BOXFORD 280 TURNMASTER SPECIFICATION The latest version of Boxford 280 Turnmaster CNC Training and Industrial versatile

Lathe, compact, production turning centre with optional milling facility. The machine is fitted with a Fanuc OTC (Boxtronic) control system which offer infinitely variable spindle speeds and constant surface speed programming as standard. Programming uses ISO G & M codes. The Boxtronic control software include the following features: Computer Aided Design package with Import/Export to/from most known CAD packages Computer Aided Manufacturing Processing package Manual Data Input facility G & M Program Import facilities Graphical Views and Simulations facilities, 2D, 3D, Zooming etc. Manufacture facility An optional Off-Line Panel Emulation on screen of Fanuc OT Control Operators Panels or Sinumerik 810/820/850/880 or Heidenhain 135/450. Administrator (Tutor) Functions

Specification Mechanical
Working area Swing over bed Axes travel X Axis travel Z Axis travel Z Axis travel (alternative extended bed) Distance between centres Distance between centres (alternative extended bed) Maximum turning diameter Maximum turning length (chuck to tailstock) Cross slide traverse Bar capacity with open centre power chucking 3 jaw chuck Collet chuck Spindle centre height Spindle centre height (alternative with spacer block) Bed Induction hardened and precision ground . Coolant capacity Slideway lubrication Electric pump, tank and fittings programmable and manual on/off with low level warning system , 90 Litres Automatic with low level system (programmable timer) 280mm 300mm 300mm (500mm) 400mm (600mm) 150mm 360mm 300mm 38mm 41mm 145mm (200mm)

Headstock Spindle speeds Fanuc Boxtronic Spindle bored to pass Spindle nose mounting Taper in spindle nose Axes drives Fanuc Boxtronic Rapid traverse rate Fanuc Boxtronic Feed rates Fanuc Boxtronic Feed modes Maximum feed force in X and Y Maximum torque( 60% feed) System resolution Fanuc Boxtronic Mechanical resolution

Infinitely variable & programmable 40 to 5000 rpm 200 to 3500 rpm 50mm dia 4 D1. Camlock A2 No 5 Morse AC servomotors DC servomotors 10 m/min 5 m/min 0 to 5000 mm/min 0 to 2000 mm/min 2 modes ( mm / minute, mm / revolution ) 1500 N 2 NM 0.001 mm X axis 0.0025 mm Y axis 0.005 mm 0.001 mm

Tool system (optional) Programmable disc type tool post Fanuc Boxtronic Shank height & width for external tooling Diameter for internal tools Indexing time station/station Indexing time full revolution

8 station Baruffaldi bi-directional 8 station uni-directional 16 mm x 16mm 25 mm 1.2 seconds 4.4 seconds

Pneumatic Milling/Drilling Attachment (optional) Slide mounted air driven tooling Chucks (optional) Option 1 Option 2 Option 3 160mm, super precision 3 jaw self-centring chuck and adaptor 160mm, 4 jaw independent chuck and adaptor 205mm, 4 jaw (light duty), independent chuck and adaptor

Pneumatic & Hydraulic power chucks (optional) Option 1 Option 2 140mm diametre (42mm bore) 3- jaw chuck SMW front mounted, 165mm

Pneumatic Tailstock (optional) Quill diameter Quill travel Taper in Quill Bar Feed (optional) Option 1

37mm 100mm No 3 Morse

Pneumatic bar feed equipment with feed tube reduction liner and spindle drawtube reduction liner. Interlocked via pressure system to CNC system and fitted with end of bar warning light. 27 mm x 3 m bar capacity. Compatible with 5C collet equipment. Hydrafeed 42mm diameter x 3m bar capacity bar feed equipment. Generally compatible with 140mm diametre drawtube operated 3-jaw chuck (42mm diametre capacity) and front mounted collet chuck (42mm diametre capacity with multibore collets) LNS Super Hydrobar HS Model 6.42 with 6 guide tubes of inside diametre 44, 40, 34, 28, 22, 14mm covering a bar range of 4-42mm diametre. Tube lenght 4.4 or 4.8 metres. Pushrod diametre 42mm. LNS Super Hydrobar HS Model 6.27 with 6 guide tubes of inside diametre 29, 24, 20, 16, 12, 8mm covering a bar range of 2-27mm diametre. Tube lenght 4.4 or 4.8 metres. Pushrod diameter 27mm.

Option 2 Option 3

Option 4

Tooling options Quickchange toolpost front and rear. Gang tooling subplate and toolholder system. Rear mounted programmable disc turrets ( with capacity for an additional front quick change toolpost or short gang tooling plate. Cross slide mounted milling/drilling attachment. Tooling package 1 LH turning tool SDJCL 1616 - H11 1 RH turning tool SDJCR 1616 - H11 1 LH boringbar for copy turning S16R - SDUCL - 0.7 1 Parting toolholder and reversible parting blade L . 15121 - 1616 - 25 (3mm side x 42mm dia capacity) Pack of 10 parting inserts for above N . 151 . 2 - 300 - 4E GC235 1 Special inverted cranked threading tool EL1616 H16 Pack of 10 inserts for above 16ELAG60DFZ

Mechanical Features Include Electrically interlocked totally enclosed machine guarding; tool tray; machine lighting; coolant system.

Specially designed cabinet for easy swarf removal. Precision ground pre-loaded ball screws; 3 tooling options, hardened and ground bedways, fail safe over-travel limit switches, low voltage control circuitry and many other fully integrated safety features. Dimensions Machine Net Weight Machine Gross Weight Machine Dimensions 1100kg 1530kg 2500 mm (L) x 1300 mm(W) x 1800 mm(H).

Specifications - Electrical
Main Supply Fanuc Boxtronic Main drive motor Fanuc Boxtronic Spindle drive Fanuc Boxtronic Axes Drives Fanuc Boxtronic Fanuc AC closed loop brushless servo motor and drive package. DC closed servo stepper motor and drive package. X Axis - 2NM Z Axis - 2NM FanucAC closed loop brushless servo motor and drive package. AC motor with inverter control package and overload cut-out. 3.75 kW (5HP) 4.0 kW (cont. Rated) (5.4HP) 380/440Volts 50/60Hz, 3Phase 380/440Volts 50/60Hz, 3Phase with neutral

Standard Equipment
Automatic slideway lubrication with low level warning system Coolant :- electric pump, tank and fittings, programmable and manual on/off with low level warning system Integral machine lighting 36 watt/110v 2900 Lumen Totally enclosed machine guarding - electrically interlocked Electrical output socket for peripheral CNC equipment Spindle load meter Inspection certificate for machine tool alignments to ISO 1708 - DIN 8606 Machine levelling pads and jacking screws Heavy duty anti-vibration pads Spanners, allen keys, swarf brush and oil can Operator programming and maintenance manuals

Optional additional Equipment

8 station Baruffaldi high speed indexing turret 140mm dia (42mm bore) 3-jaw chuck with serrated base jaws, tee nuts and bolts to suit 42mm bore power chucking drawtube equipment Milling/drilling attachment, air operated Boxed set of recommended tooling which should include: 1 LH turning tool 1 RH copy turning tool 1 LH boringbar for copy turning 1 Parting toolholder and reversible parting blade (3mm side x 42mm dia capacity) complete with parting inserts 1 Special inverted cranked threading tool; 1 Insert for each turning tool 1 Metric and one Whitworth threading insert RS232C cable providing interface between control system & offline programming station. Used when inputting/ outputting data between devices. Precise details of external device required to prepare cable