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El Poder De Cinco
Ethanol fuel in Colombia Colombia's fuel ethanol program was launched in 2002 when the government passed a law mandating use of fuel ethanol in gasoline. The law established that from September, 2005, all gasolene/petrol dispensed in the urban region which has more than 500,000 inhabitants shall have oxygenated components such as fuel alcohol in proportion of 10%. This includes centres like Bogota, Cali, Medelln and Barranquilla and, later, for 2006, Metropolitan Bucaramanga, Cartagena, Ccuta, Pereira. In order to cover the annual demand to oxygenate gasoline with 10% of anhydrous alcohol in main areas of the seven cities of the country, 1.2 million liters alcohol per day was required translating into 5.93 million tons of sugar cane, with 54 thousand hectares under sugarcane cultivation. Colombia produces 39.84 MMT sugarcane and 5,75,000 MT molasses (source Fo Licht). The first fuel ethanol plant in Colombia began production in October 2005, with output of 300,000 liters a day in the Cauca region. By March 2006 three more plants, all in the Cauca Valley, are operational with a combined capacity of 1,050,000 liters per day or 357 million liters per year, whilst the last of the plants has come on stream in May 2006.
Alcohol Carburante en Colombia El programa del alcohol carburante en Colombia fue lanzado en el 2002 cuando el gobierno aprob una ley en la cual hizo obligatorio el uso de etanol en la gasolina. La ley estableci que a partir de septiembre del 2005 toda la gasolina dispensada en las zonas urbanas con mas de 500.000 habitantes debera tener componentes oxigenados tales como el alcohol carburante en una proporcin del 10%. Esto incluye a las capitales como Bogot, Cali, Medelln y Barranquilla y mas adelante, para el 2006, las ciudades de Bucaramanga, Cartagena, Ccuta y Pereira. Para poder cubrir con la demanda de gasolina oxigenada con un 10% de alcohol anhidro en las zonas principales de siete ciudades del pas se requeran 1.2 millones de alcohol diarios lo cual se traduce en 5.93 millones de toneladas de caa en 54 mil hectreas cultivadas de caa de azcar. Colombia produce 39.84 MMT de caa de azcar y 5,75,000 MT de melaza de caa (fuente: Fo Licht). La primera planta de etanol combustible en Colombia empez a producir en octubre del 2005 entregando 300.000 litros al da en la regin del Cauca. Para marzo del 2006 tres plantas mas se hicieron operacionales, todas en el Valle del Cauca, con una capacidad combinada de 1.050.000 litros por da o 357 millones de litros anuales. La ltima planta entr en funcionamiento en mayo del 2006.
We have watched history being made in Colombia. As Ethanol Technology and Machinery suppliers, the implementation of Fuel Ethanol Programme with the commissioning of the five plants, viz. Incauca S.A., Providencia S.A., Risaralda, Mayaguez and Manuelita was a historical moment for us. We are very proud to be associated with the fuel ethanol programme of Colombia by way of creating ethanol production plants. These plants are the most modern plants and they will act as benchmark in the entire South American continent. It was not just as a supplier that we have experienced Colombia but we have found that we have truly enjoyed every moment of working with Colombians, from all walks of life. Our commitment to our clients go far beyond the handing over of these plants. In fact, our relationship has just begun and we are there to assist in any way that we can to further the spirit of the programme. We thank one and all including our clients, and various agencies, particularly Government agencies, who have enabled us to see that we meet the schedules.
Estas plantas son modernas y avanzadas y sin lugar a duda sern el punto de referencia para todo el continente suramericano. No ha sido nicamente siendo 'el proveedor' que hemos experimentado a Colombia, tambin nos damos cuenta que la hemos disfrutado en muchos aspectos de la vida al igual que cada momento de nuestro trabajo con los colombianos. El compromiso con nuestros clientes va mucho mas all de la entrega de estas plantas. De hecho, nuestra relacin apenas comienza y sabemos que estaremos all para asistir de cualquier manera que podamos hacerlo y de esta forma promover el espritu del programa. Agradecemos a todos y cada uno de nuestros clientes y entidades varias, especialmente a las entidades gubernamentales que nos han colaborado para poder cumplir nuestras metas.
Pramod Chaudhari
Chairman
Jayant Godbole
Vikram Pandit
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Ghanshyam Deshpande
Anant Patil
Incauca S.A.
Glimpses of Installation
Glimpses of Installation
Glimpses of Installation
Capacity : 150,000 Liters per day (expandable to 250,000) Established in 1937 to support sugar movement and economic and technological changes in Colombia, Mayaguez is known for its farsightedness. They have established a composting system to convert wastewater into 18% w/w total solids for making bio fertilizer. This plant uses PRAJ technology along with Backhus machine for composting.
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Glimpses of Installation
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Manuelita S. A.
Glimpses of Installation
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Plant Highlights
Plant Descriptions: 1. Feedstock/Raw Material : Sugarcane Molasses B, Clear Juice Syrup (Meladura), and Mixed Clarified Juice 2. Products : 95% v/v hydrous alcohol; 99.6% v/v Anhydrous Alcohol; Impure Alcohol of 94% v/v 3. Sections : Hiferm GRX Fermentation Plant with fermentor constructed in stainless steel. 4. Ecofine TVSF Multipressure Distillation System 5. EcoMol AA Molecular Sieve Dehydration Plant 6. Integrated Vinasse Evaporation System incorporating self-cleaning Flubex heat exchanger with multiple effects. Highlights : 1. Continuous Fermentation System with yeast recycle (without centrifuges) 2. Vinasse recycle upto 70% with zero process water consumption 3. Low-pressure exhaust steam used in distillation and evaporations with recovery of steam condensate for returning to boiler 4. Distillation: Total vacuum stripping, thermally integrated with self cleaning Flubex Vinasse Evaporator 5. Total vinasse is < 2.50 liters/liter of Ethanol 6. DCS Control System
Descripicin de las Plantas : 1. 2. Materia Prima : Miel final o melaza de caa B, Meladura y Jugo de caa clarificado mixto. Productos : 95% v/v de alcohol hidratado; 99.6% v/v de alcohol anhidro; alcohol impuro de 94% v/v. Secciones : Planta de Fermentacin Hiferm GRX con fermendor fabricado en acero inoxidable. Sistema de Destilacin Multipresin Ecofine TVSF Planta de Deshidratacin de Tamiz Molecular EcoMol AA Sistema de Evaporacin de Vinaza integrado el cual incorpora el intercambiador de calor Flubex de autolimpieza con efectos mltiples.
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Lo ms importante : 1. 2. 3. Sistema Continuo de Fermentacin con reutilizacin de levadura (sin centrfugas). Reutilizacin de la vinaza hasta un 70% sin consumo de agua en el proceso. Vapor de escape de baja presin usado en evaporaciones y destilacin con recuperacin del condensado de vapor para ser retornado a la caldera. Destilacin: Separacin total al vaco, integrado trmicamente con Evaporador de Vinaza Flubex de autolimpieza. La vinaza total es < 2.50 litros/litro de etanol. Automatizacin: Sistema de Control DCS
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Glimpses
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PRAJ
La Red PRAJ
Pune : (Oficina Principal) Praj House, Bavdhan, PUNE - 411 021. INDIA. Tel. : +9120-2295 1511 / 1295 2214. Fax : +91-20-2295 1718 / 2295 1515 E-mail : info@praj.net Colombia : Praj Sucursal Amrica, Calle 70 A, No. 7-36. Apto 502, Edificio Luby, Santaf de Bogot, D.C. Colombia, Sur Amrica Telefax : +57-1-2122162. E-mail : prajamer@elsitio.net.co Delhi Pune Head Office : Praj House, Bavdhan, PUNE - 411 021. INDIA. Tel. : +91-20-2295 1511 / 1295 2214. Fax : +91-20-2295 1718 / 2295 1515 E-mail : info@praj.net : No. 173, 10th Cross, 10th 'A' Main, Indira Nagar, IInd Stage, Bangalore 560 038. Tel. : +91 80 2525 1680 / 2525 1484 Fax : +91 80 2520 2432 E-mail : prajblr@vsnl.net : 201, Sukhdev Vihar, Near Escorts Heart Institute, Opp. Police Station, New Delhi - 110 025. Telefax : +91 11 26911583 / 26911584 / 26911586 E-mail : prajdel@bol.net.in : Praj America Sucursal, Calle 70 A, No. 7-36. Apto 502, Edificio Luby, Santafde Bogot, D.C. Colombia, Sur America Telefax : +57 1 2122162. E-mail : prajamer@elsitio.net.co : Praj Industries Ltd. P.O. Box No. 650847, Benmore, 2010, Johannesburg, Republic of South Africa. Tel. : +27 011 8838297 E-mail : Praj.joburg@mweb.co.za : Praj Industries Ltd., C/o Darmniti Law Office, 4th floor, Ni-lert tower, 2/4 Wireless Road Lumpini, Pathumwan Bangkok 10330 Thailand Tel. : +66 2 6553346 Fax : +66 2 6553347 E-mail : samratbose@prajfareast.com : Praj Industries Ltd., P. O. Box No. 41738, Sharjah, United Arab Emirates. Tel. : +971 6 5263371 Fax : ++971 6 5557302 E-mail : praj_mna@emirates.net.ae / praj_mna@eim.ae
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