable cutting rings


DIN 69871-AD+B style shank
Inner coolant supply (front center)
For blind holes

Delivery:
DIN 69871-AD+B arbor complete with cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

D
mm

*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

101

Expandable Reamers

A KOMET COMPANY

DIN 69871-AD+B Arbor / Long Version


for Cutting Rings
Series

e
D

510.76

a
b

b1
L

D
mm

D
in

DIN 69871AD+B

510.76.013

50.60 - 60.59

1.9918 - 2.3854

510.76.008

60.60 - 70.59

510.76.009

L
in

b
in

b1
in

e
in

f
in

50

9.925

8.425

9.173

1.094

.059

M 24

2.3855 - 2.7791

50

10.831

9.331

10.079

1.457

.059

M 24

70.60 - 79.59

2.7792 - 3.1335

50

10.831

9.409

10.079

1.457

.059

M 24

510.76.010

79.60 - 90.59

3.1336 - 3.5665

50

10.398

9.646

9.646

2.094

.059

M 24

510.76.011

90.60 - 100.59

3.5666 - 3.9602

50

10.398

9.646

9.646

2.094

.059

M 24

Order No.

*For replacement parts see page 122

102

*300.25
(Carbide)
pg. 92

For expandable cutting rings


DIN 69871-AD+B style shank
Inner coolant supply (blade style
For blind holes

Delivery:
DIN 69871-AD+B arbor complete with cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.

No. of

Size

Thread flutes
Size

*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
DIN 69871-AD+B Arbor / Long Version
for Cutting Rings
Series

e
D

510.81

a
f

b
b1
L

Order No.

D
in

DIN 69871AD+B

Size

L
in

b
in

b1
in

e
in

f
in

No. of

Thread flutes
Size

510.81.013

50.60 - 60.59 1.9918 - 2.3854

50

9.925

8.425

9.173

1.094

.059

M 24

510.81.008

60.60 - 70.59 2.3855 - 2.7791

50

10.831

9.331

10.079

1.457

.059

M 24

510.81.009

70.60 - 79.59 2.7792 - 3.1335

50

10.831

9.409

10.079

1.457

.059

M 24

510.81.010

79.60 - 90.59 3.1336 - 3.5665

50

10.398

9.646

9.646

2.094

.059

M 24

510.81.011

90.60 - 100.59 3.5666 - 3.9602

50

10.398

9.646

9.646

2.094

.059

M 24

*300.25
(Carbide)
pg. 92

For expandable cutting rings


DIN 69871-AD+B style shank
Inner coolant supply (front center)
For blind holes

Delivery:
DIN 69871-AD+B arbor complete with cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

D
mm

*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

103

Expandable Reamers

A KOMET COMPANY

Cylindrical Shank Arbor / Short Version


for Cutting Rings
Series

513.76 (metric)

a
b

Order No.

D
mm

D
in

d
mm

L
mm

b
mm

c
mm

e
mm

f
mm

513.76.001

17.60 - 21.59 .6929 - .8500

20

132

81

50

11.2

513.76.002

21.60 - 25.59 .8501 - 1.0075

20

132

81

50

11.2

513.76.003

25.60 - 32.59 1.0076 - 1.2831

20

153

102

50

15.2

513.76.004

32.60 - 40.59 1.2832 - 1.5980

25

159.5

102

56

20.3

1.5

513.76.005

40.60 - 45.59 1.5981 - 1.7949

25

159.5

102

56

24.1

1.5

513.76.006

45.60 - 50.59 1.7950 - 1.9917

32

166.5

105

60

27.8

1.5

513.76.007

50.60 - 60.59 1.9918 - 2.3854

32

166.5

105

60

27.8

1.5

513.76.008

60.60 - 70.59 2.3855 - 2.7791

32

166.5

105

60

37

1.5

513.76.009

70.60 - 79.59 2.7792 - 3.1335

32

166.5

105

60

37

1.5

513.76.010

79.60 - 90.59 3.1336 - 3.5665

40

176.5

105

70

53.2

1.5

513.76.011

90.60 - 100.59 3.5666 - 3.9602

40

176.5

105

70

53.2

1.5

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (blade style)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122
104

No. of
flutes

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
Cylindrical Shank Arbor / Short Version
for Cutting Rings
Series

513.81 (metric)

a
b

Order No.

D
mm

D
in

d
mm

L
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

513.81.001

17.60 - 21.59 .6929 - .8500

20

132

81

50

11.2

513.81.002

21.60 - 25.59 .8501 - 1.0075

20

132

81

50

11.2

513.81.003

25.60 - 32.59 1.0076 - 1.2831

20

153

102

50

15.2

513.81.004

32.60 - 40.59 1.2832 - 1.5980

25

159.5

102

56

20.3

1.5

513.81.005

40.60 - 45.59 1.5981 - 1.7949

25

159.5

102

56

24.1

1.5

513.81.006

45.60 - 50.59 1.7950 - 1.9917

32

166.5

105

60

27.8

1.5

513.81.007

50.60 - 60.59 1.9918 - 2.3854

32

166.5

105

60

27.8

1.5

513.81.008

60.60 - 70.59 2.3855 - 2.7791

32

166.5

105

60

37

1.5

513.81.009

70.60 - 79.59 2.7792 - 3.1335

32

166.5

105

60

37

1.5

513.81.010

79.60 - 90.59 3.1336 - 3.5665

40

176.5

105

70

53.2

1.5

513.81.011

90.60 - 100.59 3.5666 - 3.9602

40

176.5

105

70

53.2

1.5

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (front center)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
105

Expandable Reamers

A KOMET COMPANY

Cylindrical Shank Arbor / Short Version


for Cutting Rings
Series

513.36 (inch)

a
b

Order No.

D
mm

D
in

d
in

L
in

b
in

c
in

e
in

No. of
flutes

513.36.001

17.60 - 21.59 .6929 - .8500

.750

5.197

3.189

1.969

.441

.039

513.36.002

21.60 - 25.59 .8501 - 1.0075

.750

5.197

3.189

1.969

.441

.039

513.36.003

25.60 - 32.59 1.0076 - 1.2831

.750

6.024

4.016

1.969

.598

.039

513.36.004

32.60 - 40.59 1.2832 - 1.5980

1.000

6.280

4.016

2.205

.799

.059

513.36.005

40.60 - 45.59 1.5981 - 1.7949

1.000

6.280

4.016

2.205

.949

.059

513.36.006

45.60 - 50.59 1.7950 - 1.9917

1.500

6.949

4.134

2.756

1.094

.059

513.36.007

50.60 - 60.59 1.9918 - 2.3854

1.500

6.949

4.134

2.756

1.094

.059

513.36.008

60.60 - 70.59 2.3855 - 2.7791

1.500

6.949

4.134

2.756

1.457

.059

513.36.009

70.60 - 79.59 2.7792 - 3.1335

1.500

6.949

4.134

2.756

1.457

.059

513.36.010

79.60 - 90.59 3.1336 - 3.5665

1.500

6.949

4.134

2.756

2.094

.059

513.36.011

90.60 - 100.59 3.5666 - 3.9602

1.500

6.949

4.134

2.756

2.094

.059

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (blade style)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122
106

f
in

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
Cylindrical Shank Arbor / Short Version
for Cutting Rings
Series

513.41 (inch)

a
b

Order No.

D
mm

D
in

d
in

L
in

b
in

c
in

e
in

f
in

No. of
flutes

513.41.001

17.60 - 21.59 .6929 - .8500

.750

5.197

3.189

1.969

.441

.039

513.41.002

21.60 - 25.59 .8501 - 1.0075

.750

5.197

3.189

1.969

.441

.039

513.41.003

25.60 - 32.59 1.0076 - 1.2831

.750

6.024

4.016

1.969

.598

.039

513.41.004

32.60 - 40.59 1.2832 - 1.5980

1.000

6.280

4.016

2.205

.799

.059

513.41.005

40.60 - 45.59 1.5981 - 1.7949

1.000

6.280

4.016

2.205

.949

.059

513.41.006

45.60 - 50.59 1.7950 - 1.9917

1.500

6.949

4.134

2.756

1.094

.059

513.41.007

50.60 - 60.59 1.9918 - 2.3854

1.500

6.949

4.134

2.756

1.094

.059

513.41.008

60.60 - 70.59 2.3855 - 2.7791

1.500

6.949

4.134

2.756

1.457

.059

513.41.009

70.60 - 79.59 2.7792 - 3.1335

1.500

6.949

4.134

2.756

1.457

.059

513.41.010

79.60 - 90.59 3.1336 - 3.5665

1.500

6.949

4.134

2.756

2.094

.059

513.41.011

90.60 - 100.59 3.5666 - 3.9602

1.500

6.949

4.134

2.756

2.094

.059

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (front center)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
107

Expandable Reamers

A KOMET COMPANY

Cylindrical Shank Arbor / Long Version


for Cutting Rings
Series

514.76 (metric)

a
b

Order No.

D
mm

D
in

d
mm

L
mm

b
mm

c
mm

e
mm

f
mm

514.76.001

17.60 - 21.59 .6929 - .8500

20

172

121

50

11.2

514.76.002

21.60 - 25.59 .8501 - 1.0075

20

172

121

50

11.2

514.76.003

25.60 - 32.59 1.0076 - 1.2831

20

204

153

50

15.2

514.76.004

32.60 - 40.59 1.2832 - 1.5980

25

235.5

179

56

20.3

1.5

514.76.005

40.60 - 45.59 1.5981 - 1.7949

25

257.5

200

56

24.1

1.5

514.76.006

45.60 - 50.59 1.7950 - 1.9917

32

275.5

214

60

27.8

1.5

514.76.007

50.60 - 60.59 1.9918 - 2.3854

32

275.5

214

60

27.8

1.5

514.76.008

60.60 - 70.59 2.3855 - 2.7791

32

298.5

237

60

37

1.5

514.76.009

70.60 - 79.59 2.7792 - 3.1335

32

298.5

237

60

37

1.5

514.76.010

79.60 - 90.59 3.1336 - 3.5665

40

311.5

240

70

53.2

1.5

514.76.011

90.60 - 100.59 3.5666 - 3.9602

40

311.5

240

70

53.2

1.5

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (blade style)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122
108

No. of
flutes

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
Cylindrical Shank Arbor / Long Version
for Cutting Rings
Series

514.81 (metric)

a
b

Order No.

D
mm

D
in

d
mm

L
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

514.81.001

17.60 - 21.59 .6929 - .8500

20

172

121

50

11.2

514.81.002

21.60 - 25.59 .8501 - 1.0075

20

172

121

50

11.2

514.81.003

25.60 - 32.59 1.0076 - 1.2831

20

204

153

50

15.2

514.81.004

32.60 - 40.59 1.2832 - 1.5980

25

235.5

179

56

20.3

1.5

514.81.005

40.60 - 45.59 1.5981 - 1.7949

25

257.5

200

56

24.1

1.5

514.81.006

45.60 - 50.59 1.7950 - 1.9917

32

275.5

214

60

27.8

1.5

514.81.007

50.60 - 60.59 1.9918 - 2.3854

32

275.5

214

60

27.8

1.5

514.81.008

60.60 - 70.59 2.3855 - 2.7791

32

298.5

237

60

37

1.5

514.81.009

70.60 - 79.59 2.7792 - 3.1335

32

298.5

237

60

37

1.5

514.81.010

79.60 - 90.59 3.1336 - 3.5665

40

311.5

240

70

53.2

1.5

514.81.011

90.60 - 100.59 3.5666 - 3.9602

40

311.5

240

70

53.2

1.5

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (front center)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
109

Expandable Reamers

A KOMET COMPANY

Cylindrical Shank Arbor / Long Version


for Cutting Rings
Series

514.36 (inch)

a
b

Order No.

D
mm

D
in

d
in

L
in

b
in

c
in

e
in

f
in

No. of
flutes

514.36.001

17.60 - 21.59 .6929 - .8500

.750

6.772

4.764

1.969

.441

.039

514.36.002

21.60 - 25.59 .8501 - 1.0075

.750

6.772

4.764

1.969

.441

.039

514.36.003

25.60 - 32.59 1.0076 - 1.2831

.750

8.031

6.024

1.969

.598

.039

514.36.004

32.60 - 40.59 1.2832 - 1.5980

1.000

9.272

7.047

2.205

.799

.059

514.36.005

40.60 - 45.59 1.5981 - 1.7949

1.000

10.138

7.874

2.205

.949

.059

514.36.006

45.60 - 50.59 1.7950 - 1.9917

1.500

11.240

8.425

2.756

1.094

.059

514.36.007

50.60 - 60.59 1.9918 - 2.3854

1.500

11.240

8.425

2.756

1.094

.059

514.36.008

60.60 - 70.59 2.3855 - 2.7791

1.500

12.146

9.331

2.756

1.457

.059

514.36.009

70.60 - 79.59 2.7792 - 3.1335

1.500

12.146

9.331

2.756

1.457

.059

514.36.010

79.60 - 90.59 3.1336 - 3.5665

1.500

12.264

9.449

2.756

2.094

.059

514.36.011

90.60 - 100.59 3.5666 - 3.9602

1.500

12.264

9.449

2.756

2.094

.059

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (blade style)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122
110

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately

Expandable Reamers
Cylindrical Shank Arbor / Long Version
for Cutting Rings
Series

514.41 (inch)

a
b

Order No.

D
mm

D
in

d
in

L
in

b
in

c
in

e
in

f
in

No. of
flutes

514.41.001

17.60 - 21.59 .6929 - .8500

.750

6.772

4.764

1.969

.441

.039

514.41.002

21.60 - 25.59 .8501 - 1.0075

.750

6.772

4.764

1.969

.441

.039

514.41.003

25.60 - 32.59 1.0076 - 1.2831

.750

8.031

6.024

1.969

.598

.039

514.41.004

32.60 - 40.59 1.2832 - 1.5980

1.000

9.272

7.047

2.205

.799

.059

514.41.005

40.60 - 45.59 1.5981 - 1.7949

1.000

10.138

7.874

2.205

.949

.059

514.41.006

45.60 - 50.59 1.7950 - 1.9917

1.500

11.240

8.425

2.756

1.094

.059

514.41.007

50.60 - 60.59 1.9918 - 2.3854

1.500

11.240

8.425

2.756

1.094

.059

514.41.008

60.60 - 70.59 2.3855 - 2.7791

1.500

12.146

9.331

2.756

1.457

.059

514.41.009

70.60 - 79.59 2.7792 - 3.1335

1.500

12.146

9.331

2.756

1.457

.059

514.41.010

79.60 - 90.59 3.1336 - 3.5665

1.500

12.264

9.449

2.756

2.094

.059

514.41.011

90.60 - 100.59 3.5666 - 3.9602

1.500

12.264

9.449

2.756

2.094

.059

For expandable cutting rings


Cylindrical shank similar
to DIN 1835
Inner coolant supply (front center)
For blind holes
Delivery:
Cylindrical shank arbor complete with, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 122

*300.25
(Carbide)
pg. 92
*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
111

Expandable Reamers

A KOMET COMPANY

Cylindrical Shank Arbor / Short Version


for Cutting Rings
Series

503.76 (metric)

a
c

Order No.

D
mm

D
in

d
mm

L
mm

b
mm

c
mm

e
mm

f
mm

No. of
flutes

503.76.001

17.60 - 21.59 .6929 - .8500

20

142

81

50

11.5

11

503.76.002

21.60 - 25.59 .8501 - 1.0075

20

142

81

50

11.5

11

503.76.003

25.60 - 32.59 1.0076 - 1.2831

20

163

102

50

15

11

503.76.004

32.60 - 36.59 1.2832 - 1.4406

25

172

102

56

21.9

14

503.76.012

36.60 - 40.59 1.4407 - 1.5980

25

172

102

56

21.9

14

503.76.005

40.60 - 45.59 1.5981 - 1.7949

25

173

102

56

25.4

15

503.76.006

45.60 - 50.59 1.7950 - 1.9917

32

185.5

105

60

30.3

20.5

503.76.007

50.60 - 60.59 1.9918 - 2.3854

32

185.5

105

60

30.3

20.5

503.76.008

60.60 - 70.59 2.3855 - 2.7791

32

189.5

105

60

40

24.5

503.76.009

70.60 - 79.59 2.7792 - 3.1335

32

189.5

105

60

40

24.5

503.76.010

79.60 - 90.59 3.1336 - 3.5665

40

203.5

105

70

56.2

28.5

503.76.011

90.60 - 100.59 3.5666 - 3.9602

40

203.5

105

70

56.2

28.5

For expandable cutting rings


Cylindrical shank similar to
DIN 1835
Inner coolant supply
For through holes
D

*300.25
(Carbide)
pg. 92

Delivery:
Cylindrical shank arbor complete with
adjusting nut, conical ring, drive pins, less
cutting ring.
*For replacement parts see page 119

*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
112

Expandable Reamers
Cylindrical Shank Arbor / Short Version
for Cutting Rings
Series

503.81 (inch)

a
c

Order No.

D
mm

D
in

d
in

L
in

b
in

c
in

e
in

f
in

No. of
flutes

503.81.001

17.60 - 21.59 .6929 - .8500

.750

5.591

3.189

1.969

.453

.433

503.81.002

21.60 - 25.59 .8501 - 1.0075

.750

5.591

3.189

1.969

.453

.433

503.81.003

25.60 - 32.59 1.0076 - 1.2831

.750

6.417

4.016

1.969

.591

.433

503.81.004

32.60 - 36.59 1.2832 - 1.4406

1.000

6.772

4.016

2.205

.862

.551

503.81.005

36.60 - 40.59 1.4407 - 1.5980

1.000

6.772

4.016

2.205

.862

.551

503.81.006

40.60 - 45.59 1.5981 - 1.7949

1.000

6.811

4.016

2.205

1.000

.591

503.81.007

45.60 - 50.59 1.7950 - 1.9917

1.500

7.697

4.134

2.756

1.193

.807

503.81.008

50.60 - 60.59 1.9918 - 2.3854

1.500

7.697

4.134

2.756

1.193

.807

503.81.009

60.60 - 70.59 2.3855 - 2.7791

1.500

7.855

4.134

2.756

1.575

.965

503.81.010

70.60 - 79.59 2.7792 - 3.1335

1.500

7.855

4.134

2.756

1.575

.965

503.81.011

79.60 - 90.59 3.1336 - 3.5665

1.500

8.012

4.134

2.756

2.213

1.122

503.81.012

90.60 - 100.59 3.5666 - 3.9602

1.500

8.012

4.134

2.756

2.213

1.122

For expandable cutting rings


Cylindrical shank similar to
DIN 1835
Inner coolant supply
For through holes
D

*300.25
(Carbide)
pg. 92

Delivery:
Cylindrical shank arbor complete with
adjusting nut, conical ring, drive pins, less
cutting ring.
*For replacement parts see page 119

*300.05
(TiN)
pg. 93

*300.45
(DST)
pg. 94

*order separately
113

Expandable Reamers

A KOMET COMPANY

US Patent No. 4976574

ABS Arbor
for Cutting Rings
Series

518.78

e
D

ABS

L1

a
c

Order No. ABS

D
in

L
in

b
in

c
in

e
in

f
in

No. of
flutes

518.78.001

40

17.60 - 21.59 .6929 - .8500 4.803

3.740

3.189

1.575

.441

.039

518.78.002

40

21.60 - 25.59 .8501 - 1.0075 4.803

3.740

3.189

1.575

.441

.039

518.78.003

40

25.60 - 32.59 1.0076 - 1.2831 5.630

4.567

4.016

1.575

.598

.039

518.78.004

40

32.60 - 40.59 1.2832 - 1.5980 5.650

4.567

4.016

1.575

.799

.059

518.78.005

40

40.60 - 45.59 1.5981 - 1.7949 5.650

4.567

4.016

1.575

.949

.059

518.78.006

40

45.60 - 50.59 1.7950 - 1.9917 5.768

4.685

4.134

1.575

1.094

.059

518.78.012

50

50.60 - 60.59 1.9918 - 2.3854 5.965

4.685

4.134

1.772

1.094

.059

518.78.013

50

60.60 - 65.59 2.3855 - 2.5823 5.965

4.685

4.134

1.772

1.457

.059

518.78.014

63

65.60 - 70.59 2.5824 - 2.7791 6.476

4.921

4.134

2.283

1.457

.059

518.78.009

63

70.60 - 79.59 2.7792 - 3.1335 6.476

4.921

4.134

2.283

1.457

.059

518.78.010

63

79.60 - 90.59 3.1336 - 3.5665 6.476

4.921

4.134

2.283

2.094

.059

518.78.011

63

90.60 - 100.59 3.5666 - 3.9602 6.476

4.921

4.134

2.283

2.094

.059

For expandable cutting rings


ABS connection
Inner coolant supply (blade style)
For blind holes

Delivery:
ABS arbor complete with ABS hardware, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.

114

L1
in

*For replacement parts see page 123


For ABS replacement parts see page 138

*300.25
(Carbide)
pg. 92

D
mm

*300.05
(TiN)
pg. 93
*300.45
(DST)
pg. 94

*order separately

Expandable Reamers

ABS

US Patent No. 4976574

Arbor

for Cutting Rings


Series

518.82

e
D

ABS

L1

a
c

Order No. ABS

D
in

L
in

L1
in

b
in

c
in

e
in

f
in

No. of
flutes

518.82.001

40

17.60 - 21.59 .6929 - .8500 4.803

3.740

3.189

1.575

.441

.039

518.82.002

40

21.60 - 25.59 .8501 - 1.0075 4.803

3.740

3.189

1.575

.441

.039

518.82.003

40

25.60 - 32.59 1.0076 - 1.2831 5.630

4.567

4.016

1.575

.598

.039

518.82.004

40

32.60 - 40.59 1.2832 - 1.5980 5.650

4.567

4.016

1.575

.799

.059

518.82.005

40

40.60 - 45.59 1.5981 - 1.7949 5.650

4.567

4.016

1.575

.949

.059

518.82.006

40

45.60 - 50.59 1.7950 - 1.9917 5.768

4.685

4.134

1.575

1.094

.059

518.82.012

50

50.60 - 60.59 1.9918 - 2.3854 5.965

4.685

4.134

1.772

1.094

.059

518.82.013

50

60.60 - 65.59 2.3855 - 2.5823 5.965

4.685

4.134

1.772

1.457

.059

518.82.014

63

65.60 - 70.59 2.5824 - 2.7791 6.476

4.921

4.134

2.283

1.457

.059

518.82.009

63

70.60 - 79.59 2.7792 - 3.1335 6.476

4.921

4.134

2.283

1.457

.059

518.82.010

63

79.60 - 90.59 3.1336 - 3.5665 6.476

4.921

4.134

2.283

2.094

.059

518.82.011

63

90.60 - 100.59 3.5666 - 3.9602 6.476

4.921

4.134

2.283

2.094

.059

For expandable cutting rings


ABS connection
Inner coolant supply (front center)
For blind holes

Delivery:
ABS arbor complete with ABS hardware, cone
screw, drive pin, bushing, adjusting nut, less
cutting ring.
*For replacement parts see page 123
For ABS replacement parts see page 138

*300.25
(Carbide)
pg. 92

D
mm

*300.05
(TiN)
pg. 93
*300.45
(DST)
pg. 94

*order separately
115

Expandable Reamers

A KOMET COMPANY

US Patent No. 4976574

ABS Arbor
for Cutting Rings
Series

508.53

e
D

ABS

L1

a
c

Order No. ABS

D
in

L1
in

b
in

c
in

e
in

f
in

No. of
flutes

508.53.001

40

17.60 - 21.59 .6929 - .8500 5.197

3.740

3.189

1.575

.453

.433

508.53.002

40

21.60 - 25.59 .8501 - 1.0075 5.197

3.740

3.189

1.575

.453

.433

508.53.003

40

25.60 - 32.59 1.0076 - 1.2831 6.024

4.567

4.016

1.575

.591

.433

508.53.004

40

32.60 - 36.59 1.2832 - 1.4406 6.142

4.567

4.016

1.575

.862

.551

508.53.018

40

36.60 - 40.59 1.4407 - 1.5980 6.142

4.567

4.016

1.575

.862

.551

508.53.005

40

40.60 - 45.59 1.5981 - 1.7949 6.181

4.567

4.016

1.575

1.000

.591

508.53.006

40

45.60 - 50.59 1.7950 - 1.9917 6.535

4.685

4.134

1.575

1.193

.807

508.53.019

50

50.60 - 60.59 1.9918 - 2.3854 6.732

4.685

4.134

1.772

1.193

.807

508.53.020

50

60.60 - 65.59 2.3855 - 2.5823 6.890

4.685

4.134

1.772

1.575

.965

508.53.021

63

65.60 - 70.59 2.5824 - 2.7791 7.402

4.921

4.134

2.283

1.575

.965

508.53.009

63

70.60 - 79.59 2.7792 - 3.1335 7.402

4.921

4.134

2.283

1.575

.965

508.53.010

63

79.60 - 90.59 3.1336 - 3.5665 7.559

4.921

4.134

2.283

2.213

1.122

508.53.011

63

90.60 - 100.59 3.5666 - 3.9602 7.559

4.921

4.134

2.283

2.213

1.122

For expandable cutting rings


ABS connection
Inner coolant supply
For through holes

Delivery:
ABS arbor complete with ABS hardware,
adjusting nut, conical ring, drive pins, less
cutting ring.
*For replacement parts see page 121
For ABS replacement parts see page 139

116

L
in

*300.25
(Carbide)
pg. 92

D
mm

*300.05
(TiN)
pg. 93
*300.45
(DST)
pg. 94

*order separately

Expandable Reamers

180

Measurement of Cutting Diameter

The diameter of the reamer can be checked with any


commercially available micrometer. Measurement will be
across the two 180 spaced cutting-blades. The cutting
blades are marked with a punch mark (monobloc or ring) or
ridge (ring only). It is important that the diameter is measured
at the front near the bevel lead and not on the back taper of
the cutting edge.
PCD tipped reamers require non-contact measuring devices.

Measurement and Adjustment of


Cutting Diameter
ridge or
punch mark
punch mark

All Dihart reamers are ground and set to the bore size and
tolerance ordered by the customer, therefore it can be used
immediately for production without manipulation of the
expansion mechanism.
The reamer has to be expanded only when the diameter of the
reamer decreases toward the lower tolerance limit due to wear
on the cutting edges. Expansion is for wear compensation
only.

This expanding operation can be repeated several times as


long as the bore surface quality is satisfactory. Afterwards, the
tool should be reground or retipped.
The expanding capacity of the replaceable cutting rings is
typically about 0.5% of the diameter.

117

Expandable Reamers

A KOMET COMPANY

Replacement Parts for Cutting Ring Arbors

DIA. 1.9918 in. - 11.8343 in.


DIA. 50.60 mm - 300.59 mm

For 500.76 / 505.76

500.76

505.76

DIA.
in
1.9918 - 2.3854
2.3855 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602
3.9603 - 4.3539
4.3540 - 4.5508
4.5509 - 4.7476
4.7477 - 4.9445
4.9446 - 5.2201
5.2202 - 5.4957
5.4958 - 5.7319
5.7320 - 6.1256
6.1257 - 6.5193
6.5194 - 6.9130
6.9131 - 7.3067
7.3068 - 7.7004
7.7005 - 7.8972
7.8973 - 8.0942
8.0943 - 8.2910
8.2911 - 8.4880
8.4881 - 8.8817
8.8818 - 9.2753
9.2754 - 9.6690
9.6691 - 10.0627
10.0628 - 10.4564
10.4565 - 10.8501
10.8502 - 11.2438
11.2439 - 11.6375
11.6376 - 11.8343

DIA.
mm
50.60 60.60 70.60 79.60 90.60 100.60 110.60 115.60 120.60 125.60 132.60 139.60 145.60 155.60 165.60 175.60 185.60 195.60 200.60 205.60 210.60 215.60 225.60 235.60 245.60 255.60 265.60 275.60 285.60 295.60 -

60.59
70.59
79.59
90.59
100.59
110.59
115.59
120.59
125.59
132.59
139.59
145.59
155.59
165.59
175.59
185.59
195.59
200.59
205.59
210.59
215.59
225.59
235.59
245.59
255.59
265.59
275.59
285.59
295.59
300.59

1-Adjusting
Nut

2-Conical
Ring

3-Drive
Pin

099.00.088
099.00.090
099.00.090
099.00.092
099.00.092
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.102
099.00.106
099.00.106
099.00.106
099.00.106
099.00.106

301.80.005
301.80.006
301.80.006
301.80.007
301.80.007
306.20.001
306.20.002
306.20.003
306.20.003
306.20.004
306.20.004
306.20.005
306.20.006
306.20.007
306.20.008
306.20.009
306.20.010
306.20.011
306.20.011
306.20.013
306.20.013
306.20.015
306.20.016
306.20.017
306.20.018
306.20.019
306.20.020
306.20.021
306.20.022
306.20.023

300.30.006
300.30.007
300.30.007
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.009
300.30.009
300.30.009
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
300.30.010
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014
313.60.014

Recommended spare part replacement order consists of:


Adjusting Nut - 1
Conical Ring - 1
Drive Pins
-2

118

Expandable Reamers
Replacement Parts for Cutting Ring Arbors

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

For 503.76 / 503.81

503.76 / 503.81

DIA.
in

DIA.
mm

1-Adjusting
Nut

2-Conical
Ring

3-Drive
Pin

.6929 - .8500

17.60 - 21.59

099.15.001/10

301.80.001

300.30.002

.8501 - 1.0075

21.60 - 25.59

099.15.001/10

301.80.001

300.30.002

1.0076 - 1.2831

25.60 - 32.59

099.15.002/13

301.80.002

300.30.003

1.2832 - 1.4406

32.60 - 36.59

099.15.006/19

301.80.003

300.30.004

1.4407 - 1.5980

36.60 - 40.59

099.15.006/19

301.80.003

300.30.004

1.5981 - 1.7949

40.60 - 45.59

099.15.009/22

301.80.004

300.30.005

1.7950 - 1.9917

45.60 - 50.59

0 9 9 . 0 0 . 0 8 8

301.80.005

300.30.006

1.9918 - 2.3854

50.60 - 60.59

0 9 9 . 0 0 . 0 8 8

301.80.005

300.30.006

2.3855 - 2.7791

60.60 - 70.59

0 9 9 . 0 0 . 0 9 0

301.80.006

300.30.007

2.7792 - 3.1335

70.60 - 79.59

0 9 9 . 0 0 . 0 9 0

301.80.006

300.30.007

3.1336 - 3.5665

79.60 - 90.59

0 9 9 . 0 0 . 0 9 2

301.80.007

300.30.008

3.5666 - 3.9602

90.60 - 100.59

0 9 9 . 0 0 . 0 9 2

301.80.007

300.30.008

Recommended spare part replacement order consists of:


Adjusting Nut - 1
Conical Ring - 1
Drive Pins
-2

119

Expandable Reamers

A KOMET COMPANY

Replacement Parts for Cutting Ring Arbors

DIA. 0.6929 in. - 7.8972 in.


DIA. 17.60 mm - 200.59 mm

For 507.02

507.02

DIA.
in

DIA.
mm

Adjusting
Nut
1

Conical
Ring
2

Drive
Pin
3

.6929 - .8500

17.60 - 21.59

099.15.001/10

301.80.001

300.30.002

.8501 - 1.0075

21.60 - 25.59

099.15.001/10

301.80.001

300.30.002

1.0076 - 1.2831

25.60 - 32.59

099.15.002/13

301.80.002

300.30.003

1.2832 - 1.4406

32.60 - 36.59

099.15.006/19

301.80.003

300.30.004

1.4407 - 1.5980

36.60 - 40.59

099.15.006/19

301.80.003

300.30.004

1.5981 - 1.7949

40.60 - 45.59

099.15.009/22

301.80.004

300.30.005

1.7950 - 1.9917

45.60 - 50.59

099.00.088

301.80.005

300.30.006

1.9918 - 2.3854

50.60 - 60.59

099.00.088

301.80.005

300.30.006

2.3855 - 2.7791

60.60 - 70.59

099.00.090

301.80.006

300.30.007

2.7792 - 3.1335

70.60 - 79.59

099.00.090

301.80.006

300.30.007

3.1336 - 3.5665

79.60 - 90.59

099.00.092

301.80.007

300.30.008

3.5666 - 3.9602

90.60 - 100.59

099.00.092

301.80.007

300.30.008

3.9603 - 4.3539

100.60 - 110.59

099.00.095

306.20.001

300.30.008

4.3540 - 4.5508

110.60 - 115.59

099.00.095

306.20.002

300.30.008

4.5509 - 4.7476

115.60 - 120.59

099.00.095

306.20.003

300.30.008

4.7477 - 4.9445

120.60 - 125.59

099.00.095

306.20.003

300.30.008

4.9446 - 5.2201

125.60 - 132.59

099.00.095

306.20.004

300.30.009

5.2202 - 5.4957

132.60 - 139.59

099.00.095

306.20.004

300.30.009

5.4958 - 5.7319

139.60 - 145.59

099.00.095

306.20.005

300.30.009

5.7320 - 6.1256

145.60 - 155.59

099.00.095

306.20.006

300.30.010

6.1257 - 6.5193

155.60 - 165.59

099.00.102

306.20.007

300.30.010

6.5194 - 6.9130

165.60 - 175.59

099.00.102

306.20.008

300.30.010

6.9131 - 7.3067

175.60 - 185.59

099.00.102

306.20.009

300.30.010

7.3068 - 7.7004

185.60 - 195.59

099.00.102

306.20.010

300.30.010

7.7005 - 7.8972

195.60 - 200.59

099.00.102

306.20.011

300.30.010

Recommended spare part replacement order consists of:


Adjusting Nut - 1
Conical Ring - 1
Drive Pins
-2

120

Expandable Reamers
Replacement Parts for Cutting Ring Arbors

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

For 508.53

508.53

DIA.
in

DIA.
mm

Adjusting
Nut
1

Conical
Ring
2

Drive
Pin
3

ABS
Spare
Kit

.6929 - .8500

17.60 - 21.59

099.15.001/10

301.80.001

300.30.002

N0017670
(ABS 40-ES-M3)

.8501 - 1.0075

21.60 - 25.59

099.15.001/10

301.80.001

300.30.002

N0017670
(ABS 40-ES-M3)

1.0076 - 1.2831

25.60 - 32.59

099.15.002/13

301.80.002

300.30.003

N0017670
(ABS 40-ES-M3)

1.2832 - 1.4406

32.60 - 36.59

099.15.006/19

301.80.003

300.30.004

N0017670
(ABS 40-ES-M3)

1.4407 - 1.5980

36.60 - 40.59

099.15.006/19

301.80.003

300.30.004

N0017670
(ABS 40-ES-M3)

1.5981 - 1.7949

40.60 - 45.59

099.15.009/22

301.80.004

300.30.005

N0017670
(ABS 40-ES-M3)

1.7950 - 1.9917

45.60 - 50.59

099.00.088

301.80.005

300.30.006

N0017670
(ABS 40-ES-M3)

1.9918 - 2.3854

50.60 - 60.59

099.00.088

301.80.005

300.30.006

N0017680
(ABS 50-ES-M3)

2.3855 - 2.5823

60.60 - 65.59

099.00.090

301.80.006

300.30.007

N0017680
(ABS 50-ES-M3)

2.5824 - 2.7791

65.60 - 70.59

099.00.090

301.80.006

300.30.007

N0017690
(ABS 63-ES-M3)

2.7792 - 3.1335

70.60 - 79.59

099.00.090

301.80.006

300.30.007

N0017690
(ABS 63-ES-M3)

3.1336 - 3.5665

79.60 - 90.59

099.00.092

301.80.007

300.30.008

N0017690
(ABS 63-ES-M3)

3.5666 - 3.9602

90.60 - 100.59

099.00.092

301.80.007

300.30.008

N0017690
(ABS 63-ES-M3)

Recommended spare part replacement order consists of:


Adjusting Nut - 1
Conical Ring - 1
Drive Pins
-2

121

Expandable Reamers

A KOMET COMPANY

Replacement Parts for Cutting Ring Arbors

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

510.76 / 513.36 / 513.76 /


514.36 / 514.76 / 515.76 / 517.76

510.76

513.36 / 513.76

For

517.76
515.76

514.36 / 514.76

DIA.
in

DIA.
mm

.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5824
2.5825 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602

17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59

For

Regular
Conical
Screw
1
510.55.001
510.55.002
510.55.003
510.55.004
510.55.005
510.55.006
510.55.006
510.55.007
510.55.007
510.55.007
510.55.008
510.55.008

e
in.
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
1.457
2.094
2.094

Oversize
Conical
Screw
1
510.56.001
510.56.002
510.56.003
510.56.004
510.56.005
510.56.006
510.56.006
510.56.007
510.56.007
510.56.007
510.56.008
510.56.008

e
in.
.488
.488
.638
.843
1.000
1.150
1.150
1.512
1.512
1.512
2.146
2.146

Double
Oversize
Conical Screw
1
510.57.001
510.57.002
510.57.003
510.57.004
510.57.005
510.57.006
510.57.006
510.57.007
510.57.007
510.57.007
510.57.008
510.57.008

e
in.

Round
Pin
2

.535
.535
.685
.913
1.071
1.205
1.205
1.567
1.567
1.567
2.205
2.205

350.04.001
350.04.002
350.04.003
350.02.004
350.04.005
350.14.001
350.14.001
350.14.002
350.14.002
350.14.002
350.14.003
350.14.003

510.15.001
510.15.002
510.15.003
510.15.004
510.15.005
510.15.006
510.15.007
510.15.008
510.15.008
510.15.009
510.15.010
510.15.011

350.03.001
350.03.002
350.03.003
350.03.004
350.03.005
350.23.001
350.23.001
350.23.001
350.23.002
350.23.002
350.23.003
350.23.003

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

510.81 / 513.41 / 513.81 /


514.41 / 514.81 / 515.81 / 517.81

513.41 / 513.81
e

510.81

Bushing Adjusting
Nut
3
4

517.81
515.81

122

DIA.
in

DIA.
mm

.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5824
2.5825 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602

17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59

514.41 / 514.81
Regular
Conical
Screw
1
510.45.001
510.45.002
510.45.003
510.45.004
510.45.005
510.45.006
510.45.006
510.45.007
510.45.007
510.45.007
510.45.008
510.45.008

e
in.
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
1.457
2.094
2.094

Oversize
Conical
Screw
1
510.46.001
510.46.002
510.46.003
510.46.004
510.46.005
510.46.006
510.46.006
510.46.007
510.46.007
510.46.007
510.46.008
510.46.008

e
in.
.488
.488
.638
.843
1.000
1.150
1.150
1.512
1.512
1.512
2.146
2.146

Double
Oversize
Conical Screw
1
510.47.001
510.47.002
510.47.003
510.47.004
510.47.005
510.47.006
510.47.006
510.47.007
510.47.007
510.47.007
510.47.008
510.47.008

e
in.

Round
Pin
2

.535
.535
.685
.913
1.071
1.205
1.205
1.567
1.567
1.567
2.205
2.205

510.14.001
510.14.002
510.14.003
314.60.001
314.60.002
314.60.003
314.60.003
350.14.002
350.14.002
350.14.002
350.14.003
350.14.003

Bushing Adjusting
Nut
3
4
510.15.001
510.15.002
510.15.003
510.15.004
510.15.005
510.15.006
510.15.007
510.15.008
510.15.008
510.15.009
510.15.010
510.15.011

350.03.001
350.03.002
350.03.003
350.03.004
350.03.005
350.23.001
350.23.001
350.23.001
350.23.002
350.23.002
350.23.003
350.23.003

Expandable Reamers
Replacement Parts for Cutting Ring Arbors

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

For 518.78

518.78

DIA.
in

DIA.
mm

.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5824
2.5825 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602

17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59

Regular
Conical
Screw
1
510.55.001
510.55.002
510.55.003
510.55.004
510.55.005
510.55.006
510.55.006
510.55.007
510.55.007
510.55.007
510.55.008
510.55.008

e
in.
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
1.457
2.094
2.094

Oversize
Conical
Screw
1
510.56.001
510.56.002
510.56.003
510.56.004
510.56.005
510.56.006
510.56.006
510.56.007
510.56.007
510.56.007
510.56.008
510.56.008

e
in.
.488
.488
.638
.843
1.000
1.150
1.150
1.512
1.512
1.512
2.146
2.146

Double
Oversize
e
Conical Screw
in.
1
510.57.001
.535
510.57.002
.535
510.57.003
.685
510.57.004
.913
510.57.005 1.071
510.57.006 1.205
510.57.006 1.205
510.57.007 1.567
510.57.007 1.567
510.57.007 1.567
510.57.008 2.205
510.57.008 2.205

Round
Pin
2
350.04.001
350.04.002
350.04.003
350.04.004
350.04.005
350.14.001
350.14.001
350.14.002
350.14.002
350.14.002
350.14.003
350.14.003

Bushing Adjusting
Nut
3
4
510.15.001
510.15.002
510.15.003
510.15.004
510.15.005
510.15.006
510.15.007
510.15.008
510.15.008
510.15.009
510.15.010
510.15.011

350.03.001
350.03.002
350.03.003
350.03.004
350.03.005
350.23.001
350.23.001
350.23.001
350.23.002
350.23.002
350.23.003
350.23.003

ABS
Spare
Kit
N0017670
N0017670
N0017670
N0017670
N0017670
N0017670
N0017680
N0017680
N0017690
N0017690
N0017690
N0017690

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

For 518.82

518.82

DIA.
in

DIA.
mm

.6929 - .8500
.8501 - 1.0075
1.0076 - 1.2831
1.2832 - 1.5980
1.5981 - 1.7949
1.7950 - 1.9917
1.9918 - 2.3854
2.3855 - 2.5824
2.5825 - 2.7791
2.7792 - 3.1335
3.1336 - 3.5665
3.5666 - 3.9602

17.60 - 21.59
21.60 - 25.59
25.60 - 32.59
32.60 - 40.59
40.60 - 45.59
45.60 - 50.59
50.60 - 60.59
60.60 - 65.59
65.60 - 70.59
70.60 - 79.59
79.60 - 90.59
90.60 - 100.59

Regular
Conical
Screw
1
510.45.001
510.45.002
510.45.003
510.45.004
510.45.005
510.45.006
510.45.006
510.45.007
510.45.007
510.45.007
510.45.008
510.45.008

e
in.
.441
.441
.598
.799
.949
1.094
1.094
1.457
1.457
1.457
2.094
2.094

Oversize
Conical
Screw
1
510.46.001
510.46.002
510.46.003
510.46.004
510.46.005
510.46.006
510.46.006
510.46.007
510.46.007
510.46.007
510.46.008
510.46.008

e
in.
.488
.488
.638
.843
1.000
1.150
1.150
1.512
1.512
1.512
2.146
2.146

Double
Oversize
e
Conical Screw
in.
1
510.47.001
.535
510.47.002
.535
510.47.003
.685
510.47.004
.913
510.47.005 1.071
510.47.006 1.205
510.47.006 1.205
510.47.007 1.567
510.47.007 1.567
510.47.007 1.567
510.47.008 2.205
510.47.008 2.205

Round
Pin
2
510.14.001
510.14.002
510.14.003
314.60.001
314.60.002
314.60.003
314.60.003
350.14.002
350.14.002
350.14.002
350.14.003
350.14.003

Bushing Adjusting
Nut
3
4
510.15.001
510.15.002
510.15.003
510.15.004
510.15.005
510.15.006
510.15.007
510.15.008
510.15.008
510.15.009
510.15.010
510.15.011

350.03.001
350.03.002
350.03.003
350.03.004
350.03.005
350.23.001
350.23.001
350.23.001
350.23.002
350.23.002
350.23.003
350.23.003

ABS
Spare
Kit
N0017670
N0017670
N0017670
N0017670
N0017670
N0017670
N0017680
N0017680
N0017690
N0017690
N0017690
N0017690

123

Expandable Reamers

A KOMET COMPANY

Inspection, Adjustment, and Assembly


of Expandable Reamers with Cutting Rings
For

DIA. 0.6929 in. - 11.8343 in.


DIA. 17.60 mm - 300.59 mm

500.76, 503.76, 503.81, 505.76,


507.02, and 508.53 Arbors

Arbors

508.53

503.76 / 503.81

Drive
Pin

Cutting Conical Adjusting


Nut
Ring
Ring

507.02

505.76 / 500.76

1. Measurement
The diameter of the reamer can be checked
with any commercially available micrometer.
The two blades to be measured are 180
opposite and marked as such.
2. Expansion / Adjustment
Carefully turn the adjusting nut with the
spanner wrench in the direction of the arrow (+)
(left-hand thread) until the required diameter is
reached. The cutting ring must be moved
against the drive pins in reverse rotation of the
tool (see page 126). Expansion is for wear
compensation only.
3. Checking
Check diameter with micrometer.

124

4. Disassembly
-

Unscrew the adjusting nut (against the


direction of the arrow).
Dismantle the conical ring and cutting ring
from the holder

5. Assembly
- Move the cutting ring and conical ring onto
the holder with the mounted drive pins.
(When using a guided reamer, the cutting
edges must be in true alignment with the
guide grooves).
- Tighten the adjusting nut by hand.
- Set the cutting diameter per step 2.
- Check diameter with micrometer.

Expandable Reamers
Inspection, Adjustment, and Assembly
of Expandable Reamers with Cutting Rings
For

510.76, 510.81, 513.36, 513.41, 513.76, 513.81,


514.36, 514.41, 514.76, 514.81, 515.76, 515.81,
517.76, 517.81, 518.78, and 518.82 Arbors

DIA. 0.6929 in. - 3.9602 in.


DIA. 17.60 mm - 100.59 mm

Arbors

Bushing
510.81

513.41 / 513.81

517.81
Adjusting
Nut

515.81

514.41 / 514.81

Cutting
Ring

510.76

513.36 / 513.76

517.76

515.75

514.36 / 514.76

518.78

2. Expansion / Adjustment
Carefully turn the adjusting nut with the spanner wrench in
the direction of the arrow (+) (right-hand thread) until the
required diameter is reached. The cutting ring must be
moved against the drive pins in reverse rotation of the tool
(see page 126). Expansion is for wear compensation only.
3. Checking
Check diameter with micrometer.
4. Disassembly
- Unscrew the adjusting nut against direction of the
arrow).
- Unscrew the conical screw, dismantle the
parts from the holder.

Conical
Screw

518.82
Bushing

1. Measurement
The diameter of the reamer can be checked with any
commercially available micrometer. The two blades to be
measured are 180 opposite and marked as such.

Drive
Pin

Adjusting
Nut

Drive
Pin

Cutting
Ring

Conical
Screw

5. Assembly
- Screw the adjusting nut onto the holder until the end of
the thread against direction of the arrow).
- Push the bushing onto the holder.
- Move the conical screw with the mounted drive pins
into the cutting ring.
- Clean the shoulder of the conical screw and the face of
the holder (both surfaces must be free of grease). Only
the thread has to be lubricated.
- Screw the conical screw with the cutting ring into the
holder and fasten according to the torque table.
- Set the cutting diameter as per step 2.
- Check diameter with micrometer.
Use torque wrench for tightening. If this is not possible, use
an extension for the spanner wrench to attain the required
torque.

Torque

Diameter
mm (in)

Torque
(ft lbs)

18 - 25 (.709 - .984)
26 - 32 (1.024 - 1.260)
33 - 40 (1.299 - 1.575)
41 - 45 (1.614 - 1.772)
46 - 60 (1.811 - 2.362)
61 - 79 (2.402 - 3.110)
80 - 100 (3.150 - 3.937)

12 - 13
18 - 21
35 - 41
48 - 55
66 - 81
88 -103
133 - 162

125

Expandable Reamers

A KOMET COMPANY

Inspection, Adjustment, andAassembly


of Expandable Reamers with Cutting Rings
For

500.76, 503.76, 503.81, 505.76, 507.02, 508.53,


510.76, 510.81, 513.36, 513.41, 513.76, 513.81,
514.36, 514.41, 514.76, 514.81, 515.76, 515.81,
517.76, 517.81, 518.78, and 518.82 Arbors

DIA. 0.6929 in. - 11.8343 in.


DIA. 17.60 mm - 300.59 mm

ridge

punch marks

Contact surface (butting)

When mounting cutting rings on holders, be sure to secure the cutting ring against the
drive pin to provide an adequate support (see above illustration). Drive pin should contact
surface towards the cutting ring rotation. After ring is in contact with drive pins, proceed
with mounting instruction.

126

Dihart Adjustable Holders


US Patent No. 4776734
US Patent No. 4976574

Adapters

DAH - ABS / 545.00

ABS

DAH

ABS
Size

DAH size
mm (inch)

mm

545.00.001

40

81 (3.189)

12

.472

50

1.969

24

.945

545.00.002

63

115 (4.528)

16

.630

54

2.126

32

1.260

545.00.003

50

81 (3.189)

12

.472

50

1.969

24

.945

Order No.

in

mm

in

mm

in

*For replacement parts see page 134


For ABS replacement parts see page 139

127

Dihart Adjustable Holders

A KOMET COMPANY

US Patent No. 4776734

Adapters (Spindle Mount)

DAH - DIN 69871-AD+B (short) / 545.10


b

DAH

Order No.

DIN 69871AD+B

545.10.001
545.10.002
545.10.003
545.10.004
545.10.010
545.10.011

Size
40
45
50
50
30
40

DAH size
mm (inch)

mm

in

81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
63 (2.480)
63 (2.480)

12
12
12
16
12
12

.472
.472
.472
.630
.472
.472

mm

c
in

51
51
53
69.1
51
51

mm

2.008
2.008
2.087
2.720
2.008
2.008

in

24
24
24
32
24
24

.945
.945
.945
1.260
.945
.945

T
Thread Size
M
M
M
M
M
M

16
20
24
24
12
16

*For replacement parts see page 134

DAH - DIN 69871-AD+B (long) / 545.05


b

DAH

128

Order No.

DIN 69871AD+B

545.05.001

Size
40

DAH size
mm (inch)

mm

in

81 (3.189)

12

.472

103

4.055

545.05.002
545.05.003

45
50

81 (3.189)
81 (3.189)

12
12

.472
.472

103
103

4.055
4.055

545.05.004

50

115 (4.528)

16

.630

103

4.055

*For replacement parts see page 134

mm

in

in

T
Thread Size

24

.945

M 16

24
24

.945
.945

M 20
M 24

32

1.260

M 24

mm

Dihart Adjustable Holders


US Patent No. 4776734

Adapters (Spindle Mount)

DAH - CAT V Flange (short) / 545.87


b

DAH

c
a

Order No.

CAT
Size

DAH size
mm (inch)

mm

in

545.87.001
545.87.002
545.87.003
545.87.004
545.87.010
545.87.011

40
45
50
50
30
40

81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
63 (2.480)
63 (2.480)

12
12
12
16
12
12

.472
.472
.472
.630
.472
.472

mm

c
in

51
51
51
69.1
51
51

2.008
2.008
2.008
2.720
2.008
2.008

mm

in

24
24
24
32
24
24

.945
.945
.945
1.260
.945
.945

T
Thread Size
/8" 11 UNC
/4" 10 UNC
1" 8 UNC
1" 8 UNC
1
/2" 13 UNC
5
/8" 11 UNC
5
3

*For replacement parts see page 134

DAH - CAT V Flange (long) / 545.75


b

DAH

Order No.

CAT
Size

DAH size
mm (inch)

mm

in

545.75.001

40

81 (3.189)

12

.472

103

4.055

24

.945

545.75.002
545.75.003

45
50

81 (3.189)
81 (3.189)

12
12

.472
.472

103
103

4.055
4.055

24
24

.945
.945

545.75.004

50

115 (4.528)

16

.630

103

4.055

32

1.260

*For replacement parts see page 134

mm

in

mm

in

T
Thread Size
/8" 11 UNC
/4" 10 UNC

1" 8 UNC
1" 8 UNC

129

Dihart Adjustable Holders

A KOMET COMPANY

US Patent No. 4776734

Adapters (Spindle Mount)

DAH - MAS BT (short) / 545.77


b

DAH

c
a

Order No.

BT
Size

DAH size
mm (inch)

mm

in

545.77.001
545.77.002
545.77.003
545.77.004
545.77.010
545.77.011

40
45
50
50
30
40

81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
63 (2.480)
63 (2.480)

12
12
12
16
12
12

.472
.472
.472
.630
.472
.742

mm

c
in

59
65
70
88
51
59

mm

2.323
2.559
2.756
3.465
2.008
2.323

in
.945
.945
.945
1.260
.945
.945

24
24
24
32
24
24

M
M
M
M
M
M

16
20
24
24
12
16

*For replacement parts see page 134

DAH - MAS BT (long) / 545.70


b

DAH

130

Order No.

BT
Size

DAH size
mm (inch)

mm

in

545.70.001

40

81 (3.189)

12

.472

103

4.055

545.70.002
545.70.003

45
50

81 (3.189)
81 (3.189)

12
12

.472
.472

103
103

4.055
4.055

545.70.004

50

115 (4.528)

16

.630

103

4.055

*For replacement parts see page 134

mm

in

in

T
Thread Size

24

.945

M 16

24
24

.945
.945

M 20
M 24

32

1.260

M 24

mm

Dihart Adjustable Holders


US Patent No. 4776734

Adapters (Spindle Mount)

DAH - HSK DIN 69893-A / 545.07


b

DAH

Order No.
545.07.002
545.07.003
545.07.004
545.07.005
545.07.006
545.07.009
545.07.010

HSK-A
Size

DAH size
mm (inch)

40
50
63
80
100
80
100

81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
115 (4.528)
81 (3.189)
81 (3.189)

a
mm
12
12
12
16
16
12
12

b
in
.472
.472
.472
.630
.630
.472
.472

mm
52
66
66
76
79
76
76

c
in
2.047
2.598
2.598
2.992
3.110
2.992
2.992

mm
24
24
24
32
32
24
24

in
.945
.945
.945
1.260
1.260
.945
.945

*For replacement parts see page 134

DAH - HSK DIN 69893-B / 545.03


b

DAH

Order No.

HSK-B
Size

DAH size
mm (inch)

545.03.002
545.03.003
545.03.004
545.03.005
545.03.006
545.03.009
545.03.010

40
50
63
80
100
80
100

81 (3.189)
81 (3.189)
81 (3.189)
115 (4.528)
115 (4.528)
81 (3.189)
81 (3.189)

*For replacement parts see page 134

a
mm
12
12
12
16
16
12
12

b
in
.472
.472
.472
.630
.630
.472
.472

mm
52
66
66
76
79
76
76

in
2.047
2.598
2.598
2.992
3.110
2.992
2.992

mm
24
24
24
32
32
24
24

in
.945
.945
.945
1.260
1.260
.945
.945

131

Dihart Adjustable Holders

A KOMET COMPANY

US Patent No. 4976574

Front Holders (Adaptor Mount)

DAH - ABS / 545.40

ABS

DAH

Order No.

ABS
Size

DAH size
mm (inch)

mm

in

545.40.001
545.40.002

40
63

81 (3.189)
115 (4.528)

35
52

1.378
2.047

545.40.003
545.40.004

50
50

81 (3.189)
115 (4.528)

65
46

2.559
1.811

*For ABS replacement parts see page 139

DAH - COLLET HOLDER


DIN 6499 / 545.53

132

DAH

Order No.

Collet Nut
Order No. / (Desc.)

DAH size
mm (inch)

mm

in

mm

in

545.53.001

5280602025 (IC/ER 25)

63 (2.480)

62

2.441

43

1.693

545.53.002

5280602025 (IC/ER 25)

81 (3.189)

62

2.441

43

1.693

*For replacement parts see page 135

Dihart Adjustable Holders


Front Holders (Adaptor Mount)

DAH - CYLINDRICAL SHANK HOLDER


(Metric) / 545.55

Order No.
545.55.000
545.55.001
545.55.002
545.55.003
545.55.004
545.55.005
545.55.006

DAH size
mm (inch)
63
81
81
81
81
115
115

(2.480)
(3.189)
(3.189)
(3.189)
(3.189)
(4.528)
(4.528)

DAH

mm

in

mm

52
60
60
60
70
91
81

2.047
2.362
2.362
2.362
2.756
3.583
3.189

12
12
16
20
25
40
32

c
in
.472
.472
.630
.787
.984
1.575
1.260

mm

in
1.260
1.614
1.890
2.047
2.539
3.150
2.835

32
41
48
52
64.5
80
72

*For replacement parts see page 134

DAH - CYLINDRICAL SHANK HOLDER


(Inch) / 545.85

Order No.
545.85.001
545.85.002
545.85.003
545.85.004
545.85.005

DAH size
mm (inch)
81
81
81
81
115

(3.189)
(3.189)
(3.189)
(3.189)
(4.528)

*For replacement parts see page 134

b
c

DAH

mm

in

mm

in

mm

52
52
62
62
76

2.047
2.047
2.441
2.441
2.992

12.70
15.88
19.05
25.40
38.10

.500
.625
.750
1.000
1.500

40
40
45
48
72

in
1.575
1.575
1.772
1.890
2.835

133

Dihart Adjustable Holders

A KOMET COMPANY

Replacement Parts for Adapters and Front Holders


For 545.00 / 545.03 / 545.05 / 545.07
545.10 / 545.70 / 545.75 / 545.77
545.87

For 545.55 / 545.85

Clamping Screw

Turn
Ring

DAH
size
mm(in)

Socket
Head
Screw
2

Washer

Setting
Screw

Radial
Screw

DAH size

54526001A

63

545.25.010

(2.480)

(M5 x 22)

81

54526001A
545.25.001

(3.189)

(M5 x 22)

115

5501108025
545.25.002

(4.528)

(M8 x 25)

5505108006 5505206008
545.27.001

(M8 x 6)

(M6 x 8)

5505108006 5505206010
545.27.001

(M8 x 6)

(M6 x 10)

5505108008 5505208010
545.27.002

(M8 x 8)

(M8 x 10)

63 (2.480)

12

545.57.000

81 (3.189)

12

545.57.001

.500

545.37.001

81 (3.189)

16

545.57.002

.625

545.37.001

81 (3.189)

20

545.57.003

.750

545.37.001

81 (3.189)

25

545.57.004

1.000

545.37.001

115 (4.528)

32

545.57.005

115 (4.528)

40

545.57.005

1.500

Clamping
Screw
-

545.26.002

For 545.03

M
1

134

Shank
Diameter
in

For 545.07

Clamping
Screw

mm (inch)

Shank
Diameter
mm

HSK - A

size

O - Ring

HSK - B

size

Coolant
Connector
1

size

40

M12

5139100040

585.14.003

50

M16

5139100050

63

M18

80
100

O - Ring

size

Coolant
Connector
1

40

M10

585.08.003

585.14.002

5291102126

50

M12

585.08.004

585.14.003

5139100063

5291102926

63

M16

585.08.005

5291102126

M20

5139100080

5291103636

80

M18

585.08.006

5291102926

M24

5139100100

5291104735

100

M20

585.08.007

5291103636

Dihart Adjustable Holders


Replacement Parts for Adapters and Front Holders
For 545.53

DAH

Collet Nut

Seal Disc

Collet

size

63 / 81

5280602025
(IC/ER 25)

Inch (mm)

Order No.

.1377-.1181 (3.50-3.01)

5280625035

.1574-.1377 (4.00-3.51)

5280625040

.1771-.1574 (4.50-4.01)

5280625045

.1968-.1771 (5.00-4.51)

5280625050

.2165-.1968 (5.50-5.01)

5280625055

.2362-.2165 (6.00-5.51)

5280625060

.2559-.2362 (6.50-6.01)

5280625065

.2755-.2559 (7.00-6.51)

5280625070

.2952-.2755 (7.50-7.01)

5280625075

.3149-.2952 (8.00-7.51)

5280625080

.3346-.3149 (8.50-8.01)

5280625085

.3543-.3346 (9.00-8.51)

5280625090

.3740-.3543 (9.50-9.01)

5280625095

.3937-.3740 (10.00-9.51)

5280625100

.4133-.3937 (10.50-10.01)

5280625105

.4330-.4133 (11.00-10.51)

5280625110

.4527-.4330 (11.50-11.01)

5280625115

.4724-.4527 (12.00-11.51)

5280625120

.4921-.4724 (12.50-12.01)

5280625125

.5118-.4921 (13.00-12.51)

5280625130

.5314-.5118 (13.50-13.01)

5280625135

.5511-.5314 (14.00-13.51)

5280625140

.5708-.5511 (14.50-14.01)

5280625145

.5905-.5708 (15.00-14.51)

5280625150

.6102-.5905 (15.50-15.01)

5280625155

.6299-.6102 (16.00-15.51)

5280625160

Inch (mm)

Order No.

.1574-.1181 (4.00-3.01)

A 33540000400

.1968-.1574 (5.00-4.01)

A 33540000500

.2362-.1968 (6.00-5.01)

A 33540000600

.2755-.2362 (7.00-6.01)

A 33540000700

.3149-.2755 (8.00-7.01)

A 33540000800

.3543-.3149 (9.00-8.01)

A 33540000900

.3937-.3543 (10.00-9.01)

A 33540001000

.4330-.3937 (11.00-10.01)

A 33540001100

.4724-.4330 (12.00-11.01)

A 33540001200

.5118-.4724 (13.00-12.01)

A 33540001300

.5511-.5118 (14.00-13.01)

A 33540001400

.5905-.5511 (15.00-14.01)

A 33540001500

.6299-.5905 (16.00-15.01)

A 33540001600

135

Dihart Adjustable Holders

A KOMET COMPANY

Assembly of Dihart Adjustable Holders (DAH)


For

545.00, 545.03, 545.05, 545.07, 545.10,


545.70, 545.75, 545.77, and 545.87 Adapters

DIA. .2205 in. - 7.8972 in.


DIA. 5.60 mm - 200.59 mm





136

1.

Loosen setting screw  enough so that holder  and adapter  can be fitted
together.

2.

Mount holder  and adapter  with socket head screw and washer .

3.

Tighten socket head screw and washer  snugly so that you can still move
holder  with setting screw .

4.

Mount cutting part .

5.

The screw , marked red on the holder should not be touched.

Dihart Adjustable Holders


Adjustment of Dihart Adjustable Holders
For

545.00, 545.03, 545.05, 545.07, 545.10,


545.70, 545.75, 545.77, and 545.87 Adapters

DIA. .2205 in. - 7.8972 in.


DIA. 5.60 mm - 200.59 mm




1.

Position assembled DAH in the spindle or the pre-setting device. (For the tool to
be truly set, adjustments must be made in the spindle).

2.

Touch with indicator.

3.

Turn the DAH slowly by hand clockwise to determine the maximum deviation.

4.

Turn ring  to the maximum deviation and move holder half of the amount
of the maximum deviation by tightening setting screw
.

5.

Loosen setting screw


so that ring  can be turned freely.

6.

Repeat operation 3, 4, and 5 until the required cylindricity is obtained or axial fault
eliminated.

7.

Tighten socket head screw and washer  from previous page

8.

Tighten setting screw


slightly.

137

ABS Floating Collet Holders

A KOMET COMPANY

L*

d1

Replacement Parts

Description

Order No.

ABS

d1

50

1.969
(50)

Spanner Wrench

Order No.
(Description)

Order No.
(Description)

5280601032
(KC/ER 32)

L05 02050
(E 32)

FH ABS 50 ER 32 A34 54050

Collet Nut

3.425
(87)

Maximum
collet nut
clamping
torque

120 ft.lbs.
(163 Nm)

*Dimension L depends on clamping range of collet.


*For replacement parts see page 140
For ABS replacement parts see next page.
Delivery: Floating collet Holders complete with ABS hardware, collet nut, less collet, seal disc, and spanner
wrench.

Holds reaming tools with cylindrical shank up to


3/4" (20mm) diameter
Radial float of 0.010 inches (0.25mm)
Central coolant supply, maximum pressure 700 psi
Adjustable centering force
Operates in vertical and/or horizontal positioning,
clockwise and counterclockwise rotation

138

Please refer to the ROTATING TOOLS CATALOG for the selection of collets, collet nuts and seal disks

Replacement Parts
US Patent No. 4976574

ABS Replacement Parts


Spares F1 and F2
Thrust screw F1
Thrust Screw
F1

Receiving screw
F2

Spares Assortment
Description

Or
der No.
Order

Description

Or
der No.
Order

Description

Or
der No.
Order

ABS 40-FS-W

N00 15270

ABS 40-F1

N00 02071

ABS 40-F2

N00 03071

ABS 50-FS-W

N00 15280

ABS 50-F1

N00 02081

ABS 50-F2

N00 03081

ABS 63-FS-W

N00 15290

ABS 63-F1

N00 02091

ABS 63-F2

N00 03091

Receiving screw F2

Spares E3,E4,E5
Floating pin
E3

Retaining pin

Orientation pin
E4

Retaining Screw
E5

Spares Assortment
Description

Floating pin

Or
der No. Description Or
der No. Description Or
der No. Description Or
der No.
Order
Order
Order
Order

ABS 40-ES-M N00 17070

ABS 40-E3 N00 00070

ABS 40-E4 N00 04070

ABS 40-E5 N00 03470

ABS 50-ES-M N00 17080

ABS 50-E3 N00 00080

ABS 50-E4 N00 04080

ABS 50-E5 N00 03480

ABS 63-ES-M N00 17090

ABS 63-E3 N00 00090

ABS 63-E4 N00 04090

ABS 63-E5 N00 03490

Floating pin
E3.2

Orientation pin
E4

Coolant pipe
E6

Orientation pin

Spares E3.2,E4,E6
Coolant Pipe
Spares Assortment
Description

Floating Pin

Orientation Pin

Or
der No. Description Or
der No. Description Or
der No. Description Or
der No.
Order
Order
Order
Order

ABS 40-ES-M3 N00 17670 ABS 40-E3.2 N00 00470

ABS 40-E4 N00 04070

ABS 40-E6 N00 06070

ABS 50-ES-M3 N00 17680 ABS 50-E3.2 N00 00480

ABS 50-E4 N00 04080

ABS 50-E6 N00 06080

ABS 63-ES-M3 N00 17690 ABS 63-E3.2 N00 00490

ABS 63-E4 N00 04090

ABS 63-E6 N00 06090

Individual spares (spares assortment) are supplied for replacement purposes only.
Any other use is not permitted and represents an infringement of the patent.

DIN 69871-AD+B Replacement Parts


For 500.76,
510.76,
515.76,
545.05,

505.76
510.81
515.81
545.10

Coolant Plug
545.49

DIN 69871-AD+B

Coolant Plug

Size

40
45
50

545.49.002
545.49.003
545.49.004

*Note: The coolant plugs are delivered with


DIN 69871-AD+B adapters and arbors.
Please install the coolant plugs for
DIN 69871 version "A".

139

Dihart Adjustable Holders

A KOMET COMPANY

Replacement Parts for ABS Floating Collet Holders


For A34 54050

3
ABS

Collet Nut

size

50

140

5280601032
(ER 32)

Seal Disc

Collet

Inch (mm)

Order No.

.1377-.1181 (3.50-3.01)

5280632035

.1574-.1377 (4.00-3.51)

5280632040

.1771-.1574 (4.50-4.01)

5280632045

.1968-.1771 (5.00-4.51)

5280632050

.2165-.1968 (5.50-5.01)

5280632055

.2362-.2165 (6.00-5.51)

5280632060

.2559-.2362 (6.50-6.01)

5280632065

.2755-.2559 (7.00-6.51)

5280632070

.2952-.2755 (7.50-7.01)

5280632075

.3149-.2952 (8.00-7.51)

5280632080

.3346-.3149 (8.50-8.01)

5280632085

.3543-.3346 (9.00-8.51)

5280632090

.3740-.3543 (9.50-9.01)

5280632095

.3937-.3740 (10.00-9.51)

5280632100

.4133-.3937 (10.50-10.01)

5280632105

.4330-.4133 (11.00-10.51)

5280632110

.4527-.4330 (11.50-11.01)

5280632115

.4724-.4527 (12.00-11.51)

5280632120

.4921-.4724 (12.50-12.01)

5280632125

.5118-.4921 (13.00-12.51)

5280632130

.5314-.5118 (13.50-13.01)

5280632135

.5511-.5314 (14.00-13.51)

5280632140

.5708-.5511 (14.50-14.01)

5280632145

.5905-.5708 (15.00-14.51)

5280632150

.6102-.5905 (15.50-15.01)

5280632155

.6299-.6102 (16.00-15.51)

5280632160

.6496-.6299(16.50-16.01)

5280632165

.6693-.6496(17.00-16.51)

5280632170

.6890-.6693(17.50-17.01)

5280632175

.7087-.6890(18.00-17.51)

5280632180

.7283-.7087(18.50-18.01)

5280632185

.7480-.7283(19.00-18.51)

5280632190

.7677-.7480(19.50-19.01)

5280632195

.7874-.7677(20.00-19.51)

5280632200

Inch (mm)

Order No.

.1574-.1181 (4.00-3.01)

A 33550000400

.1968-.1574 (5.00-4.01)

A 33550000500

.2362-.1968 (6.00-5.01)

A 33550000600

.2755-.2362 (7.00-6.01)

A 33550000700

.3149-.2755 (8.00-7.01)

A 33550000800

.3543-.3149 (9.00-8.01)

A 33550000900

.3937-.3543 (10.00-9.01)

A 33550001000

.4330-.3937 (11.00-10.01)

A 33550001100

.4724-.4330 (12.00-11.01)

A 33550001200

.5118-.4724 (13.00-12.01)

A 33550001300

.5511-.5118 (14.00-13.01)

A 33550001400

.5905-.5511 (15.00-14.01)

A 33550001500

.6299-.5905 (16.00-15.01)

A 33550001600

.6693-.6299(17.00-16.01)

A 33550001700

.7087-.6693(18.00-17.01)

A 33550001800

.7480-.7087(19.00-18.01)

A 33550001900

.7874-.7480(20.00-19.01)

A 33550002000

Services / Ordering Information


Custom Engineered Tooling

DIHART Custom Engineered Tooling

Over 50 years of experience in the development of customized solutions


High process capability
Quick, simple and accurate tool change
Bore sizes from 0.205 inches (5.6mm) to 11.8 inches (300mm)

* Please use the questionaire on page 144-145 when requesting a quotation.

141

Services / Ordering Information

A KOMET COMPANY

Shipping and Handling

Dihart reaming or pre-reaming tools are high quality products.


They should be handled as such.
Therefore, always use the following for storage and shipment.

Cutting edge protection


Plastic protective sleeves
Plastic cutting ring box
Special packing for reamers larger than 3.1496" as well as
for special tools

Also tools which are returned for repair and regrinding should be
well protected. Damage during transport could unnecessarily
increase the repair cost.

Safety Recommendations for ABS-Tools / Warning!


Please note that KOMET tools are designed and
manufactured to assure the safety of the customers
health and property under conventional machining
conditions. KOMET tools should only be used within
the speed range and cutting force levels they are
designed for. Always use machine guards, protective
clothing and safety glasses as protection against injury
or damage from flying objects. High speed applications
are dangerous and may cause bodily injury and damage
to the machine tool. Consult the APPLICATIONS
ENGINEERING DEPARTMENT to discuss your specific
application.
Note also that KOMET products may contain one or
more of the following: Tungsten Carbide, Tantalum
Carbide, Titanium Carbide, Chromium Carbide, Chromium, Cadmium, Nickel and Cobalt which are classified
as Hazardous by OSHA. Please refer to the appropriate
Material Safety Data Sheet (MSDS) prior to use.

142

These are available on request from KOMET's Marketing


Department in the Schaumburg, IL offices.
For your further protection it should also be noted that:
1. Carbide materials are brittle by nature and can
shatter when subjected to shock or high force
impact. Users should use appropriate eye protection whenever such products are in use or there is
the danger of breakage.
2. Grinding of Carbide materials should be done under
conditions that protect against the inhalation of dust,
contaminated coolant spray or other fumes in
quantities that may be hazardous to the user's
health.
3. Brazing or debrazing of Carbide materials may result
in the generation of fumes that are hazardous to the
user's health. Appropriate steps should be taken to
prevent the inhalation of such fumes.

Services / Ordering Information


Regrinding and Repair Service

Expandable and solid Dihart tools are precision tools. All tools are ground to the
size ordered by the customer. The tools should be reground as soon as the bore
quality, e.g. surface roughness, roundness, and size are not of acceptable quality.
For perfect service, our repair facility is at your disposal.
KOMET of AMERICA, Inc.
2050 Mitchell Blvd.
Schaumburg, IL 60193-4544
MAIN OFFICE: 847/923-8400 FAX: 1-800-865-6638
CUSTOMER SERVICE / ORDER ENTRY: 847/923-8480
*Please completely fill out the questionnaire form on pages 148-149
Customers from other countries are asked to contact local distributors.
When tools are returned for repair, the following information should be marked on
the order:
The requested diameter ( D)
The tolerance
The material to be machined, with specifications.
Important:
Please return the tools to be repaired covered with our plastic protection. Damage
during transport could increase the cost of repair unnecessarily.

Before

Before

After

After

143

Services / Ordering Information

A KOMET COMPANY

Order Information
I.

II.

144

How to Select the Reamer

Become familiar with Dihart reamer products on page 3-5.

From page 7, compare application to "Bore Type" examples.

Select an appropriate reamer type from the examples on page 6-7.


A)
Solid reamers are usually used for bore tolerances larger than
0.001".
B)
Expandable reamers are usually used for bore tolerances
smaller than 0.001".

Check to see if the bore diameter and reamer style are compatible.

Determine necessary tool length (long or short styles)

From the Cutting Data, determine which cutting material or coating


is applicable for your application.

Consider the surface finish and production numbers.

How to Select the Adapter

Become familiar with Dihart reamer products on page 3-5.

Decide which reamer is suitable for the application in question (e.g.


340.21, 560.20, and etc.)

Determine the type of shank needed (e.g. cylindrical, ABS , V-flange,


and etc.)

Determine the machine spindle arrangement (e.g. V-flange, ABS ,


and etc.)

Select a tail end of reamer that is needed for the spindle (step 4).

Determine if a bushing is necessary to mate a reamer (step 3) to a


Dihart Adjustable Holder, (DAH). Select by shank diameter of the
reamer.

Services / Ordering Information


Order Information
III. How to Obtain a Quotation

Completely fill out the Form 500, a questionnaire. (include machine


type, production, coolant and surface finish information.)

Submit either a part print or a hand drawn sketch of the


application.

Submit all above informations to your local KOMET sales


representative or :
Quotations Department
KOMET of AMERICA, Inc.
2050 Mitchell Blvd.
Schaumburg, IL 60193-4544
TEL: 1-847-923-8400
FAX: 1-800-865-6638

IV. How to Order

Select appropriate reamer and adapter arrangement for the


application in question (Refer to "How to select the reamer /
adapter").

Fax or mail purchase order with the following information:


A)
B)

C)

Tool series number (e.g. 560.20).


Bore diameter and tolerance required.
*Dihart will grind the reamer per their manufacturing
standards unless requested otherwise by the customer.
Material to be reamed or cutting geometry.

For custom engineered tools that have not been manufactured or


quoted, please refer to "How to Obtain a Quotation".

For custom engineered tools that have been either manufactured or


quoted in the past, please indicate the Dihart part numbers and
drawing numbers.
145

Form #500
SEND TO: Quotation Department

For
KOMET
Use

KOMETof AMERICA, Inc.


2050 Mitchell Blvd.
Schaumburg, IL 60193-4544
TEL: 847/923-8400
FAX: 1-800-865-6638

Komet
Dihart
Komet / Dihart

Distributor
Data

Company Name

End User
Data

Request for Quote

Company Name

A KOMET COMPANY

Quotation No.

Inqiry No.
DATE _____/_____/______

Show & Tell Loan


Your purchase order is required

Trial & Acceptance Order


Your purchase order is required
Inquiry No.

Company Address
Contact-Name & Title
Telephone No. (

Telefax No. (

)
Inquiry No.

Company Address
Contact-Name & Title
Telephone No. (

Telefax No. (

Part/Assembly Description

Piecepart/Assembly Data

COMPLETE PART/ASSEMBLY DRAWINGS & TOOL LAYOUTS MUST BE PROVIDED!


Material
Condition:

Hardness

RC

Heat Treatment

Cast

Forged

Extrusion

Flame Cut

Machined

Ground

Molded

Stamping

P/M

Welded

Other
Hole Dia.

Tol.

Thru Hole

Pre-operation Dia.
Gage Length: Min.

Max.

Length of interruption
RMS

Est. Annual Production


Position of Operation:

Interrupted Cut

Circular Error Allowed

Surface Finish
pcs.
Vertical

Horizontal

Tools Rotating

For:

Roughing

Semi-Finish

Estimated Lot Sizes

Other

Max. RPM

HP
New

Spindle Type, Size & Taper: Cat

NMTB

Machine Data

Circular Accuracy of Spindle


Variable

Flange Adapter: O.D.


Bolt Circle

Fixed

Speed (ft/min)

Pilot Dia.

Thru Spindle

Thru Tool

Flood

Other
PSI

Volume
Ratio of mixture

If coolant through tool, please specify. Refer to examples in opposite page. (e.g. A3)

General Information

Why is customer requesting KOMET quotation and/or tooling?


List all known competition on this request.

Customers' intentions are to use multiple operations/passes with standard tooling.


Customers' intentions are to use special multi-function tooling.
Customer wishes ABS modular tooling.
Customer wishes conventional one-piece tooling.

Fixed

Bolt Size

Brand and Type

146

Variable
Keyway Size

# Bolts

Pressure

For Reamers:

Used

Straight Shank

Other
Feed (in/rev)

Finish
pcs.

Machine Make & Type

Coolant:

Cored Hole

Bottom to be Machined

Hole Depth

Part Rotating

Blind Hole

GPM

Replacement tooling-what make & type?


Item(s) to be quted is/are:
New Tooling
FOR:

Manufacturing System . . .

Total No. Machine Stations


Total No. Machine Spindles

New

CNC Machine(s)
Automatic Machine(s)

Existing

Quotation
Data

Manual Machine(s)
Concept Drawings are:
Not Necessary at this time
Required
Quotation by:
Telephone
Telefax
Mail
Quotation On/Before: _____/_____/______
Quote Quantities
Is it necessary to quote replacement hardware and inserts at this time?

YES

NO

TOOL SKETCH or TOOLING LIST


Qty.

Possible coolant outlets

Possible coolant inlets through tool shanks

PLEASE NOTE:
Please review this form for any blanks or unanswered questions
Please attachall available or additional information. Thank you very much for your inquiry.
Signature:

147

Questionnaire for Regrinding or Retipping of Dihart Reamers

KOMETof AMERICA, Inc.


2050 Mitchell Blvd.
Schaumburg, IL 60193-4544
TEL: 847/923-8400
FAX: 1-800-865-6638

RGA #

(Returned Goods Authorization No. - assigned by KOMET)

CUSTOMER INSTRUCTIONS:
*
*

Complete this form then call our office for an RGA #. Mark y the shipping container or label with the RGA #.
Please reference the RGA # when inquiring about the order. THANK YOU!

1.

Bill to: Customer Name

2.

Customer P.O. No.

Customer Reference No.

3.

End-User:

Location:

4.

KOMET Ship to:

Atten:

Division:

Internal Routing Code:

5.

KOMET to Ship via:

6.

Mark One:

7.

Technical Contact:

Phone:

Fax:

8.

Quote Contact:

Phone:

Fax:

9.

Order Type: Mark One:

10.

148

UPS (Red)

STANDARD Delivery

UPS (Ground)

or

Other

RUSH Delivery (Premium over STANDARD Price)

Warranty

Please Explain:

Billable

KOMET will fax a quotation to the quote contact designated above.

Reason for Return: Mark One:


Regrinding

Retipping

Standard regrinding charges will apply

NOTE: PLEASE COMPLETE THE OPPOSITE OF THIS PAGE WITH THE TOOLING INFORMATION

TOOLING INFORMATION
(Complete One Section for Each Tool Number)

Qty.

KOMET Tool No.

Customer Tool No.

REASON for RETURN:


COMMENTS:

Qty.

KOMET Tool No.

Customer Tool No.

REASON for RETURN:


COMMENTS:

Qty.

KOMET Tool No.

Customer Tool No.

REASON for RETURN:


COMMENTS:

Qty.

KOMET Tool No.

Customer Tool No.

REASON for RETURN:


COMMENTS:

Qty.

KOMET Tool No.

Customer Tool No.

REASON for RETURN:


COMMENTS:

149

Numerical Index

Order Number
099.00.088
099.00.090
099.00.092

118,120

099.00.106

118

119-121

300.05

93

300.25

92

300.30.002
300.30.003
300.30.004
300.30.005
300.30.006
300.30.007
300.30.008

119-121

118-121

300.30.009
300.30.010

118,120

300.45

94

301.80.001
301.80.002
301.80.003
301.80.004
301.80.005
301.80.006
301.80.007
306.20.001
306.20.002
306.20.003
306.20.004
306.20.005
306.20.006
306.20.007
306.20.008
306.20.009
306.20.010
306.20.011
306.20.013
306.20.015
306.20.016
306.20.017
306.20.018
306.20.019
306.20.020
306.20.021
306.20.022
306.20.023
313.60.014
314.60.001
314.60.002

Order Number

Page

314.60.003

122-123

3200 Z

50

3200.2

51

118-121

099.00.095
099.00.102

099.15.001/10
099.15.002/13
099.15.006/19
099.15.009/22

150

Page

340.06.008
340.06.009
340.06.010
340.06.011
340.06.012
340.15.001
340.15.002
340.15.003
340.15.004
340.15.005

72-73

340.20

58

340.21

59

340.22

60

340.33.001
340.33.002
340.33.003
340.33.004
340.33.005
340.35.001
340.35.002
340.35.003
340.35.004
340.35.005

72-73

119-121

118-121

118,120

340.70

61

340.71

62

340.72

63

350.03.001
350.03.002
350.03.003
350.03.004
350.03.005
350.04.001
350.04.002
350.04.003
350.04.004
350.04.005
350.14.001
350.14.002
350.14.003
350.23.001
350.23.002
350.23.003

122-123

3600 Z

78

3600.2

79

118

3650 Z

122-123

76

3650.2

77

500.76.012
500.76.013

99

A KOMET COMPANY

Order Number
500.76.014
500.76.015
500.76.016
500.76.017
500.76.018
500.76.019
500.76.020
500.76.021
500.76.022
500.76.023
500.76.024
500.76.025
500.76.026
500.76.027
500.76.028
500.76.029
500.76.030
500.76.031
500.76.032
500.76.033
500.76.034
500.76.035
500.76.036
500.76.039
500.76.040
500.76.041
500.76.042
500.76.043
503.76.001
503.76.002
503.76.003
503.76.004
503.76.005
503.76.006
503.76.007
503.76.008
503.76.009
503.76.010
503.76.011
503.76.012
503.81.001
503.81.002
503.81.003
503.81.004
503.81.005
503.81.006
503.81.007
503.81.008
503.81.009
503.81.010
503.81.011
503.81.012
505.76.012
505.76.013
505.76.014
505.76.015
505.76.016
505.76.017
505.76.018
505.76.019
505.76.020
505.76.021
505.76.022
505.76.023

Page

99

112

113

98

Order Number
505.76.024
505.76.025
505.76.026
505.76.027
505.76.028
505.76.029
505.76.030
505.76.031
505.76.032
505.76.033
505.76.034
505.76.035
505.76.036
505.76.039
505.76.040
505.76.041
505.76.042
505.76.043
507.02.001
507.02.002
507.02.003
507.02.004
507.02.005
507.02.006
507.02.007
507.02.008
507.02.009
507.02.010
507.02.011
507.02.012
507.02.013
507.02.014
507.02.015
507.02.016
507.02.017
507.02.018
507.02.019
507.02.020
507.02.021
507.02.022
507.02.023
507.02.024
507.02.037
508.53.001
508.53.002
508.53.003
508.53.004
508.53.005
508.53.006
508.53.009
508.53.010
508.53.011
508.53.018
508.53.019
508.53.020
508.53.021
510.14.001
510.14.002
510.14.003
510.15.001
510.15.002
510.15.003
510.15.004
510.15.005

Page

98

95

116

122-123

Order Number
510.15.006
510.15.007
510.15.008
510.15.009
510.15.010
510.15.011
510.45.001
510.45.002
510.45.003
510.45.004
510.45.005
510.45.006
510.45.007
510.45.008
510.46.001
510.46.002
510.46.003
510.46.004
510.46.005
510.46.006
510.46.007
510.46.008
510.47.001
510.47.002
510.47.003
510.47.004
510.47.005
510.47.006
510.47.007
510.47.008
510.55.001
510.55.002
510.55.003
510.55.004
510.55.005
510.55.006
510.55.007
510.55.008
510.56.001
510.56.002
510.56.003
510.56.004
510.56.005
510.56.006
510.56.007
510.56.008
510.57.001
510.57.002
510.57.003
510.57.004
510.57.005
510.57.006
510.57.007
510.57.008

Page

122-123

510.76.008
510.76.009
510.76.010
510.76.011
510.76.013

102

510.81.008
510.81.009
510.81.010
510.81.011
510.81.013

103

Numerical Index

Order Number
513.36.001
513.36.002
513.36.003
513.36.004
513.36.005
513.36.006
513.36.007
513.36.008
513.36.009
513.36.010
513.36.011
513.41.001
513.41.002
513.41.003
513.41.004
513.41.005
513.41.006
513.41.007
513.41.008
513.41.009
513.41.010
513.41.011
513.76.001
513.76.002
513.76.003
513.76.004
513.76.005
513.76.006
513.76.007
513.76.008
513.76.009
513.76.010
513.76.011
513.81.001
513.81.002
513.81.003
513.81.004
513.81.005
513.81.006
513.81.007
513.81.008
513.81.009
513.81.010
513.81.011
514.36.001
514.36.002
514.36.003
514.36.004
514.36.005
514.36.006
514.36.007
514.36.008
514.36.009
514.36.010
514.36.011
514.41.001
514.41.002
514.41.003
514.41.004
514.41.005
514.41.006
514.41.007

Page

Order Number
514.41.008
514.41.009
514.41.010
514.41.011

106

107

104

514.76.001
514.76.002
514.76.003
514.76.004
514.76.005
514.76.006
514.76.007
514.76.008
514.76.009
514.76.010
514.76.011
514.81.001
514.81.002
514.81.003
514.81.004
514.81.005
514.81.006
514.81.007
514.81.008
514.81.009
514.81.010
514.81.011
515.76.008
515.76.009
515.76.010
515.76.011
515.76.013
515.81.008
515.81.009
515.81.010
515.81.011
515.81.013

105

110

111

517.76.001
517.76.002
517.76.003
517.76.004
517.76.005
517.76.006
517.76.007
517.76.008
517.76.009
517.76.010
517.76.011
517.81.001
517.81.002
517.81.003
517.81.004
517.81.005
517.81.006
517.81.007
517.81.008
517.81.009
517.81.010
517.81.011
518.78.001
518.78.002

Page

Order Number

108

518.78.003
518.78.004
518.78.005
518.78.006
518.78.009
518.78.010
518.78.011
518.78.012
518.78.013
518.78.014

109

518.82.001
518.82.002
518.82.003
518.82.004
518.82.005
518.82.006
518.82.009
518.82.010
518.82.011
518.82.012
518.82.013
518.82.014

111

Page

540.13.007
540.13.008

114

115

520 Z

54

520.20

55

521 Z

56

521.20

57

525 Z

52

525.20

53

540.02.001
540.02.002
540.02.003
540.02.004
540.02.005
540.02.006
540.02.007

64

100

101

96

540.03.001
540.03.002
540.03.003
540.03.004
540.03.005
540.04.001
540.04.002

97

114

540.07.001
540.07.002
540.07.003
540.07.004
540.07.005
540.07.006
540.07.007
540.13.001
540.13.002
540.13.003
540.13.004
540.13.005
540.13.006

Order Number

72-73

72

65

69

540.36.000
540.36.001
540.36.002
540.36.003
540.36.004
540.36.005
540.36.006
540.36.007
540.48.001
540.48.002
540.48.003
540.48.004
540.48.005
540.48.006
540.48.007
540.56.001
540.56.002
540.56.003
540.56.004
540.56.005
540.56.006
540.56.007
540.56.008
540.66.000
540.66.001
540.66.002
540.66.003
540.66.004
540.66.005
540.66.006
540.66.007
545.00.001
545.00.002
545.00.003
545.03.002
545.03.003
545.03.004
545.03.005
545.03.006
545.03.009
545.03.010
545.05.001
545.05.002
545.05.003
545.05.004
545.07.002
545.07.003
545.07.004
545.07.005
545.07.006
545.07.009
545.07.010
545.10.001
545.10.002
545.10.003
545.10.004

Page
69

68

70

67

Order Number
545.10.010
545.10.011
545.25.001
545.25.002
545.25.010
545.26.002
545.27.001
545.27.002
545.37.001
545.40.001
545.40.002
545.40.003
545.40.004
545.53.001
545.53.002
545.55.000
545.55.001
545.55.002
545.55.003
545.55.004
545.55.005
545.55.006
545.57.000
545.57.001
545.57.002
545.57.003
545.57.004
545.57.005

Page
128

134

132

133

134

66
545.70.001
545.70.002
545.70.003
545.70.004

127

131

128

131

128

545.75.001
545.75.002
545.75.003
545.75.004
545.77.001
545.77.002
545.77.003
545.77.004
545.77.010
545.77.011
545.85.001
545.85.002
545.85.003
545.85.004
545.85.005
545.87.001
545.87.002
545.87.003
545.87.004
545.87.010
545.87.011
549.49.002
549.49.003
549.49.004

130

129

130

133

129

139

151

Numerical Index

Order Number

Order Number

560.16

86

565.55

560.20

85

560.25

87

585.08.003
585.08.004
585.08.005
585.08.006
585.08.007
585.14.002
585.14.003
5139100040
5139100050
5139100063
5139100080
5139100100

560.40.001
560.40.002
560.40.003
560.40.004
560.40.005
560.40.006
560.40.007
560.40.008
560.40.009
560.40.010
560.40.011
560.40.012
560.40.013
560.40.014
560.40.015
560.40.016
560.40.017
560.40.018
560.40.019
560.40.020
560.40.021
560.40.022
560.40.023
560.40.024
560.41.001
560.41.002
560.41.003
560.41.004
560.41.005
560.41.006
560.41.007
560.41.008
560.41.009
560.41.010
560.41.011
560.41.012
560.41.013
560.41.014
560.41.015
560.41.016
560.41.017
560.41.018
560.41.019
560.41.020
560.41.021
560.41.022
560.41.023
560.41.024

152

Page

90

560 Z

84

561 Z

88

561.20

89

565 Z

80

565.20

81

565.25

83

Page
82

134

5280602025
5280625035
5280625040
5280625045
5280625050
5280625055
5280625060
5280625065
5280625070
5280625075
5280625080
5280625085
5280625090
5280625095
5280625100
5280625105
5280625110
5280625115
5280625120
5280625125
5280625130
5280625135
5280625140
5280625145
5280625150
5280625155
5280625160

135

5291102126
5291102926
5291103636
5291104735
5501105018
5501108025
5505108006
5505108008
5505206008
5505206010
5505208010

134

A33540000400
A33540000500
A33540000600
A33540000700
A33540000800
A33540000900
A33540001000
A33540001100
A33540001200
A33540001300
A33540001400
A33540001500

135

A KOMET COMPANY

Order Number

Page

A33540001600

135

A3454050

138

N0000070
N0000080
N0000090
N0000470
N0000480
N0000490
N0002071
N0002081
N0002091
N0003071
N0003081
N0003091
N0003470
N0003480
N0003490
N0004070
N0004080
N0004090
N0006070
N0006080
N0006090
N0015270
N0015280
N0015290
N0017070
N0017080
N0017090

139

N0017670
N0017680

73,121,
123,139

N0017690

121,123
139

Order Number

Page

Order Number

Page

Worldwide
During the early 1930's, the first business contacts were
made outside Germany.
In an effort to be as close as possible to our customers
and to be able to respond to their needs, KOMET
established agencies overseas and throughout Europe.
Today, KOMET has subsidiaries in the United States,
Great Britain, France, Austria, Italy, Brazil and Mexico, as
well as a chain of agencies throughout the entire
industrialized world. Our experts are always ready to
advise you on site of the most effective methods to apply
KOMET tooling in your continuous efforts to improve
productivity.

Headquarters
KOMET Przisionswerkzeuge Robert Breuning GmbH
D-74351 Besigheim Postfach 13 61 Germany
Telephon (0 71 43) 3 73-0 Telefax (0 71 43) 37 32 33
web site: http://www.komet.de
e-mail: info@komet.de

KOMET is represented in following countries:

Taiwan
Switzerland
Sweden
Spain
South Africa
Slovania
Slovak Republic
Singapore

United States
Turkey
Argentina
Thailand
Austria

Australia
Belgium
Brazil
Canada
Croatia
Czech Republic
Denmark
Egypt
Finland

Romania
Portugal
Poland
Norway
New Zealand
Netherlands
Namibia

Mexico Malaysia Korea Japan Italy


Luxembourg

France
Germany
Great Britain
Hungary
India
Ireland
Israel

KOMET
www.komet.com
KOMET of AMERICA, Inc.
2050 Mitchell Blvd.
Schaumburg, IL 60193-4544
MAIN OFFICE: 847/923-8400
FAX: 1-800-865-6638
CUSTOMER SERVICE/
ORDER ENTRY: 847/923-8480
customerservice@komet.com

KOMET of AMERICA, Inc.


Detroit Branch
6804 19 Mile Road
Sterling Heights, MI 48314-1404
MAIN OFFICE: 586/997-0855
FAX: 586/997-0859
KOMET de MEXICO, S. DE R. L.
Acceso A No. 110
Parque Ind. Jurica
Quertaro, QRO. 76120
MEXICO
TELEFONO: (52) (42) 18-2544
FAX: (52) (42) 18-2077

MMC60500090-30-10/02 Printed in Germany


We reserve the right to make modifications

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