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1765111
www.schneider-electric.com
The purpose of this document is to help you replace an Altivar 38 with an Altivar 61 from version V1.1 ie01. Sphere of application:
It can be used to select the Altivar 61 and its various options or accessories according to the hardware configuration that was used on the Altivar 38. The Altivar 61 does in fact incorporate additional functions such as the number of I/O, application functions, operating temperature, etc. The document also contains recommendations for installation and wiring. An Altivar 38 software configuration can be migrated to an Altivar 61 quickly and easily with the PowerSuite v2.40 software workshop.
Table of contents
Determining catalog numbers____________________________________________________________________________________ 6 Choosing the Altivar 61 catalog number _____________________________________________________________________ 6 Selecting the power circuit options _________________________________________________________________________ 7 Mounting accessories ___________________________________________________________________________________ 8 Control circuit options ___________________________________________________________________________________ 9 Selecting I/O extension cards (VW3A58201, VW3A58202) _____________________________________________________ 10 Selecting communication channels ________________________________________________________________________ 12 Drive implementation _________________________________________________________________________________________ 14 Installation ___________________________________________________________________________________________ 14 Comparison of dimensions ______________________________________________________________________________ 17 Mounting the RFI filter __________________________________________________________________________________ 20 NEMA mounting kits ___________________________________________________________________________________ 24 Separate control card power supply _______________________________________________________________________ 26 Remote display terminal ________________________________________________________________________________ 26 Power cables _________________________________________________________________________________________ 27 Implementation of the Altivar 61 communication option cards __________________________________________________________ 37 General _____________________________________________________________________________________________ 37 Communication via Modbus network _______________________________________________________________________ 39 Communication via Unitelway/Modbus network and VW3 A3 303 option card _______________________________________ 42 Communication via CANopen network _____________________________________________________________________ 43 Communication via Profibus DP network ___________________________________________________________________ 45 Communication via Fipio network - VW3 A3 311 option card ____________________________________________________ 47 Communication via Interbus network _______________________________________________________________________ 49 Communication via Modbus Plus network ___________________________________________________________________ 50 Communication via DeviceNet network _____________________________________________________________________ 52 Communication via Ethernet network ______________________________________________________________________ 61 AS-i ________________________________________________________________________________________________ 70 Application-specific option cards __________________________________________________________________________ 73
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Implementation procedure
b 3 Mounting
v Mount the drive in accordance with the instructions in this document, using the substitution kit. v Install any internal and external options.
b 4 Wiring
v Connect the motor, ensuring that its connections correspond to the voltage. v Connect the control. v Connect the speed reference. v Connect the line supply, after making sure that the power is off.
b 5 Configuration
v Drive v Communication cards
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Before selecting the Altivar 61, the Altivar 38 hardware configuration needs to be determined carefully.
1 Measure the line voltage and indicate the type of power supply:
Line voltage:_________V Three-phase
ATV38HD16N4
Motor Rating : 11 kW / 15HP
2 Note down the drive catalog number, which appears on the Altivar 38 nameplate:
ATV38______________________
Input V : 380/460V-50/60Hz Output 3 Ph : 380/460V Input phase : 3 Output I : 22A Input I : 35.4/28 A Output I max. transient (1mn) : 24.2A Input fuse : Type J : 60A Max Output frequency : 0.1-500Hz Cu AWG 6 : 75C : 20lb-in/2.26 Nm
N998
LISTED 170M IND.CONT.EQ
Serial N . 1703001070
Motor Protective Device AIC 22000 A Protection type Classe 20 France - 6W 0202
3 Note down the catalog number of any EMC filter installed under the drive:
VW3A584 ___________________
4 Note down the catalog number of any option cards installed in the Altivar 38; this can be found on the label attached to the card:
VW3A58_____________________
6 Note down the catalog number of the NEMA type 1 mounting kit, if used:
VW3A5885___________________
7 Note down the catalog number of the control card fan kit, if used:
VW3A5882___________________
8 Make sure you have the diagrams for the existing installation.
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Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same mounting holes as the ATV38. (1) Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal. (2) On ATV38 catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system (page 27 implementation).
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1. 2. 2. Line chokes
VZ1L0xxxMxx, VW3A5850x, VW3A6650x, VW3A6850x
The line chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
1. 2. 4. Motor chokes
VW3A6650x, VW3A6855x
The motor chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
1. 2. 5. Braking resistors
VW3A5870x, VW3A5873x, VW3A6670x
The braking resistors used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
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1. 3. Mounting accessories
1. 3. 1. Removable power terminal kit (VW3A5881x)
There is no equivalent to this kit for the Altivar 61.
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RJ45 female/female adapter : VW3 A1 105 This should be used in the above two instances.
Note: Order an Altivar 61 with graphic display terminal (without Z at the end of the catalog number). Other connection cable lengths are available: Cable 1 m VW3 A1 104 R10 5 m VW3 A1 104 R50 10 m VW3 A1 104 R100
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Description Fault relay (R1) Programmable relay (R2) 0-20 mA analog output Analog input common 010 V analog input 1 to 10 k potentiometer power supply Analog input 010 V 0..4/20 mA 24 V DC run forward logic inputs 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input
VW3A58201 COM
VW3 A3 202 0V R4A/R4B/ R4C -10 TH2+ TH2+24 LI 11 LI 12 LI 13 LI 14 LO 3 LO 4 CLO Current AI3 +/AI3 AI4 AO 2 AO 3
Description Common Programmable relay -10 V output PTC probe PTC probe Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic output Logic output Logic output power supply Programmable analog input Programmable analog input Programmable analog output Programmable analog output +10 V output Pulse input
-10
LO
LO 1 LO 2
LO + AI 3A/AI3 B
g
CLO
AO
+10 FP
g Review of the various instances of use of the AI3 input on the VW3A58201 card:
AI3 assignment PTC Speed reference ATV38 AI3 (0..10 V) AI3 (+/- 10 V)
Use LI6 on ATV 61 control card in PTC mode and adjust SW2 (see page xx) Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards (see page xx) Two different options ATV 61 AI1 or AI2 if available AI1
10
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PI feedback or summed reference: Three different options ATV38 AI3 (0..10 V) AI3 (+/- 10 V) ATV 61 AI1 or AI2 if available AI4 on VW3 A3 202 option card AI1
Tachometer: Totally incompatible. Alternative solution: use an incremental encoder. Scenario 2: Replacing an ATV38 with or without a VW3A58202 option card: Used: ATV38 R1A/R1B/ R1C R2A/R2C AO 1 COM AI 1 +10 Becomes: ATV 61 R1A/R1B/ R1C R2A/R2C AO 1 COM AI 1+ +10 Description Fault relay (R1) Programmable relay (R2) 0-20 mA analog output Analog input common 010 V analog input 1 to 10 k potentiometer power supply 010 V 0..4/20 mA analog input 24 V DC run forward logic inputs 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input LO VW3A58202 COM A3 201 0V R3A/R3B/ R3C -10 -10 TH1+ TH1+24 LI 5 also on control card LI 6 also on control card +24 VW3... card A3 202 0V R4A/R4B/ R4C -10 TH2+ TH2+24 A3 407 Description Common Programmable relay -10 V output PTC probe PTC probe Logic input power supply 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input 24 V DC programmable logic input Logic output Logic output Logic output power supply Programmable analog input Programmable analog input Programmable analog output Programmable analog output Pulse input A AB B0V PES Examples: - If only LI5 and LI6 are used on the VW3A58202 card An option card is not needed with the ATV 61 because Li5 and Li6 are features of the standard product. - If only the incremental encoder inputs are used on the VW3A58202 card Use the VW3 A3 407 encoder card. Incremental encoder input Incremental encoder input Incremental encoder input Incremental encoder input Encoder 0 V Encoder 5 V
AI 2 LI 1 LI 2
AI 2 LI 1 LI 2
LI 7 LI 8 LI 9
LI 11 LI 12 LI 13
LI 3 LI 4 +24
LI 3 LI 4 +24 LI 5 LI 6
LI 10 LO 1 LO 2 LO + CLO
AO
AO 2 AO 3 FP
A AB B-
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11
The integrated Modbus port does not have any pulldown resistors, but depending on the type of subscriber and the master module present on the bus, it may be necessary to match these pulldown resistors (see page 39). 2) The Altivar 38 was connected via the VW3A58303 card to a Unitelway or 4-wire Modbus RTU/Jbus/ASCII network. The Altivar 61s integrated Modbus port does not support these network services and it is, therefore, necessary to use an option card. Card catalog number ATV38 VW3A58303 ATV 61 VW3 A3 303
In this example, keep the existing connections. If the VW3A58303 card was used with the 2-wire Modbus RTU protocol, connection on the Altivar 61s RJ45 port is possible, as this is compatible with the presence of the graphic display terminal. Only the diagnostic service (08) is restricted to subcodes 00, 0A, 0C, 0E. Use the connection method described in Point 1.
Installation and connection For the Altivar 61, keep the existing connections.
Installation and connection For the Altivar 61, keep the existing connections.
Installation and connection For the Altivar 61, keep the existing connections.
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To adapt the wiring, order: - 9-way Sub-D connector (1 per drive): VW3 CAN KCDF 180T - 9-way Sub-D/RJ45 adapter (1 per drive): VW3 CAN A71
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2. Drive implementation
2. 1. Installation
2. 1. 1. Using catalog numbers starting with ATV38H
The dimensions given in the following sections can be used to compare those of an Altivar 38 equipped with an option card and its operator terminal with an Altivar 61 also equipped with an option card and operator terminal. These tables only include examples where the Altivar 61 takes up more space than the Altivar 38, as well as the proposed solutions.
14
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2. Drive implementation
(1) No problem if space is left between 2 drives. Width incompatible if the ATV38 drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 61 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 61H075N4Z.
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15
2. Drive implementation
(1) No problem if space is left between 2 drives. Width incompatible if the ATV38 drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products. If the enclosure depth poses a problem, it is always possible to order an Altivar 61 with a Z at the end of the catalog number. Your drive will be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 61H075N4Z.
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2. Drive implementation
2. 2. Comparison of dimensions
2. 2. 1. Dimensions
ATV38Hppp product on heatsink
G a
ATV-38H U18N4, U29N4, U41N4 U54N4, U72N4, U90N4 D12N4, D16N4 D23N4 D25N4p, D28N4p, D33N4p, D46N4p D54N4p, D64N4p, D79N4p
ATV 61Hppp y 15 kW without graphic display terminal, with and without option cards
No option card With 1 option card With 2 option cards
c1
c2
G a
ATV 61H
a mm (in.)
130 (5.12) 155 (6.10) 175 (6.89) 210 (8.27) 230 (9.05)
b mm (in.)
230 (9.05) 260 (10.23) 295 (11.61) 295 (11.61) 400 (15.75)
c mm (in.)
149 (5.87) 161 (6.34) 161 (6.34) 187 (7.36) 187 (7.36)
c1 mm (in.)
172 (6.77) 184 (7.25) 184 (7.25) 210 (8.27) 210 (8.27)
c2 mm (in.)
195 (7.68) 207 (8.15) 207 (8.15) 233 (9.17) 233 (9.17)
G mm (in.)
113.5 (4.47) 138 (5.43) 158 (6.22) 190 (7.48) 210 (8.26)
H mm (in.)
220 (8.66) 249 (9.80) 283 (11.14) 283 (11.14) 386 (15.20)
h mm (in.)
5 (0.20) 4 (0.16) 6 (0.24) 6 (0.24) 8 (0.31)
4x
mm (in.)
5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 6 (0.24)
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2. Drive implementation
ATV 61Hppp y 15 kW with graphic display terminal, with and without option cards
h G a =
No option card With 1 option card (1) With 2 option cards (1)
4x
c1
c2
ATV 61H
a mm (in.)
130 (5.12) 155 (6.10) 175 (6.89) 210 (8.27) 230 (9.05) 240 (9.45) 240 (9.45) 320 (12.60)
b mm (in.)
230 (9.05) 260 (10.23) 295 (11.61) 295 (11.61) 400 (15.75) 420 (16.54) 550 (21.65) 630 (24.80)
c mm (in.)
172 (6.77) 184 (7.25) 184 (7.25) 210 (8.27) 210 (8.27) 210 (8.27) 240 (9.45) 290 (11.42)
c1 mm (in.)
195 (7.68) 207 (8.15) 207 (8.15) 233 (9.17) 233 (9.17) 243 (9.57) 263 (10.35) 315 (12.40)
c2 mm (in.)
218 (8.58) 230 (9.06) 230 (9.06) 256 (10.08) 256 (10.08) 266 (10.47) 286 (11.25) 335 (13.19)
G mm (in.)
113.5 (4.47) 138 (5.43) 158 (6.22) 190 (7.48) 210 (8.26) 206 (8.11) 206 (8.11) 280 (11.02)
H mm (in.)
220 (8.66) 249 (9.80) 283 (11.14) 283 (11.14) 386 (15.20) 403 (15.87) 531.5 (20.93) 604.5 (23.80)
h mm (in.)
5 (0.20) 4 (0.16) 6 (0.24) 6 (0.24) 8 (0.31) 11 (0.45) 11 (0.45) 15 (0.59)
mm (in.)
5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 6 (0.24) 5.5 (0.22) 5.5 (0.22) 9 (0.22)
075N4, U15N4,U22N4 U30N4, U40N4 U55N4, U75N4 D11N4 D15N4, D18N4 D22N4 D30N4, D37N4 D45N4, D55N4, D75N4
ATV 61Hppp y 75 kW with graphic display terminal, with and without option cards
h G a =
No option card With 1 option card (1) With 2 option cards (1)
4x
c1
c2
ATV 61H
a mm (in.)
130 (5.12) 155 (6.10) 175 (6.89) 210 (8.27) 230 (9.05) 240 (9.45) 240 (9.45) 320 (12.60)
b mm (in.)
230 (9.05) 260 (10.23) 295 (11.61) 295 (11.61) 400 (15.75) 420 (16.54) 550 (21.65) 630 (24.80)
c mm (in.)
172 (6.77) 184 (7.25) 184 (7.25) 210 (8.27) 210 (8.27) 210 (8.27) 240 (9.45) 290 (11.42)
c1 mm (in.)
195 (7.68) 207 (8.15) 207 (8.15) 233 (9.17) 233 (9.17) 243 (9.57) 263 (10.35) 315 (12.40)
c2 mm (in.)
218 (8.58) 230 (9.06) 230 (9.06) 256 (10.08) 256 (10.08) 266 (10.47) 286 (11.25) 335 (13.19)
G mm (in.)
113.5 (4.47) 138 (5.43) 158 (6.22) 190 (7.48) 210 (8.26) 206 (8.11) 206 (8.11) 280 (11.02)
H mm (in.)
220 (8.66) 249 (9.80) 283 (11.14) 283 (11.14) 386 (15.20) 403 (15.87) 531.5 (20.93) 604.5 (23.80)
h mm (in.)
5 (0.20) 4 (0.16) 6 (0.24) 6 (0.24) 8 (0.31) 11 (0.45) 11 (0.45) 15 (0.59)
mm (in.)
5 (0.20) 5 (0.20) 6 (0.24) 6 (0.24) 6 (0.24) 5.5 (0.22) 5.5 (0.22) 9 (0.22)
075N4, U15N4,U22N4 U30N4, U40N4 U55N4, U75N4 D11N4 D15N4, D18N4 D22N4 D30N4, D37N4 D45N4, D55N4, D75N4
18
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2. Drive implementation
ATV 38Hppp > 75 kW and y 315 kW - Product on heatsink
= b c = G a
ATV 61H
H =
a mm (in.)
370 (14.57) 480 (18.90) 660 (25.98)
b mm (in.)
630 (24.80) 680 (26.77) 950 (37.40)
c mm (in.)
360 (14.17) 400 (15.75) 440 (17.32)
G mm (in.)
317.5 (12.50) 426 (16.77) 598 (23.54)
H mm (in.)
609 (23.98) 652 (25.67) 920 (36.22)
mm (in.)
12 (0.47) 12 (0.47) 15 (0.59)
ATV 61Hppp > 75 kW and y 315 kW with graphic display terminal, with and without option cards
With 0 or 1 option card (1) With 2 option cards (1) ATV61H D55M3X to D90M3X ATV61H D90N4 to C31N4 ATV61H C25N4 to C31N4 with braking unit
K1 K
K2
670 (26.37)
377 mm (14 77 i )
392 mm (15 43 i )
ATV61H
M10
Weight kg (lb.) 80 (176) 110 (242) 140 (309) 140 (309) 215 (474)
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2. Drive implementation
20
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2. Drive implementation
ATV38HC10N4 (X) ATV 61HD90N4 ATV38HC13N4 (X) ATV 61HC11N4 ATV38HC15N4 (X) ATV 61HC13N4 ATV38HC19N4 (X) ATV 61HC16N4 ATV38HC23N4 (X) ATV 61HC22N4 ATV38HC25N4 (X) ATV 61HC22N4 ATV38HC28N4 (X) ATV 61HC25N4 ATV38HC31N4 (X) ATV 61HC31N4 ATV38HC33N4 (X) ATV 61HC31N4
VW3A68415 VW3 A4 410 VW3A68435 VW3 A4 410 VW3A68435 VW3 A4 410 VW3A68435 VW3 A4 410 VW3A68465 VW3 A4 411 VW3A68465 VW3 A4 411 VW3A68465 VW3 A4 411 VW3A68465 VW3 A4 411 VW3A68465 VW3 A4 411
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2. Drive implementation
2. 3. 1. Comparison of dimensions
2. 3. 1. 1. RFI filters
H1
G a
G a
c (mm) 40 50 60 60 62 62
J c
G a
c (mm) 79 79 119
J (mm) 40 40 80
a1
10
c = G a G
6x12 =
b1
22
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2. Drive implementation
4x
ATV 38
ATV 61
Drive
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23
2. Drive implementation
Kit
Product Drive catalog number size ATV38Hppppp 2 U18N4, U29N4, U41N4 3 4 5 U54N4, U72N4, U90N4 D12N4, D16N4 D23N4
Kit
Kit
Kit
Product size 6 7
Drive catalog number ATV38Hppppp D25N4, D28N4, D33N4, D46N4 D54N4, D64N4, D79N4
K L (in.) (in.) (lb.) 0.39 0.28 3.5 (10) (7) (89) 0.39 0.36 6.75 (10) (9) (171)
24
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2. Drive implementation
Drive
c
b
a
b
VW3 A9 101, 201 A9 102, 202 A9 103, 203 A9 104, 204 A9 105, 205
a (in.)
b (in.)
a (in.)
b (in.)
130 (5.12) 113 (4.45) 155 (6.10) 103 (4.06) 175 (6.89) 113 (4.45) 210 (8.27) 113 (4.45) 230 (9.06) 108 (4.25)
240 (9.45) 185 (7.28) 240 (9.45) 180 (7.09) 320 (12.60) 178 (7.01)
G a
VW3
a (in.)
b (in.)
c (in.)
K1
K2
4x
G (in.)
K (in.)
K1 (in.) 65 (2.56)
K2 (in.) 75 (2.95)
A9 109, 209 320 (12.60) 220 (8.66) 377 (14.84) 250 (9.84) 95 (3.74)
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2. Drive implementation
0V
P24
0V +24 V
ATV 61
5 mm (0.2 in)
79,6 mm
52 mm
4x
3,5 mm
36 mm
F1
F2
F3
F4
ESC
STOP RESET
FWD REV
RUN
26
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2. Drive implementation
2. 7. Power cables
The layout and type of power terminals have changed: Ring terminals must be used rather than ferrules for the ground terminals, although for the power terminals the ferrules used previously can be retained if they are in good condition (a flattened ferrule will not make a good connection). Table of correspondence for power terminals ATV38 L1 L2 L3 + PA PB U V W ATV 61 R/L1 S/L2 T/L3 PO PC/PA/+ PB U/T1 V/T2 W/T3
Power supply
R1A
R1C
R1B
L2
L1
L3
R2A
R2C
R1A
R1B
R1C
R2A
R2C
R / L1
S / L2
T / L3
PWR
W / T3
U / T1
PA / +
V / T2
PA
PB
ATV58pppppp
W1
U1
V1
M 3a
M 3a
W1
U1
V1
L1 L1
L2 L2
L3 L3 + + U
t
U + V W
W U
ATV-38HD18N4 to D23N4 W
t
L1 L1 + L1 L2
L2 L3 L3
L3
t
L2
+ Do not use
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PC / -
ATV71HpppM3
PB
P0
+24
A1
A1
27
2. Drive implementation
mm2 6 10 16 35 70
ATV 61H
S/L2 T/L3
ATV 61H
R/L1
S/L2 T/L3
PO
PA/+
PB
PC/-
U/T1
V/T2 W/T3
For ATV 61pppppp drives ATV 61H Maximum wire size mm AWG 50 1/0 Tightening torque Nm (lb.in) 6 (53)
ATV 61H
PO
PA/+
PB
PC/-
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2. Drive implementation
Layout of the ATV 61 power terminals and tightening torque ATV61H D55M3X, D75M3X, D90N4, C11N4
Front view View from above
70 (2.74) 60 (2.35) 5 (0.2)
115 (4.50)
320 (12.54)
M12
PO
PA/+ PC/-
M10
295 (11.55)
230 (9.01)
172 (6.74)
225 (8.81)
100 (3.92)
65 (2.55)
M10
M10
M8
U/T1
14 (0.55)
60(2.35)
38 (1.49)
32 (1.25)
R/L1 S/L2
50 (1.96)
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2. Drive implementation
M12
PO
PA/+ PC/-
320 (12.54)
328 (4.02)
M8
34 (1.33)
265 (10.38)
260 (10.18)
M10
137 (5.37)
200 (7.83)
250 (9.80)
155 (6.07)
M10
58 (2.27)
38 (1.49) 60 (2.35)
62 (2.43)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase supply by L1/R, L2/S, L3/T.
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ATV61HC16N4
Front view View from above
115 (4.50) 80 (3.13) 56 (2.19) 58 (2.28)
M12
317 (12.43)
PO
PA/+ PC/-
322 (12.62)
321 (12.58)
281 (11.01)
252 (9.87)
252 (9.87)
99 (3.88)
80 (3.13)
76 (2.98)
72 (2.83)
M10
M10
M8
18 (0.71)
43 (1.68)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase supply by L1/R, L2/S, L3/T.
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68 (2.66)
M10
31
2. Drive implementation
ATV61HC22N4
Front view View from above
47 (1.84) 100 (3.92) 150 (5.88)
112 (4.39)
319,50 (12.52)
319,50 (12.52)
M12
PO PA/+ PC/-
40 (1.57)
321 (12.58)
286 (11.20)
270 (10.58)
260 (10.18)
251 (9.83)
104 (4.07)
80 (3.13)
74 (2.90)
M12 M12
M12 M8
114 (4.47)
21 (0.82)
104 (4.07)
74 (2.90)
Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase supply by L1/R, L2/S, L3/T.
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68 (2.66)
2. Drive implementation
319,50 (12.52)
145 (5.68)
2 x M12
PO PA/+ PC/-
98 (3.84)
70 (2.74)
271 (10.61)
322 (12.62)
251 (9.83)
67 (2.62)
M12
M12
M12
36 (1.41)
43 (1.67)
(1) Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase supply by L1/R, L2/S, L3/T.
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2. Drive implementation
SW1 SW2
Ext
COM
R1A R1B
AI2
AO1
VW3 A3 201
P24 0V LI1
RJ45
Source
SW4
Sink
Ext Int
VW3 A3 202
ATV71HpppM3
The PTC probes connected on an ATV 61 correspond to market standards. Please note that the values are slightly different. Check that the trip thresholds are suitable for the temperature levels supported by the motor. ATV38 value (kOhms) 0.200 1.5 2 20 ATV 61 value (kOhms) < 0.05 1.8 3 > 100
In PTC mode, Li6 is only taken into account after a Power on.
34
0V
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2. Drive implementation
TH1+
LO1
CLO
LI7
TH1-
LO2
+24
0V
Motor
COM
TH2+
CLO
AO2
AO3
AI3-
AI3+
LI11
LO3
LO4
AI1 input on the ATV 61 wired as non differential 0-10 V (same as AI1 on the ATV38)
COM AI1+ +10 AI1AI 2 COM Al 1 + 10 AI 2
LI6
0V
SW2 PTC LI
Motor
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TH2-
+24
RP
AI4
0V
0V
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2. Drive implementation
Wiring the VW3 A3 401 option card encoder input when replacing an ATV38
On the Altivar 38, encoder signals A A- or B B- had to be reversed in order to avoid the motor rotating in the wrong direction. This anomaly has been corrected on the Altivar 61 and, therefore, the wiring conforms to the signal order A A- B B-. ATV38
0V 5V 0V 0V 5V 5V ABABB-
OR
A-
B-
A-
0V 5V
Encoder
Encoder
Encoder
The encoder cards connector does not have a terminal for connecting the cable shielding. This shielding must, therefore, be connected to the power terminals; use a tag connector or an accessory: D23 FA3.
R/L1
S/L2 T/L3
+ Vs
0 Vs
A-
B-
PO
PA/+
PB
PC/-
U/T1
V/T2 W/T3
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3. 1. General
Acceptance
Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order. Remove the option card from its packaging and check that it has not been damaged in transit.
Check that the drive is turned off. Check that there is no voltage on the DC bus: Red LED (POWER) off, wait for 3 minutes after turning off the drive. ATV 61 075N4 to D18N4 ATV 61H D22N4 to C31N4
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Option card fault The [internal com. link] (ILF-) fault appears when the following serious problems occur:
- Hardware fault on the option card - Dialog fault between the option card and the drive The [Internal link fault 1] (ILF1) diagnostic parameter can be used to obtain more detailed information about the origin of the last [internal com. link] (ILF) fault: This parameter can be accessed on the graphic display terminal only, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 6 7 Description of parameter values No fault Loss of internal communication with the drive Hardware fault detected Error in the EEPROM checksum Faulty EEPROM Faulty Flash memory Faulty RAM memory Faulty NVRAM memory Value 8 9 10 11 101 102 103 Description of parameter values Faulty analog input Faulty analog output Faulty logic input Faulty logic output Unknown card Exchange problem on the drive internal bus Time out on the drive internal bus (500 ms)
When the External Fault function is used via a communication card, the Altivar 38 would display EPF, but the Altivar 61 now displays EPF2. When the Fast Stop function is used via a communication card, the Altivar 38 would display RDY, but the Altivar 61 now displays FST. It is essential to follow the Altivar 38 internal variables manual when the Altivar 61 is being used in 8 serie mode. If not, migration may not proceed smoothly.
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5V Rp
Rp 0V
D1 120 1 nF D0 Common
5V 4,7 k 4,7 k 0V
Slave 1
Slave n
Type of trunk cable Maximum length of bus Maximum number of stations (without repeater) Maximum length of tap links Bus polarization
Shielded cable with 1 twisted pair and at least a 3rd conductor 1000 m at 19200 bps Up to 32 stations, i.e., 31 slaves (depending on Rp and the number of 4.7 k resistors) 20 m for a single tap link 40 m divided by the number of tap links on a multiple junction box One pulldown resistor at the 5 V (Rp) One pulldown resistor at the Common (Rp) This polarization can be provided in the master. The value of Rp should be validated (or determined) by calculating the equivalent polarization (Re) according to the polarization of the master and slave stations. The value of Re must be between 162 and 650 (recommended value: 650 ). One 120 0.25 W resistor in series with a 1 nF 10 V capacitor Yes (Common)
To calculate the polarization resistance (Rp), all station polarizations must be deemed to be connected in parallel. Example If the bus Rp polarization is 470 (installed in the master) and 2 slaves have 4700 polarization, the equivalent polarization is: 1/Re = 1/470 + 1/4700 + 1/4700, i.e., Re = 1/(1/470 + 1/4700 + 1/4700) and, therefore, Re = 390 390 is greater than 162 , and the schematic is correct. For an ideal equivalent polarization (650 ), Rp bus polarization can be installed so that: 1/650 = 1/Rp + 1/4700 + 1/4700, i.e., Rp = 1/(1/650 - 1/4700 - 1/4700) and, therefore, Rp = 587 . If the master has 470 polarization, up to 18 slaves with 4.7 k polarization can be connected.
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0VL 2
0VL 3
D(A) 4
D(B) 5
8........................1
ATV 61 RJ45 connector on TSXSCA62: Use cable VW3 A8 306 (RJ45 to 15-way Sub-D)
1 9
2 10
4 11 12
13 14 15
15 = 0 V 14 = D_A 7 = D_B
8........................1
Scenario 1 Using the built-in port when replacing the VW3A58303 Modbus/Unitelway option card
As the PowerSuite software workshop is not able to anticipate this scenario, the communication, address and protocol-format parameters must be entered manually:
The configuration of the Modbus network parameters can be accessed via the [MODBUS NETWORK] (Md I-) submenu in the [1.9
Description/Possible values 1 to 247 Drive Modbus disabled (0) 4800 bps 9600 bps 19200 bps 38400 bps
Terminal display
Default value
[1] (1) to [247] (247) [Off] (OFF) [4.8 Kbps] (4 8) [9.6 Kbps] (9 6) [19.2 Kbps] (19 2) [38.4 Kbps] (38 4) [8-0-1] (8o1) [8-E-1] (8E1) [8-N-1] (8n1) [8-N-2] (8n2) [8 E 1] (8E1) [19200] (19 2)
8 data bits, odd parity, 1 stop bit 8 data bits, even parity, 1 stop bit 8 data bits, no parity, 1 stop bit 8 data bits, no parity, 2 stop bits
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Modification of these parameters will only take effect on the next power-up. After transfer of the drive configuration by the PowerSuite software workshop, the [Channel switching] (CHCF) parameter is automatically assigned to [8 serie] (SE8), thus providing access to memory mapping for the Altivar 38 compatible with the Altivar 61.
Scenario 2 Using the built-in port when replacing the ATV38 terminal port Configuring the drive
This example is implemented in the PowerSuite software workshop and consequently all the settings linked to the configuration parameters (address, baud rate, parity) will be assigned automatically, identical to the Altivar 38.
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If the chosen communication interface is the VW3 A3 303 option card (Modbus RTU/Jbus/Ascii, Unitelway) both the address and the protocol format must be configured manually.
Address 11 = 2#0001011
Address 11 = 2#0001011
Address 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
ATV38 switches 12345678 0000 0000 0000 0010 0000 0100 0000 0110 0000 1000 0000 1010 0000 1100 0000 1110 0001 0000 0001 0010 0001 0100 0001 0110 0001 1000 0001 1010 0001 1100 0001 1110
ATV61 switches 12345678 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111
Address 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ATV38 switches 12345678 0010 0000 0010 0010 0010 0100 0010 0110 0010 1000 0010 1010 0010 1100 0010 1110 0011 0000 0011 0010 0011 0100 0011 0110 0011 1000 0011 1010 0011 1100 0011 1110
ATV61 switches 12345678 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111
Use of address 0 is not recommended on a Modbus/Unitelway network as this address has the effect of deactivating the option card.
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Unitelway protocol
Modbus/Jbus protocol
The ATV61 CANopen adapter must be used when connecting the Altivar 61 to a CANopen network.
E.g., ATV61HU22M3
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Parameter
Possible values 0 to 127 50 kbps 125 kbps 250 kbps 500 kbps 1000 kbps
Terminal display
Default value 0
[0] (0) to [127] (127) [50 kbps] (50) [125 kbps] (125) [250 kbps] (250) [500 kbps] (500) [1 Mbps] (1M)
125 kbps
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Address
Switches 1234 5678 1000 0000 1000 0001 1000 0010 1000 0011 1000 0100 1000 0101 1000 0110 1000 0111 1000 1000 1000 1001 1000 1010 1000 1011 1000 1100 1000 1101 1000 1110 1000 1111 1001 0000 1001 0001 1001 0010 1001 0011 1001 0100 1001 0101 1001 0110 1001 0111 1001 1000 1001 1001 1001 1010 1001 1011 1001 1100 1001 1101 1001 1110 1001 1111
Address
Switches 1234 5678 1010 0000 1010 0001 1010 0010 1010 0011 1010 0100 1010 0101 1010 0110 1010 0111 1010 1000 1010 1001 1010 1010 1010 1011 1010 1100 1010 1101 1010 1110 1010 1111 1011 0000 1011 0001 1011 0010 1011 0011 1011 0100 1011 0101 1011 0110 1011 0111 1011 1000 1011 1001 1011 1010 1011 1011 1011 1100 1011 1101 1011 1110 1011 1111
Address
Switches 1234 5678 1100 0000 1100 0001 1100 0010 1100 0011 1100 0100 1100 0101 1100 0110 1100 0111 1100 1000 1100 1001 1100 1010 1100 1011 1100 1100 1100 1101 1100 1110 1100 1111 1101 0000 1101 0001 1101 0010 1101 0011 1101 0100 1101 0101 1101 0110 1101 0111 1101 1000 1101 1001 1101 1010 1101 1011 1101 1100 1101 1101 1101 1110 1101 1111
Address
Switches 1234 5678 1110 0000 1110 0001 1110 0010 1110 0011 1110 0100 1110 0101 1110 0110 1110 0111 1110 1000 1110 1001 1110 1010 1110 1011 1110 1100 1110 1101 1110 1110 1110 1111 1111 0000 1111 0001 1111 0010 1111 0011 1111 0100 1111 0101 1111 0110 1111 0111 1111 1000 1111 1001 1111 1010 1111 1011 1111 1100 1111 1101 0111 1110
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
If the PLC module was configured using the Sycon < v2.8 configuration tool, it was possible to use address 126 for a subscriber (Altivar or other). This address is reserved and, therefore, its use is prohibited from version v2.8 onwards in accordance with the recommendations of the Profibus consortium.
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3. 5. 5. Communication fault
Profibus communication faults are indicated by the red RD LED on the card. Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 Description of the values of the [Network fault] (CnF-) parameter No fault Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Identification fault between the drive Profibus card and the Profibus master Initialization fault on the drive Profibus card (hardware problem)
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3. 6. 2. Presentation
The VW3 A3 311 Fipio communication card can be used to connect an Altivar 61 drive to a Fipio network as a replacement for an Altivar 38. Its functions have been designed specifically for both periodic- and aperiodic-data transfer by means of a messaging service. It is designed to replace an Altivar 38 equipped with a VW3-A58311 Fipio card.
Address
Switches 1234 5678 0000 0000 0000 0001 0000 0010 0000 0011 0000 0100 0000 0101 0000 0110 0000 0111 0000 1000 0000 1001 0000 1010 0000 1011 0000 1100 0000 1101 0000 1110 0000 1111
Address
Switches 1234 5678 0001 0000 0001 0001 0001 0010 0001 0011 0001 0100 0001 0101 0001 0110 0001 0111 0001 1000 0001 1001 0001 1010 0001 1011 0001 1100 0001 1101 0001 1110 0001 1111
Address
Switches 1234 5678 0010 0000 0010 0001 0010 0010 0010 0011 0010 0100 0010 0101 0010 0110 0010 0111 0010 1000 0010 1001 0010 1010 0010 1011 0010 1100 0010 1101 0010 1110 0010 1111
Address
Switches 1234 5678 0011 0000 0011 0001 0011 0010 0011 0011 0011 0100 0011 0101 0011 0110 0011 0111 0011 1000 0011 1001 0011 1010 0011 1011 0011 1100 0011 1101 0011 1110 0011 1111
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
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The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred.
3. 6. 9. Communication fault
Fipio communication faults are indicated by the red RD LED on the card. Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 Description of the values of the [Network fault] (CnF-) parameter No fault Initialization fault on the Fipio card (hardware problem) Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Hardware fault on the Fipio card Hardware fault on the Fipio card Master PLC changes from Run to STOP
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The profile used by the Altivar 61 in the CMD Tool bus configurator is compatible with that of the Altivar 38, i.e., DRIVECOM Type Profile 21 (RB) and, therefore, there is no difference in the process data. Use the Altivar 61 control cards external power supply function, as in the event of a break in the drive power supply all communication on the Interbus-S bus will cease.
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Address
Switches 1234 5678 0000 0000 1000 0000 0100 0000 1100 0000 0010 0000 1010 0000 0110 0000 1110 0000 0001 0000 1001 0000 0101 0000 1101 0000 0011 0000 1011 0000 0111 0000 1111 0000
Address
Switches 1234 5678 0000 1000 1000 1000 0100 1000 1100 1000 0010 1000 1010 1000 0110 1000 1110 1000 0001 1000 1001 1000 0101 1000 1101 1000 0011 1000 1011 1000 0111 1000 1111 1000
Address
Switches 1234 5678 0000 0100 1000 0100 0100 0100 1100 0100 0010 0100 1010 0100 0110 0100 1110 0100 0001 0100 1001 0100 0101 0100 1101 0100 0011 0100 1011 0100 0111 0100 1111 0100
Address
Switches 1234 5678 0000 1100 1000 1100 0100 1100 1100 1100 0010 1100 1010 1100 0110 1100 1110 1100 0001 1100 1001 1100 0101 1100 1101 1100 0011 1100 1011 1100 0111 1100 1111 1100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
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3. 8. 6. Communication fault
Modbus Plus communication faults are indicated by the red RD LED on the card. Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 Description of the values of the [Network fault] (CnF-) parameter No fault Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Master PLC changes from Run to STOP Initialization fault on the Modbus Plus card (hardware problem)
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MAC ID Baud Rate When switches 7 and 8 are in position 1 (ON), the baud rate value as well as the drive MAC ID address correspond to the attributes ID 1 (MAC ID) and ID 2 (Baud rate) of the DEVICENET Class ID 03hex object. All devices connected on a DEVICENET network must have an identical baud rate: 125, 250, or 500 kbps. In accordance with the table below: Switch 7 0 0 1 1 0 1 0 1 Switch 8 Baud Rate 125 kbps 250 kbps 500 kbps both the baud rate value and the drive MAC ID address correspond to the attributes of the DEVICENET Class ID 03hex object.
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Only activate the Device Type option in the "Electronic Key" zone, so that there is no control over the node type when the bus starts. The fact of opening the Altivar 61s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application.
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3 "Upload" the Altivar 38 configuration: Once the network has been identified correctly, the whole configuration can be retrieved from a slave. Double-click with the left mouse button on the relevant Altivar 38. The following window appears:
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4 Click on the "Device Parameter" tab; a window appears asking whether you want to "Upload" or "Download". Choose Upload in order to retrieve the Altivar 38 configuration.
Uploading in progress:
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5 Once uploading is complete, a window appears; click on the "Device Parameters" tab to display all the Altivar 38 parameters.
The whole Altivar 38 configuration has now been retrieved. Click "OK" to exit this window and retain a trace of the original configuration.
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Backing up the configuration before transfer to the Altivar 61 in 8 serie mode: Select "Save As" in the File menu to retain this configuration:
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6 Preparation of the Altivar 61: It is vital to perform a special setting on the Altivar 61 so that it can accept the old Altivar 38 configuration, which will be transmitted by the DeviceNet network. This operation consists of declaring in the Altivar 61 the version of the Altivar 38 it is to replace. Identify and note down the Altivar 38 software version; this information can be found on the drive above the connector for connecting the programming terminal, and in our example it is version 5.3 ie12; only the first two numbers are required (in our example: 5.3). Enter the following parameters in the [1.9 - COMMUNICATION] (COM-) menu on the graphic display terminal or integrated display terminal, [DeviceNet] (dnEt) submenu: Parameter no. To be entered ATV38 version 1 Example ATV38 v5.3ie12 53 1
Parameter P08 can be used to save the data entered in parameters P06; its value returns to 0 after it has been taken into account and saved in the Altivar 61s EEPROM. Install the Altivar 61 in place of the Altivar 38 (this operation must be performed with the power off). Then turn the Altivar 61 back on. Right-click to load the Altivar 38 configuration that you have already saved and select "Download to Device".
Once downloading is complete, the Altivar 61 has retrieved the whole Altivar 38 configuration. Turn the drive off and then back on again. This operation is essential so that the Assembly devices are taken into account by the drive.
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3. 9. 5. Communication fault
DeviceNet communication faults are indicated by the red RD LED on the card. Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 1 2 3 4 5 6 7 8 9 Description of the values of the [Network fault] (CnF-) parameter No fault Fault caused by the user Duplication of the MAC ID address Error on the reception buffer Error on the transmission buffer Initialization fault on the drive DeviceNet card (hardware problem) Error during sending of a telegram DeviceNet bus not operating Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. Cyclic or COS data acknowledgement error
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Warning
Because of certain minor incompatibilities, described below, the replacement of an Altivar 38 by an Altivar 61 on an Ethernet bus is supposed to be definitive. The reason is that modifications, which can be made when migrating from Altivar 38 to Altivar 61, only work in the context of upward compatibility (ATV38 to ATV61).
This only applies if the drive IP address is supplied by a BOOTP server, i.e., if the drive IP address is 0.0.0.0 and the FDR function has not been enabled (parameter in the [ETHERNET] (EtH-) submenu in the [1.9 - COMMUNICATION] (COM-) menu, [FDR validation] (FdrU ) set to [No] (nO)).
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The DHCP-FDR address server configuration remains the same when the Altivar 38 drive is replaced by an Altivar 61. Important: It is essential to transfer the name of the Altivar 38 to the Altivar 61: Before turning off the Altivar 38 to be replaced, check its DHCP name (its "DeviceName") from the "8-Communication" (SL) menu via the programming terminal or the PowerSuite software workshop. Procedure on the Altivar 38: 1 2 3 4 Select "Parameter 05" (-P05 or -O05) and press ENT. Use the arrow keys to enter the value "4" and press ENT; this value is reset shortly afterwards by the drive. Select "Parameter 01" (-P01 or -O01) and press ENT. Note down the value which then appears: "xxxx" (between "0" and "9999").
The drive DHCP name is based on this value and becomes: "ATV_xxxx". E.g., "ATV_0004" instead of "4". You should then transfer this DHCP name to the Altivar 61 using the graphic display terminal or the PowerSuite software tool. From the main screen, open the [7.0 - DISPLAY CONFIG.] menu then [7.1 - USER PARAMETERS] and [DEVICE NAME]; use the navigation button as well as function keys F1, F2, F3, F4 to enter the text "ATV_xxxx", in our example ATV_0004.
Incompatible FDR files VW3 A58310 Ethernet card FDR files are incompatible with those on VW3 A3 310 Ethernet cards. The procedure for replacing an Altivar 38 with an Altivar 61 on an Ethernet network, described above, causes the FDR file for Altivar 38 present on the FDR server to be lost. However, the drive configuration can be retrieved in the PowerSuite software workshop if it has been saved to a file, and the Altivar 38 that has been replaced still has its configuration. It is, therefore, possible (if necessary) to rebuild the original FDR file on the FDR server. The procedure for doing this is similar to the procedure described above.
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[IP Mask] (IPM-) + (IPM1) to (IPM4) [IP Gate] (IPG-) + (IPG1) to (IPG4)
XXXX
[FDR validation] (FdrU) + (NO/YES) [Ethernet local conf] (LCFG) +(OFF/ON) [FDR file error] (FdrF) + (OFF/ON) [FDR autosave] (FdrS) + (NO/YES) [FDR t. autosave] (Fdrt) + 2 to 255 [FDR Action] (FdrA) + (IDLE, SAVE, REST, DEL) [FDR state] (FdrE) [FDR Fault] (FdrD) + 0 to 65535 [IP FDR] (IPF-) + (IPF1) to (IPF4) [IP Process] (IPP-) + (IPP1) to (IPP4) [Eth IO Scan act] (IOSA) + (OFF/ON) [Ethernet Timeout] (tOUt) + 0 to 60.0
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64
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10 11
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Click the "PassWord" button, enter USER in the Password field; press the Enter key on your keyboard, then Deactivate the IO scanner by setting IoScanner to No.
Complete the "IO Scanning" table, save the table and reactivate the IO Scanner by setting IoScanner to Yes.
Do not take account of the new logic addresses that appear to the right of the register: When IO Scanner is configured via the HTTP server or PowerSuite, the Altivar 61s logic addresses are displayed, but only the description matters to you. No modification should be made in the PLC when the IO Scanner function is being used.
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Description Output periodic no. 1 Output periodic no. 2 Output periodic no. 3 Output periodic no. 4 Output periodic no. 5 Output periodic no. 6 Output periodic no. 7 Output periodic no. 8 Output periodic no. 9 Output periodic no. 10
Description Input periodic no. 1 Input periodic no. 2 Input periodic no. 3 Input periodic no. 4 Input periodic no. 5 Input periodic no. 6 Input periodic no. 7 Input periodic no. 8 Input periodic no. 9 Input periodic no. 10
We recommend that you use the configuration presented above due to the fact that neither PowerSuite nor the pages of the drive standard HTTP server offer the Altivar 38 parameter addresses during configuration of the periodic parameter assignment table for the Altivar 61s VW3 A3 310 Ethernet card. If the Altivar 38s VW3 A58310 Ethernet card uses one or more periodic parameters alongside those that are configured by default (modification of factory settings): Using the PowerSuite software workshop, pages of the drive standard HTTP server or TCP/Modbus services, you should modify the configuration of the periodic parameter assignment table for the Altivar 61s VW3 A3 310 Ethernet card so that it has exactly the same configuration as that of the Altivar 38 (see previous section). Parameter incompatibilities When the IO Scanner is configured via the HTTP server or PowerSuite, the registers Altivar 61 logic address is displayed, but only the description matters to you. No modification should be made in the PLC when the IO Scanner function is being used.
SNMP agent
The following modifications apply to the Altivar 61s VW3 A3 310 Ethernet card: "SysName" object: This object took the name of the Ethernet card in the case of the Altivar 38 ("VW3A58310"), whereas it now takes the name of the Altivar 61, if it exists. "SysService" object: Value equals -1 in the case of the Altivar 38, as against 72 with the Altivar 61. Use of a "community name": the "community string" character string in read/write mode for the Altivar 61 is "schneider"; "public" in read-only mode. For the Altivar 38, it was: PRIVATE
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Communication fault
Ethernet communication faults are indicated by the red RD LED on the card. Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display terminal, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-). Value 0 Description of the values of the [Network fault] (CnF-) parameter No fault Tcp/Modbus Time out fault. The Tcp/Modbus Time out is activated as soon as the control word is received: 1 If no IP master has been configured, the period of activity is maintained by receipt of the control word. If an IP master has been configured, the period of activity is maintained by any type of Tcp/Modbus request on this IP address. No Time out is managed if its value equals 0 Ethernet network overload No signal from the Ethernet network, cable pulled out, etc.
10 11
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3. 11. AS-i
The bus configuration must be modified in the PLC because the profile used by the 4I/4O (S.7.0.F.E) module is different from that of a drive (7E). 4I/4O module wiring: ASI20MT4I4OR
AS-i +
O4 I1 O3 I2 O2 I3 3 1 5 O1 I4 C S+ S2 4 6 C
Q1
R/L1
R1A
R1C
R1B
R2A
R2C
W/T3
U/T1
PA/+
V/T2
PC/-
1/L1
3/L2
5/L3
M1 3
70
+ 10
PO
COM
AI1+
PWR
S/L2
T/L3
A1
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Command
Normal Stop
Forward
Reverse operation
Reset
Normal Stop
Forward
Not used Not used Not used Not used 1st speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: SP4 5th speed: SP5 6th speed: SP6 7th speed: HSP
Reset
Assignment of inputs/outputs
4 logic inputs used on the terminals, 2-wire control LI1: Forward LI2: 2 preset speeds LI3: 4 preset speeds LI4: 8 preset speeds Note: The application function on the drive is "8-speed" even though with the AS-i mode only 7 are used.
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Normal Stop
Forward
Reverse operation
1st speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: HSP st 1 speed: LSP+AI 2nd speed: SP2 3rd speed: SP3 4th speed: HSP
Reset
Assignment of inputs/outputs
4 logic inputs used on the terminals, 2-wire control LI1: Forward LI2: Reverse LI3: 2 preset speeds LI4: 4 preset speeds
Example 1: 1 1 D0(I)=1: drive ready for remote control D1(I)=1: motor running
3. 11. 4. Limitations
The commands transmitted by the data bits on the AS-i bus, which cannot be reproduced by means of direct wiring, are: Fast stop (0 1 0 0) Stop with DC injection (1 0 0 0) Freewheel stop (1 1 0 0) Fault reset (1 1 1 1) In fact, it is not possible to wire directly, for example, bit D2 (0 1 0 0 = fast stop) on an additional logic input of the Altivar 61 and assign to it the fast stop function, because each time bit D2 is at 1 but for another command (e.g., 0 1 0 1 = forward - SP2), the motor is stopped because the stop function has priority.
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Multi-motor card
Multi-parameter card
Please refer to the Altivar 61 Programming Guide for information about how to use these different functions.
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