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DPB - 1000
SERVICE MANUAL
CONTENTS
1. Removing the covers .....................................................................................1 Removing the upper cover............................................................................1 Removing the rear cover...............................................................................1 Removing the side covers.............................................................................2 2. Removing the paper tray ...............................................................................3 3. Replacing the print head and adjustment....................................................6 3-1. Replacing the print head........................................................................6 3-2.Adustment...............................................................................................7 4. Replacing the cutter unit .............................................................................10 5. Modes for professional servicing ...............................................................11 (1) Confirmation MC data change .............................................................12 Saving MC data ...................................................................................12 Loading MC data .................................................................................12 (2) Single test ............................................................................................12 (3) Test print mode ....................................................................................13 (4) The download method of a firmware ...................................................14 6. Description of MC data ................................................................................16 7. Overview of all Sensors and Motors ..........................................................26 List..............................................................................................................27
10S-Main PCB
10S-UB2 PCB
Fig.10
Fig.11
Shafts
Fig.12
The installation of the paper tray is set in the following method. Left-right side cover and rear cover are removed.
Note:
Ensure that the pins located at the rear of the paper tray are seated firmly into the holes located on each shaft. Failure to do so will result in the paper tray not opening properly. Fig.14 Paper tray rear
Rear shaft
Pin
Step 1. Paper tray is inserted in the back of the body. Fig.15 Step 2..It is set confirming a pin and a shaft. (left-right) Fig.14,16-1,16-2,16-3 Step 3.The left-right shaft is fixed. Fig.17-1,17-2 Step 4. Paper tray cover is installed. Fig.10
Shaft Fig.16-1
Pin
Fig.20 Connectors
3-2. Adjustment
Resistance is indicated on the connector part. Print head voltage changes in this resistance. Fig.22 See Table-1: Input value around that resistance is inputted, it tunes exactly.
Resistance () Input Value Resistance () Input Value
Resistance 5494
4770 872 5300 4800 875 5350 4850 880 5400 4900 884 5450 4950 889 5500 5000 893 5550 5050 898 5600 5100 902 5650 5150 906 5700 5200 911 5750 5250 915 5800 Table-1 (Standard paper) Input value
920 924 928 932 937 941 945 949 954 958 962
Step 1. The resistance of replacement print head is note. That input value is note from Table-1. input value is note. Fig.23, Fig.24. (e.g. 900 ) (e.g. 884 ) Step 2. mdl.exe is opened, Read MC data is called and previous print head * See: 5. Modes for professional servicing.
Fig.23
HDVLT0884
Step 3. Set MC data it click. Fig.23 The input value note with Step1 is inputted. Fig.25-1 (e.g. 900) It is inputted with HDVLT0900 and it click on OK. Fig.25-2
Fig.25-1
Fig.25-2
Step 4. It click on Save MC data and turns on DPB again. Fig.23 Step 5. MC data confirmed again. (HDVLT0900) Step 6. A sample image is printed and density confirmation is done. This operation is repeated and it tunes exactly. Step 7. When there is a densitometer, there is a density test image in the CD-ROM (file name test print D) of the accessories. (102: Gray density 0.850.05) Fig.26
Safety cover
Cutter Unit
Motor Motor
10
11
MC data
Fig.33
Loading MC data 1. Click the button [Load MC data] in the Fig.31, Fig.32 2. Select a file of MC data (xxx.dat) 3. Click the [Open] button to Load the file. 4. Save with [Save MC data] and confirm with [Read MC data]
Fig.34
12
ON Key 1. Rewind
2. Cut Starts the test print (Repeat Key) 3. Reprint Ends test print mode operation * Normal mode is not restored until power is cycled again. T Indication Fig.35 Test print mode
Test print pattern Gray128 Stair Black COL_BAR Cross Line Cray64 Gray192 (unused at present)
13
V2.002 Version
DPB power switch is turned on, a version will be displayed on a display. Fig.36
14
Fig.38
2. A click of a [Download Execute] button starts download. Fig.38 * It cannot download when a USB type or a specification type differs from. 3. Wait until the message Download process complete appears in the [Message] field. Do not off power to the printer or the PC during the process. 4. Click the [Exit] button to close the download application. (Note 1) Close all other programs before using this application. (Note 2) Confirm that there are no errors or warnings before downloading. (Note 3) Momentarily turn off the power switch to the DPB after downloading.
15
6. Description of MC data
* There is an item which isnt indicated by the kind of firmware. MC data Item Min Max Default Note Item Mini Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Details Cut length (L size 89mm) 0000 2800 1056 89mm Cut length (PC size 102mm) 0000 2800 1210 102mm Cut length (2L size 180mm) 0000 2800 2112 180mm Cut length (6X9size 230mm) 0000 2800 2730 230mm Color deviation adjustment (L size) 0000 0999 0082 Color deviation adjustment (PC size) 0000 0999 0082 Color deviation adjustment (2L size) 0000 0999 0082 Color deviation adjustment (6X9 size) 0000 0999 0082
PRLN0
PRLN1
PRLN2
PRLN3
PRMG0
PRMG1
PRMG2
PRMG3
16
MC data * PA1T0 Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
Details Print start position (L size) -1999 +0999 -0066 Print start position (PC size) -1999 +0999 -0220 Print start position (2L size) -1999 +0999 -1131 Print start position (6X9 size) -1999 +0999 -1736 At single test ribbon motor speed 000 255 140 DA value At OP ribbon motor speed variation (With YMC) 000 255 110 DA value At initial position ribbon motor speed variation (With YMC) 000 255 090 DA value Ribbon speed initials 000 255 112 DA value Ribbon speed adjustment (at start) -130 +099 +004 1.3ms/Line
* PA1T1
* PA1T2
* PA1T3
RBNS0
RBNS1
RBNS2
RBNS3
* RBNSA
17
MC data * RBNSB Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
DIFSA
DIFSB
RBNMS
RBNNM
Details Ribbon speed adjustment (at end) -130 +099 -004 1.3ms/Line Not use -99 +99 -40 2.0ms/Line Not use -99 +99 -20 2.0ms/Line Ribbon mark detection (msec) 000 999 040 If more than this time is detected, it is judged as a position of a start of each color. A ribbon marks it no decision time (msec). 000 999 005 Ribbon mark distinction standard value 0000 1023 0300 After a ribbon mark is detected, time to the motor stop(msec) 001 999 075 It is used for the print start position adjustment of the ribbon.
Delay from the print start to the ribbon motor rotation start (msec)
RBNAD
RBNCK
RBNDL
RBNTM
000 199 001 Make the slack Ribbon initial position time-out (msec) 0100 1999 1200 12sec
18
MC data Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
RBNWD
Details Ribbon speed change delay time (msec) 000 999 100
The delay from print speed to mark sensing after one color prints.
RBNUP
Ribbon motor threw up time (mesc) 000 300 300 Paper sensor position +0000 +1999 +0470 It influences slug length of the first sheet Tip cut length 0000 1999 0600 About 50mm Slug length 0000 0199 0060 5mm Paper feed after the print 0000 0999 0174 14.5mm Paper end decision (5mm) 0000 0999 0060 5mm The time until auto rewind after the print (10msec) 0000 9999 0500 5sec The paper initial mode 0 3 2 0: Not sent 1: Sent 2: 1+Cut 3:1+100mm Cut
* PASNS
PACUT
SLCUT
PRADD
PAEND
TMRWD
PINIM
19
MC data Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
PINIL
PMSUP
PERUN
Details Paper initial length (square countermeasure) 200mm 0000 9999 2400 200mm Pulse motor threw up step number (highest frequency) 000 127 085 3300pps The number of approach run lines 000 255 059 The time until head fan stop after the print (100msec) 0000 9999 1200 2min Minimum cut time (msec) 0000 9999 0300 A cut doesnt stop even if a sensor is detected within this time Image center adjustment -99 (shift left) +99 (shift right) -07 1=4 dot, In case of resolution 300dpi, about 0.35mm. Head voltage adjustment 0817 1023 0880 Print density rises when value is enlarged The minimum setup value of the head voltage 0 160 0 Limit is set at 27V (124) The maximum setup value of the head voltage 161 255 255 Limit is set at 31V (211)
TMFAN
TMCUT
* CENTR
* HDVLT
VLTMN
VLTMX
20
MC data HEDWT Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
Details Waiting time to the print start after the head going down (msec) 000 999 050 Head up waiting time after the printing end (msec) 000 999 000 Switching of the standard and the economy print mode. 0 9 1 0: standard print mode 1: economy print mode Not use 00 99 00 0:1.3ms/Line Not use 00 99 00 Not use 00 99 00 OP image data adjustment -255 +255 +000 The command waiting time of the print practice (100msec) 0000 9999 0600 Not use 00 99 00
HEDDL
PARBN
QUALT
VDRMD
OPPMD
AJOVC
EXOUT
INTER
21
MC data Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Not use -9999 +9999 0000 Not use -99 +99 +21 Not use -99 +99 +27 Not use 0000 1023 0785 Not use 0000 1023 0940 Not use Test print pattern 0 6 4
Details
REMAN
DI1SA
DI1SB
HDVFF
HDV7F
TSTPN
TSTSZ
TSTCT
DINFO
Test print size 0 9 1 0=L 1=PS 2=2L 3=6X9 4=6X8 5=Card Not use 0 1 0 Special firmware Not use 0 1 0 Ribbon mark 0 1 0 0: Ribbon mark detect 1: Ribbon mark not detect
RBNMK
22
MC data Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Not use 0 1 0 Special firmware Printer ID number 0 7 0 Not use 0 1 0 Not use 20 70 35
Details
AGING
DPBID
EXTBL
PREHT
TNSTM
Image data transfer time-out (Sec) 020 999 030 Cut length (6X8) 216mm 0000 2800 2412 Color deviation adjustment (6X8 size) 0000 0999 0090 Print start position (6X8 size) -1999 +0999 -1414 RFID Test mode Not use 0 5 0 Cut length (Card size) 63mm 0000 2800 0744
PRLN4
PRMG4
PA1T4
RFIDM
PRLN5
23
MC data Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
PRMG5
Details Color deviation adjustment (Card size) 0000 0999 0084 Print start position (Card size) -1999 +0999 +0255 Not use 0000 9999 1000 Special use Retrial number of times (Yellow ribbon mark mis-detection) 0 5 1 USB communication is checked in every one minute 0 1 0 0:Function 1:Not function Not use 0000 1999 0200 Not use 0 1 0 Special use The adjustment of the strobe value. Special use -064 +064 +000
When value is enlarged on time of head electric current gets long. Print density is raised.
PA1T5
PRTID
RTRYY
CKUSB
PREND
PEPNT
AJSTB
SL682
PRLN6
Slug length (6x8.2 size) Special use 0 199 60 5mm Cut length (6x8.2 size) Special use 0 2800 2476
24
MC data Item Min Max Default Note Item Min Max Default Note Item Min Max Default Note
PRMG6
Details Color deviation adjustment (6x8.2 size) Special use 0 999 98 Print start position (6x8.2 size) Special use -1999 +0999 -1497 Not use 0 1 0 The medium rest (0: Non- indication 1: Indication)
PA1T6
DRMAN
* The MC data that adjustment is necessary for every machine (It has been adjusted at the time of factory shipping)
25
16 RBNMARK2
23 RBN ENC1
24 RBN ENC2
8 HFAN2
3 HDMT
17 RBNMARK3
9 HFAN3
20 HEADPS1
21 HEADPS2
34 LED1
35 LED2
36 LED3
18 RBNMARK4
10 HFAN4
28 MS1
2 RBNMT
31 OP_KEY1
32 OP_KEY2
33 OP_KEY3
4 PINCH MT
1 PMT
19 PAPERPS
12 MGOUT1
27 CUTPS
13 MGOUT2
14 PAPEREND
5 CTMT
6 MFAN
37 POWER SWITCH
38 AC INLET
22 PINCH ROLL
25 PAPER DOOR
30 RTMP
26 TPH
7 HFAN1
11 HFAN5
26
List
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15/16 17/18 19 20 21 22 23 24 25 26 27 28 30 31/32/33 34/35/36 37 38
Description
PMT(STEPPING MOTOR) RBNMT(DC MOTOR) HDMT(DC MOTOR) PINCHMT(DC MOTOR) CTMT(DC MOTOR) MFAN(DC FAN) HFAN1(DC FAN) HFAN2(DC FAN) HFAN3(DC FAN) HFAN4(DC FAN) HFAN5(DC FAN) MGOUT1(10S-SN1) MGOUT2(10S-SN1) PAPEREND(10S-SN1) RBNMARK1/2(10S-SN2 TYPE A) RBNMARK3/4(10S-SN2 TYPE A) PAPERPS(10S-SN2TYPE B) HEADPS1(10S-SN3) HEADPS2(10S-SN3) PINCHROLL(10S-SN3) RBNENC1(10S-SN3) RBNENC2(10S-SN3) PAPERDOOR(10S-SN3) TPH(THERMAL PRINT HEAD) CUTPS(MS) (CUTPS2) MS1(MS) RTMP(THEAMISTER) OP KEY(10S-OPE) OP LED(10S-OPE) POWER SWITCH AC INLET
Function
PAPER FEED RIBBON DRIVE THERMAL HEAD UP/DOWN PINCH ROLLER UP/DOWN CUTTER DRIVE POWER SUPPLY COOLING FAN HEAD COOLING FAN RIGHT SIDE HEAD COOLING FAN TOP HEAD COOLING FAN TOP HEAD COOLING FAN TOP (Option) HEAD COOLING LEFT SIDE (Option) PAPER SIZE SENSOR DETECT L PAPER POSITION SENSOR DETECT L PAPER END SENSOR PAPER DETECTL RIBBON SIZE SENSOR MARK DETECTH RIBBON SIZE SENSOR MARK DETECTH PAPER POSITION SENSOR HEAD UP POSITION SENSOR UP DETECTL HEAD DOWN POSITION SENSOR DOWN DETECTL PINCH ROLLER UP/DOWN SENSOR DOWN DETECTL RIBBON DRIVE MOTOR PULSE SENSOR SLIIT DETECTH RIBBON SPEED SENSOR SLIT DETECTH PAPER TRAY SET SENSOR SET DETECTL THERMAL PRINT HEAD CUTTER POSITION CUTTER DETECTL INTERLOCK SWITCH 24VDC TEMPERATURE SENSOR PUSH SWITCH LED POWER SUPPLY SWITCH AC INLET
27
TPH156R2
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 HD-CN3
SN3-2-CN1
CN1 3 2 1 CN1 3 2 1
10D07N6 ASSY
HD-CN1
HD-CN2
RD BL BK
3 2 1 SN3-1-CN1
10S-SN3-2
BK BK BK BK BK YW YW YW YW YW
BK BK BK YW YW YW RD
10D07N12 ASSY
10 9 8 7 6 5 4 3 2 1 HD-CN1
FFC P4-4722(1/1)
MAN-CN2 9 8 7 6 5 4 3 2 1
P4-4722(2/1)
RD PL BK RD LG BK
3 2 1
10S-SN3-1
SN3-5-CN1 3 2 1
CN1 3 2 1
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
MAN-CN26
10S-SN3-5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
7 6 5 4 3 2 1
CN26
CN27
CN28
CN29
CN2
9 8 7 6 5 4 3 2 1
SN2-1-CN1
CN1 4 3 2 1 CN1 4 3 2 1
Head Signal 2
Head Signal 1
Head U/D SEN2 Pinch Roller SEN Head U/D SEN1 CN3 Ribon Mark SEN1 Ribon Mark SEN2
USB1.1 InterFace 8 7 6 5 4 3 2 1
MAN-CN3 8 7 6 5 4 3 2 1
CN25 1 2
HEAD FAN3
RD PL LG BK RD BN BL BK
10D07N14 ASSY
4 3 2 1 SN2-2-CN1 4 3 2 1
10S-SN2-1 (TypeA)
10S-SN2-2 (TypeA)
HEAD FAN2
CN4 MAN-CN4 5 4 3 2 1
SN1-CN1
CN23 1 2
HEAD FAN1
5 4 3 2 1
RD GY GY GY BK
10D07N13 ASSY
5 4 3 2 1 SN2-3-CN1
10S-SN1
DC FAN
BK RD
PS FAN ASSY
MAN-CN22 1 2
+
DC GEARED MOTOR
BK OG
10D07N19 ASSY
MAN-CN21 2 1
CN21 2 1
+
DC GEARED MOTOR
BK OG
10D07N18 ASSY
MAN-CN20 2 1
CN20 2 1
10S-MAN
(Option)
12 11 10 9 8 7 6 5 4 3 2 1
RD BN BK RD BL BK RD PL BK RD LG BK
10D07N15 ASSY
10S-SN2-3 (TypeB)
10S-SN3-6
10S-SN3-3
10S-SN3-4
CN6 DC MOTOR
MAN-CN6 7 6 5 4 3 2 1
10D07N16 ASSY
1 2 3 4 5 6 1 2 3 4 5 6
MAN-CN19 1 2 3 4 5 6
CN19 1 2 3 4 5 6
OG BK BL BK PL BK
Operation Panel
CUTTER MOTOR
UB2 CN2
10S-UB2
(Option)
7 6 5 4 3 2 1
RD GY GY GY GY GY BK
10D07N11 ASSY
OPE-CN1 7 6 5 4 3 2 1
CN1 7 6 5 4 3 2 1
10S-OPE
CN7
MAN-CN7 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CUTTER UNIT
+
DC GEARED MOTOR
BK OG
10D07N17 ASSY
MAN-CN18 2 1
CN18 2 1
MAN CN31
RIBBON MOTOR
USB2.0 InterFace
LCD
STEPPING MOTOR
CN17
BL WT RD LG YW BK
6 5 4 3 2 1
6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
BN RD OG YW LG BL PL GY WT BK BN RD OG YW
10D07N20 ASSY
1 2 3 4 5 6 7 8 9 10 11 12 13 14
LCD Display
Serial Port2
CN9 1 2 3 4
Serial Port1
1 2 3 4
CN8
Thermistor
2 1
2 1
BK BK
Thermistor
EC2F103A2-40113
1 2 3 4 5
1 2 3
1 2 3
1 2 3 4 5 6 7
1 2
1 2 3 4
RD
BK
10D07N8 ASSY
BK GY BK BK BK YW YW YW RD
BK GY
10S-RLY
RLY-CN2 8 7 6 5 4 3 2 1
BK LG OG YW BN BL PL RD
BK BK RD RD
10D07N9 ASSY
OG OG
BK BK
WT BL
1 2 3 4 5 6 7 8
MAN-CN16
MAN-CN15
MAN-CN14
MAN-CN11
(Option)
CN1 CN1 1 2 3 4 5 6 7 8
RLY1 G2R-1A-ASI
1 2 3 4 5 6 7 8
10S-RID
RLY2 G2R-2A-ASI
RLY_CN3 7 6 5 4 3 2 1
10D07N24 ASSY
RLY-CN1
10D07N22 ASSY
PS2-CN1
GY
SS-5GL-F
BK
3 2 1
BK WT
WT BK
1 2 3 4 5
10 9 8 7 6 5 4 3 2 1
PS2-CN2
PS2 LEB225F-0530-XCPL
1 2 PS2-CN3 PS1-CN3 1 2
10D07N1 ASSY
L N FG
POWER-SWITCH
WT BK Y/G
T-884P3BBF1
10D07N2 ASSY
NOISEFILTER
WT
PS1-CN1 1 2 3 4 5
WT BK
BK
10D07N4 ASSY
Y/G Y/G
PS1 LEB100F-0524-XCPL
8 7 6 5 4 3 2 1 PS1-CN2
FG FG